WO2014017380A1 - 粘接着剤用ブロック共重合体組成物及び粘接着剤組成物 - Google Patents
粘接着剤用ブロック共重合体組成物及び粘接着剤組成物 Download PDFInfo
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- WO2014017380A1 WO2014017380A1 PCT/JP2013/069551 JP2013069551W WO2014017380A1 WO 2014017380 A1 WO2014017380 A1 WO 2014017380A1 JP 2013069551 W JP2013069551 W JP 2013069551W WO 2014017380 A1 WO2014017380 A1 WO 2014017380A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F257/00—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00
- C08F257/02—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00 on to polymers of styrene or alkyl-substituted styrenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/04—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes
- C08F297/044—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes using a coupling agent
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
Definitions
- the present invention relates to an adhesive block copolymer composition and an adhesive composition containing the same.
- Patent Document 1 and Patent Document 2 disclose an adhesive composition or a pressure-sensitive adhesive composition using SBS.
- the adhesive composition or pressure-sensitive adhesive composition using SBS or SIS has a poor balance between processability and adhesive properties such as adhesive strength, has a high melt viscosity, and is soluble and heated. It is insufficient in terms of stability, coatability, ejection stability and surface skin.
- Patent Document 3 and Non-Patent Document 1 disclose an adhesive composition containing a triblock copolymer and a diblock copolymer.
- Patent Document 4 discloses a pressure-sensitive adhesive composition containing a block copolymer obtained by coupling with a specific bifunctional coupling agent (aliphatic monoester, specific dihalogen compound).
- Patent Document 5 discloses a composition comprising a block copolymer obtained by hydrogenating a block copolymer of a vinyl aromatic hydrocarbon compound and a conjugated diene compound at a specific ratio, and a tackifier. Yes.
- Patent Document 6 and Patent Document 7 disclose an adhesive composition containing two or more block copolymer compositions.
- the pressure-sensitive adhesive composition and adhesive composition disclosed in Patent Documents 3 and 4 and Non-Patent Document 1 are insufficient in improving the various performance aspects.
- the composition disclosed in Patent Document 5 has insufficient balance performance between adhesive strength and adhesiveness, and is insufficient in terms of solubility, coating properties, ejection stability, and surface skin.
- the adhesive compositions disclosed in Patent Document 6 and Patent Document 7 also have improved solubility, coating properties, ejection stability, and surface in addition to improving the balance performance between adhesive strength and adhesiveness. There is a need for further improvements in terms of skin.
- the present invention has been made in view of the above-mentioned problems of the prior art, and has excellent adhesive property balance such as adhesive strength and adhesiveness, low melt viscosity, excellent solubility and coating. , Discharge stability and adhesive composition having surface skin, adhesive block copolymer composition, and adhesive composition comprising the adhesive block copolymer composition
- An object is to provide an agent composition.
- the adhesive comprising two block copolymers having a specific structure, composition, and number average molecular weight, a tackifier, and a softener. If it was an adhesive composition, it discovered that the said subject was solved effectively and came to complete this invention.
- the content of the vinyl aromatic monomer unit is 25 to 50% by mass
- the viscosity in a 15% by weight toluene solution is 10 to 40 mPa ⁇ s
- the number average molecular weight ratio of the component (b) to the component (a) is 2.0 to 4.0
- the component (a) is a diblock copolymer represented by the formula (AB)
- the component (b) is a tri-branched block copolymer represented by the formula (AB) 3 X (X represents a residue of a coupling agent or a residue of a polymerization initiator).
- [3] The block copolymer composition for adhesives according to [1] or [2] above, wherein the number average molecular weight ratio of the component (b) to the component (a) is 2.3 to 3.6. .
- Component (a) more than 80% by mass and 90% by mass or less, The block copolymer composition for adhesives according to any one of [1] to [3] above, comprising the component (b): 10% by mass or more and less than 20% by mass.
- Component (a) 50% by mass or more and 80% by mass or less, The block copolymer composition for adhesives according to any one of [1] to [3] above, comprising the component (b): 20% by mass or more and 50% by mass or less.
- [6] The block copolymer composition for adhesives according to any one of [1] to [5], wherein the component (b) has a number average molecular weight of 130,000 or more and 200,000 or less.
- the adhesive has excellent performance balance of adhesive properties such as adhesive strength and adhesiveness, low melt viscosity, excellent solubility, coating property, ejection stability, and adhesive with surface skin
- adhesive properties such as adhesive strength and adhesiveness, low melt viscosity, excellent solubility, coating property, ejection stability, and adhesive with surface skin
- a block copolymer composition for an adhesive and an adhesive composition containing the block copolymer composition for an adhesive can be realized.
- the present embodiment a mode for carrying out the present invention (hereinafter referred to as “the present embodiment”) will be described in detail.
- this invention is not restrict
- the block copolymer composition for an adhesive of this embodiment is Component (a): a polymer block (A) mainly composed of vinyl aromatic monomer units and a polymer block (B) mainly composed of conjugated diene monomer units, and having a number average molecular weight 10,000 or more and 60,000 or less block copolymer: 50% by mass or more and 90% by mass or less, Component (b): a polymer block (A) mainly composed of vinyl aromatic monomer units and a polymer block (B) mainly composed of conjugated diene monomer units, and having a number average molecular weight A block copolymer of more than 120,000 and not more than 200,000: not less than 10% by mass and not more than 50% by mass, The content of the vinyl aromatic monomer unit is 25 to 50% by mass, The viscosity in a 15% by weight toluene solution is 10 to 40 mPa ⁇ s, The number average molecular weight ratio of the component (b) to
- the block copolymer composition for an adhesive of the present embodiment is a polymer block (A) mainly composed of vinyl aromatic monomer units: (hereinafter referred to as “polymer block A” or “A”). And a polymer block (B) mainly composed of a conjugated diene monomer unit (hereinafter also referred to as “polymer block B” or “B”).
- a block copolymer mainly composed of vinyl aromatic monomer units: (hereinafter referred to as “polymer block A” or “A”).
- the “polymer block (A) mainly composed of a vinyl aromatic monomer unit” means a vinyl aromatic monomer unit of 50% by mass or more, preferably 70% by mass or more, more preferably 85% by mass or more, More preferably, it means a polymer block A containing 95% by mass or more.
- the “polymer block (B) mainly composed of a conjugated diene monomer unit” contains 50% by mass or more, preferably 70% by mass or more, more preferably 85% by mass or more of a conjugated diene monomer unit. Means polymer block B.
- each component will be described in more detail.
- Component (a) contains a polymer block (A) mainly composed of vinyl aromatic monomer units and a polymer block (B) mainly composed of conjugated diene monomer units, and has a number average molecular weight of 10 It is a block copolymer which is not less than 000 and not more than 60,000, and is contained in the block copolymer composition for adhesives in an amount of 50 to 90% by mass.
- the range of the number average molecular weight of the component (a) block copolymer is 10,000 or more and 60,000 or less, preferably 20,000 or more and 60,000 or less, more preferably 25,000 or more.
- the number average molecular weight of component (a) can be determined by the method described in the examples. If the number average molecular weight of component (a) is in such a range, the block copolymer for adhesives which has the outstanding adhesiveness, adhesive force, solubility, coating property, discharge stability, and surface skin Compositions and adhesive compositions are obtained.
- component (a) is not particularly limited, and specific examples include (AB) n , (AB) n A, (BA) n B, and the like. Among these, a diblock copolymer represented by the formula (AB) is preferable.
- n is an integer of 1 or more, preferably an integer of 1 to 5.
- the component (b) contains a polymer block (A) mainly composed of vinyl aromatic monomer units, and a polymer block (B) mainly composed of conjugated diene monomer units, and has a number average molecular weight. Is a block copolymer of more than 120,000 and not more than 200,000, and is contained in an amount of 10% by mass to 50% by mass in the block copolymer composition for adhesives.
- the range of the number average molecular weight of the block copolymer of component (b) is more than 120,000 and not more than 200,000, preferably not less than 130,000 and not more than 200,000, more preferably 160,000.
- the above is 200,000 or less, or preferably 140,000 or more and 190,000 or less, more preferably 160,000 or more and 190,000 or less.
- the number average molecular weight of component (b) can be determined by the method described in the examples. If the number average molecular weight of component (b) is in such a range, the block copolymer for adhesives which has the outstanding adhesiveness, adhesive force, solubility, coating property, discharge stability, and surface skin Compositions and adhesive compositions are obtained.
- the range of the number average molecular weight of the block copolymer of the component (b) is 160,000 or more, and the content of the component (b) is 20% by mass or more and 50% by mass or less, the discharge stability, the surface skin Tends to be improved, which is preferable.
- component (b) is not particularly limited, and specific examples include (AB) m X, (BA) m X, and the like. Among these, a tri-branched block copolymer represented by the formula (AB) 3 X (hereinafter also referred to as “trifunctional block copolymer”) is preferable.
- X represents a residue of a coupling agent or a residue of a polymerization initiator
- m is an integer of 2, 3, or 4.
- the combination of the component (a) and the component (b) is not particularly limited, but specifically, the component (a) is a diblock copolymer represented by the formula (AB), and the component ( b) is preferably a tri-branched block copolymer represented by the formula (AB) 3 X.
- a combination of component (a) and component (b) can be obtained by coupling a part of component (a) using a trifunctional coupling agent or the like. Specifically, all of component (a) is obtained as a diblock copolymer remaining without coupling, and component (b) is obtained as a tri-branched block copolymer after coupling.
- the adhesive block By including such a combination of component (a) and component (b), the adhesive block having excellent tackiness, adhesive strength, solubility, coating property, ejection stability, and surface skin There exists a tendency for a copolymer composition and an adhesive composition to be obtained.
- the inclusion of the three-branched block copolymer as the component (b) in the block copolymer composition for adhesives is based on the position of the peak of the molecular weight distribution curve of gel permeation chromatography (GPC). It can be judged by the difference. Specifically, the tri-branched block copolymer (component (b)) described later tends to be 2.3 to 3.6 times the number average molecular weight of the diblock copolymer (component (a)).
- component (b) / component (a) is 2.3 to 3.6
- component (a): diblock copolymer and component (b) three-branched block copolymer Can be determined to be included in the block copolymer composition for adhesives.
- the vinyl aromatic hydrocarbon compound of the polymer block A constituting the components (a) and (b) is not particularly limited, and specific examples thereof include styrene, ⁇ -methylstyrene, p-methylstyrene, and p-tarsia. Examples include alkyl styrene such as rubutyl styrene; alkoxy styrene such as p-methoxystyrene; vinyl naphthalene. Of these, styrene is preferable as the vinyl aromatic hydrocarbon.
- a vinyl aromatic hydrocarbon compound may be used individually by 1 type, and may use 2 or more types together.
- the conjugated diene compound of the polymer block B constituting the components (a) and (b) is not particularly limited as long as it is a diolefin having a conjugated double bond.
- 1,3-butadiene 2- Examples thereof include methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene and the like. Of these, 1,3-butadiene and isoprene are preferable as the conjugated diene compound.
- a conjugated diene compound may be used individually by 1 type, and may use 2 or more types together.
- each component in the block copolymer composition for an adhesive is such that the component (a) is 50% by mass or more and 90% by mass or less, and the component (b) is 10% by mass or more and 50% by mass or less. It is.
- the adhesive having excellent adhesiveness, adhesive strength, solubility, coating property, ejection stability, and surface skin.
- An adhesive block copolymer composition and an adhesive composition are obtained.
- the content of the block copolymer is such that the component (a) exceeds 80% by mass and is 90% by mass or less, and the component (b) is preferably 10% by mass or more and less than 20% by mass, more preferably.
- the number average molecular weight is 10,000 or more and 60,000 or less, but the component (a) exceeds 80% by mass and 90% by mass or less.
- an adhesive block copolymer composition comprising 10% by mass or more and less than 20% by mass of the component (b) having a number average molecular weight of more than 120,000 and 200,000 or less.
- the combination of block copolymers preferably has a number average molecular weight of 25,000 or more and 60,000 or less (a) more than 80% by mass, 88% by mass or less, and a number average molecular weight of 140,000 or more,
- the component (b) which is 200,000 or less is 12% by mass or more and less than 20% by mass, more preferably the number average molecular weight is 40,000 or more and 60,000 or less, and the component (a) exceeds 80% by mass, 85% by mass or less and the number average molecular weight is 160,000 or more and 190,000 or less (b) 15% by mass or more and less than 20%.
- the content of the block copolymer is such that the component (a) is 50% by mass or more and 80% by mass or less, the component (b) is preferably 20% by mass or more and 50% by mass or less, and the component (a) is 55 mass% or more and 80 mass% or less, component (b) is more preferably 20 mass% or more and 45 mass% or less, component (a) is 60 mass% or more and 75 mass% or less, and component (b ) Is more preferably 25% by mass or more and 40% by mass or less.
- the content rate of such a block copolymer it is more excellent in solubility.
- the number average molecular weight is 10,000 or more and 60,000 or less (a) 50% by mass or more and 90% by mass or less
- the adhesive block copolymer composition containing 10% by mass or more and 50% by mass or less of component (b) having a number average molecular weight of more than 160,000 and 200,000 or less is an effect of the present embodiment.
- the solubility is excellent, the ejection stability at the time of application of the adhesive composition is more excellent, and the surface skin tends to be smoother.
- component (a) having a number average molecular weight of 10,000 or more and 60,000 or less, and 50% by mass or more and 80% by mass or less, and a component having a number average molecular weight of more than 160,000 and 200,000 or less (B)
- the adhesive block copolymer composition containing 20 mass% or more and 50 mass% or less is more preferable.
- the combination of block copolymers is preferably a component (a) having a number average molecular weight of 40,000 or more and 60,000 or less, and 50% by mass or more and 80% by mass or less, and a number average molecular weight of 160,000 or more, 200, Component (b) that is 000 or less is 20% by mass or more and 50% by mass or less, and more preferably, component (a) whose number average molecular weight is 45,000 or more and 60,000 or less is 60% by mass or more and 80% by mass or less.
- the range of the number average molecular weight ratio of component (b) / component (a) is 2.0 to 4.0, preferably 2.2 to 4.0, more preferably 2. 3 to 3.6, even more preferably 2.5 to 3.5, and most preferably 2.7 to 3.4.
- component (b) is a tri-branched block copolymer
- the number average molecular weight ratio of component (b) / component (a) tends to be 2.3 to 3.6.
- the block copolymer composition for adhesives and an adhesive composition By having the number average molecular weight ratio of the component (b) to the component (a) within the above range, it has excellent tackiness, adhesive strength, solubility, coating property, ejection stability, and adhesiveness having surface skin. It exists in the tendency for the block copolymer composition for adhesives and an adhesive composition to be obtained.
- the number average molecular weight ratio can be calculated from the number average molecular weight of component (a) and component (b).
- the number average molecular weight ratio of component (b) / component (a) can be determined by the method described in the examples described later.
- the content of the vinyl aromatic monomer unit in the block copolymer composition for an adhesive according to this embodiment is 25 to 50% by mass, preferably 30 to 45% by mass, and more preferably. 35 to 40% by mass.
- Adhesive having excellent adhesiveness (loop tack) and adhesive strength when the content of the vinyl aromatic monomer unit in the block copolymer for adhesive of the present embodiment is in the above range.
- a block copolymer composition and an adhesive composition are obtained.
- an adhesive block copolymer composition and an adhesive composition having excellent adhesive strength can be obtained.
- the block copolymer composition and adhesive composition for adhesives which have the outstanding adhesiveness are obtained.
- Content of the vinyl aromatic monomer unit in the block copolymer for adhesives can be measured by the method described in the Example mentioned later.
- the viscosity of the block copolymer composition for an adhesive of the present embodiment in a 15% by mass toluene solution is 10 to 40 mPa ⁇ s, preferably 15 to 35 mPa ⁇ s, more preferably 20 to 30 mPa ⁇ s. s.
- the viscosity of the block copolymer for adhesives of this embodiment in the 15% by weight toluene solution is in the above range, excellent adhesiveness, adhesive strength, solubility, coating property, ejection stability, surface skin
- the block copolymer composition for adhesives and the adhesive composition which have these are obtained.
- the viscosity in a 15% by mass toluene solution is 10 mPa ⁇ s or more, a block copolymer composition and an adhesive composition for an adhesive having excellent adhesive force are obtained, and 40 mPa ⁇ s is obtained.
- the block copolymer composition and adhesive composition for adhesives which have the outstanding adhesiveness, solubility, coating property, discharge stability, and surface skin are obtained.
- the viscosity of the block copolymer for adhesives in a 15% by mass toluene solution can be measured by the method described in Examples described later.
- the vinyl bond content of the conjugated diene compound in the block copolymer composition for an adhesive of the present embodiment is preferably less than 20%, more preferably less than 18%, and even more preferably less than 15%.
- the vinyl bond content of the conjugated diene compound is less than 20%, characteristics excellent in thermal stability and weather resistance tend to be obtained.
- ethers and tertiary amines can be used. Specifically, one or a mixture of two or more selected from ethylene glycol dimethyl ether, tetrahydrofuran, ⁇ -methoxytetrahydrofuran, N, N, N ′, N′-tetramethylethylenediamine and the like are used. These are preferably introduced into the polymerization solvent before the conjugated diene monomer is introduced.
- the amount of vinyl bonds can be measured by, for example, a nuclear magnetic resonance apparatus (manufactured by BRUKER, DPX-400) or an infrared spectrophotometer (device name: FT / IR-230; manufactured by JASCO Corporation) by the Hampton method It can be obtained by calculating.
- a nuclear magnetic resonance apparatus manufactured by BRUKER, DPX-400
- an infrared spectrophotometer device name: FT / IR-230; manufactured by JASCO Corporation
- the block copolymer composition for an adhesive of the present embodiment is obtained by polymerizing a vinyl aromatic hydrocarbon compound such as styrene using an organic lithium compound as a polymerization initiator in an inert hydrocarbon solvent, for example.
- a diblock copolymer obtained by polymerizing a conjugated diene compound such as butadiene is subjected to a trifunctional coupling reaction.
- the coupled polymer becomes the component (b)
- the diblock copolymer remaining without coupling becomes the component (a).
- content of a component (a) and a component (b) can be adjusted to the said predetermined range by controlling the addition amount of a coupling agent in this coupling reaction.
- the block copolymer composition for an adhesive can be obtained by a method in which the components (a) and (b) are separately polymerized and mixed later.
- the molecular weight of components (a) and (b) can be adjusted by controlling the amount of initiator such as an organolithium compound.
- a coupling reaction is carried out, and active species are deactivated by adding water, alcohol, acid, etc., for example, by performing steam stripping or the like to separate the polymerization solvent, and then drying, the component (a) , (B) can be obtained.
- the polymerization method of the block copolymers of the components (a) and (b) is not particularly limited, and specific examples include polymerization methods such as coordination polymerization, anionic polymerization, and cationic polymerization. Among these, anionic polymerization is preferable from the viewpoint of easy control of the structure.
- a known method can be used, and is not particularly limited.
- Japanese Patent Publication No. 36-19286, Japanese Patent Publication No. 43-171979, JP 46-32415, JP 49-36975, JP 48-2423, JP 48-4106, JP 56-28925, JP 59-166518, JP Examples thereof include the method described in JP-A-60-186577.
- component (a), (b) aliphatic carbon such as butane, pentane, hexane, isopentane, heptane, octane, isooctane, etc. Hydrogen; cycloaliphatic hydrocarbons such as cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, and ethylcyclohexane; hydrocarbon solvents such as aromatic hydrocarbons such as benzene, toluene, ethylbenzene, and xylene. These may use only 1 type and may mix and use 2 or more types.
- aliphatic carbon such as butane, pentane, hexane, isopentane, heptane, octane, isooctane, etc. Hydrogen; cycloaliphatic hydrocarbons such as cyclopentane, methylcyclopentane,
- the organolithium compound used as an initiator in the polymerization step of components (a) and (b) is not particularly limited, but specifically, known compounds such as ethyl lithium, propyl lithium, n-butyl Examples thereof include lithium, sec-butyllithium, tert-butyllithium, phenyllithium, propenyllithium, hexyllithium and the like. In particular, n-butyllithium and sec-butyllithium are preferable. Only one type of organic lithium compound may be used, or a mixture of two or more types may be used.
- the component (a) and the component (b) may be obtained by hydrogenating a part or all of the unsaturated double bond derived from the conjugated diene.
- the hydrogenation method is not particularly limited, and can be performed using a known technique.
- the components (a) and (b) can be obtained as a block copolymer represented by any of the following formulas.
- (AB) n , (AB) n A, (BA) n B, (AB) m X, (BA) m X (In the above formula, A is a polymer block mainly composed of vinyl aromatic monomer units, and B is a polymer block mainly composed of conjugated diene monomer units.
- X is the remaining coupling agent.
- m is an integer of 2, 3, or 4.
- block copolymer (a): Formula (AB) and the tri-branched block copolymer (b): General formula: (AB) 3 X are produced by the above coupling reaction. It is preferable.
- the coupling agent for obtaining the tri-branched block copolymer known ones can be used, and are not particularly limited, but specifically, tin compounds such as methyl tin trichloride and tributyl chlorotin.
- Silane compounds such as trimethoxysilane, triethoxysilane, tetramethoxysilane, and tetraethoxysilane; silicon halide compounds such as methyl silicon trichloride and trimethylchlorosilicon;
- a deactivator may be added during the polymerization of the component (a) of the block copolymer, and the component (a) 'may be contained. Specifically, after the polymerization of the vinyl aromatic monomer unit, an amount of a deactivator that does not completely deactivate at any point during the polymerization of the conjugated diene monomer unit and deactivates 50% by mass or less is added. Then, the diblock copolymer represented by the general formula (AB ′) may be contained in an amount of 20% by mass or less in the block copolymer composition for an adhesive.
- B ′ represents a polymer block mainly composed of a conjugated diene monomer unit obtained by being deactivated during polymerization.
- the block ratio is preferably 90% or more, more preferably 95% or more, and still more preferably 97% or more.
- the vinyl aromatic monomer polymer block amount is obtained by dissolving the block copolymer in chloroform and adding an osminic acid / tertiary butyl hydroperoxide solution to cleave the double bond of the butadiene component. Next, methanol is added, the mixture is filtered, the filtrate is dissolved in chloroform, and the resulting solution can be calculated for the block styrene content from the peak intensity (absorption wavelength: 262 nm) with an ultraviolet spectrophotometer.
- the process of demineralizing the metals derived from a polymerization initiator etc. can be employ
- a step of adding an antioxidant, a neutralizing agent, a surfactant or the like may be further employed as necessary.
- the antioxidant is not particularly limited, and specific examples include hindered phenol compounds, phosphorus compounds, sulfur compounds, and the like similar to those described later.
- the surfactant is not particularly limited, and specific examples include anionic surfactants, nonionic surfactants, and cationic surfactants. Although it does not specifically limit as an anionic surfactant, Specifically, a fatty acid salt, an alkyl sulfate ester salt, an alkylaryl sulfonate, etc. are mentioned. Moreover, it is although it does not specifically limit as a nonionic surfactant, Specifically, polyoxyethylene alkyl ether, polyoxyethylene alkyl aryl ether, etc. are mentioned. Although it does not specifically limit as a cationic surfactant, Specifically, an alkylamine salt, a quaternary ammonium salt, etc. are mentioned.
- the block copolymer composition for an adhesive of this embodiment which can be produced as described above, has a polar group-containing functional group containing an atom selected from nitrogen, oxygen, silicon, phosphorus, sulfur, and tin.
- a so-called modified polymer bonded to the agent block copolymer, or a modified block copolymer obtained by modifying the block copolymer component with a modifying agent such as maleic anhydride may also be included.
- Such a modified copolymer can be obtained by performing a known modification reaction on the components (a) and (b).
- the block polymer is isolated by the method described later. That is, finish.
- the polymerization step of the block copolymers (a) and (b) can be performed in an inert hydrocarbon solvent as described above. Therefore, the solvent is removed to isolate the block copolymer.
- a specific method for removing the solvent includes steam stripping.
- a block copolymer can be obtained by obtaining a hydrous crumb by steam stripping and drying the obtained hydrous crumb.
- a surfactant as a crumbing agent.
- a surfactant is not particularly limited, and specific examples include an anionic surfactant, a cationic surfactant, and a nonionic surfactant. These surfactants can be generally added in an amount of 0.1 to 3000 ppm with respect to the water in the stripping zone.
- a water-soluble salt of a metal such as Li, Na, Mg, Ca, Al, or Zn can be used as a crumb dispersion aid.
- the concentration of the crumb block copolymer dispersed in water obtained through the block copolymer polymerization step and the steam stripping is generally 0.1 to 20% by mass (ratio of stripping zone to water). is there. If it is this range, the crumb which has a favorable particle size can be obtained, without causing trouble on operation. It is preferable to adjust the moisture content of the crumb of the block copolymer to 1 to 30% by mass by dehydration and then dry until the moisture content becomes 1% by mass or less.
- dehydration with a compressed water squeezer such as a roll, Banbury dehydrator, screw extruder squeeze dehydrator, or simultaneous dehydration and drying with a conveyor or box-type hot air dryer may be performed. Good.
- the three-branched block copolymer of the component (b) of the block copolymer constituting the block copolymer composition for an adhesive of the present embodiment is in the range of 10% by mass or more and 50% by mass or less, Compared with the case of containing a polyfunctional block copolymer having four or more branches, the block copolymers do not fuse with each other, or do not adhere to the conveyor surface or adhere to the wall surface of the box-type dryer, and can be dried smoothly. There is a tendency.
- the adhesive composition of this embodiment contains the above-mentioned block copolymer for adhesives, a tackifier described below, a softener described below, and other components described below as necessary. To do.
- the number average molecular weights of the components (a) and (b) in the block copolymer composition it is preferable to select the number average molecular weights of the components (a) and (b) in the block copolymer composition and adjust the respective compounding amounts of a tackifier, a softener and the like according to the use. .
- the adhesive composition of the present embodiment comprises the above-described block copolymer composition for an adhesive of the present embodiment: 100 parts by mass, a tackifier: 100 to 400 parts by mass, and a softening agent: 50. And 150 parts by mass.
- the amount of tackifier is preferably 120 to 380 parts by mass, more preferably 150 to 350 parts by mass.
- the amount of the softening agent is preferably 70 to 130 parts by mass, more preferably 80 to 120 parts by mass.
- the tackifier which comprises the adhesive composition of this embodiment can be selected variously according to the use and required performance of the obtained adhesive composition.
- the tackifier is not particularly limited. Specifically, for example, natural rosin, modified rosin, hydrogenated rosin, natural rosin glycerol ester, modified rosin glycerol ester, natural rosin pentaerythritol ester, modified rosin Pentaerythritol ester, hydrogenated rosin pentaerythritol ester, natural terpene copolymer, natural terpene three-dimensional polymer, hydrogenated terpene copolymer hydrogenated derivative, polyterpene resin, phenolic modified terpene resin hydrogenated derivative, aliphatic petroleum Hydrocarbon resins, hydrogenated derivatives of aliphatic petroleum hydrocarbon resins, aromatic petroleum hydrocarbon resins, hydrogenated derivatives of aromatic petroleum hydrocarbon resins, cyclic aliphatic petroleum hydrocarbon resins, hydrogen of cyclic aliphatic petroleum hydrocarbon resins
- the derivatized derivative can be illustrated.
- a liquid type tackifier resin can be used as long as the color tone is colorless to light yellow and has substantially no odor and good thermal stability.
- the tackifier other than the hydrogenated derivative is not particularly limited.
- aliphatic resins, alicyclic resins, polyterpenes, natural and modified rosin esters, and mixtures thereof are preferable.
- Specific examples include Wingtack® Extra (trade name) manufactured by Sartomer, Piccotac (trade name) manufactured by Eastman Chemical, Escorez (trade name) manufactured by ExxonMobil Chemical, Sylvagum (trade name) manufactured by Arizona Chemical, Examples include Sylvalite (trade name) and Piccolyte (trade name) manufactured by Ashland.
- the tackifying resin is preferably a hydrogenated derivative.
- hydrogenated dicyclopentadiene resins are particularly preferable.
- Specific examples of such hydrogenated derivatives are not particularly limited, but include Alcon P100 (trade name), Alcon M115 (trade name) manufactured by Arakawa Chemical Co., Ltd., Clearon P135 (trade name) manufactured by Yashara Chemical Co., and Exxon Corporation. ECR5400 (trade name).
- the block copolymer composition for adhesives 20-75% by weight of a tackifying resin having an affinity for a non-glass phase block (usually an intermediate block) of the block copolymer, and an affinity for a glass phase block (usually an outer block) of the block polymer It is more preferable to contain 3 to 30% by mass of a certain tackifier.
- a terminal block tackifier resin As a tackifier having affinity for the glass phase block, a terminal block tackifier resin is preferred.
- the tackifying resin include homopolymers or copolymers which are mainly aromatic resins and contain vinyltoluene, styrene, ⁇ -methylstyrene, coumarone or indene. Further, among these, Kristalex and Platolyn (trade name, manufactured by Eastman Chemical Co.) having ⁇ -methylstyrene are preferable.
- the amount of the endblock tackifier used in the block copolymer composition for an adhesive is preferably 3 to 30% by mass, more preferably 5 to 20% by mass, and 6 to 12% by mass. The range of is more preferable.
- the tackifier is preferably a petroleum resin having an aroma content of 3 to 12% by mass.
- the aroma content is more preferably 4 to 10% by mass, and hydrogenated petroleum resin is particularly preferable.
- Softener Although it does not specifically limit as a softener which comprises the adhesive composition of this embodiment, for example, oil, a plasticizer, a liquid tackifier (it has a ring and ball type softening point lower than 30 degreeC), a synthetic liquid Examples include oligomers and mixtures thereof.
- the softening agent is not particularly limited, and known paraffinic and naphthenic process oils and mixed oils thereof can be used.
- an antioxidant if necessary, an antioxidant, a synthetic rubber or polymer other than the block copolymer constituting the adhesive composition of this embodiment, a wax, a light stable Stabilizers such as agents, and other additives can be added.
- the antioxidant is not particularly limited, and specifically, 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3- (4′-hydroxy-3 ′, 5′-di). -T-butylphenyl) propionate, 2,2'-methylenebis (4-methyl-6-t-butylphenol), 2,2'-methylenebis (4-ethyl-6-t-butylphenol), 2,4-bis [ (Octylthio) methyl] -0-cresol, 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2,4-di-t- Amyl-6- [1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate, 2- [1- (2-hydroxy-3,5-di-tert-pentylphenyl) ] Hindered phenolic antioxidants such as
- antioxidants include Sumitizer GM (trade name) manufactured by Sumitomo Chemical Co., Ltd., Sumilyzer TPD (trade name) and Smither TPS (trade name), Irganox manufactured by Ciba Specialty Chemicals. Examples thereof include 1010 (trade name), Irganox HP2225FF (trade name), Irgafos 168 (trade name) and Irganox 1520 (trade name), and JF77 (trade name) manufactured by Johoku Chemical Co., Ltd. These stabilizers can be used alone or in combination.
- antioxidant is arbitrary, Preferably it is 5 mass parts or less with respect to 100 mass parts of adhesive compositions.
- Synthetic rubber or polymer other than the block copolymer used in the present embodiment is not particularly limited.
- polyolefin resin such as atactic polypropylene, ethylene-ethyl acrylate copolymer, or low molecular weight vinyl aromatic heat.
- plastic resin natural rubber, polyisoprene rubber, polybutadiene rubber, styrene-butadiene rubber, ethylene-propylene rubber, chloroprene rubber, acrylic rubber, isoprene-isobutylene rubber, polypentenamer rubber, and block copolymer used in this embodiment
- synthetic rubber such as styrene-butadiene block copolymer, styrene-isoprene block copolymer, hydrogenated styrene-butadiene block copolymer, hydrogenated styrene-isoprene block copolymer. Good.
- hydrogenated styrene It is preferable to use a block copolymer in combination.
- the styrene content of the styrenic block copolymer is preferably in the range of 15% by mass to 45% by mass.
- the hydrogenation rate of the unsaturated group in the conjugated diene in the styrenic block copolymer is preferably 30 mol% or more, more preferably 50 mol% or more, further preferably 70 mol% or more, and more preferably 85 mol% or more. Most preferred.
- a block copolymer having isoprene other than the block copolymer used in the present embodiment may be used in combination. More preferable copolymers include a copolymer having at least a polystyrene block and a polyisoprene block, such as PS-PI-PS (PS: polystyrene block, PI: polyisoprene block), and at least a polystyrene block and a polyisoprene block.
- PS-PI-PS PS: polystyrene block
- PI polyisoprene block
- a copolymer having a polybutadiene block for example, (PS-PI-PB) nY (PB: polybutadiene block, Y: residue of polyfunctional coupling agent), or at least a polystyrene block, a polyisoprene / butadiene copolymer
- a copolymer having a block, for example, PS- (PI / B) -PS (PI / B: isoprene / butadiene copolymer block) can be mentioned. These preferably have a radial structure.
- ionomer in the range of 5% by mass or less. Also good.
- Preferred ionomers are polymers or copolymers containing carboxylates, sulfonates or phosphonates that are neutralized or partially neutralized by metal ions.
- the adhesive composition high temperature storage stability, high elongation, or the amount of tackifying resin in the block copolymer composition for adhesives is reduced (55% by mass or less in the composition, and further 45% by mass). % Or less), it is preferable to contain a copolymer using an ⁇ -olefin or a propylene homopolymer.
- the melting point (condition: DSC measurement, 5 ° C./min) of these polymers is preferably 110 ° C. or less, more preferably 100 ° C. or less, and further preferably in the range of 60 ° C. to 90 ° C.
- These polymers may be resins or elastomers.
- the molecular weight distribution of these polymers is preferably in the range of 1 to 4, more preferably in the range of 1 to 3. From the viewpoint of processability, it is more preferable to use two or more of these polymers in combination.
- the molecular weights of the two types of polymers are preferably at least 30,000 to 60,000 and 60,000 to 90,000 in combination. At least 35,000 to 55,000 and 60,000 to 80,000 polymers It is more preferable to use together. Moreover, 20 mass% or more is preferable and, as for the liquid component (oil etc.) in the composition using these, 25 mass% or more is more preferable.
- olefin elastomer When the adhesive composition needs elongation or the like, it is preferable to use an olefin elastomer together. Olefin-based elastomers that have a Tg of at least ⁇ 10 ° C. or less are preferred. Moreover, the olefin-type elastomer which has a block is more preferable at the point of creep performance (a smaller value is better).
- the wax is not particularly limited, and for example, paraffin wax, microcrystalline wax, low molecular weight polyethylene wax and the like can be added.
- Paraffin waxes, microcrystalline waxes, and Fischer-Tropsch having a melting point of 50 ° C. to 110 ° C. when the adhesive composition requires a low melt viscosity, particularly at a temperature below 140 ° C. It is preferable to contain 2 to 10% by mass of at least one wax selected from waxes. The content is more preferably in the range of 5 to 10% by mass.
- the melting point of the wax is preferably 65 ° C. or higher. 70 degreeC or more is more preferable, and 75 degreeC or more is further more preferable.
- the softening point of the tackifier used together at this time is preferably 70 ° C. or higher, and more preferably 80 ° C. or higher.
- the G ′ (measuring condition: 25 ° C., 10 rad / s) of the obtained composition is preferably 1 Mpa or less, and more preferably 7 ° C. or less.
- the light stabilizer is not particularly limited, and specific examples include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-t-butyl).
- Benzotriazole ultraviolet absorbers such as phenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-t-butylphenyl) -5-chlorobenzotriazole, and 2-hydroxy-4-methoxybenzophenone
- benzophenone ultraviolet absorbers such as hindered amine light stabilizers.
- the adhesive composition of the present embodiment can further contain a fine particle filler as another additive.
- the fine particle filler is not particularly limited as long as it is a generally used one and can obtain the hot melt adhesive targeted by the present embodiment.
- Examples of the “fine particle filler” include mica, calcium carbonate, kaolin, talc, titanium oxide, diatomaceous earth, urea resin, styrene beads, calcined clay, starch and the like. These shapes are preferably spherical, and the dimensions (diameter in the case of a spherical shape) are not particularly limited.
- the loop tack (N / 15 mm) is preferably 3.5 or more, more preferably 4.0 or more. More preferably, it is 5 or more. Moreover, it is preferable that adhesive force (N / 10mm) is 8 or more, It is more preferable that it is 8.7 or more, It is further more preferable that it is 9.5 or more.
- the performance of the pressure-sensitive adhesive tape obtained from the adhesive composition of the present embodiment can be measured according to the measurement conditions shown in the examples, using pressure-sensitive adhesive tapes produced under the conditions shown in the examples described later. it can.
- the adhesive composition of the present embodiment is obtained by mixing the above-described block copolymer composition, tackifier, softener, and other additives as necessary by a known method. Can be manufactured. Although it does not specifically limit as a mixing method, Specifically, The block copolymer composition for adhesives, a tackifier, and a softener are uniformly mixed, heating with a mixer or a kneader. Is mentioned.
- the mixing temperature is preferably 130 ° C to 210 ° C, more preferably 140 ° C to 200 ° C, and further preferably 150 ° C to 190 ° C.
- 130 degreeC it exists in the tendency for a block copolymer composition for adhesives to fully melt
- 210 degrees C or less it exists in the tendency which can prevent evaporation of the low molecular weight component of a crosslinking agent or a tackifier, and deterioration of an adhesive property.
- the mixing time is preferably 5 to 90 minutes, more preferably 10 to 80 minutes, and further preferably 20 to 70 minutes.
- 5 minutes or more it exists in the tendency which can disperse
- 90 minutes or less it exists in the tendency which can prevent the evaporation of the low molecular weight component of a crosslinking agent or a tackifier, prevention of deterioration of an adhesive property, and prevention of deterioration of a block copolymer.
- the method of applying the adhesive is to dissolve the adhesive composition in a solvent and apply the solution or melt the adhesive composition.
- a hot melt coating method is preferable from the viewpoint of environmental pollution and ease of coating. Hot melt coating methods are roughly classified into contact coating and non-contact coating.
- Contact application refers to an application method in which an ejector is brought into contact with a member or a film when a hot melt adhesive is applied.
- non-contact coating refers to a coating method in which a jetting machine is not brought into contact with a member or a film when a hot melt adhesive is applied.
- the contact coating method is not particularly limited, and examples thereof include slot coater coating and roll coater coating.
- Non-contact coating methods include, for example, spiral coating that can be applied in a spiral manner, and omega coating that can be applied in a wavy manner. Examples thereof include coating, control seam coating, slot spray coating that can be applied to a surface, curtain spray coating, and dot coating that can be applied in the form of dots.
- the adhesive composition of this embodiment is suitable for spiral coating.
- Spiral coating is a method in which an adhesive is spirally contacted with air by intermittent or continuous coating.
- the ability to apply a hot melt adhesive in a wide width by spray coating is extremely useful for producing disposable products.
- a hot melt adhesive that can be applied with a wide width can be adjusted to have a narrow coating width by adjusting the pressure of hot air. Due to the wide width of the hot melt adhesive that is difficult to apply, a large number of spray nozzles are required to obtain a sufficient adhesion area, and relatively small disposable products such as urine-removing liners, complex-shaped disposables It is also unsuitable for manufacturing products. Therefore, since the adhesive composition of this embodiment can be spirally applied with a wide width, it is suitable for a disposable product.
- the adhesive composition of the present embodiment has good coating suitability at 150 ° C. or less, and is useful for the production of disposable products.
- the hot melt adhesive is applied at a high temperature, the polyolefin (preferably polyethylene) film that is the base material of the disposable product is melted or thermally contracted, so that the appearance of the disposable product is greatly impaired.
- the hot melt adhesive is applied at 150 ° C. or lower, the appearance of the polyolefin (preferably polyethylene) film or nonwoven fabric, which is the base material of the disposable product, hardly changes, and the appearance of the product is not impaired.
- the adhesive composition of the present embodiment is suitable for producing a disposable product in a short time because it is excellent in high-speed coating suitability.
- the contact-type coating method may cause the substrate to break due to friction.
- the adhesive composition of this embodiment is suitable for spiral coating which is a kind of non-contact coating, it is suitable for high-speed coating and can improve the production efficiency of disposable products. Furthermore, the hot melt adhesive of this embodiment suitable for high-speed coating does not disturb the coating pattern.
- the adhesive composition of the present embodiment has good thermal stability, is uniformly melted in a high-temperature tank at 100 to 200 ° C., and does not undergo phase separation.
- hot melt adhesives with poor thermal stability the components easily phase separate in a high temperature tank. Phase separation also causes clogging of tank filters and transportation piping.
- the adhesive composition of this embodiment has good solubility and coating properties, ejection stability, surface skin, excellent tackiness and adhesive strength, and a good balance of these adhesive properties. is there.
- various adhesive tapes and labels, pressure-sensitive thin plates, pressure-sensitive sheets, surface protective sheets and films, various lightweight plastic molded product back glue, carpet fastening back glue, tile fastening back glue It can be used for adhesives and the like, and is particularly useful for adhesive tapes, adhesive sheets and films, adhesive labels, surface protection sheets and films, and hygiene adhesives.
- Component (a) (Diblock Copolymer) The ratio of the area of the peak having a low molecular weight to the total peak area of the chromatogram measured by the gel permeation chromatography (GPC: apparatus is manufactured by Waters) is the content of the component (a) (diblock copolymer). did.
- content of a component (b) can be calculated
- melt viscosity of adhesive composition was measured with a Brookfield viscometer (DV-III manufactured by Brookfield) at a temperature of 140 ° C.
- the softening point of the adhesive composition is in accordance with JIS-K2207.
- the sample is filled in a specified ring, supported horizontally in water, a 3.5 g sphere is placed in the center of the sample, and the liquid temperature is 5 ° C / It was measured as the temperature when the sample touched the bottom plate of the annulus by the weight of the sphere when it was raised at a speed of min.
- the molten adhesive composition is cooled to room temperature, dissolved in toluene, coated on a polyester film with an applicator, and then the toluene is completely evaporated for 30 minutes at room temperature and 7 minutes in an oven at 70 ° C.
- An adhesive tape having a thickness of 50 ⁇ m was prepared.
- Adhesive strength of adhesive composition> A 25 mm wide adhesive tape was affixed to a polyethylene plate, and the 180 ° peeling force was measured at a peeling speed of 300 mm / min. When the measured value (N / 10 mm) of the adhesive strength was 9.5 or more, it was judged that the performance was practically excellent, and when it was 8.0 or more, the performance was practically sufficient.
- the holding force was measured by sticking the adhesive tape so that an area of 25 mm ⁇ 25 mm was in contact with the stainless steel plate and the polyethylene plate, applying a 1 kg load at 40 ° C., and measuring the time until the adhesive tape slipped. If the measured value (minute) of the holding force was 180 or more, it was judged that the performance was practically excellent, and if it was 150 or more, the performance was practically sufficient.
- octadecyl-3- (3,5-dibutyl-t-butyl-4-hydroxyphenyl) propionate was added in an amount of 0.3 parts by mass with respect to 100 parts by mass of the block copolymer. And mixed well.
- a mixture of ⁇ - (p-nonylphenyl) - ⁇ -hydroxypoly (oxyethylene) dihydrodiene phosphate ester and monohydrodiene phosphate ester as a crumbing agent was used at 30 ppm with respect to the water in the stripping zone, and the solvent was removed at a temperature of 90 to 98 ° C.
- the concentration of the polymer crumb in the slurry in the solvent removal tank was about 5% by mass.
- the aqueous dispersion slurry of the crumb-shaped block copolymer obtained above was sent to a rotary screen to obtain a water-containing crumb having a water content of 45% by mass.
- This hydrous crumb was sent to a single screw extruder water squeezer to obtain a dehydrated polymer.
- This crumb was dried with a box-type hot air dryer at 85 ° C. for 1 hour to obtain a block copolymer composition for adhesive (polymer composition 1).
- the styrene content of the polymer composition 1 was 38.1% by mass relative to the whole polymer composition 1, and the viscosity in a 15% by mass toluene solution was 24.6 mPa ⁇ s.
- the polymer composition 1 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 48,000, The number average molecular weight of component (b) was 159,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 67.1% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 32.9% by mass.
- ⁇ Polymer Composition 2 Bifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of purified styrene charged is 444 g
- the amount of n-butyl lithium cyclohexane solution added is 2.5 g pure
- the amount of butadiene (1,3-butadiene) is 756 g
- ethyl benzoate is used as a coupling agent.
- Polymerization, deactivation, addition of stabilizer, steam stripping, dehydration, and drying were performed in the same manner as in Polymer Composition 1 except that the amount of ethanol for deactivation was changed to 0.62 g.
- the block copolymer composition for adhesives was obtained.
- the styrene content of the polymer composition 2 was 36.6% by mass with respect to the entire polymer composition 2, and the viscosity in a 15% by mass toluene solution was 31.5 mPa ⁇ s.
- (A-B) is a mixture of a number average molecular weight of (A-B) is 51,000, ((A-B) 2 X) The number average molecular weight was 97,000.
- the content of the block copolymer (AB) was 52.9% by mass, and the content of the block copolymer ((AB) 2 X) was 47.1% by mass. .
- ⁇ Polymer Composition 3 Tetrafunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of purified styrene charged is 380 g
- the amount of n-butyllithium cyclohexane solution added is 3.52 g pure
- the amount of butadiene (1,3-butadiene) is 820 g
- silicon tetrachloride is used as a coupling agent.
- the deactivation was carried out by extracting into ethanol water, polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying were performed in the same manner as in the polymer composition 1, and the adhesive was adhered.
- An agent block copolymer composition (polymer composition 3) was obtained.
- the styrene content of the polymer composition 3 was 35.6% by mass with respect to the entire polymer composition 3, and the viscosity in a 15% by mass toluene solution was 26.5 mPa ⁇ s.
- (A-B) is a mixture of a number average molecular weight of (A-B) is 34,000, ((A-B) 4 X) The number average molecular weight of was 139,000. Further, the content of the block copolymer (AB) was 63.5% by mass, and the content of the block copolymer ((AB) 4 X) was 36.5% by mass. .
- ⁇ Polymer Composition 4 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of purified styrene charged is 300 g
- the amount of n-butyllithium cyclohexane solution added is 2.4 g pure
- the amount of butadiene (1,3-butadiene) added is 900 g
- the amount of ethanol for deactivation is 0.
- polymerization, deactivation, stabilizer addition, steam stripping, dehydration and drying were carried out in the same manner as in polymer composition 1, to produce a block copolymer composition for adhesive (polymer composition).
- Product 4 was obtained.
- the styrene content of the polymer composition 4 was 22.4% by mass relative to the entire polymer composition 4, and the viscosity in a 15% by mass toluene solution was 33.2 mPa ⁇ s.
- the polymer composition 4 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 54,000, The number average molecular weight of component (b) was 178,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 56.3% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 43.7% by mass.
- ⁇ Polymer Composition 5 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 360 g
- the amount of n-butyl lithium cyclohexane solution added is 2.5 g pure
- the amount of butadiene (1,3-butadiene) added is 840 g
- tetraethoxysilane as a coupling agent for deactivation Except that the amount of ethanol was changed to 0.74 g, polymerization, deactivation, stabilizer addition, steam stripping, dehydration and drying were carried out in the same manner as in Polymer Composition 1, and the block co-polymer for adhesives was used.
- a coalescence composition (polymer composition 5) was obtained.
- the styrene content of the polymer composition 5 was 29.7% by mass with respect to the entire polymer composition 5, and the viscosity in a 15% by mass toluene solution was 32.5 mPa ⁇ s.
- Polymer composition 5 is a mixture of component (b): ((AB) 3 X) and component (a): (AB), and the number average molecular weight of component (a) is 50,000, The number average molecular weight of component (b) was 165,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 59.2% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 40.8% by mass.
- ⁇ Polymer Composition 6 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 540 g
- the amount of n-butyl lithium cyclohexane solution added is 2.8 g pure
- the amount of butadiene (1,3-butadiene) added is 660 g
- the amount of ethanol for deactivation is 0.83 g.
- polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying were performed in the same manner as for the polymer composition 1 to obtain a block copolymer composition for an adhesive (polymer composition 6).
- the styrene content of the polymer composition 6 was 45.3% by mass with respect to the entire polymer composition 6, and the viscosity in a 15% by mass toluene solution was 22.1 mPa ⁇ s.
- the polymer composition 6 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 45,000, The number average molecular weight of component (b) was 148,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to the component (a) is 70.6% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to the component (b)
- the content rate of the coalescence was 29.4% by mass.
- ⁇ Polymer Composition 7 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 660 g
- the amount of n-butyllithium cyclohexane solution added is 3.3 g pure
- the amount of butadiene (1,3-butadiene) added is 540 g
- the amount of ethanol for deactivation is 1.00 g. Except for the change, polymerization, deactivation, stabilizer addition, steam stripping, dehydration, and drying were performed in the same manner as for polymer composition 1, and the block copolymer composition for adhesive (polymer 7 composition) )
- the styrene content of the polymer composition 7 was 54.8% by mass with respect to the entire polymer composition 7, and the viscosity in a 15% by mass toluene solution was 20.7 mPa ⁇ s.
- the polymer composition 7 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 36,000, The number average molecular weight of component (b) was 120,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to the component (a) is 75.0% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to the component (b)
- the content rate of the coalescence was 25.0% by mass.
- ⁇ Polymer Composition 8 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition> The amount of styrene charged was 414 g, the amount of n-butyllithium cyclohexane solution added was 2.5 g pure, the amount of butadiene (1,3-butadiene) added was 786 g, and 2 minutes after the start of butadiene polymerization. In order to deactivate some block copolymers, 0.25 g of ethanol was added, polymerization was continued, and the same amount as that of the polymer composition 1 except that the amount of ethanol for deactivation was changed to 0.62 g. Polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration and drying were carried out by the method to obtain a block copolymer composition for adhesive (polymer composition 8).
- the styrene content of the polymer composition 8 was 34.9% by mass with respect to the entire polymer composition 8, and the viscosity in a 15% by mass toluene solution was 29.7 mPa ⁇ s.
- the polymer composition 8 is a mixture of the component (b): ((AB) 3 X), the component (a): (AB), and the inactive component: (AB ′).
- the number average molecular weight of (a) was 58,000, and the number average molecular weight of component (b) was 185,000.
- the content of the block copolymer having a styrene-butadiene diblock structure corresponding to the component (a) is 64.5% by mass, and the content of the block copolymer having a styrene-butadiene diblock structure deactivated during the process is included.
- the ratio was 8.5% by mass, and the content of the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b) was 27.0% by mass.
- ⁇ Polymer Composition 9 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition> The amount of styrene charged is 576 g, the amount of n-butyl lithium cyclohexane solution added is 5.0 g pure, the amount of butadiene (1,3-butadiene) added is 624 g, and the amount of ethanol for deactivation is 1.50 g.
- a block copolymer composition for an adhesive (polymer composition 9) by performing polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed. Got.
- the styrene content of the polymer composition 9 was 47.8% by mass with respect to the entire polymer composition 9, and the viscosity in a 15% by mass toluene solution was 8.8 mPa ⁇ s.
- the polymer composition 9 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 20,000, The number average molecular weight of component (b) was 67,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to the component (a) is 51.8% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to the component (b)
- the content rate of the coalescence was 48.2% by mass.
- ⁇ Polymer Composition 10 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 540 g
- the amount of n-butyl lithium cyclohexane solution added is 3.9 g pure
- the amount of butadiene (1,3-butadiene) added is 660 g
- the amount of ethanol for deactivation is 1.17 g.
- a block copolymer composition for an adhesive (polymer composition 10) by polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 10 was 45.1% by mass with respect to the entire polymer composition 10, and the viscosity in a 15% by mass toluene solution was 14.5 mPa ⁇ s.
- the polymer composition 10 is a mixture of component (b): ((AB) 3 X) and component (a): (AB), and the number average molecular weight of component (a) is 30,000, The number average molecular weight of component (b) was 99,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to the component (a) is 58.2% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to the component (b)
- the content rate of the coalescence was 41.8% by mass.
- ⁇ Polymer Composition 11 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 420 g
- the amount of n-butyllithium cyclohexane solution added is 2.3 g pure
- the amount of butadiene (1,3-butadiene) is 780 g
- the amount of ethanol for deactivation is 0.68 g.
- a block copolymer composition for an adhesive (polymer composition 11) by performing polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 11 was 35.1% by mass with respect to the entire polymer composition 11, and the viscosity in a 15% by mass toluene solution was 33.5 mPa ⁇ s.
- the polymer composition 11 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 59,000, The number average molecular weight of component (b) was 195,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 67.5% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 32.5% by mass.
- ⁇ Polymer Composition 12 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition> The amount of styrene charged is 324 g, the amount of n-butyllithium cyclohexane solution added is 2.2 g pure, the amount of butadiene (1,3-butadiene) added is 876 g, and the amount of ethanol for deactivation is 0.66 g.
- a block copolymer composition for an adhesive (polymer composition 12) by polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as in the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 12 was 26.9% by mass with respect to the entire polymer composition 12, and the viscosity in a 15% by mass toluene solution was 44.7 mPa ⁇ s.
- Polymer composition 12 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 69,000, ((A-B) 3 X) The number average molecular weight of was 228,600. Further, the content of the block copolymer (AB) was 76.0% by mass, and the content of ((AB) 3 X) was 24.0% by mass.
- ⁇ Polymer Composition 13 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 360 g
- the amount of n-butyllithium cyclohexane solution added is 3.7 g pure
- the amount of butadiene (1,3-butadiene) added is 840 g
- the amount of ethanol for deactivation is 1.11 g.
- a block copolymer composition for an adhesive (polymer composition 13) by performing polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 13 was 30.2% by mass with respect to the entire polymer composition 13, and the viscosity in a 15% by mass toluene solution was 20.1 mPa ⁇ s.
- the polymer composition 13 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 32,000, The number average molecular weight of the component (b) was 106,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 45.6% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 54.4% by mass.
- ⁇ Polymer Composition 14 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 408 g
- the amount of n-butyllithium cyclohexane solution added is 4.4 g pure
- the amount of butadiene (1,3-butadiene) is 792 g
- tetraethoxysilane as a coupling agent for deactivation Block copolymer for adhesives by performing polymerization, deactivation, addition of stabilizer, steam stripping, dehydration, and drying in the same manner as polymer composition 1 except that the amount of ethanol was changed to 1.32 g.
- a composition (polymer composition 14) was obtained.
- the styrene content of the polymer composition 14 was 34.0% by mass with respect to the entire polymer composition 14, and the viscosity in a 15% by mass toluene solution was 24.9 mPa ⁇ s.
- the polymer composition 14 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 45,000, The number average molecular weight of component (b) was 146,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to the component (a) is 55.0% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to the component (b)
- the content rate of the coalescence was 45.0% by mass.
- ⁇ Polymer Composition 15 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 480 g
- the amount of n-butyllithium cyclohexane solution added is 2.4 g pure
- the amount of butadiene (1,3-butadiene) added is 720 g
- the amount of ethanol for deactivation is 0.72 g.
- a block copolymer composition for an adhesive (polymer composition 15) by performing polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 15 was 40.2% by mass with respect to the entire polymer composition 15, and the viscosity in a 15% by mass toluene solution was 30.1 mPa ⁇ s.
- the polymer composition 15 is a mixture of the component (b): ((AB) 3 X) and the component (a): (AB), and the number average molecular weight of the component (a) is 58,000, the component ( The number average molecular weight of b) was 192,000.
- the content of the block copolymer having a diblock structure of styrene-butadiene corresponding to component (a) is 75.5% by mass, and the trifunctional coupling styrene-butadiene block copolymer corresponding to component (b)
- the content rate of the coalescence was 24.5% by mass.
- ⁇ Polymer Composition 16 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 540 g
- the amount of n-butyllithium cyclohexane solution added is 2.20 g pure
- the amount of butadiene (1,3-butadiene) added is 660 g
- the amount of ethanol for deactivation is 0.66 g.
- a block copolymer composition for an adhesive (polymer composition 16) by polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 16 was 45.1% by mass with respect to the entire polymer composition 17, and the viscosity in a 15% by mass toluene solution was 37.5 mPa ⁇ s.
- Polymer composition 16 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 68,000, ((A-B) 3 X) The number average molecular weight of was 225,000.
- the content of the block copolymer (AB) was 84.5% by mass, and the content of ((AB) 3 X) was 15.5% by mass.
- ⁇ Polymer Composition 17 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 464 g
- the amount of n-butyllithium cyclohexane solution added is 2.36 g pure
- the amount of butadiene (1,3-butadiene) added is 736 g
- the amount of ethanol for deactivation is 0.765 g.
- a block copolymer composition for an adhesive was polymerized, deactivated, added with a stabilizer, steam stripped, dehydrated, and dried in the same manner as the polymer composition 1 except that it was changed.
- the content of styrene in the polymer composition 17 was 38.5% by mass with respect to the entire polymer composition 18, and the viscosity in a 15% by mass toluene solution was 35.3 mPa ⁇ s.
- Polymer composition 17 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 51,000, ((A-B) 3 X) The number average molecular weight was 166,700. Further, the content of the block copolymer (AB) was 83.0% by mass, and the content of ((AB) 3 X) was 17% by mass.
- ⁇ Polymer Composition 18 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 520 g
- the amount of n-butyllithium cyclohexane solution added is 2.46 g pure
- the amount of butadiene (1,3-butadiene) added is 680 g
- tetraethoxysilane as a coupling agent for deactivation Block copolymer for adhesives by performing polymerization, deactivation, addition of stabilizer, steam stripping, dehydration and drying in the same manner as in polymer composition 1 except that the amount of ethanol was changed to 0.728 g.
- a composition (polymer composition 18) was obtained.
- the styrene content of the polymer composition 18 was 43.2% by mass with respect to the entire polymer composition 19, and the viscosity in a 15% by mass toluene solution was 12.5 mPa ⁇ s.
- Polymer composition 18 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 50,000, ((A-B) 3 X) The number average molecular weight of was 165,000.
- the content of the block copolymer (AB) was 91.0% by mass, and the content of ((AB) 3 X) was 9% by mass.
- ⁇ Polymer Composition 19 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition> The amount of styrene charged is 475 g, the amount of n-butyl lithium cyclohexane solution added is 2.84 g pure, the amount of butadiene (1,3-butadiene) added is 725 g, and the amount of ethanol for deactivation is 0.796 g.
- a block copolymer composition for an adhesive was polymerized, deactivated, added with a stabilizer, steam stripped, dehydrated, and dried in the same manner as the polymer composition 1 except that it was changed. Got.
- the styrene content of the polymer composition 19 was 39.4% by mass with respect to the entire polymer composition 20, and the viscosity in a 15% by mass toluene solution was 12.3 mPa ⁇ s.
- Polymer composition 19 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 40,000, ((A-B) 3 X) The number average molecular weight of was 134,000.
- the content of the block copolymer (AB) was 85.8% by mass, and the content of ((AB) 3 X) was 14.2% by mass.
- ⁇ Polymer Composition 20 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 418 g
- the amount of n-butyl lithium cyclohexane solution added is 2.13 g pure
- the amount of butadiene (1,3-butadiene) added is 782 g
- the amount of ethanol used for deactivation is 0.632 g.
- the block copolymer composition for adhesives (polymer composition 20) was polymerized, deactivated, added with a stabilizer, steam stripped, dehydrated, and dried in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 20 was 34.5% by mass with respect to the entire polymer composition 21, and the viscosity in a 15% by mass toluene solution was 48.3 mPa ⁇ s.
- Polymer composition 20 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 64,000, ((A-B) 3 X) The number average molecular weight of was 210,000.
- the content of the block copolymer (AB) was 65.5% by mass, and the content of ((AB) 3 X) was 34.5% by mass.
- ⁇ Polymer Composition 21 Trifunctional Coupling Styrene-Butadiene Block Copolymer Composition>
- the amount of styrene charged is 410 g
- the amount of n-butyl lithium cyclohexane solution added is 2.46 g pure
- the amount of butadiene (1,3-butadiene) added is 790 g
- the amount of ethanol for deactivation is 0.730 g.
- a block copolymer composition for an adhesive (polymer composition 21) by performing polymerization, deactivation, addition of a stabilizer, steam stripping, dehydration, and drying in the same manner as the polymer composition 1 except that it was changed.
- the styrene content of the polymer composition 21 was 33.5% by mass with respect to the entire polymer composition 22, and the viscosity in a 15% by mass toluene solution was 43.1 mPa ⁇ s.
- Polymer composition 21 is a ((A-B) 3 X ), (A-B) is a mixture of a number average molecular weight of (A-B) is 51,000, ((A-B) 3 X) The number average molecular weight of was 170,000. Further, the content of the block copolymer (AB) was 48.0% by mass, and the content of ((AB) 3 X) was 52.0% by mass.
- Example 1 For 100 parts by mass of the block copolymer composition (polymer composition 1), 300 parts by mass of Alcon M100 (manufactured by Arakawa Chemical Industries) as a tackifier and Diana Process Oil PW-90 (as a softener) Idemitsu Kosan Co., Ltd.) was blended at a blending ratio of 100 parts by mass, and melt kneaded with a pressure double-arm kneader (model: D0.3-3, Moriyama Seisakusho) at 180 ° C. for 30 minutes. A light yellow, uniform, hot-melt adhesive composition was obtained.
- Polymer composition 1 300 parts by mass of Alcon M100 (manufactured by Arakawa Chemical Industries) as a tackifier and Diana Process Oil PW-90 (as a softener) Idemitsu Kosan Co., Ltd.) was blended at a blending ratio of 100 parts by mass, and melt kneaded with a pressure double-arm kneader
- 2-t-butyl-6- (3-t-butyl-2 as a stabilizer with respect to 100 parts by mass of the block copolymer composition (polymer composition 1). 1 part by mass of -hydroxy-5-methylbenzyl) -4-methylphenyl acrylate was blended.
- the melt viscosity (at 140 ° C.) was 1,320 mPa ⁇ s, and the softening point was 79.6 ° C. Further, the coating property, ejection stability, and surface skin were good, the loop tack was 4.6 N / 15 mm, and the adhesive strength was 10.4 N / 10 mm.
- Examples 2 to 9 [Comparative Examples 1 to 12], [Reference Examples 1 to 4]
- each of the block copolymer compositions (polymer compositions 2 to 21), Alcon M100 as the tackifier, and Diana Process Oil PW-90 as the softener are used.
- the same operations as in Example 1 were performed to prepare adhesive compositions, respectively, and the characteristics were evaluated. If the torque was not stable even after 30 minutes of kneading, the kneading was continued until the torque was stabilized.
- Each of the adhesive compositions of Examples 1 to 9 has excellent adhesive properties such as loop tack (adhesiveness) and adhesive strength, and has an excellent balance of performance, solubility and coating properties. It was found that the discharge stability and surface skin were also excellent.
- the number average molecular weight of the component (b) is 160,000 or more, the component (a): 50% by mass or more and 80% by mass or less and the component (b): 20% by mass or more and 50% by mass or less. It was found that the block copolymer composition for adhesives has excellent discharge stability and excellent surface skin of the discharged strands in addition to the above performance.
- the adhesive composition of the present invention includes various adhesive tapes / labels, pressure-sensitive thin plates, pressure-sensitive sheets, surface protective sheets / films, back paste for fixing various lightweight plastic molded products, back paste for carpet fixing, tile fixing It can be used for back glue and adhesives, especially for adhesive tapes, adhesive sheets and films, adhesive labels, surface protection sheets and films, and hygiene materials there is a possibility.
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Abstract
Description
〔1〕
成分(a):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が10,000以上、60,000以下であるブロック共重合体:50質量%以上、90質量%以下と、
成分(b):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が120,000を超えて、200,000以下であるブロック共重合体:10質量%以上、50質量%以下と、を含み、
前記ビニル芳香族単量体単位の含有量が25~50質量%であり、
15質量%トルエン溶液における粘度が10~40mPa・sであり、
前記成分(a)に対する前記成分(b)の数平均分子量比が2.0~4.0である、
粘接着剤用ブロック共重合体組成物。
〔2〕
前記成分(a)は、式(A-B)によって表されるジブロック共重合体であり、
前記成分(b)は、式(A-B)3X(Xは、カップリング剤の残基又は重合開始剤の残基を示す。)によって表される3分岐ブロック共重合体である、
前項〔1〕に記載の粘接着剤用ブロック共重合体組成物。
〔3〕
前記成分(a)に対する前記成分(b)の前記数平均分子量比が2.3~3.6である、前項〔1〕又は〔2〕に記載の粘接着剤用ブロック共重合体組成物。
〔4〕
前記成分(a):80質量%を超えて、90質量%以下と、
前記成分(b):10質量%以上、20質量%未満と、を含む、前項〔1〕~〔3〕のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
〔5〕
前記成分(a):50質量%以上、80質量%以下と、
前記成分(b):20質量%以上、50質量%以下と、を含む、前項〔1〕~〔3〕のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
〔6〕
前記成分(b)の数平均分子量が130,000以上、200,000以下である、前項〔1〕~〔5〕のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
〔7〕
前記成分(b)の数平均分子量が160,000以上、200,000以下である、前項〔1〕~〔6〕のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
〔8〕
前項〔1〕~〔7〕のいずれか一項に記載の粘接着剤用ブロック共重合体組成物:100質量部と、
粘着付与剤:100~400質量部と、
軟化剤:50~150質量部と、
を、含有する、粘接着剤組成物。
本実施形態の粘接着剤用ブロック共重合体組成物は、
成分(a):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が10,000以上、60,000以下であるブロック共重合体:50質量%以上、90質量%以下と、
成分(b):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が120,000を超え、200,000以下であるブロック共重合体:10質量%以上、50質量%以下と、を含み、
前記ビニル芳香族単量体単位の含有量が25~50質量%であり、
15質量%トルエン溶液における粘度が10~40mPa・sであり、
前記成分(a)に対する前記成分(b)の数平均分子量比が2.0~4.0である。
本実施形態の粘接着剤用ブロック共重合体組成物は、ビニル芳香族単量体単位を主体とする重合体ブロック(A):(以下、「重合体ブロックA」、又は「A」と表すこともある。)と、共役ジエン単量体単位を主体とする重合体ブロック(B):(以下、「重合体ブロックB」、又は「B」と表すこともある。)と、を具備するブロック共重合体を含む。
(成分(a))
成分(a)は、ビニル芳香族単量体単位を主体とする重合体ブロック(A)と共役ジエン単量体単位を主体とする重合体ブロック(B)とを含有し、数平均分子量が10,000以上、60,000以下であるブロック共重合体であり、粘接着剤用ブロック共重合体組成物に50質量%以上、90質量%以下含まれる。成分(a)のブロック共重合体の数平均分子量の範囲は、10,000以上、60,000以下であり、好ましくは20,000以上、60,000以下であり、より好ましくは25,000以上、60,000以下であり、さらに好ましくは30,000以上、60,000以下であり、最も好ましくは40,000以上、60,000以下である。成分(a)の数平均分子量は実施例において記載する方法により求めることができる。成分(a)の数平均分子量がこのような範囲であれば、優れた粘着性、粘着力、溶解性、塗工性、吐出安定性、及び表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。
成分(b)は、ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が120,000を超え、200,000以下であるブロック共重合体であり、粘接着剤用ブロック共重合体組成物に10質量%以上、50質量%以下含まれる。成分(b)のブロック共重合体の数平均分子量の範囲は、120,000を超え、200,000以下であり、好ましくは130,000以上、200,000以下であり、より好ましくは160,000以上、200,000以下であり、又は、好ましくは140,000以上、190,000以下であり、より好ましくは160,000以上、190,000以下である。成分(b)の数平均分子量は実施例において記載する方法により求めることができる。成分(b)の数平均分子量がこのような範囲であれば、優れた粘着性、粘着力、溶解性、塗工性、吐出安定性、及び表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。
粘接着剤用ブロック共重合体組成物における各成分の含有率は、成分(a)が50質量%以上、90質量%以下、成分(b)が10質量%以上、50質量%以下の割合である。成分(a)、(b)の数平均分子量及び数平均分子量比が上記範囲であることにより、優れた粘着性、粘着力、溶解性、塗工性、吐出安定性、及び表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。
成分(b)/成分(a)の数平均分子量比の範囲は、2.0~4.0であり、保持力の観点から好ましくは2.2~4.0であり、より好ましくは2.3~3.6であり、さらにより好ましくは2.5~3.5であり、最も好ましくは2.7~3.4である。前述のように、成分(b)が3分岐ブロック共重合体である場合、成分(b)/成分(a)の数平均分子量比は、2.3~3.6となる傾向にある。成分(a)に対する成分(b)の数平均分子量比が上記範囲内であることにより、優れた粘着性、粘着力、溶解性、塗工性、吐出安定性、及び表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる傾向にある。
本実施形態の粘接着剤用ブロック共重合体組成物中のビニル芳香族単量体単位の含有量は、25~50質量%であり、好ましくは30~45質量%であり、より好ましくは35~40質量%である。本実施形態の粘接着剤用ブロック共重合体中のビニル芳香族単量体単位の含有量が上記範囲であることにより、優れた粘着性(ループタック)、粘着力を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。特に、ビニル芳香族単量体単位の含有量が、25質量%以上であることにより、優れた粘着力を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られ、50質量%以下であることにより、優れた粘着性を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。粘接着剤用ブロック共重合体中のビニル芳香族単量体単位の含有量は、後述する実施例において記載する方法により測定することができる。
本実施形態の粘接着剤用ブロック共重合体組成物の15質量%トルエン溶液における粘度は、10~40mPa・sであり、好ましくは15~35mPa・sであり、より好ましくは20~30mPa・sである。本実施形態の粘接着剤用ブロック共重合体の15質量%トルエン溶液における粘度が上記範囲であることにより、優れた粘着性、粘着力、溶解性、塗工性、吐出安定性、表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。特に、15質量%トルエン溶液における粘度が、10mPa・s以上であることにより、優れた粘着力を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られ、40mPa・s以下であることにより、優れた粘着性、溶解性、塗工性、吐出安定性、表面肌を有する粘接着剤用ブロック共重合体組成物及び粘接着剤組成物が得られる。粘接着剤用ブロック共重合体の15質量%トルエン溶液における粘度は、後述する実施例において記載する方法により測定することができる。
また、本実施形態の粘接着剤用ブロック共重合体組成物中の、共役ジエン化合物のビニル結合量は、20%未満が好ましく、18%未満がより好ましく15%未満がさらに好ましい。共役ジエン化合物のビニル結合量が20%未満であることにより、熱安定性、耐候性に優れた特性が得られる傾向にある。
本実施形態の粘接着剤用ブロック共重合体組成物は、例えば、不活性炭化水素溶媒中で、有機リチウム化合物を重合開始剤として、スチレン等のビニル芳香族炭化水素化合物を重合し、次いで、ブタジエン等の共役ジエン化合物を重合させたジブロック共重合体を3官能カップリング反応する方法がある。この際に、カップリングしたポリマーは成分(b)となり、カップリグせずに残ったジブロック共重合体が成分(a)となる。なお、このカップリング反応においてカップリング剤の添加量を制御することにより、成分(a)と成分(b)の含有量を上記所定の範囲に調整することができる。
(A-B)n、(A-B)nA、(B-A)nB、(A-B)mX、(B-A)mX
(上式において、Aはビニル芳香族単量体単位を主体とする重合体ブロックであり、Bは共役ジエン単量体単位を主体とする重合体ブロックである。Xは、カップリング剤の残基又は重合開始剤の残基を示す。また、nは1以上の整数、好ましくは1~5の整数である。mは2、3、4のいずれかの整数である。)
(構成)
本実施形態の粘接着剤組成物は、上述した粘接着剤用ブロック共重合体と、後述する粘着付与剤と、後述する軟化剤と、必要に応じて後述するその他の成分とを含有するものである。
本実施形態の粘接着剤組成物を構成する粘着付与剤は、得られる粘接着剤組成物の用途、要求性能によって、多種多様に選択することができる。
本実施形態の粘接着剤組成物を構成する軟化剤としては、特に限定されないが、例えば、オイル、可塑剤、液体粘着付与剤(30℃よりも低い環球式軟化点を有する)、合成液体オリゴマー、及びそれらの混合物が挙げられる。
本実施形態の粘接着剤組成物には、必要に応じて、酸化防止剤、本実施形態の粘接着剤組成物を構成するブロック共重合体以外の合成ゴム若しくはポリマー、ワックス、光安定剤等の安定剤、及びその他の添加剤を添加することができる。
本実施形態の粘接着剤組成物から得られる粘着テープの性能は、ループタック(N/15mm)が3.5以上であることが好ましく、4.0以上であることがより好ましく、4.5以上であることがさらに好ましい。また、粘着力(N/10mm)が8以上であることが好ましく、8.7以上であることがより好ましく、9.5以上であることがさらに好ましい。
本実施形態の粘接着剤組成物は、公知の方法により、上述したブロック共重合体組成物と、粘着付与剤と、軟化剤と、必要に応じてその他の添加剤とを混合することにより製造できる。混合方法としては、特に限定されないが、具体的には、粘接着剤用ブロック共重合体組成物、粘着付与剤、軟化剤とを、混合機又はニーダー等で、加熱しながら均一混合する方法が挙げられる。
粘接着剤を塗布する方法は、目的とする製品を得ることができる限り、粘接着剤組成物を溶媒に溶かし、溶液塗工する方法や粘接着剤組成物を溶融させて塗工するホットメルト塗工法等で塗工する方法あるが特に制限されるものではない。また、環境汚染や塗工の容易性からホットメルト塗工法が好ましい。ホットメルト塗工法には、接触塗布、非接触塗布に大別される。「接触塗布」とは、ホットメルト接着剤を塗布する際、噴出機を部材やフィルムに接触させる塗布方法をいう。また、「非接触塗布」とは、ホットメルト接着剤を塗布する際、噴出機を部材やフィルムに接触させない塗布方法をいう。接触塗布方法としては、特に限定されないが、例えば、スロットコーター塗工及びロールコーター塗工等を例示でき、非接触塗布方法として、例えば、螺旋状に塗布できるスパイラル塗工、波状に塗布できるオメガ塗工やコントロールシーム塗工、面状に塗布できるスロットスプレー塗工やカーテンスプレー塗工、点状に塗工できるドット塗工などを例示できる。
本実施形態の粘接着剤組成物は、良好な溶解性及び塗工性、吐出安定性、表面肌を有し、粘着性及び粘着力に優れ、かつこれらの粘接着特性バランスも良好である。このような特徴を生かして、各種粘着テープ・ラベル類、感圧性薄板、感圧性シート、表面保護シート・フィルム、各種軽量プラスチック成型品固定用裏糊、カーペット固定用裏糊、タイル固定用裏糊、接着剤等に利用でき、特に粘着性テープ用、粘着性シート・フィルム用、粘着性ラベル用、表面保護シート・フィルム用、衛材用の粘接着剤用として有用である。
<(1-1)粘接着剤用ブロック共重合体組成物の仕上げ性>
下記重合溶液にスチームストリッピングを行って溶媒を除去した後、含水クラムを1軸スクリュー押出機型水絞り機に送り、脱水したクラム(ブロック共重合体)を85℃での箱型の熱風乾燥機で1時間乾燥した後のブロック共重合体と、熱風乾燥機の箱の内壁との接着状態を観察した。
評価基準
○:ブロック共重合体が箱の内壁と全く接着していない状態
△:若干の接着が見られるものの、手で簡単に剥がれる状態
×:ブロック共重合体が箱の内壁と強固に接着し、かなり強い力でない剥がれない状態
一定量のブロック共重合体をクロロホルムに溶解し、紫外分光光度計(島津製作所製、UV-2450)にて測定し、ビニル芳香族化合物成分(スチレン)に起因する吸収波長(262nm)のピーク強度から検量線を用いてビニル芳香族単量体単位(スチレン)の含有量を算出した。
成分(a)、成分(b)の数平均分子量の測定は、ゲルパーミエーション・クロマトグラフィー(GPC:装置は、ウォーターズ製)で測定し、溶媒にはテトラヒドロフランを用い、測定条件は、温度35℃で行った。数平均分子量は、クロマトグラムのピークの分子量を、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して求めた。
数平均分子量比(成分(b)/成分(a))は、上記で求めた成分(a)、成分(b)の数平均分子量から算出した。
上記ゲルパーミエーション・クロマトグラフィー(GPC:装置は、ウォーターズ製)で測定したクロマトグラムの総ピーク面積に対する分子量が低いピークの面積の割合を成分(a)(ジブロック共重合体)の含有量とした。なお、成分(b)の含有量は、分子量が高いピークの面積の割合から求めることができる。
15質量%トルエン溶液粘度は、キャノン-フェンスケ粘度管を用いて、25℃の温度に管理された恒温槽中で測定した。
<(2-1)粘接着剤組成物の溶解性>
混合装置として用いた加圧式ニーダー(株式会社森山製作所製 D0.3-3型ニーダー)のトルク変化を読み取り、変化率が1%以内になったところを溶解した時間とした。
評価基準
○:溶解時間が30分以内
△:溶解時間が30より長く60分より短い
×:溶解時間が60分以上
粘接着剤組成物の溶融粘度は、温度140℃でブルックフィールド型粘度計(ブルックフィールド社製 DV-III)により測定した。
粘接着剤組成物の軟化点は、JIS-K2207に準じ、規定の環に試料を充填し、水中で水平に支え、試料の中央に3.5gの球を置き、液温を5℃/minの速さで上昇させたときに、球の重さで試料が環台の底板に触れたときの温度として測定した。
溶融させた粘接着剤組成物を160℃に加熱したホットプレート上に垂らし、160℃に加熱したアプリケーターで塗工した後の粘接着剤塗工面を目視観察した。
評価基準
○:ムラが10%未満の状態
△:ムラが10~40%未満
×:ムラが40%以上
キャピラリーレオメーター(株式会社東洋精機製作所製、商品名:キャピログラフ1D、型式:PM-C)を用いて、温度を120℃、吐出速度を100mm/minの条件で粘接着剤組成物を吐出させ、吐出開始後1分間1分間の粘度変動を測定し、粘度の変動範囲が5mPa・s以下であれば実用上優れた性能、10mPa・s以下であれば実用上十分な性能であると判断した。
吐出安定性の評価で吐出されたストランドの表面状態を目視観察し、表面の肌について下記のように評価した。
◎:全く荒れていない
○:ごく僅か荒れている
△:少し荒れている
×:かなり荒れている
◎であれば実用上優れた性能、○であれば実用上十分な性能であると判断した。
溶融させた粘接着剤組成物を室温まで冷却し、これをトルエンに溶かし、アプリケーターでポリエステルフィルムにコーティングし、その後、室温で30分間、70℃のオーブンで7分間、トルエンを完全に蒸発させ、厚さ50μmの粘着テープを作製した。
250mm長×15mm幅のループ状の粘着テープを用い、PE(ポリエチレン)板への接触面積:15mm×50mm、接着時間3sec、接着及び引き剥がし速度:500mm/minで測定した。粘着性の測定値(N/15mm)が、4.0以上であれば実用上優れた性能、3.5以上であれば実用上十分な性能であると判断した。
25mm幅の粘着テープをポリエチレン板に貼り付け、引き剥がし速度300mm/minで180°剥離力を測定し、粘着力とした。粘着力の測定値(N/10mm)が、9.5以上であれば実用上優れた性能、8.0以上であれば実用上十分な性能であると判断した。
保持力は、ステンレス板及びポリエチレン板に25mm×25mmの面積が接するように前記粘着テープを貼り付け、40℃において1kgの荷重を与えて粘着テープがずれ落ちるまでの時間を測定した。保持力の測定値(分)が、180以上であれば実用上優れた性能、150以上であれば実用上十分な性能であると判断した。
粘接着剤組成物を作製するにあたり温度を180℃、撹拌羽根の回転数を3,000rpmの条件で溶融混練を行う時の臭気の程度を下記のように評価した。
◎:全く臭わない
○:殆ど臭わない
△:少し臭う
×:かなり臭う
◎であれば実用上優れた性能、○であれば実用上十分な性能であると判断した。
温度を180℃、撹拌羽根の回転数を3,000rpm、撹拌時間を90分で溶融混練して作製した粘接着剤組成物の色を観察した。粘接着剤組成物の色が無色であれば実用上優れた性能、淡黄色であれば実用上十分な性能であると判断した。
<ポリマー組成物1:3官能カップリングスチレン-ブタジエンブロック共重合体組成物>
攪拌機及びジャケット付きの内容量10Lのステンレス製オートクレーブを、洗浄、乾燥、窒素置換し、シクロヘキサン6,300g、予め精製したスチレン396gを仕込み、ジャケットに温水を通水して内容物を約40℃に設定した。次に、n-ブチルリチウムシクロヘキサン溶液(純分で2.6g)を添加し、スチレンの重合を開始した。
精製したスチレンの仕込み量を444gとし、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.5gとし、ブタジエン(1,3-ブタジエン)の添加量を756gとし、カップリング剤として安息香酸エチルを添加し、失活のためのエタノール量を0.62gに変更したこと以外は、ポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー組成物2)を得た。
精製したスチレンの仕込み量を380gとし、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で3.52gとし、ブタジエン(1,3-ブタジエン)の添加量を820gとし、カップリング剤として四塩化ケイ素を添加し、失活はエタノール水中に抜き出して行ったこと以外は、ポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー組成物3)を得た。
精製したスチレンの仕込み量を300g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.4g、ブタジエン(1,3-ブタジエン)の添加量を900g、失活のためのエタノール量を0.71gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー組成物4)を得た。
スチレンの仕込み量を360g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.5g、ブタジエン(1,3-ブタジエン)の添加量を840g、カップリング剤としてテトラエトキシシラン、失活のためのエタノール量を0.74gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー組成物5)を得た。
スチレンの仕込み量を540g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.8g、ブタジエン(1,3-ブタジエン)の添加量を660g、失活のためのエタノール量を0.83gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー組成物6)を得た。
スチレンの仕込み量を660g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で3.3g、ブタジエン(1,3-ブタジエン)の添加量を540g、失活のためのエタノール量を1.00gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って、粘接着剤用ブロック共重合体組成物(ポリマー7組成物)を得た。
スチレンの仕込み量を414g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.5g、ブタジエン(1,3-ブタジエン)の添加量を786gにし、ブタジエンの重合を開始してから2分後に一部のブロック共重合体を失活するためにエタノールを0.25g添加し、重合を継続し、失活のためのエタノール量を0.62gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物8)を得た。
スチレンの仕込み量を576g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で5.0g、ブタジエン(1,3-ブタジエン)の添加量を624g、失活のためのエタノール量を1.50gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物9)を得た。
スチレンの仕込み量を540g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で3.9g、ブタジエン(1,3-ブタジエン)の添加量を660g、失活のためのエタノール量を1.17gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物10)を得た。
スチレンの仕込み量を420g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.3g、ブタジエン(1,3-ブタジエン)の添加量を780g、失活のためのエタノール量を0.68gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物11)を得た。
スチレンの仕込み量を324g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.2g、ブタジエン(1,3-ブタジエン)の添加量を876g、失活のためのエタノール量を0.66gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物12)を得た。
スチレンの仕込み量を360g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で3.7g、ブタジエン(1,3-ブタジエン)の添加量を840g、失活のためのエタノール量を1.11gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物13)を得た。
スチレンの仕込み量を408g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で4.4g、ブタジエン(1,3-ブタジエン)の添加量を792g、カップリング剤としてテトラエトキシシラン、失活のためのエタノール量を1.32gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物14)を得た。
スチレンの仕込み量を480g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.4g、ブタジエン(1,3-ブタジエン)の添加量を720g、失活のためのエタノール量を0.72gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物15)を得た。
スチレンの仕込み量を540g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.20g、ブタジエン(1,3-ブタジエン)の添加量を660g、失活のためのエタノール量を0.66gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物16)を得た。
スチレンの仕込み量を464g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.36g、ブタジエン(1,3-ブタジエン)の添加量を736g、失活のためのエタノール量を0.765gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物17)を得た。
スチレンの仕込み量を520g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.46g、ブタジエン(1,3-ブタジエン)の添加量を680g、カップリング剤としてテトラエトキシシラン、失活のためのエタノール量を0.728gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物18)を得た。
スチレンの仕込み量を475g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.84g、ブタジエン(1,3-ブタジエン)の添加量を725g、失活のためのエタノール量を0.796gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物19)を得た。
スチレンの仕込み量を418g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.13g、ブタジエン(1,3-ブタジエン)の添加量を782g、失活のためのエタノール量を0.632gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物20)を得た。
スチレンの仕込み量を410g、n-ブチルリチウムシクロヘキサン溶液の添加量を純分で2.46g、ブタジエン(1,3-ブタジエン)の添加量を790g、失活のためのエタノール量を0.730gに変更したこと以外はポリマー組成物1と同様の方法で重合、失活、安定剤添加、スチームストリッピング、脱水、乾燥を行って粘接着剤用ブロック共重合体組成物(ポリマー組成物21)を得た。
ブロック共重合体組成物(ポリマー組成物1)100質量部に対して、粘着付与剤としてアルコンM100(荒川化学工業(株)製)を300質量部、軟化剤として、ダイアナプロセスオイルPW-90(出光興産(株)製)を100質量部の配合比で配合し、180℃×30分間、加圧双腕型ニーダー(型式:D0.3-3、(株)森山製作所)で溶融混練し、淡黄色の均一な、ホットメルト型粘接着剤組成物を得た。
下記表2~5に示す配合に従い、前記の各ブロック共重合体組成物(ポリマー組成物2~21)、粘着付与剤にはアルコンM100、軟化剤にはダイアナプロセスオイルPW-90を使用して、実施例1と同様の操作を行い、それぞれ粘接着剤組成物を作製し、特性を評価した。なお、30分混練してもトルクが安定しない場合は、トルクが安定するまで混練した。
Claims (8)
- 成分(a):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が10,000以上、60,000以下であるブロック共重合体:50質量%以上、90質量%以下と、
成分(b):ビニル芳香族単量体単位を主体とする重合体ブロック(A)と、共役ジエン単量体単位を主体とする重合体ブロック(B)と、を含有し、数平均分子量が120,000を超えて、200,000以下であるブロック共重合体:10質量%以上、50質量%以下と、を含み、
前記ビニル芳香族単量体単位の含有量が25~50質量%であり、
15質量%トルエン溶液における粘度が10~40mPa・sであり、
前記成分(a)に対する前記成分(b)の数平均分子量比が2.0~4.0である、
粘接着剤用ブロック共重合体組成物。 - 前記成分(a)は、式(A-B)によって表されるジブロック共重合体であり、
前記成分(b)は、式(A-B)3X(Xは、カップリング剤の残基又は重合開始剤の残基を示す。)によって表される3分岐ブロック共重合体である、
請求項1に記載の粘接着剤用ブロック共重合体組成物。 - 前記成分(a)に対する前記成分(b)の前記数平均分子量比が2.3~3.6である、請求項1又は2に記載の粘接着剤用ブロック共重合体組成物。
- 前記成分(a):80質量%を超えて、90質量%以下と、
前記成分(b):10質量%以上、20質量%未満と、を含む、請求項1~3のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。 - 前記成分(a):50質量%以上、80質量%以下と、
前記成分(b):20質量%以上、50質量%以下と、を含む、請求項1~3のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。 - 前記成分(b)の数平均分子量が130,000以上、200,000以下である、請求項1~5のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
- 前記成分(b)の数平均分子量が160,000以上、200,000以下である、請求項1~6のいずれか一項に記載の粘接着剤用ブロック共重合体組成物。
- 請求項1~7のいずれか一項に記載の粘接着剤用ブロック共重合体組成物:100質量部と、
粘着付与剤:100~400質量部と、
軟化剤:50~150質量部と、
を、含有する、粘接着剤組成物。
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US14/416,830 US9359537B2 (en) | 2012-07-25 | 2013-07-18 | Block copolymer composition for viscous adhesive, and adhesive composition |
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EP13823840.7A EP2878644B1 (en) | 2012-07-25 | 2013-07-18 | Block copolymer composition for adhesives, and adhesive composition |
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Also Published As
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CN104471010B (zh) | 2016-10-12 |
MY171478A (en) | 2019-10-15 |
TWI490298B (zh) | 2015-07-01 |
JPWO2014017380A1 (ja) | 2016-07-11 |
EP2878644A1 (en) | 2015-06-03 |
KR20160104741A (ko) | 2016-09-05 |
JP5942103B2 (ja) | 2016-06-29 |
EP2878644A4 (en) | 2015-08-05 |
EP2878644B1 (en) | 2019-05-01 |
US20150175855A1 (en) | 2015-06-25 |
US9359537B2 (en) | 2016-06-07 |
TW201410818A (zh) | 2014-03-16 |
SG11201500419WA (en) | 2015-03-30 |
CN104471010A (zh) | 2015-03-25 |
IN2015DN00696A (ja) | 2015-06-26 |
KR20150028993A (ko) | 2015-03-17 |
KR101922318B1 (ko) | 2018-11-26 |
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