WO2015029681A1 - アルミニウム材の陽極酸化処理方法 - Google Patents
アルミニウム材の陽極酸化処理方法 Download PDFInfo
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- WO2015029681A1 WO2015029681A1 PCT/JP2014/070014 JP2014070014W WO2015029681A1 WO 2015029681 A1 WO2015029681 A1 WO 2015029681A1 JP 2014070014 W JP2014070014 W JP 2014070014W WO 2015029681 A1 WO2015029681 A1 WO 2015029681A1
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- anodizing
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- 239000000463 material Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000002048 anodisation reaction Methods 0.000 title claims abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 110
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 107
- 238000007743 anodising Methods 0.000 claims abstract description 89
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- 239000003513 alkali Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims 2
- 238000003672 processing method Methods 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 19
- 230000003647 oxidation Effects 0.000 description 12
- 238000007254 oxidation reaction Methods 0.000 description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F3/00—Brightening metals by chemical means
- C23F3/02—Light metals
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/08—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/10—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing organic acids
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/12—Anodising more than once, e.g. in different baths
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/20—Electrolytic after-treatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/24—Chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
- C25F3/18—Polishing of light metals
- C25F3/20—Polishing of light metals of aluminium
Definitions
- the present invention relates to an anodizing method for an aluminum material in which an aluminum material made of aluminum or an aluminum alloy is anodized under a predetermined voltage in a treatment bath made of a polybasic acid aqueous solution, and a porous anodic oxide film is formed on the surface.
- the present invention relates to an anodizing method for an aluminum material that can suppress the occurrence of crystal grain patterns as a result of anodizing as much as possible.
- the aluminum material since the aluminum itself is easily attacked by acid, alkali, etc., in order to impart corrosion resistance, wear resistance, etc., the aluminum material is energized as an anode in the electrolyte solution, and aluminum oxide (Al An anodizing treatment for forming a 2 O 3 ) film (anodized film) is generally performed.
- an anodic oxidation treatment using an acid aqueous solution such as sulfuric acid, oxalic acid, phosphoric acid or the like as an electrolyte
- an anodic oxidation film called a porous film is formed by this anodization treatment.
- a barrier layer corresponding to the treatment voltage is first generated, and then a large number of holes are generated in the barrier layer, and the large number of holes grow to form a porous layer.
- the pattern (crystal grain pattern) caused by the crystal grains existing in the material is usually not visible with the naked eye. Due to the difference in orientation, it appears as a crystal grain pattern.
- Patent Document 1 Housing members such as door knobs and fences, bicycle members such as handles and cranks, vehicle members such as riding door frames and inner panels, decorations such as accessories and watches, etc.
- Housing members such as door knobs and fences, bicycle members such as handles and cranks, vehicle members such as riding door frames and inner panels, decorations such as accessories and watches, etc.
- members, members for optical products such as reflectors and cameras, printing rolls, etc.
- the appearance and uniformity thereof may be emphasized. If such a crystal grain pattern is prominent, the appearance will be poor. May be judged.
- the problem of the crystal grain pattern in the aluminum material after the anodic oxidation treatment becomes more obvious when the aluminum purity (Al purity) in the aluminum material is high, and the surface of the aluminum material is burnished. Even when the mirror surface treatment is performed by a mirror surface processing means such as cutting, buffing, electrolytic polishing, chemical polishing, or the like.
- the cooling rate can be adjusted at the time of casting the aluminum material before the anodizing treatment.
- the size of the crystal grains present in the aluminum material is made smaller than the size (about 100 ⁇ m) that can be visually confirmed, thereby making the crystal grain pattern apparently inconspicuous A method is conceivable.
- the method of processing aluminum is limited, so there is a limit to reducing the size of the crystal grains.
- the aluminum material is a material with high Al purity, or heat treatment is performed during its manufacture. In the required material, it is technically difficult to reduce the size of the crystal grains to 100 ⁇ m or less, and even if the size of the crystal grains can be reduced, the crystal grains in the aluminum material When the agglomerates are aggregated, they may appear in the same manner as one large crystal grain, and it is difficult to obtain a uniform appearance.
- Patent Document 2 there is a tatami-shaped streak called streak that is likely to occur during chemical etching due to a difference in crystal grain orientation, and rough processing unevenness called surface quality unevenness.
- a preliminary electrochemical roughening of 1 to 300 C / dm 2 of electricity is performed using (1) desmut treatment and (2) alternating current of a predetermined frequency in aqueous hydrochloric acid prior to the anodizing treatment.
- Surface treatment was improved by performing surface treatment, (3) electrochemical roughening treatment in hydrochloric acid aqueous solution, and (4) desmutting treatment in a predetermined amount of etching treatment and / or hydrochloric acid aqueous solution.
- the preliminary electrochemical roughening treatment performed in this method is an etching treatment in which aluminum is electrochemically dissolved and roughened in a monobasic acid, and is porous by anodizing treatment. It does not form an anodic oxide film.
- the present inventors have found that the aluminum metal (Al) / barrier layer (Al 2 O) in the aluminum material after the anodic oxidation treatment. It was found that the shape at the interface of 3 ) was different for each crystal grain with different orientation. That is, according to the study by the present inventors, in the anodizing treatment, a barrier layer is first formed at the initial stage of film formation, and then holes begin to open in the formed film, but there are differences in orientation of crystal grains.
- the present inventors made as many pores as possible generated at the interface of the aluminum metal (Al) / barrier layer (Al 2 O 3 ) as uniform as possible regardless of the crystal orientation.
- anodizing treatment is performed in advance to a predetermined electric quantity at a low voltage, thereby preliminarily forming the surface of the aluminum material.
- a porous layer having holes with a uniform shape can be formed in the subsequent anodizing treatment at the target voltage.
- the present inventors have found that it is possible to prevent the crystal grain pattern from becoming apparent in the aluminum material as much as possible.
- an object of the present invention is to form a porous porous anodic oxide film at a treatment voltage of 10 V or more without making a crystal grain pattern as manifest as possible to an aluminum material made of aluminum or an aluminum alloy.
- An object of the present invention is to provide a method for anodizing an aluminum material.
- an aluminum material made of aluminum or an aluminum alloy is anodized under a treatment condition of a target voltage of 10 V or more in a treatment bath made of a polybasic acid aqueous solution, and a porous anodic oxide film is formed on the surface of the aluminum material.
- the anodizing treatment method for the aluminum material is a pretreatment of the anodizing treatment, and the anode is treated until the amount of electricity reaches 0.05 C / cm 2 or more under the treatment condition of a voltage of 6 V or less in the treatment bath made of polybasic acid aqueous solution.
- An aluminum material anodizing method characterized by performing an oxidation treatment to form a porous pre-coating on the surface of the aluminum material.
- the aluminum material made of aluminum or an aluminum alloy to be anodized is not particularly limited, and is anodized under a treatment condition of a target voltage of 10 V or more in a treatment bath made of a polybasic acid aqueous solution.
- a porous type anodic oxide film is formed on the surface, the crystal grain pattern becomes obvious due to the crystal grains present in the aluminum material.
- the Al purity is high and exists in the material. Examples thereof include a material having a high Al purity in which the crystal grain size is 100 ⁇ m or more and the crystal grain pattern is easily manifested, for example, a high-purity aluminum material having a purity of 99.99% or more.
- the surface of the aluminum material is easily mirror-finished by a mirror-finishing means such as buffing, electrolytic polishing, cutting, and chemical polishing, the surface of the aluminum material is easily manifested.
- a mirror-finishing means such as buffing, electrolytic polishing, cutting, and chemical polishing
- the “target voltage” as the treatment condition of the anodizing treatment is, for example, a corrosion resistant film on the surface of an aluminum material using a treatment bath comprising a 10-20 wt% -sulfuric acid aqueous solution as a polybasic acid aqueous solution,
- a DC voltage of about 10 to 20 V is usually applied, and a treatment bath comprising a 0.01 to 4 wt% oxalic acid aqueous solution as a polybasic acid aqueous solution is used.
- a corrosion-resistant film, an abrasion-resistant film, a decorative film, etc. are formed on the surface of an aluminum material, a DC voltage of about 10 to 600 V is usually applied.
- a predetermined treatment bath is used for a predetermined purpose. This means the voltage applied during the anodizing process performed in the above.
- the size of the crystal grains present in the aluminum material is determined by, for example, polishing the surface of the aluminum material (for example, buffing) to obtain a cross section, and then adding a corrosive liquid (for example, a tucker liquid) to the cross section. And the surface of the sample cross-section is dissolved so that the crystal grains can be seen visually, and then the cross-section is photographed with a microscope or an inverted microscope.
- polishing the surface of the aluminum material for example, buffing
- a corrosive liquid for example, a tucker liquid
- a line of a certain length (for example, 50 mm, 20 mm) is drawn, the number of crystal grains on the line segment is counted, and the line segment length (L) is divided by the number of crystal grains (N) to obtain L / The value of N is obtained, and the obtained value of L / N is used as the size (length) of crystal grains, which is generally referred to as “cutting method”.
- the amount of electricity becomes 0.05 C / cm 2 or more under the treatment conditions of a voltage of 6 V or less in the treatment bath made of a polybasic acid aqueous solution.
- An anodizing treatment is performed to form a pre-coating on the surface of the aluminum material.
- the polybasic acid constituting the treatment bath usually, mineral acids such as sulfuric acid, phosphoric acid and chromic acid, and organic acids such as oxalic acid, tartaric acid and malonic acid can be mentioned, preferably the treatment rate.
- Sulfuric acid, phosphoric acid and the like, and the polybasic acid concentration of the treatment bath using these polybasic acids may be the same as that used in normal anodizing treatment,
- sulfuric acid it is 10% by weight or more and 20% by weight or less, preferably 14% by weight or more and 18% by weight or less.
- the pre-film formed In this pretreatment, if the amount of electricity during the pretreatment is less than 0.05 C / cm 2 even if the voltage is maintained at 6 V or less, the pre-film formed In some cases, a large number of fine and uniform holes may not be formed, and it may not be possible to prevent the appearance of crystal grain patterns when anodizing is performed at a target voltage of 10 V or higher.
- there is no particular lower limit on the voltage during the pretreatment but if the voltage is 1 V or less throughout the pretreatment, it may take a long time to form the pre-coating.
- the film thickness of the pre-coating becomes more than several ⁇ m in the amount of electricity exceeds example 5C / cm 2
- the treatment time is lost, which is not preferable.
- a constant voltage of 6 V or less may be applied from the beginning to the end of the pretreatment, and gradually in a range of 6 V or less from the beginning to the end of the pretreatment. Further, it may be gradually lowered in the range of 6 V or less from the beginning to the end of the pretreatment, and the pretreatment time is about 0.05C during the pretreatment. / cm and up to 2 is reached, further, the treatment temperature during the pre-treatment, like a normal anodic oxidation treatment, for example in the case of sulfuric acid may range from 5 ° C. or higher 35 ° C. or less.
- the pre-film formed by the pretreatment of the present invention has a large number of holes and is fine, and the shape of the holes is uniform as a whole, compared with the anodized film formed by anodizing treatment at the target voltage.
- the film thickness varies depending on the type and concentration of the polybasic acid in the polybasic acid aqueous solution used as the treatment bath. For example, when a 15 wt% -sulfuric acid aqueous solution is used as the polybasic acid aqueous solution, the film thickness is approximately 25 nm or more. is there.
- the pre-film formed by the above pretreatment has a smaller number of holes and a larger number than the anodic oxide film formed by anodization treatment at the target voltage. Since the unevenness at the Al) / aluminum oxide (Al 2 O 3 ) interface is kept low, and the number of holes is large and the unevenness is kept low, the shape and size of the holes formed in this pre-coating are crystalline. Regardless of the grain orientation, it becomes constant and uniform, and an anodic oxide film with relatively uniform holes can be formed in the subsequent anodization treatment at the target voltage (10 V or more). It can suppress as much as possible that the crystal grain pattern becomes obvious.
- the anodizing treatment at a voltage of 10 V or higher performed after the pretreatment can be carried out in the same manner as the conventional anodizing treatment for forming a porous anodic oxide film, and is used as a treatment bath.
- the acid aqueous solution and the treatment conditions may be the same as those of the conventional anodizing treatment, and it has a relatively uniform hole in the anodizing treatment at the target voltage (10 V or more) and forms a uniform anodized film without crystal grain patterns. can do.
- the treatment bath used in the pretreatment and the treatment bath used in the anodizing treatment may be the same polybasic acid aqueous solution or different polybasic acid aqueous solutions.
- the polybasic acid concentration of the polybasic acid aqueous solution may be the same or different. In the pretreatment and the anodizing treatment, using the same kind and the same concentration of the polybasic acid aqueous solution has an advantage that the treatment bath does not need to be replaced when the anodizing treatment is shifted from the pretreatment.
- a pre-film formed by pretreatment is performed during or after the anodizing treatment, if necessary.
- the pre-film removal treatment performed during the anodizing treatment for example, when anodizing the aluminum material after the pretreatment, the amount of electricity applied during the pretreatment is usually 50 times or more
- a method of removing the porous pre-coating film formed during the pretreatment by dissolving it in an anodizing treatment bath by performing an anodizing treatment of preferably 80 times or more can be exemplified. In this method, if the amount of electricity in the anodizing treatment is lower than 50 times, the pre-coating is not sufficiently dissolved in the anodizing treatment, and the porous pre-coating remains undissolved on the surface and may remain. .
- the porous pre-film remaining on the surface during the anodizing treatment is performed by immersing the anodized aluminum material in an aqueous solution of acid or alkali.
- a method of chemically dissolving and removing can be exemplified.
- the target pore diameter is uniform when viewed from the surface.
- a film in which porous holes are uniformly opened from the bottom to the top of the hole that is, a film similar to the film whose structure is processed only by the target voltage (normal anodizing treatment).
- the pre-coating that dissolves the porous pre-coating formed on the pre-treated aluminum material under the treatment conditions in which 10% or more of the wall thickness remains.
- a test sample substantially the same as the pre-treated aluminum material is prepared, and the pre-coating of the pre-coating is performed using this test sample.
- An example is a method in which a treatment condition in which the inter-hole wall thickness remains 10% or more is obtained, and the pre-treated aluminum material is treated under this pre-determined treatment condition.
- the porous pre-coating In the partial dissolution treatment of the porous pre-coating, if the inter-pore wall thickness of the pre-coating is dissolved to less than 10% of the inter-hole wall thickness when the pre-coating is formed in the pretreatment, the porous pre-coating becomes brittle. In some cases, the base material at a part of the substrate is exposed during the subsequent anodic oxidation treatment, and anodization occurs preferentially from the exposed part of the base material, so that a uniform anodic oxide film may not be formed.
- a porous porous anodic oxide film is formed on an aluminum material made of aluminum or an aluminum alloy at a processing voltage of 10 V or more without making the crystal grain pattern as manifest as possible. It can be used for applications such as housing members, bicycle members, vehicle members, decorative members, optical product members, printing rolls, etc. where the crystal grain pattern is not visible and the appearance uniformity is important.
- the anodized aluminum material can be easily manufactured industrially.
- FIG. 1 shows an SEM photograph (upper photo) in which the upper cross section of the test piece obtained in Example 1 was observed at a magnification of 3,000, and the upper cross section of the anodized film of the same test piece at a magnification of 50,000. It is the SEM photograph (lower photograph) observed by magnification.
- FIG. 2 was obtained in Example 14 by interrupting the anodizing treatment 1 minute after the start of anodizing of the pretreated aluminum material obtained by forming a pre-coating in the pretreatment. It is the SEM photograph which observed the cross-section upper part of the reference test piece at a magnification of 100,000 times.
- Examples 1 to 20 As the aluminum material, an Al purity plate material or a type of plate material shown in Table 1 is used, and an aluminum piece having a size of 50 mm ⁇ 50 mm ⁇ 10 mm is cut out from these plate materials, and the surface roughness Rt ⁇ 200 nm by the mirror finishing means shown in Table 1.
- the aluminum piece after the mirror treatment was subjected to a pretreatment to form a porous pre-film under the polybasic acid aqueous solution and treatment conditions shown in Table 1, and the polybasic acid aqueous solution shown in Table 1 Anodization was performed at the target voltage under the treatment conditions, and the aluminum pieces (test pieces) after the anodization treatment of Examples 1 to 19 were obtained by washing with water and drying.
- FIG. 1 the upper photograph is an SEM photograph obtained by observing the cross-sectional upper part of the test piece obtained in Example 1 at a magnification of 3,000 times by SEM, and the lower photograph is the same as in Example 1. It is the SEM photograph which observed the cross-sectional upper part of the anodized film of the obtained test piece at a magnification of 50,000 times, and the pre-coating disappeared during the anodizing, and a uniform porous anodic oxide film was formed. ing.
- FIG. 2 is a reference test obtained in Example 14 by interrupting the anodizing treatment for one minute after the start of the anodizing treatment on the aluminum material after the pretreatment obtained by forming a pre-coating by the pretreatment. It is the SEM photograph which observed the cross-section upper part by the magnification of 100,000 times by SEM about a piece, and a residual pre film is observed on the upper surface of a porous type anodic oxide film. In addition, in the test piece obtained in Example 14 in which the anodizing treatment was performed under the condition of a treating time of 45 minutes, the remaining pre-coating film on the upper surface of the anodizing film was not observed.
- Example 21 In the same manner as in Examples 1 to 20 above, after forming a porous pre-film in a treatment bath of 15 wt% -sulfuric acid (18 ° C.) as a pretreatment under the conditions of a voltage of 5 V and an electric quantity of 0.1 C / cm 2. In the same 15wt% -sulfuric acid (18 ° C) treatment bath as anodizing treatment, porous anodizing under conditions of voltage 15V and electric quantity 6C / cm 2 (equivalent to coating thickness 3 ⁇ m) (pre-film removal treatment condition) A film was formed to obtain an aluminum piece (test piece) after the anodizing treatment of Example 21.
- the obtained test pieces were evaluated for crystal grain patterns by surface observation in the same manner as in Examples 1 to 20. The results are shown in Table 1. Moreover, when the cross section of the obtained test piece was observed by SEM, it was confirmed that the pre-coating did not remain on the upper part of the film, and the film structure was confirmed to be uniform. There was no significant difference in appearance from Example 1 where the pre-film remained.
- Example 22 In the same manner as in Examples 1 to 20 above, after forming a porous pre-film in a treatment bath of 15 wt% -sulfuric acid (18 ° C.) as a pretreatment under the conditions of a voltage of 5 V and an electric quantity of 0.1 C / cm 2. In the same 15 wt% -sulfuric acid (18 ° C.) treatment bath as the anodizing treatment, a porous anodized film was formed under the conditions of a voltage of 15 V and an electric quantity of 2 C / cm 2 . After the amount of electricity reached 2 C / cm 2 , the sample was continuously immersed in the same bath for 15 minutes (pre-film removal treatment), then taken out, and the aluminum piece after the anodizing treatment of Example 22 (test piece) )
- the obtained test pieces were evaluated for crystal grain patterns by surface observation in the same manner as in Examples 1 to 20. The results are shown in Table 1. Moreover, when the film
- Example 23 In the same manner as in Examples 1 to 20 above, the same mirror-finished aluminum pieces were subjected to the same pre-treatment as the same pretreatment in a 15 wt% sulfuric acid (18 ° C.) treatment bath with a voltage of 5 V and an electric charge of 0.1 C. Two pieces of pre-treated aluminum pieces on which a porous pre-film was formed under the conditions of / cm 2 were prepared.
- One of the obtained pretreated aluminum pieces was used as a test sample, and this test sample was immersed in a 10 wt% -phosphoric acid aqueous solution (20 ° C) for 2 minutes (partial dissolution treatment of the pre-coating film), and the surface was observed with an electron microscope. As a result, it was confirmed that the thickness of the inter-hole wall of the pre-coating was reduced to 15% with respect to the pre-treated aluminum piece without partial dissolution treatment.
- test pieces were evaluated for crystal grain patterns by surface observation in the same manner as in Examples 1 to 20. The results are shown in Table 1. Also, when the cross section of the test piece after the anodizing treatment was confirmed with an electron microscope, the pre-coating confirmed with the test piece of Example 1 was not observed on the upper part of the film, and the film structure was confirmed to be uniform. It was done.
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Abstract
Description
ここで、処理浴を構成する多塩基酸としては、通常、硫酸、リン酸、クロム酸等の鉱酸や、シュウ酸、酒石酸、マロン酸等の有機酸を挙げることができ、好ましくは処理速度の速い硫酸、リン酸等であり、これらの多塩基酸を用いた処理浴(多塩基酸水溶液)の多塩基酸濃度としては、通常の陽極酸化処理で用いられている場合と同様でよく、例えば硫酸の場合には、10重量%以上20重量%以下、好ましくは14重量%以上18重量%以下である。
ここで、前記陽極酸化処理の処理中に実施されるプレ皮膜除去処理としては、例えば、前処理後のアルミニウム材の陽極酸化処理の際に、前処理時に適用した電気量の通常50倍以上、好ましくは80倍以上の陽極酸化処理を行うことにより、前処理時に形成された多孔性プレ皮膜を陽極酸化処理の処理浴中に溶解させて除去する方法を例示することができる。この方法において、陽極酸化処理の際の電気量が50倍より低いと、陽極酸化処理でのプレ皮膜の溶解が不十分であって、表面に多孔性プレ皮膜が溶け残り、残存する場合がある。
アルミニウム材として表1に示すAl純度の板材又は種類の板材を用い、これらの板材から50mm×50mm×10mmの大きさのアルミ片を切り出し、表1に示す鏡面加工手段で表面粗さRt<200nmまで鏡面処理し、得られた鏡面処理後のアルミ片について、表1に示す多塩基酸水溶液及び処理条件で多孔性プレ皮膜を形成する前処理を行うと共に、表1に示す多塩基酸水溶液及び処理条件で目的電圧での陽極酸化処理を行い、更に、水洗し乾燥して各実施例1~19の陽極酸化処理後のアルミ片(試験片)を得た。
各実施例1~20で得られた試験片について、照度1,500Lux以上2,500Lux以下の蛍光灯下で目視観察をしたときに結晶粒模様が見えるものを×とし、また、照度1,500Lux以上2,500Lux以下の蛍光灯下で目視観察をしたときに結晶粒模様が見えないものを○とし、更に、照度15,000Lux以上20,000Lux以下のビデオライト下で目視観察をしたときに結晶粒模様が見えないものを◎とする表面観察を行い、各試験片における結晶粒模様の評価を行った。
結果を表1に示す。
図1において、上方の写真は、SEMにより、実施例1で得られた試験片の断面上部を倍率3,000倍で観察したSEM写真であり、また、下方の写真は、同じ実施例1で得られた試験片の陽極酸化皮膜の断面上部を倍率50,000倍で観察したSEM写真であり、プレ皮膜は陽極処理の際に溶解してなくなり、一様なポーラス型陽極酸化皮膜が形成されている。
上記の実施例1~20と同様に、前処理として15wt%-硫酸(18℃)の処理浴中、電圧5V及び電気量0.1C/cm2の条件で多孔性プレ皮膜を形成させた後、陽極酸化処理として同じ15wt%-硫酸(18℃)の処理浴中、電圧15V及び電気量6C/cm2(皮膜厚さ3μm相当)の条件(プレ皮膜除去処理の条件)で多孔性陽極酸化皮膜を形成し、実施例21の陽極酸化処理後のアルミ片(試験片)を得た。
また、得られた試験片の断面をSEMで観察したところ、皮膜上部にプレ皮膜が残存していないことが確認され、また、皮膜構造が一様であることが確認された。プレ皮膜が残っている実施例1に対し、外観に大きな差は認められなかった。
上記の実施例1~20と同様に、前処理として15wt%-硫酸(18℃)の処理浴中、電圧5V及び電気量0.1C/cm2の条件で多孔性プレ皮膜を形成させた後、陽極酸化処理として同じ15wt%-硫酸(18℃)の処理浴中、電圧15V及び電気量2C/cm2の条件で多孔性陽極酸化皮膜を形成した。電気量が2C/cm2に達したあと、引き続き同一浴中に15分間サンプルを浸漬させたままにし(プレ皮膜除去処理)、その後取り出し、実施例22の陽極酸化処理後のアルミ片(試験片)を得た。
また、得られた試験片の皮膜断面をSEMで観察したところ、皮膜上部にプレ皮膜が残存していないことが確認され、また、皮膜構造が一様であることが確認された。外観は、プレ皮膜除去処理を行っていない場合とほとんど同様であった。
上記の実施例1~20と同様に、同じ鏡面処理を行った鏡面処理後のアルミ片について、同じ前処理として15wt%-硫酸(18℃)の処理浴中、電圧5V及び電気量0.1C/cm2の条件で多孔性プレ皮膜を形成させた2片の前処理後のアルミ片を調製した。
また、陽極酸化処理後の試験片の皮膜断面を電子顕微鏡で確認したところ、皮膜上部に実施例1の試験片で確認されたプレ皮膜は認められず、皮膜構造が一様であることが確認された。
アルミニウム材として表2に示すAl純度の板材又は種類の板材を用い、これらの板材から50mm×50mm×10mmの大きさのアルミ片を切り出し、表2に示す鏡面加工手段(パフ研磨)で表面粗さRt<200nmまで鏡面処理し、得られた鏡面処理後のアルミ片について、表2に示す処理条件でプレ皮膜を形成する前処理を行うと共に、表2に示す処理条件で目的電圧での陽極酸化処理を行い、更に、水洗し乾燥して各比較例1~10の陽極酸化処理後のアルミ片(試験片)を得た。
各比較例1~10で得られた試験片について、上記の各実施例の場合と同様に、表面観察による結晶粒模様の評価を行った。
結果を表2に示す。
Claims (12)
- アルミニウム又はアルミニウム合金からなるアルミニウム材を多塩基酸水溶液からなる処理浴中目的電圧10V以上の処理条件で陽極酸化処理し、前記アルミニウム材の表面に多孔性陽極酸化皮膜を形成するアルミニウム材の陽極酸化処理方法であり、
前記陽極酸化処理の前処理として、多塩基酸水溶液からなる処理浴中電圧6V以下の処理条件で電気量が0.05C/cm2以上となるまで陽極酸化処理を行い、前記アルミニウム材の表面に多孔性プレ皮膜を形成させることを特徴とするアルミニウム材の陽極酸化処理方法。 - 前記アルミニウム材は、材料中に存在する結晶粒の大きさが100μm以上である請求項1に記載のアルミニウム材の陽極酸化処理方法。
- 前記アルミニウム材は、その表面が鏡面処理されている請求項1又は2に記載のアルミニウム材の陽極酸化処理方法。
- 前記鏡面処理が、バフ研磨、電解研磨、切削加工、及び化学研磨から選ばれたいずれかの鏡面加工で行われる請求項3に記載のアルミニウム材の陽極酸化処理方法。
- 前記前処理で使用する処理浴と陽極酸化処理で使用する処理浴とが同じ多塩基酸の水溶液である請求項1~4のいずれかに記載のアルミニウム材の陽極酸化処理方法。
- 前記前処理で使用する処理浴と陽極酸化処理で使用する処理浴とが異なる多塩基酸の水溶液である請求項1~4のいずれかに記載のアルミニウム材の陽極酸化処理方法。
- 前記アルミニウム材の陽極酸化処理を行うに際し、前記前処理で形成された多孔性プレ皮膜を除去するプレ皮膜除去処理を行う請求項1~6のいずれかに記載のアルミニウム材の陽極酸化処理方法。
- 前記プレ皮膜除去処理は、前記陽極酸化処理の処理中又は処理後に実施される請求項7に記載のアルミニウム材の陽極酸化処理方法。
- 前記陽極酸化処理の処理中に実施されるプレ皮膜除去処理は、前処理後のアルミニウム材の陽極酸化処理の際に、前処理時に適用した電気量の50倍以上の陽極酸化処理を行うことにより、前処理時に形成された多孔性プレ皮膜を陽極酸化処理の処理浴中に溶解させて除去する請求項8に記載のアルミニウム材の陽極酸化処理方法。
- 前記陽極酸化処理後に実施されるプレ皮膜除去処理は、陽極酸化処理後のアルミニウム材を酸又はアルカリの水溶液中に浸漬し、陽極酸化処理時に表面に残留した多孔性プレ皮膜を化学的に溶解させて除去する請求項8に記載のアルミニウム材の陽極酸化処理方法。
- 前記前処理後のアルミニウム材の陽極酸化処理するに際し、この前処理後のアルミニウム材に形成された多孔性プレ皮膜をその壁厚の10%以上が残存する処理条件で溶解するプレ皮膜の一部溶解処理を行う請求項1~6のいずれかに記載のアルミニウム材の陽極酸化処理方法。
- 前記多孔性プレ皮膜の一部溶解処理は、前処理後のアルミニウム材と実質的に同じテストサンプルを作成し、このテストサンプルを用いてプレ皮膜の孔間壁厚が10%以上残存する処理条件を求め、この予め求められた処理条件で前処理後のアルミニウム材を処理する請求項11に記載のアルミニウム材の陽極酸化処理方法。
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