WO2014069473A1 - 粉末調味料およびその製造方法 - Google Patents
粉末調味料およびその製造方法 Download PDFInfo
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- WO2014069473A1 WO2014069473A1 PCT/JP2013/079301 JP2013079301W WO2014069473A1 WO 2014069473 A1 WO2014069473 A1 WO 2014069473A1 JP 2013079301 W JP2013079301 W JP 2013079301W WO 2014069473 A1 WO2014069473 A1 WO 2014069473A1
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- Prior art keywords
- seasoning
- soy sauce
- powder
- concentration
- ppm
- Prior art date
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- 235000011194 food seasoning agent Nutrition 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000000227 grinding Methods 0.000 claims abstract description 18
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 17
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 17
- 244000068988 Glycine max Species 0.000 claims abstract description 16
- 235000010469 Glycine max Nutrition 0.000 claims abstract description 16
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 16
- 241000209140 Triticum Species 0.000 claims abstract description 15
- 235000021307 Triticum Nutrition 0.000 claims abstract description 15
- 239000011780 sodium chloride Substances 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims description 52
- 235000013555 soy sauce Nutrition 0.000 claims description 50
- 239000002994 raw material Substances 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 14
- 238000000909 electrodialysis Methods 0.000 claims description 11
- 230000007515 enzymatic degradation Effects 0.000 claims description 6
- 230000000593 degrading effect Effects 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 5
- 229910010272 inorganic material Inorganic materials 0.000 abstract 1
- 239000011147 inorganic material Substances 0.000 abstract 1
- 239000007858 starting material Substances 0.000 abstract 1
- 239000000126 substance Substances 0.000 description 24
- 238000010521 absorption reaction Methods 0.000 description 17
- 235000018102 proteins Nutrition 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 102000004190 Enzymes Human genes 0.000 description 13
- 108090000790 Enzymes Proteins 0.000 description 13
- 239000000047 product Substances 0.000 description 10
- 238000010298 pulverizing process Methods 0.000 description 10
- 238000003860 storage Methods 0.000 description 10
- 239000000654 additive Substances 0.000 description 9
- 238000000354 decomposition reaction Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 238000001694 spray drying Methods 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 229920001353 Dextrin Polymers 0.000 description 3
- 239000004375 Dextrin Substances 0.000 description 3
- 102000035195 Peptidases Human genes 0.000 description 3
- 108091005804 Peptidases Proteins 0.000 description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 235000019425 dextrin Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002255 enzymatic effect Effects 0.000 description 3
- 235000014655 lactic acid Nutrition 0.000 description 3
- 239000004310 lactic acid Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 240000006439 Aspergillus oryzae Species 0.000 description 2
- 235000002247 Aspergillus oryzae Nutrition 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 2
- 108010064851 Plant Proteins Proteins 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 238000011033 desalting Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000021118 plant-derived protein Nutrition 0.000 description 2
- 238000004611 spectroscopical analysis Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- OMDQUFIYNPYJFM-XKDAHURESA-N (2r,3r,4s,5r,6s)-2-(hydroxymethyl)-6-[[(2r,3s,4r,5s,6r)-4,5,6-trihydroxy-3-[(2s,3s,4s,5s,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl]oxyoxan-2-yl]methoxy]oxane-3,4,5-triol Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1OC[C@@H]1[C@@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@@H](CO)O2)O)[C@H](O)[C@H](O)[C@H](O)O1 OMDQUFIYNPYJFM-XKDAHURESA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 229920000926 Galactomannan Polymers 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- 238000007696 Kjeldahl method Methods 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241000192001 Pediococcus Species 0.000 description 1
- 241000235070 Saccharomyces Species 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 241000500334 Tetragenococcus Species 0.000 description 1
- 244000098345 Triticum durum Species 0.000 description 1
- 235000007264 Triticum durum Nutrition 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000002036 drum drying Methods 0.000 description 1
- 238000004993 emission spectroscopy Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- -1 fatty acid ester Chemical class 0.000 description 1
- 235000021107 fermented food Nutrition 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000003505 heat denaturation Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 238000009630 liquid culture Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000019710 soybean protein Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/20—Synthetic spices, flavouring agents or condiments
- A23L27/21—Synthetic spices, flavouring agents or condiments containing amino acids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/50—Soya sauce
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to a powder seasoning and a method for producing the same, and more specifically, a powder seasoning having excellent powdering properties, enhanced moisture absorption stability, and less likely to cause caking during storage, particularly powder soy sauce and a method for producing the same About.
- a powder seasoning obtained by dry-powdering a seasoning liquid obtained by enzymatic degradation of a protein-containing raw material generally has a problem that it tends to solidify during storage.
- a method of adding galactomannan or indigestible dextrin Patent Literature 1
- a method of adding a starch degradation product Patent Literature 2
- spraying after adding dextrin and gelatin Method Patent Document 3
- Method of Adding Enzymatic Saccharified Starch Patent Document 4
- Method of Adding Corn Starch Patent Document 5
- Method of Adding Powdered Fats and Oils Patent Document 6
- Solidified Fat and Water A method of adding an insoluble fine powder (Patent Document 7), a method of adding a fatty acid ester (Patent Document 8), and the like have been proposed.
- the amount of additive for stabilizing the consolidation as in the above background art reaches 20 to 50% of the solid content derived from soy sauce, which is relatively soy sauce.
- the original taste component is diluted, and there is a problem that a powdered soy sauce having a rich taste inherent in soy sauce cannot be obtained.
- an object of the present invention is to provide a powder seasoning which has excellent powdering properties, enhances moisture absorption stability, and hardly causes caking during storage, and a method for producing the same.
- the present inventors have found that by reducing the concentration of the inorganic substance in the powder seasoning to 50000 ppm or less, the powder seasoning can be improved in powdering property and moisture absorption stability, and solidification during storage can be suppressed. Was completed.
- the present invention is as follows. 1. A powder seasoning obtained by dry-powdering a seasoning liquid obtained by enzymatic degradation of a protein-containing raw material derived from at least one of wheat and soybean in the presence of salt, and having a mineral concentration of 50,000 ppm or less seasoning. 2. The powder seasoning according to item 1, wherein the seasoning liquid is soy sauce. 3. A method for producing a powder seasoning comprising the following steps (1) to (3), wherein the inorganic concentration is 50000 ppm or less.
- a step of obtaining a seasoning solution by enzymatically degrading a protein-containing raw material derived from at least one of wheat and soybeans in the presence of sodium chloride (2) A step of removing the seasoning solution obtained in step (1) by electrodialysis Step 3 for obtaining a salt product (3) Step for obtaining a powder seasoning by drying the desalted product obtained in the step (2) into a dry powder. 4. The method for producing a powder seasoning according to item 3, wherein the seasoning liquid is soy sauce.
- the powder seasoning of the present invention has excellent powdering properties and moisture absorption stability because the inorganic concentration is 50000 ppm or less. As a result, an effect that caking during storage hardly occurs can be obtained.
- the powder seasoning of the present invention can exert the above-mentioned effects without adding any additives, for example, when the powder seasoning is a powdered soy sauce, the original flavor component of the soy sauce is not diluted, The rich taste inherent in soy sauce can be obtained.
- FIG.1 (a) is a graph which shows the correlation of an inorganic substance density
- FIG.1 (b) is a graph which shows the correlation with an inorganic substance density
- the powder seasoning of the present invention is a powder seasoning having a mineral concentration of 50,000 ppm or less obtained by dry-powdering a seasoning liquid obtained by enzymatic degradation of a protein-containing raw material derived from at least one of wheat and soybean.
- the method for producing a powder seasoning of the present invention includes the following steps (1) to (3). (1) A step of obtaining a seasoning solution by enzymatically degrading a protein-containing raw material derived from at least one of wheat and soybeans in the presence of sodium chloride (2) A step of removing the seasoning solution obtained in step (1) by electrodialysis Step of obtaining salt (3) Step of obtaining powder seasoning by drying powder of desalted product obtained in step (2) Each step will be described below.
- Step (1) is a step of converting a protein-containing raw material derived from at least one of wheat and soybean into salt
- This is a step of obtaining a seasoning liquid for decomposition by an enzyme derived from a microorganism in the presence and drying the powder.
- the protein-containing raw material may contain other components as long as it is derived from at least one of wheat and soybeans. Although it does not specifically limit as another component, for example, plant proteins, such as normal grain, are mentioned. Furthermore, in the present invention, those plant proteins extracted by known methods, or purified proteins partially purified or purified as necessary can be used. For example, soybean protein obtained from soybean, wheat gluten obtained from wheat, and the like can be mentioned.
- the enzyme for enzymatically decomposing the protein-containing raw material may be any enzyme as long as it has an action of degrading protein, and may contain those enzymes.
- a commercially available proteolytic enzyme a microorganism producing a proteolytic enzyme [for example, a liquid culture solution of koji mold (liquid koji)], an enzyme-containing solution from which the cells have been removed, an enzyme partially purified from the enzyme-containing solution by a conventional method
- a solid koji obtained by inoculating koji mold producing a proteolytic enzyme in a solid medium an enzyme obtained by extraction from a solid koji, and an enzyme obtained by partially purifying the enzyme by a conventional method.
- Enzymatic degradation is performed by adding the enzyme to the above-mentioned protein-containing raw material and decomposing it in the presence of salt.
- the enzymatic decomposition is preferably performed in an open system.
- the enzyme decomposition conditions may be any conditions as long as the decomposition of the protein-containing raw material proceeds efficiently and no spoilage or acidification occurs during the decomposition.
- the enzyme decomposition temperature is usually preferably 10 to 55 ° C., more preferably 15 to 45 ° C.
- the salt concentration in the enzymatic decomposition is usually preferably 1 to 17% by mass and more preferably 4 to 12% by mass.
- the time for enzymatic degradation is preferably 1 day to 1 year, more preferably 2 days to half a year.
- yeast or lactic acid bacteria used for the production of ordinary fermented foods can be added at the time of decomposition.
- yeast include yeasts belonging to the genus Saccharomyces, the genus Tigosaccharomyces, and the genus Torlopsis.
- lactic acid bacteria include lactic acid bacteria belonging to the genus Tetragenococcus or Pediococcus.
- seasoning liquid obtained in step (1) examples include soy sauce and various vegetable hydrolyzed seasonings.
- soy sauce examples include thick soy sauce, light mouth soy sauce, tamari soy sauce, re-prepared soy sauce and white soy sauce.
- soy sauce in the middle of production and raw soy sauce can be mentioned.
- soy sauce is mixed with steamed soybeans and fried rice cracked wheat as a protein-containing raw material, inoculated with seeds for soy sauce and cultured to prepare a soy sauce koji, and an appropriate amount of this
- the moromi is prepared by adding salt solution, fermenting and aging for a certain period to prepare the aging moromi, and finally squeezed, filtered, fired (sterilized) and clarified.
- Step (2) is the step of desalting the seasoning liquid obtained in step (1) by electrodialysis.
- a desalted product is obtained.
- a known method can be used for the electrodialysis method. For example, as disclosed in Japanese Patent Publication No. 47-46350, ion exchange is performed by supplying liquid soy sauce to an electrodialysis tank in which an anion-cation exchange membrane is arranged between both electrodes, and applying a DC voltage. The salt in the liquid soy sauce can be moved to the adjacent chamber through the membrane to obtain a desalted product.
- such a known electrodialysis method can be employed to reduce the inorganic substance concentration in the powder seasoning to 50000 ppm or less. Such a low inorganic concentration cannot be achieved by a normal soy sauce brewing process.
- step (3) The step of obtaining a powder seasoning by dry-pulverizing the desalted product obtained in step (2)
- the desalted product obtained in step (2) is dry-powdered and the inorganic concentration is 50,000 ppm. It is the process of obtaining the powder seasoning which is the following.
- Various known means can be adopted as a means for dry-desalting the desalted product, and examples thereof include a spray drying method, a drum drying method, and a freeze drying method. Among these, the spray drying method is preferable. .
- Examples of the apparatus used in the spray drying method include a pressurized nozzle spray dryer, a two-fluid nozzle spray dryer, a rotating disk (disk atomizer) spray dryer, and a spray drying / granulation combined dryer.
- the seasoning liquid is soy sauce
- the powder is heated at an inlet hot air temperature of 120 to 200 ° C. and at an outlet temperature of 80 to 100 ° C. Turn into.
- the powder seasoning of the present invention obtained as described above has excellent powdering properties and high moisture absorption stability, and is hard to cause consolidation during storage.
- the “inorganic substance” is a substance that does not contain carbon, and specifically includes Ca, K, Mg, Na, P, Zn, Mn, Cu, and Fe.
- the inorganic substance concentration is determined by analyzing the inorganic substances (Ca, K, Mg, Na, P, Zn, Mn, Cu and Fe) contained in the powder seasoning by ICP emission spectroscopic analysis. It is determined by calculating the ratio.
- the inorganic concentration of the powder seasoning is 50000 ppm or less, preferably 43000 ppm or less, and preferably 30000 ppm or more.
- the inorganic substance concentration of the powder seasoning is more than 50000 ppm, the pulverizing property and the moisture absorption stability are lowered, and solidification during storage tends to occur.
- the inorganic substance concentration of the powder seasoning can be adjusted by adjusting the electrodialysis conditions under general operating conditions, for example, 15 V constant voltage operation.
- the powder seasoning of the present invention include, but are not limited to, powdered soy sauce obtained by drying soy sauce and powders of various vegetable hydrolyzed seasonings.
- the technology of the present invention is a powdered soy sauce that has a property that powdering and moisture absorption stability have been poor in the past, and that caking is likely to occur during storage, and that the original taste cannot be easily obtained by using additives. It is effective against.
- the powder seasoning of the present invention can improve moisture absorption stability without adding additives.
- the additive referred to here is a general additive used for preventing caking of a powder seasoning, and examples thereof include sugars such as dextrin, oxidized starch, and soluble starch.
- powdered soy sauce having a rich taste is obtained, which is preferable.
- Example 1 Concentrated soy sauce is electrodialyzed and adjusted so that the Na-concentrated sodium chloride concentration and the inorganic substance concentration after pulverization become the values shown in Table 1, and various concentrated oral desalted powder soy sauces (test sections 1 to 4) Got. Further, powder soy sauce obtained by spray drying the concentrated soy sauce without electrodialysis was designated as Control Group 1.
- the inorganic concentration was adjusted by constant voltage operation using a microacylator S3 manufactured by Atoms.
- a mini spray dryer B-290 manufactured by Nihon Büch was used for spray drying.
- the spray drying conditions were an inlet temperature of 160 ° C., an outlet temperature of 90 ° C., and a feed amount of 15 ml / min.
- the inorganic substance concentration was mixed with 0.1 g of powdered soy sauce and 4 ml of high concentration nitric acid, and decomposed with a microwave sample decomposition device for 500 W for 10 minutes and 1000 W for 10 minutes, and then added with pure water to 5 ml, which was used as the original solution .
- it was diluted so that the Na concentration in the original solution was in the range of 0.1 to 4 ppm, and this was subjected to ICP emission spectroscopic analysis to determine the concentration of inorganic substances.
- Optima 3300XL manufactured by Perkin Elmer was used, and Ca, K, Mg, Na, P, Zn, Mn, Cu and Fe contained in the powdered soy sauce were measured.
- Na-concentrated salt concentration was determined by multiplying the Na concentration measured by ICP emission spectroscopy by a factor of 2.54.
- the Cl equivalent salt concentration was determined by potentiometric titration using DL50 manufactured by METTLER TOLEDO.
- Total nitrogen was determined by the Kjeldahl method using a Keltech autosampler system 1035 manufactured by Actac.
- the water content of the powder was determined by a vacuum drying method using a square vacuum low-temperature dryer DP32 manufactured by Yamato Kagaku.
- Powderability is 3 points if the particle size and fluidity of the powdered soy sauce is the same as that of the conventional powdered soy sauce, 2 points if a part of the powder is hot melted or consolidated, and the most part of the powder is heat melted. Alternatively, if solidification was observed and the powder had no shape, it was evaluated as one point.
- Hygroscopic stability is as follows. When the powdered soy sauce is left in a sealed container adjusted to a humidity of 52% and 30 ° C. and sampled after 6 hours, and the state of the powder is observed, no caking is observed, and it can be easily done with a spatula If the powder is broken, 3 points are observed, and some solidification is observed, but if the powder can be broken with a spatula, 2 points are evaluated, and the state where the powder cannot be broken with the spatula is evaluated as 1 point. did.
- Example 2 A predetermined amount of an inorganic substance (NaCl or KCl) was added to the desalted product in test section 4 of Example 1 so that a powdered soy sauce having the inorganic substance concentration shown in Table 2 was obtained (test sections 41 to 45 and test section, respectively). 46 to 47), powdered soy sauce obtained by spray drying in the same manner as in Example 1 was examined for powdering properties and moisture absorption stability. The results are shown in Table 2.
- an inorganic substance NaCl or KCl
- FIG. 1 (a) is a graph showing the correlation between the inorganic substance concentration and powdering property
- FIG. 1 (b) is a graph showing the correlation between the inorganic substance concentration and moisture absorption stability. 1A and 1B also plot other data not shown in Tables 1 and 2 together.
- the hygroscopic stability is remarkably lowered when the inorganic concentration is in the range of 59000 to 100,000 ppm, but the hygroscopic stability is greatly improved in the test section where the inorganic concentration is adjusted to 50000 ppm or less.
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Abstract
Description
1.小麦および大豆の少なくとも一方に由来する蛋白質含有原料を食塩存在下で酵素分解して得られる調味液を乾燥粉末化した粉末調味料であって、無機物濃度が50000ppm以下であることを特徴とする粉末調味料。
2.前記調味液が、醤油であることを特徴とする前項1に記載の粉末調味料。
3.以下の工程(1)~(3)を含む、無機物濃度が50000ppm以下である粉末調味料の製造方法。
(1)小麦および大豆の少なくとも一方に由来する蛋白質含有原料を食塩存在下で酵素分解して調味液を得る工程
(2)工程(1)で得られた調味液を電気透析法に施して脱塩物を得る工程
(3)工程(2)で得られた脱塩物を乾燥粉末化して粉末調味料を得る工程
4.前記調味液が、醤油であることを特徴とする前項3に記載の粉末調味料の製造方法。
(1)小麦および大豆の少なくとも一方に由来する蛋白質含有原料を食塩存在下で酵素分解して調味液を得る工程
(2)工程(1)で得られた調味液を電気透析法に施して脱塩物を得る工程
(3)工程(2)で得られた脱塩物を乾燥粉末化して粉末調味料を得る工程
以下、各工程について説明する。
工程(1)は、小麦および大豆の少なくとも一方に由来する蛋白質含有原料を、食塩存在下で微生物由来の酵素により分解し粉末乾燥するための調味液を得る工程である。
工程(2)は、工程(1)で得られた調味液を電気透析法により脱塩して、脱塩物を得る工程である。電気透析法は公知の方法を用いることができる。例えば、日本国特公昭47-46350号公報に開示されているように、陰陽両電極間に陰陽イオン交換膜を配列した電気透析槽に液体醤油を供給して直流電圧をかけることにより、イオン交換膜を介して液体醤油中の食塩を隣室に移動させて脱塩物を得ることができる。
工程(3)は工程(2)で得られた脱塩物を乾燥粉末化して無機物濃度が50000ppm以下である粉末調味料を得る工程である。脱塩物を乾燥粉末化する手段としては、公知の各種手段を採用することができ、例えば、スプレードライ法、ドラムドライ法およびフリーズドライ法等を挙げることができるが、中でもスプレードライ法が好ましい。
濃口醤油に対し、電気透析を行い、これを粉化後のNa換算食塩濃度および無機物濃度が表1に記載の値となるように調整し、各種濃口脱塩粉末醤油(試験区1~4)を得た。また、該濃口醤油に電気透析を行なわず、そのままスプレードライして得られた粉末醤油を対照区1とした。
表2に示す無機物濃度を有する粉末醤油が得られるように、実施例1の試験区4の脱塩物に、無機物(NaClまたはKCl)を所定量添加し(それぞれ試験区41~45および試験区46~47)、実施例1と同様にスプレードライして得られた粉末醤油に対し、粉化性および吸湿安定性を調べた。その結果を表2に示す。
Claims (4)
- 小麦および大豆の少なくとも一方に由来する蛋白質含有原料を食塩存在下で酵素分解して得られる調味液を乾燥粉末化した粉末調味料であって、無機物濃度が50000ppm以下であることを特徴とする粉末調味料。
- 前記調味液が、醤油であることを特徴とする請求項1に記載の粉末調味料。
- 以下の工程(1)~(3)を含む、無機物濃度が50000ppm以下である粉末調味料の製造方法。
(1)小麦および大豆の少なくとも一方に由来する蛋白質含有原料を食塩存在下で酵素分解して調味液を得る工程
(2)工程(1)で得られた調味液を電気透析法に施して脱塩物を得る工程
(3)工程(2)で得られた脱塩物を乾燥粉末化して粉末調味料を得る工程 - 前記調味液が、醤油であることを特徴とする請求項3に記載の粉末調味料の製造方法。
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CN201380057451.2A CN104780777A (zh) | 2012-10-30 | 2013-10-29 | 粉末调味料及其制造方法 |
US14/438,764 US20150250216A1 (en) | 2012-10-30 | 2013-10-29 | Powdery seasoning and method for manufacturing same |
EP13851857.6A EP2915430B1 (en) | 2012-10-30 | 2013-10-29 | Method for manufacturing a powdery seasoning |
CA2888664A CA2888664C (en) | 2012-10-30 | 2013-10-29 | Powdery seasoning and method for manufacturing same |
MX2015005169A MX368510B (es) | 2012-10-30 | 2013-10-29 | Condimento en polvo y metodo para fabricar el mismo. |
SG11201503316WA SG11201503316WA (en) | 2012-10-30 | 2013-10-29 | Powdery seasoning and method for manufacturing same |
US15/843,182 US20180125102A1 (en) | 2012-10-30 | 2017-12-15 | Powdery seasoning and method for manufacturing same |
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JP2016149987A (ja) * | 2015-02-18 | 2016-08-22 | キッコーマン株式会社 | 減塩粉末醤油およびその製造方法 |
JP2021136913A (ja) * | 2020-03-04 | 2021-09-16 | ヤマサ醤油株式会社 | 飲食品の呈味改善方法 |
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Also Published As
Publication number | Publication date |
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EP2915430B1 (en) | 2018-08-08 |
EP2915430A4 (en) | 2016-06-01 |
US20150250216A1 (en) | 2015-09-10 |
CN104780777A (zh) | 2015-07-15 |
US20180125102A1 (en) | 2018-05-10 |
EP2915430A1 (en) | 2015-09-09 |
MX2015005169A (es) | 2015-09-04 |
CA2888664C (en) | 2020-04-21 |
JPWO2014069473A1 (ja) | 2016-09-08 |
JP6396801B2 (ja) | 2018-09-26 |
SG11201503316WA (en) | 2015-06-29 |
MX368510B (es) | 2019-10-07 |
CA2888664A1 (en) | 2014-05-08 |
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