WO2014192490A1 - 形状保持フィルム、及びこの形状保持フィルムを備えた形状保持型フレキシブル配線板 - Google Patents
形状保持フィルム、及びこの形状保持フィルムを備えた形状保持型フレキシブル配線板 Download PDFInfo
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- WO2014192490A1 WO2014192490A1 PCT/JP2014/061962 JP2014061962W WO2014192490A1 WO 2014192490 A1 WO2014192490 A1 WO 2014192490A1 JP 2014061962 W JP2014061962 W JP 2014061962W WO 2014192490 A1 WO2014192490 A1 WO 2014192490A1
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- WIPO (PCT)
- Prior art keywords
- shape
- retaining
- film
- metal layer
- wiring board
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
- H05K1/0281—Reinforcement details thereof
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0216—Reduction of cross-talk, noise or electromagnetic interference
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/05—Flexible printed circuits [FPCs]
- H05K2201/057—Shape retainable
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/281—Applying non-metallic protective coatings by means of a preformed insulating foil
Definitions
- the present invention relates to a film for adhering to a flexible wiring board mounted on an electronic device, and a flexible wiring board provided with this film, and in particular, for holding the shape of a flexible wiring board in a deformed state. .
- a repulsive force is generated in the deformed flexible wiring board and attempts to return to the state before the deformation may cause various problems.
- a plurality of flexible wiring boards are connected in an electronic device, but the connection problem occurs in the connected parts when the flexible wiring board tries to return to the state before deformation. May occur.
- the above-described connection failure is likely to occur.
- the present invention has been made in view of the above problems, and has a shape-holding film that can be held in a deformed state such as by bending a flexible wiring board, and a shape including the shape-holding film.
- An object is to provide a holding-type flexible wiring board.
- a shape-retaining film according to the present invention is a shape-retaining film provided with a plastically deformable metal layer and an adhesive layer that is formed on one side of the metal layer and is bonded to a flexible wiring board. .
- the flexible wiring board may be deformed and disposed by being bent.
- the shape maintaining film can be bonded to the flexible wiring board by the adhesive layer, when deformed, it is effective to return to the state before deformation by the plastically deformable metal layer. Is prevented.
- maintenance can be carried out in the state which deform
- the metal layer may contain one or more of copper, silver, nickel, and aluminum as a main component.
- a metal layer capable of plastic deformation can be formed, and the shape retention effect of the flexible wiring board by the shape retention film can be enhanced.
- the metal layer may have a thickness of 0.1 ⁇ m or more and 12 ⁇ m or less.
- the thickness of the metal layer is 0.1 ⁇ m or more in order to exhibit the shape maintaining function, and that the thickness of the metal layer is 12 ⁇ m or less is preferable from the viewpoint of workability for bending. If the thickness of the metal layer is greater than 12 ⁇ m, the flexible wiring board with the shape-retaining film attached thereto becomes too thick, and a large force is required when bending. Therefore, according to the above configuration, a metal layer capable of plastic deformation that exhibits a shape maintaining function can be formed, the flexible wiring board with the shape maintaining film attached thereto can be easily folded, and the workability of folding can be improved. can do.
- the adhesive layer may have conductivity.
- the shape-retaining film not only can be adhered to the flexible wiring board, the shape can be maintained in a deformed state of the flexible wiring board, but also an electric field wave, a magnetic field wave traveling from the outside to the flexible wiring board, Electromagnetic waves and static electricity, and electric field waves, magnetic field waves, electromagnetic waves and static electricity traveling from the flexible wiring board to the outside can be satisfactorily blocked.
- a protective layer may be formed on the metal layer on the one surface side opposite to the adhesive layer side.
- the metal layer can be protected by the protective layer, and deterioration of the metal layer with time can be suitably prevented.
- An adhesive layer may be further formed on the metal layer on one side opposite to the adhesive layer side.
- the shape-retaining film By forming an adhesive layer on both sides of the metal layer, the shape-retaining film can be bonded to the flexible wiring board with one adhesive layer, and the other adhesive layer can be used for the other in the housing of the electronic device. Can be glued in place. For this reason, a repulsive force is generated in the shape-retaining flexible wiring board by adhering the bent shape-retaining flexible wiring board to another location in the casing of the electronic device via the other adhesive layer. This can be suppressed, and the shape retention effect can be enhanced.
- the adhesive layer formed on the one surface side opposite to the adhesive layer side of the metal layer may have conductivity.
- the adhesive layer formed on the one surface side opposite to the adhesive layer side bonded to the flexible wiring board in the metal layer has conductivity, the adhesive layer is interposed through the adhesive layer.
- the shape-retaining film is bonded to the external ground, a shielding effect can be exhibited.
- the metal layer may be subjected to a corrosion-resistant surface treatment.
- the metal layer can be effectively prevented from corroding due to heat treatment, deterioration with time, or the like.
- the shape-retaining film and the flexible wiring board are bonded to each other with the adhesive layer.
- the shape-retaining flexible wiring board 10 is formed so that the shape-retaining film 1 and the flexible wiring board 8 are bonded together with an adhesive layer 4 so that the shape can be maintained in a deformed state such as being bent. It is a thing. Specifically, in the shape-retaining flexible wiring board 10, the shape-retaining film 1 is bonded to the upper surface of the flexible wiring board 8.
- the flexible wiring board 8 is a flexible printed wiring board that is flexible and can be bent.
- the shape-retaining film 1 includes a metal layer 3 that can be plastically deformed, and an adhesive layer 4 that is formed on one surface side (lower surface side) of the metal layer 3 and is bonded to a flexible wiring board. Since the metal layer 3 can be plastically deformed, when the shape retaining flexible wiring board 10 is deformed, the shape retaining flexible wiring board 10 can be retained in a deformed state by the metal layer 3.
- the shape-retaining film 1 since the adhesive layer 4 has conductivity, the metal layer 3 and the ground circuit 6b of the flexible wiring board 8 in a state where the shape retaining film 1 is adhered to the flexible wiring board 8 via the adhesive layer 4 Can be conducted.
- the shape-retaining film 1 according to the present embodiment has the electric field wave, magnetic field wave, electromagnetic wave and static electricity traveling from the flexible wiring board 8 to the outside, and the electric field wave, magnetic field wave and electromagnetic wave traveling from the outside to the flexible wiring board 8. It also functions as a shield film that can well block static electricity. For this reason, the shape-retaining film 1 can effectively prevent the signal circuit 6a of the flexible wiring board 8 from being affected by noise.
- a protective layer 2 is formed on one surface side (upper surface side) opposite to the adhesive layer 4 side (lower side) to protect the metal layer 3. Thereby, it is possible to effectively prevent the metal layer 3 from being deteriorated with time.
- the metal layer 3 is formed so as to be plastically deformable as described above.
- the metal layer 3 is mainly composed of one or more of copper, silver, nickel, aluminum, and the like, which are plastic metals.
- the shape-retaining flexible wiring board 10 is improved. For example, when the shape-retaining flexible wiring board 10 is folded and assembled to an electronic device or the like, the shape-retaining flexible wiring board 10 is obtained by the good shape-retaining property of the shape-retaining film 1 even if the operator does not maintain the bent state. Maintains the bent state. For this reason, the load of the operation
- the thickness of the metal layer 3 is preferably 0.1 ⁇ m or more, more preferably 1 ⁇ m or more, and further preferably 2 ⁇ m or more. Moreover, in order to make the shape-retaining flexible wiring board 10 easy to bend, the thickness of the metal layer 3 is preferably 12 ⁇ m or less, more preferably 9 ⁇ m or less, and even more preferably 6 ⁇ m or less.
- the metal layer 3 is preferably a metal foil. Thereby, while being able to obtain the metal layer of desired thickness easily, a shield characteristic better than the metal layer 3 of the thin film formed by the vapor deposition method can be obtained.
- the metal layer 3 is preferably formed by rolling. Thereby, the shape retention film 1 can have favorable shape retainability. Note that the metal layer 3 may be adjusted to have the thickness described above by etching.
- the metal layer 3 is not limited to a metal foil formed by rolling, but a metal foil by electrolysis (such as special electrolytic copper foil), vacuum deposition, sputtering, CVD, MO (metal organic), plating It may be formed by, for example.
- the adhesive layer 4 may be formed of any one of isotropic conductivity and anisotropic conductivity formed by adding a conductive filler.
- an electrically conductive state can be ensured in all three dimensions including the thickness direction, the width direction, and the longitudinal direction.
- the adhesive layer 4 is formed of an anisotropic conductive adhesive
- an electrically conductive state can be ensured only in a two-dimensional direction consisting of the thickness direction.
- the adhesive layer 4 is formed of an anisotropic conductive adhesive
- the flexible wiring board is better than when the adhesive layer 4 is formed of an isotropic conductive adhesive. Transmission characteristics.
- the thickness of the adhesive layer 4 is preferably 2 ⁇ m or more, and more preferably 3 ⁇ m or more.
- the thickness of the adhesive layer 4 is preferably 15 ⁇ m or less, and more preferably 9 ⁇ m or less.
- the adhesive layer 4 includes, as an adhesive resin, a thermoplastic resin such as polystyrene, vinyl acetate, polyester, polyethylene, polypropylene, polyamide, rubber, acrylic, phenolic, epoxy, You may be comprised with thermosetting resins, such as a urethane type, a melamine type, and an alkyd type.
- the adhesive may be a single substance or a mixture of the above resins.
- the adhesive may further contain a flame retardant or a tackifier. Examples of the tackifier include tackifiers such as fatty acid hydrocarbon resins, C5 / C9 mixed resins, rosin, rosin derivatives, terpene resins, aromatic hydrocarbon resins, and thermally reactive resins.
- the adhesive resin can be thermosetting, thermoplastic, UV curable, adhesive with reworkability, etc., but considering the processing of flexible wiring boards, it may be thermosetting, thermoplastic, adhesive. preferable.
- the conductive filler added to the adhesive layer 4 is partly or entirely formed of a metal material.
- conductive fillers include copper powder, silver powder, nickel powder, silver coated copper powder (Ag coated Cu powder), gold coated copper powder, silver coated nickel powder (Ag coated Ni powder), and gold coated nickel powder.
- the metal powder can be produced by an atomizing method, a carbonyl method, or the like.
- particles obtained by coating a metal powder with a resin and particles obtained by coating a resin with a metal powder can also be used.
- one or more kinds of conductive fillers may be mixed and added to the adhesive layer 4.
- the conductive filler is preferably Ag-coated Cu powder or Ag-coated Ni powder. This is because conductive particles having stable conductivity can be obtained from an inexpensive material.
- the lower limit is preferably 10 parts by weight and the upper limit is preferably 400 parts by weight with respect to 100 parts by weight of the adhesive resin.
- the blending ratio of the conductive filler to the adhesive resin is preferably 10 parts by weight with respect to 100 parts by weight of the adhesive resin.
- the upper limit is preferably 180 parts by weight.
- the blending ratio of the conductive filler to the adhesive resin is preferably 150 parts by weight with respect to 100 parts by weight of the adhesive resin.
- the upper limit is preferably 250 parts by weight.
- the average particle diameter of the conductive filler is preferably in the range of 2 ⁇ m to 20 ⁇ m, but an optimum value may be selected depending on the thickness of the adhesive layer 4.
- the shape of the metal filler may be spherical, needle-like, fiber-like, flake-like, or dendritic.
- the protective layer 2 is for protecting the metal layer 3, and is made of, for example, a cover film or a coating layer of an insulating resin.
- the cover film may be made of engineering plastic.
- engineering plastics For example, polypropylene, cross-linked polyethylene, polyester, polybenzimidazole, aramid, polyimide, polyimide amide, polyether imide, polyphenylene sulfide (PPS), polyethylene naphthalate (PEN) and the like are listed as engineering plastics.
- PPS polyphenylene sulfide
- PEN polyethylene naphthalate
- the insulating resin may be any resin having insulating properties, and examples thereof include the following thermosetting resins, ultraviolet curable resins, and thermoplastic resins. That is, examples of the thermosetting resin include a phenol resin, an acrylic resin, an epoxy resin, a melamine resin, a silicon resin, and an acrylic modified silicon resin. Examples of the ultraviolet curable resin include epoxy acrylate resins, polyester acrylate resins, and methacrylate-modified products thereof.
- the curing form may be any of thermosetting, ultraviolet curing, electron beam curing, etc., as long as it can be cured.
- the thermoplastic resin composition includes a styrene resin composition, a vinyl acetate resin composition, a polyester resin composition, a polyethylene resin composition, a polypropylene resin composition, an imide resin composition, and an acrylic resin composition. Etc. can be used.
- the thickness of the protective layer 2 is preferably 1 ⁇ m or more, and more preferably 3 ⁇ m or more. Further, the thickness of the protective layer 2 is preferably 10 ⁇ m or less, and more preferably 7 ⁇ m or less.
- the protective layer 2 is not limited to a single layer. For example, the protective layer 2 may be composed of two or more layers having different compositions.
- the protective layer 2 is a hardening accelerator, tackifier, antioxidant, a pigment, dye, a plasticizer, a ultraviolet absorber, an antifoamer, a leveling agent, a filler, a flame retardant, a viscosity as needed. A regulator, an antiblocking agent, etc. may be included.
- the flexible wiring board 8 is formed by sequentially laminating a base film 5, a printed circuit 6, and an insulating film 7. As shown in FIG. 1, the surface of the printed circuit 6 includes a signal circuit 6a and a ground circuit 6b. The signal circuit 6a and the ground circuit 6b are formed with a wiring pattern by, for example, etching a conductive material.
- the ground circuit 6b is a pattern for maintaining the ground potential.
- the ground circuit 6b is covered with an insulating film 7 except at least a part (non-insulating portion 6c).
- a conduction hole 7 a is formed at a position on the non-insulating part 6 c in the insulating film 7.
- the signal circuit 6a is for transmitting a signal having a predetermined frequency.
- a signal having a frequency of 10 MHz or more and 10 GHz or less is transmitted to the signal circuit 6a.
- the base film 5 and the printed circuit 6 may be joined together by an adhesive, or may be joined in the same manner as a so-called adhesiveless copper-clad laminate that does not use an adhesive.
- the insulating film 7 may be formed by bonding a flexible insulating film using an adhesive, or by a series of techniques such as application of a photosensitive insulating resin, drying, exposure, development, and heat treatment. . When the insulating film 7 is pasted using an adhesive, a conduction hole 7a is also formed at a location on the ground circuit 6b in the adhesive.
- the flexible wiring board 8 includes a single-sided FPC having a printed circuit only on one side of the base film 5, a double-sided FPC having a printed circuit on both sides of the base film 5, and a plurality of such FPCs are laminated.
- This can be implemented by appropriately adopting a multilayer FPC, a flex board (registered trademark) having a multilayer component mounting portion and a cable portion, a flex rigid board having a hard member constituting the multilayer portion, and the like.
- the base film 5 and the insulating film 7 are both made of engineering plastic. Examples thereof include resins such as polyethylene terephthalate, polypropylene, crosslinked polyethylene, polyester, polybenzimidazole, polyimide, polyimide amide, polyether imide, and polyphenylene sulfide (PPS).
- resins such as polyethylene terephthalate, polypropylene, crosslinked polyethylene, polyester, polybenzimidazole, polyimide, polyimide amide, polyether imide, and polyphenylene sulfide (PPS).
- An inexpensive polyester film is preferable when heat resistance is not required, and a polyphenylene sulfide film is preferable when flame resistance is required, and a polyimide film is preferable when heat resistance is required.
- the thickness of the base film 5 is preferably 10 ⁇ m or more, and more preferably 20 ⁇ m or more. Further, the thickness of the base film 5 is preferably 60 ⁇ m or less, and more preferably 40 ⁇ m or less.
- the thickness of the insulating film 7 is preferably 10 ⁇ m or more, and more preferably 20 ⁇ m or more. Further, the thickness of the insulating film 7 is preferably 60 ⁇ m or less, and more preferably 40 ⁇ m or less.
- Method for producing shape-retaining film 1 An example of the manufacturing method of the shape retention film 1 of this embodiment is demonstrated. First, rolling is performed through copper between a pair of rotating rolls to reduce the thickness to the first dimension.
- the first dimension is preferably 3 ⁇ m or more, more preferably 6 ⁇ m or more, and further preferably 9 ⁇ m or more.
- the first dimension is preferably 35 ⁇ m or less, more preferably 18 ⁇ m or less, and even more preferably 12 ⁇ m or less.
- the second dimension is preferably 0.1 ⁇ m or more, and more preferably 1 ⁇ m or more. Further, the second dimension is preferably 12 ⁇ m or less, and more preferably 6 ⁇ m or less.
- a copper foil having a thickness of a first dimension (for example, 6 ⁇ m) is dipped in an etching solution of sulfuric acid or hydrogen peroxide solution to be processed into a copper foil having a thickness of a second dimension (for example, 2 ⁇ m). To do.
- the adhesive layer 4 is coated on one surface of the metal layer 3.
- the protective layer 2 is produced by sticking or coating the other side of the formed metal layer 3.
- a hole 7a for conduction is formed in the insulating film 7 of the flexible wiring board 8 by making a hole by laser processing or the like. As a result, a part of the ground circuit 6b is exposed to the outside through the conduction hole 7a.
- the shape retaining film 1 is adhered on the insulating film 7 of the flexible wiring board 8.
- the flexible wiring board 8 and the shape-retaining film 1 are pressure-bonded from above and below by a press while heating the shape-retaining film 1 with a heater.
- the adhesive layer 4 of the shape maintaining film 1 is softened by the heat of the heater, and is adhered onto the insulating film 7 by pressurization of the press.
- a part of the softened adhesive layer 4 is filled in the conduction hole 7a. Therefore, it adheres to the adhesive layer 4 filled with a part of the ground circuit 6b exposed in the conduction hole 7a.
- the ground circuit 6b and the metal layer 3 are electrically connected through the adhesive layer 4, and the shape-retaining flexible wiring board 10 is manufactured.
- the metal layer 3 may be subjected to a corrosion-resistant surface treatment.
- a metal material for example, a noble metal such as gold or silver, nickel, etc.
- the plating layer 31 may be formed.
- the plating layer 31 is formed on the surface of the metal layer 3, corrosion of the metal layer 3 can be prevented and a state of low electrical resistance can be maintained over a long period of time. Thereby, the shielding effect by the shape-retaining film 1A can be maintained over a long period of time.
- the plating layer 31 is formed on the lower surface of the metal layer 3, but it may be formed on the upper surface or may be formed on both the upper surface and the lower surface.
- the plating layer 31 is formed by immersing the upper surface of the large metal layer 3 in a plating bath. Thereafter, the adhesive layer 4 is stuck or coated on the lower surface of the metal layer 3, and the protective layer 2 is stuck or coated on the upper surface of the plating layer 31. Then, by cutting the large size shape-retaining film 1A formed in this way in the vertical direction and the horizontal direction, respectively, a plurality of shape-retaining films 1A are formed.
- the adhesive layer 4 does not have electrical conductivity, and the shape-retaining film 1 may not be electrically connected to the metal layer 3 and the ground circuit 6b.
- the ground circuit 6b may not be formed as shown in FIG.
- the protective layer 2 does not need to be formed in the shape retention film 1C like the shape retention type flexible wiring board 10C which concerns on the modification shown in FIG.
- the shape-retaining film 1 is affixed to one side of the flexible wiring board 8, but is not limited thereto.
- the shape maintaining film 1 may be affixed to both surfaces of the flexible wiring board 8.
- the protective layer 2 is formed in the metal layer 3 on the one surface side opposite to the adhesive bond layer 4 side.
- an adhesive layer 4 ′ may be further formed in place of the protective layer 2, as in the shape retaining film 1 ⁇ / b> D in the shape retaining flexible wiring board 10 ⁇ / b> D shown in FIG. 6A.
- adhesive layer 4 ' may further be formed on the protective layer 2 like the shape retention film 1E in the shape retention type flexible wiring board 10E shown in FIG. 6B.
- the adhesive layers 4 and 4 ′ are formed on both sides of the metal layer 3, so that the shape retaining films 1 ⁇ / b> D and 1 ⁇ / b> E can be bonded to the flexible wiring board 8 with the adhesive layer 4.
- the layer 4 ' can be adhered to other places in the housing of the electronic device.
- the shape-retaining flexible wiring boards 10D and 10E are further bonded to other places in the casing of the electronic device via the adhesive layer 4 ', thereby further maintaining the shape-retaining flexible wiring boards 10D and 10E.
- the generation of repulsive force can be suppressed, and the shape retention effect can be enhanced.
- the adhesive layer 4 ′ (corresponding to “an adhesive layer formed on one side opposite to the adhesive layer side” of the present invention) is necessarily necessarily conductive, like the adhesive layer 4. However, it is preferable to have conductivity. If adhesive layer 4 'has electroconductivity, when shape maintenance film 1D and 1E are adhere
- the adhesive layer 4 ′ can be the same as the adhesive layer 4 described above, but preferably has ultraviolet curability and tackiness. 6A and 6B, a plating layer 31 may be further provided as shown in (1).
- the shape retention property (plasticity) of the metal layer in the shape retention film was tested using the test apparatus shown in FIG.
- a test body 51 was prepared in which a shape retention film having a predetermined thickness was formed on the upper surface or both surfaces of a polyimide film having a thickness of 50 ⁇ m, a longitudinal dimension of 10 mm, and a transverse dimension of 100 mm.
- the shape-retaining film used had an adhesive layer thickness of 10 ⁇ m and a protective layer thickness of 5 ⁇ m.
- Example A1 6 ⁇ m in which a shape-retaining film provided with a silver metal layer by a vacuum deposition method having a thickness of 0.1 ⁇ m was formed on the upper surface of the polyimide film as the test body 51.
- Example A2 in which a shape-retaining film provided with a copper rolled foil (metal layer) having a thickness of 2 mm was formed on the upper surface of the polyimide film, and a copper (tough pitch copper) rolled foil (metal layer) having a thickness of 2 ⁇ m
- Example A3 in which the shape-retaining film was formed on the upper surface of the polyimide film, and a shape-retaining film provided with a copper rolled foil having a thickness of 2 ⁇ m (HA foil: metal layer manufactured by JX Nippon Mining & Metals)
- Example A4 in which was formed on the upper surface of the polyimide film was prepared.
- Example A5 in which a shape-retaining film provided with a copper electrolytic foil (metal layer) having a thickness of 1 ⁇ m was formed on the upper surface of the polyimide film as a test body 51, a copper having a thickness of 2 ⁇ m.
- Example A6 in which a shape-retaining film provided with an electrolytic foil (metal layer) was formed on the upper surface of the polyimide film Example A6, a shape-retaining film provided with a copper electrolytic foil (metal layer) having a thickness of 5 ⁇ m was the upper surface of the polyimide film Example A7 formed in the above was prepared.
- Example B1 in which a shape-retaining film provided with a silver metal layer having a thickness of 0.1 ⁇ m was formed on both surfaces of a polyimide film as the test body 51, rolling of copper having a thickness of 6 ⁇ m
- Example B2 in which shape-retaining film provided with foil (metal layer) was formed on both sides of polyimide film.
- a shape-retaining film comprising Example B3 formed on both sides of the copper foil and a copper rolled foil having a thickness of 2 ⁇ m (HA foil manufactured by JX Nippon Mining & Metals Co., Ltd .: metal layer) is formed on both sides of the polyimide film.
- Example B4 was prepared.
- Example B5 in which a shape-retaining film provided with a copper electrolytic foil (metal layer) having a thickness of 1 ⁇ m was formed on both sides of a polyimide film as a test body 51, a copper having a thickness of 2 ⁇ m
- Example B6 in which a shape-retaining film having an electrolytic foil (metal layer) was formed on both sides of a polyimide film
- a shape-retaining film having a copper electrolytic foil (metal layer) having a thickness of 5 ⁇ m was present on both sides of a polyimide film Example B7 formed in the above was prepared.
- a comparative example C1 including only the polyimide film 51 on which the shape maintaining film was not formed was prepared as the test body 51.
- the process which pressurizes a polyimide film for 30 minutes by the pressurization force of 3 MPa in 170 degreeC atmosphere in the state which has arrange
- a shape-retaining film is formed on the upper surface or both surfaces of the polyimide film.
- the shape retention test was performed on the above Examples A1 to A7, B1 to B7, and Comparative Example C1.
- the test body 51 is placed on a substrate 54 (made of polypropylene).
- a pair of substantially parallel stainless steel plates (not shown) are arranged on the substrate 54 as spacers, and the test body 51 is placed between these stainless steel plates.
- the interval between the pair of stainless steel plates is 0.3 mm, and the thickness of the stainless steel plate is 0.15 mm.
- the bent portion 51a near the center of the test body 51 is folded in a mountain fold, and the right portion 51b that is one side (right side in FIG. 7) from the bent portion 51a is the other side (see FIG. 7). 7 to the left of the left portion 51c.
- the shape-retaining film is on the outside for Examples A1 to A7.
- the polyimide film 51 was pressed with a predetermined pressure (0.1 MPa) for 5 seconds by the silicon rubber plate 53 from above. Thereafter, the angle between the right part 51b and the left part 51c after one minute had elapsed was measured as the return angle.
- the measurement results are shown in Table 1.
- the measurement results in Table 1 are also shown in the graph of FIG.
- the return angle of Comparative Example C1 is 134 °, whereas the return angles of Examples A1 to A7 and B1 to B7 are all significantly smaller. From this, it is shown that the shape-retaining film having a plastically deformable metal layer such as silver or copper is stuck to the flexible wiring board, so that the shape can be maintained in a state in which the flexible wiring board is bent. .
- the return angle is 102 °, which is significantly smaller than that of Comparative Example C1, and it is more preferable if the thickness of the metal layer is 1 ⁇ m or more.
- the return angle is around 90 °, and if the thickness of the metal layer is 2 ⁇ m or more, it is shown that there are more excellent shape retention characteristics.
- the return angle is 31 °, and it is particularly preferable if the thickness of the metal layer is 5 ⁇ m or more.
- Examples A1 to A7 and Examples B1 to B7 are compared, the return angles of Examples B1 to B7 are small. From this, it is shown that sticking a shape-retaining film on both surfaces of a flexible wiring board can form a shape-retaining flexible wiring board with a higher shape-retaining effect.
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Abstract
Description
先ず、図1及び図2を用いて、本実施形態に係る形状保持型フレキシブル配線板10について説明する。
金属層3は、上述したように塑性変形可能に形成されている。具体的には、金属層3は、塑性の金属である銅、銀、ニッケル、アルミ等のうちの一種以上を主成分としている。これによって、形状保持型フレキシブル配線板10が変形された状態で電子機器に搭載される場合に、この形状保持型フレキシブル配線板10に反発力が生じることを効果的に防止することができる。このため、電子機器内における形状保持型フレキシブル配線板10同士を繋ぎ合わせた部位において、上記反発力の発生により接続不具合が生じることを効果的に防止することができる。
接着剤層4は、導電性フィラーが添加されて形成される等方導電性および異方導電性のうち何れかの接着剤により形成されていてもよい。等方導電性接着剤で接着剤層4が形成されている場合には、厚み方向および幅方向、長手方向からなる三次元の全方向に電気的な導電状態を確保することができる。
接着剤樹脂は、熱硬化性、熱可塑性、紫外線硬化性やリワーク性をもつ粘着性等を使用できるが、フレキシブル配線板の加工を考慮すると、熱硬化性、熱可塑性、粘着性であることが好ましい。
保護層2は、上述したように、金属層3を保護するためのものであり、例えば、カバーフィルムや絶縁樹脂のコーティング層からなる。カバーフィルムとしては、エンジニアリングプラスチック製のものであってもよい。例えば、ポリプロピレン、架橋ポリエチレン、ポリエステル、ポリベンツイミダゾール、アラミド、ポリイミド、ポリイミドアミド、ポリエーテルイミド、ポリフェニレンサルファイド(PPS)、ポリエチレンナフタレート(PEN)などがエンジニアリングプラスチックとして挙げられる。なお、あまり耐熱性を要求されない場合は、安価なポリエステルフィルムが好ましく、難燃性が要求される場合においては、ポリフェニレンサルファイドフィルム、さらに耐熱性が要求される場合にはアラミドフィルムやポリイミドフィルムが好ましい。
フレキシブル配線板8は、ベースフィルム5、プリント回路6、及び、絶縁フィルム7が順次積層されてなるものである。図1に示すように、プリント回路6の表面は、信号回路6aとグランド回路6bとからなる。なお、信号回路6a及びグランド回路6bは、例えば、導電性材料をエッチング処理することにより配線パターンが形成されてなる。
本実施形態の形状保持フィルム1の製造方法の一例について説明する。
先ず、回転する1対のロールの間に銅を通して圧延加工を行い、厚みを第1寸法まで薄くする。この第1寸法は、3μm以上が好ましく、6μm以上がより好ましく、9μm以上がさらに好ましい。また、この第1寸法は35μm以下が好ましく、18μm以下がより好ましく、12μm以下がさらに好ましい。
先ず、フレキシブル配線板8の絶縁フィルム7に対して、レーザー加工などによって穴を開けて導通用孔7aを形成する。これにより、グランド回路6bの一部の領域が導通用孔7aにおいて外部に露出される。
2 保護層
3 金属層
4 接着剤層
41 メッキ層
8 フレキシブル配線板
10、10A、10B、10C、10D、10E 形状保持型フレキシブル配線板
Claims (9)
- 塑性変形可能な金属層と、
前記金属層の一方面側に形成され、フレキシブル配線板に接着される接着剤層と、
を備えた形状保持フィルム。 - 前記金属層は、銅、銀、ニッケル、アルミのうちの一種以上を主成分としている、
請求項1に記載の形状保持フィルム。 - 前記金属層の厚みは、0.1μm以上であり、かつ12μm以下である、
請求項1又は2に記載の形状保持フィルム。 - 前記接着剤層は、導電性を有している、
請求項1から3の何れかに記載の形状保持フィルム。 - 前記金属層には、前記接着剤層側とは反対の一方面側に、保護層が形成されている、
請求項1から4の何れかに記載の形状保持フィルム。 - 前記金属層には、前記接着剤層側とは反対の一方面側に、接着剤層が更に形成されている、
請求項1から4の何れかに記載の形状保持フィルム。 - 前記金属層の前記接着剤層側とは反対の一方面側に形成された接着剤層が導電性を有している、
請求項6に記載の形状保持フィルム。 - 前記金属層は、耐食性表面処理が施されたものである、請求項1から7の何れかに記載の形状保持フィルム。
- 請求項1から8の何れかに記載の形状保持フィルムと、前記フレキシブル配線板とが、前記接着剤層で接着された、
形状保持型フレキシブル配線板。
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US14/894,485 US9820376B2 (en) | 2013-05-28 | 2014-04-30 | Shape-retaining film, and shape-retaining-type flexible circuit board provided with same shape-retaining film |
JP2015519752A JP6368711B2 (ja) | 2013-05-28 | 2014-04-30 | 形状保持シールドフィルム、及びこの形状保持シールドフィルムを備えた形状保持型シールドフレキシブル配線板 |
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JP7001187B1 (ja) | 2021-03-19 | 2022-01-19 | 東洋インキScホールディングス株式会社 | 電磁波シールドシートおよびその製造方法、シールド性配線基板、並びに電子機器 |
JP2022145436A (ja) * | 2021-03-19 | 2022-10-04 | 東洋インキScホールディングス株式会社 | 電磁波シールドシートおよびその製造方法、シールド性配線基板、並びに電子機器 |
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WO2020196775A1 (ja) * | 2019-03-28 | 2020-10-01 | 古河電気工業株式会社 | 光モジュール |
CN111836450B (zh) * | 2019-04-16 | 2021-10-22 | 北京小米移动软件有限公司 | 柔性电路板 |
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JP7001187B1 (ja) | 2021-03-19 | 2022-01-19 | 東洋インキScホールディングス株式会社 | 電磁波シールドシートおよびその製造方法、シールド性配線基板、並びに電子機器 |
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JP2022145436A (ja) * | 2021-03-19 | 2022-10-04 | 東洋インキScホールディングス株式会社 | 電磁波シールドシートおよびその製造方法、シールド性配線基板、並びに電子機器 |
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Also Published As
Publication number | Publication date |
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KR102026751B1 (ko) | 2019-09-30 |
JP6368711B2 (ja) | 2018-08-01 |
TWI602478B (zh) | 2017-10-11 |
US9820376B2 (en) | 2017-11-14 |
CN204014251U (zh) | 2014-12-10 |
US20160135290A1 (en) | 2016-05-12 |
CN104219873A (zh) | 2014-12-17 |
TW201507554A (zh) | 2015-02-16 |
KR20160013126A (ko) | 2016-02-03 |
CN104219873B (zh) | 2021-04-30 |
JPWO2014192490A1 (ja) | 2017-02-23 |
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