WO2013160960A1 - Dc/dcコンバータ、車載機器および充電装置 - Google Patents
Dc/dcコンバータ、車載機器および充電装置 Download PDFInfo
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- WO2013160960A1 WO2013160960A1 PCT/JP2012/002914 JP2012002914W WO2013160960A1 WO 2013160960 A1 WO2013160960 A1 WO 2013160960A1 JP 2012002914 W JP2012002914 W JP 2012002914W WO 2013160960 A1 WO2013160960 A1 WO 2013160960A1
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- primary
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- switching element
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
- H02M3/33576—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
- H02J50/10—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
- H02J50/12—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33507—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/10—DC to DC converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
- H02J7/00712—Regulation of charging or discharging current or voltage the cycle being controlled or terminated in response to electric parameters
- H02J7/007182—Regulation of charging or discharging current or voltage the cycle being controlled or terminated in response to electric parameters in response to battery voltage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the present invention relates to a DC / DC converter configured such that a primary side and a secondary side of a transformer can be separated, and an in-vehicle device and a charging device using the DC / DC converter.
- LEDs light emitting diodes
- tungsten filament bulbs Since the LED is small and light, and can emit stable brightness by simple control, a lamp using this LED can be inevitably configured to be small, thin, and light.
- LEDs are resistant to vibration and impact, for example, when used as a light source for a lamp mounted on the trunk lid of a vehicle, even if a strong impact is applied when closing the trunk lid, There is no breakage. In other words, it can be used as a light source for a lamp mounted on a movable part such as a trunk lid without requiring a special impact reducing member. For this reason, it is suitable as a light source of a vehicle-mounted lamp.
- FIG. 17 shows an example in which the tail lamp 100 finished thin using the above LED is installed on the trunk lid 101.
- positioned the tail lamp 102 which used the conventional light bulb to the vehicle body side is shown in contrast.
- the LED By using the LED, the tail lamp 100 is thinned and the trunk volume is increased. Further, by disposing a part of the tail lamp 100 that has become thinner to the trunk lid 101 side, the opening W of the trunk lid 101 in the rear part of the vehicle can be enlarged more than the opening w of FIG. It is convenient for taking in and out.
- the wiring for supplying power to the LED serving as the light source of the tail lamp 100 is routed from the vehicle body to the tail lamp 100 over the trunk lid 101 via the hinge portion of the trunk lid 101, the wiring is used. From the viewpoint of avoiding damage and designing (appearance), a member for protecting the wiring is required. Therefore, it is preferable to eliminate the power supply wiring to the LED of the tail lamp 100 arranged in the trunk lid 101 and directly supply power without contact from the vehicle body side.
- a DC / DC converter that controls the applied voltage and energization current to appropriate values is used to turn on the LED, so that the primary side and the secondary side of the transformer can be separated from the DC / DC converter. It is possible to install the primary side on the vehicle body side and the secondary side on the trunk lid 101 side using the configured one.
- FIG. 19 is an example of a lighting device that lights an LED that is a light source of the tail lamp 100 of FIG.
- the primary side component 103 of the DC / DC converter used in this lighting device is arranged on the vehicle body side, and the secondary side component 104 is arranged on the trunk lid 101 side.
- the trunk lid 101 When the trunk lid 101 is opened, the primary side component 103 and the secondary component 104 are separated.
- a lighting device configured to be separable into the primary side configuration unit 103 and the secondary side configuration unit 104, it is possible to reduce the number of wires that are routed around and the members that protect the wiring. . And the design appearance in the trunk can be preserved.
- Patent Document 1 a self-excited DC / DC converter is used in a switching power supply, and both ends of a secondary rectifier diode are synchronized with the operation of the DC / DC converter by a control circuit provided on the secondary (output) side. Then, by short-circuiting, the transformer excitation state is changed, and the operation on the primary side is operated to control the output voltage. With this configuration, the response of the output voltage is improved while reducing the size of the transformer, and the circuit configuration is simplified by omitting the feedback photocoupler.
- Patent Documents 2 and 3 in a non-contact power transmission device in which the power supply side (power supply side) and the load side (power reception side) can be attached and detached, a part of the secondary winding wound around the transformer is short-circuited.
- a self-excited DC / DC converter is used in which the self-excited oscillation circuit on the primary (power supply) side stops without being able to maintain oscillation.
- the secondary (load) side control circuit controls the secondary side winding short-circuit transistor to control the primary side circuit.
- Patent Document 4 uses a self-excited DC / DC converter in a switching power supply, and shorts both ends of a secondary side rectifier diode via a short circuit or a resistor, thereby changing the excitation state of the transformer.
- the output voltage is controlled by operating the primary side operation.
- the operation efficiency of the switching power supply is improved, and the output voltage stability under no load, which is a drawback in a feedback circuit using a photocoupler, is improved.
- Patent Documents 1 to 4 all use self-excited DC / DC converters, operate a primary-side self-excited operation by short-circuiting a part of the secondary (load) side, and output. It is the structure which controls electric power.
- This self-excited DC / DC converter uses a flyback transformer and is suitable for a relatively low power DC / DC converter, but has a narrow range of power that can be stably output, and a wide range of power. There is a problem that the configuration is not good at outputting arbitrarily.
- Patent Documents 1 to 4 are configured to short-circuit a part of the output of the transformer, power loss occurs due to the short circuit. Also from this point, it is not preferable to use it as a DC / DC converter for high power.
- Patent Document 6 in a non-contact charger for an electronic device such as a mobile phone, the state is transmitted to the electronic device and the charger in order to transmit the state of the electronic device placed on the secondary (output) side.
- Each of the signal transmission / reception units to perform feedback is provided.
- Patent Documents 5 and 6 add a function of superimposing a signal different from the power supply to the transformer to transmit the state of the secondary side to the primary side in the original configuration of the transformer that transmits power. It is a thing. In this configuration, since some dedicated members are used to perform feedback, the transformer and peripheral equipment are inevitably complicated, and there is a problem that it is not suitable for a DC / DC converter having a simple configuration.
- the present invention has been made to solve the above-described problems, and enables output of large power using a separately excited DC / DC converter and feedback from the secondary side to the primary side.
- a DC / DC converter capable of separating a primary side and a secondary side with a simple configuration without using a special interface, and an in-vehicle device and a charging device using the DC / DC converter Objective.
- a DC / DC converter according to the present invention is a DC / DC converter configured such that a primary side component and a secondary side component of a transformer are separable, and the primary component is a primary winding of a transformer. Then, the primary side switching element that interrupts the current flowing from the external power source to the primary winding and the intermittent operation of the primary side switching element are operated to control the power supplied to the primary winding to an arbitrary value.
- a secondary side switching unit for intermittently passing a current flowing from the secondary winding to the load connected to the secondary side configuration unit.
- a secondary side control unit for controlling the power supplied to the load to an arbitrary value by operating the intermittent operation of the secondary side switching element, and the primary side control unit includes the secondary side switching element. Detecting the electrical behavior in the primary side component caused by the intermittent operation of By operating the primary-side switching element based on the electrical behavior, and controls the power supplied from the primary winding to the secondary winding.
- An in-vehicle device of the present invention includes a load unit mounted on a vehicle, the above-described DC / DC converter that supplies electric power to the load unit, and a movable unit that is movable with respect to the vehicle.
- the side component is installed in the vehicle, and the secondary component and the load unit are installed in the movable unit.
- a charging device includes the above-described DC / DC converter that supplies charging power to a battery mounted on a vehicle, wherein a primary side component of the DC / DC converter is installed outside the vehicle, and a secondary side component. Is installed in the vehicle.
- the primary side control unit detects the electrical behavior in the primary side component generated by the intermittent operation of the secondary side switching element, and based on the electrical behavior, the primary side switching element Since the power supplied to the secondary side component is controlled by controlling the intermittent operation, it is possible to output large power using a separately excited DC / DC converter.
- a DC / DC converter capable of separating the primary side component and the secondary side component with a simple configuration without using a special interface for feedback from the secondary side to the primary side, and the DC An in-vehicle device and a charging device using a DC / DC converter can be provided.
- FIG. 5 is an operation waveform diagram of the DC / DC converter according to Embodiment 1, showing a case where the ON / OFF cycle of the secondary side switching element FET2 is a steady cycle.
- FIG. 6 is an operation waveform diagram of the DC / DC converter according to Embodiment 1, showing a case where the ON / OFF cycle of the secondary side switching element FET2 is a short cycle.
- FIG. 6 is a circuit diagram showing a modification of the DC / DC converter according to Embodiment 1.
- FIG. FIG. 6 is a circuit diagram showing a modification (half-bridge type) of the DC / DC converter according to Embodiment 1.
- 6 is a circuit diagram showing a modification (push-pull type) of the DC / DC converter according to Embodiment 1.
- FIG. 6 is a circuit diagram showing a modification (full bridge type) of the DC / DC converter according to Embodiment 1.
- FIG. 6 is a circuit diagram showing a modification (full bridge type) of the DC / DC converter according to Embodiment 2. It is a perspective view which shows the shape of the rod core used for the DC / DC converter which concerns on Embodiment 3 of this invention. It is a perspective view which shows the shape of the U-shaped core used for the DC / DC converter which concerns on Embodiment 3. FIG. It is a perspective view which shows the shape of E core used for the DC / DC converter which concerns on Embodiment 3.
- FIG. 6 is a perspective view showing a shape of a disk-shaped core used in a DC / DC converter according to Embodiment 3.
- FIG. 6 is a perspective view showing a shape of a cylindrical core used in a DC / DC converter according to Embodiment 3.
- FIG. It is a perspective view which shows the external appearance of the vehicle rear part which installed the tail lamp which used LED for the light source on the trunk lid side. It is a perspective view which shows the external appearance of the vehicle rear part which installed the tail lamp which used the light bulb of the tungsten filament for the light source at the vehicle body side. It is a perspective view which shows the example of installation of the lighting device which lights LED used as the light source of the tail lamp of FIG.
- FIG. A DC / DC converter 1 shown in FIG. 1 includes a primary side component 3 including a primary winding L1 of a transformer 2 and a resonance auxiliary winding L3 (primary side auxiliary winding), and two transformers 2.
- the secondary winding L2 and the secondary side component 4 incorporating the resonance auxiliary winding L4 (secondary side auxiliary winding) are individually formed and separable.
- the DC / DC converter 1 is connected to an external DC power supply 11 and a load 12 and supplies power from the DC power supply 11 to the load 12.
- the primary side component 3 includes a primary winding L1 of the transformer 2, a resonance circuit in which the auxiliary winding L3 and the resonance capacitor C1 are connected in parallel, and an input from the DC power source 11 to be intermittently connected to the primary winding L1.
- Primary side switching element FET (field effect transistor) 1 supplied to the primary side, primary side current sensor 5 for detecting the current flowing through the primary winding L1, and primary side for controlling the intermittent operation of the primary side switching element FET1
- a side control unit 6 and a primary side control power source 7 that generates a control power source for the primary side control unit 6 are provided.
- the other secondary side component 4 includes a secondary winding L2 of the transformer 2, a resonance circuit in which the auxiliary winding L4 and the resonance capacitor C2 are connected in parallel, and a rectifier diode D1 that rectifies the output of the secondary winding L2.
- the smoothing capacitor C3 that smoothes the output of the secondary winding L2, the secondary switching element FET2 that intermittently supplies the output of the secondary winding L2 to the load 12, and the secondary switching element FET2.
- Smoothing capacitor C4 for smoothing the output, secondary-side current sensor 8 for detecting the output current flowing through the load 12, secondary-side control unit 9 for controlling the intermittent operation of the secondary-side switching element FET2, and the secondary side
- a secondary side control power source 10 for generating a control power source for the control unit 9.
- the primary side control unit 6 is a digital control using a microcomputer having a high-speed calculation function, an analog control using an error amplification circuit composed of an operational amplifier or the like, or a digital-combination combining a general purpose microcomputer and an error amplification circuit. Consists of analog control.
- the secondary side control unit 9 is also configured by digital control, analog control, digital-analog control, or the like.
- the primary winding L1 and the secondary winding L2 face each other and are magnetically coupled as shown in FIG.
- a current flows through the primary winding L1
- a voltage is induced in the secondary winding L2 by magnetic coupling with the primary winding L1.
- the secondary winding L2 and the secondary auxiliary winding L4 are magnetically coupled, a voltage is also generated in the auxiliary winding L4 at this time.
- a voltage is also induced in the primary side auxiliary winding L3 magnetically coupled to the primary winding L1.
- a secondary side switching element FET2 for intermittently outputting an output current is provided at a subsequent stage of the rectifier circuit including the rectifier diode D1 and the smoothing capacitor C3.
- the secondary side control unit 9 operates the secondary side switching element FET2 based on the output voltage applied to the load 12 and the output current detected by the secondary side current sensor 8, and supplies power to the load 12. Alternatively, the current and voltage are controlled to appropriate values.
- the secondary side control unit 9 makes the OFF (non-conduction) time of the secondary side switching element FET2 constant, makes the ON (conduction) time variable, and changes the repetition period consisting of the ON time and OFF time.
- the secondary side switching element FET2 is intermittently operated to perform frequency modulation (PWM) control or to perform PWM (Pulse Width Modulation) control that changes the ratio of the ON time and the OFF time with a constant ON and OFF repetition period. Make it work.
- PWM frequency modulation
- PWM Pulse Width Modulation
- the ON time may be constant.
- the duty ratio may be changed by changing the ratio of the OFF time to the cycle, or the duty ratio may be changed by changing the ratio of the ON time.
- the secondary side switching element FET2 when the secondary side switching element FET2 is turned OFF, it corresponds to the output being opened (open), that is, no load is applied, so the current output from the secondary winding L2 decreases. Then, the voltage generated in the secondary winding L2 rises. Further, when the secondary side switching element FET2 is OFF, the discharge destination of the current flowing into the primary winding L1 from the DC power source 11 is interrupted, so that the voltage generated in the primary winding L1 also rises. Further, in the configuration including the resonance auxiliary winding L3 and the resonance capacitor C1 as shown in FIG. 1, the terminal voltage of the resonance capacitor C1 also increases.
- FIGS. 2 and 3 show operation waveforms of the DC / DC converter 1.
- 2A is an ON / OFF operation waveform of the primary side switching element FET1
- FIGS. 2B and 3A are ON / OFF operation waveforms of the secondary side switching element FET2
- FIG. 3B shows a resonance waveform of the terminal voltage of the resonance capacitor C1. Due to the resonance action of the resonance auxiliary winding L3 and the resonance capacitor C1, the terminal voltage of the resonance capacitor C1 becomes substantially sinusoidal as shown in FIG. Further, the current flowing through the auxiliary winding L3 is also substantially sinusoidal. As shown in FIG. 3B, the terminal voltage of the resonance capacitor C1 is the voltage of the primary winding L1 when the secondary side switching element FET2 is turned off as compared to when the secondary side switching element FET2 is on. It rises as it rises.
- the primary side control unit 6 includes a rectification / comparison circuit (not shown) including a diode and a comparator.
- a rectification / comparison circuit including a diode and a comparator.
- this rectification / comparison circuit as shown in FIG. 3 (c), after the terminal voltage (resonance signal) of the resonance capacitor C1 is shaped and compared with a comparator having a threshold Th, a shaped resonance waveform is generated. Then, it is determined whether or not the period in which the voltage rises (that is, the ON / OFF period of the secondary side switching element FET2) is appropriate.
- the primary side control unit 6 reduces the power input to the primary side by narrowing the operation duty of the primary side switching element FET1, and as shown in FIG. Control is performed so as to have an appropriate period (for example, 1 ms). On the contrary, if the period is long as shown in FIG. 5, the power input to the primary side is increased by widening the operation duty of the primary side switching element FET1, and the appropriate period as shown in FIG. 3 is obtained. Control as follows. In this way, the primary side control unit 6 controls the operation duty of the primary side switching element FET1 based on the terminal voltage of the resonance capacitor C1, thereby constantly maintaining the operation state of FIG.
- the secondary side control unit 9 performs PFM control for the secondary side switching element FET2 with a constant OFF time (for example, 10 ⁇ s) and a variable period.
- PWM control may be performed, in which case the illustration is omitted, but the period of the intermittent operation of the secondary side switching element FET2 is made constant (for example, 1 ms), and the ON time and OFF time The ratio of is variable.
- the other primary side control unit 6 sets the width of the portion where the terminal voltage of the resonance capacitor C1 is increased (that is, in the OFF time of the secondary side switching element FET2). Is detected) and it is determined whether or not this width is appropriate. If the width is long, the operation duty of the primary side switching element FET1 is reduced by reducing the operation duty of the primary side switching element FET1. Conversely, if the width is short, the operation duty of the primary side switching element FET1 is widened. By doing so, control is performed to increase the power supplied to the primary side. In the above description, the control operation on the primary side by PWM control has been described. However, this control may be performed by PFM.
- the other primary side control unit 6 detects the ON / OFF operation of the secondary side switching element FET2 and turns it OFF.
- the proportion of time is large, that is, when the power to the load 12 is reduced, the power supplied to the primary winding L1 is reduced by PFM control or PWM control.
- the proportion of the OFF time of the secondary side switching element FET2 is small, that is, when the power to the load 12 is increased, the power supplied to the primary winding L1 is increased by PFM control or PWM control.
- the ON / OFF operation of the secondary side switching element FET2 is maintained at a predetermined cycle (for example, 1 ms).
- the ON / OFF time of the secondary side switching element FET2 can be maintained at a predetermined ratio (for example, 990 ⁇ s / 10 ⁇ s).
- the primary side control unit 6 and the secondary side control unit 9 perform the respective controls without providing a special feedback circuit from the secondary side to the primary side.
- Primary side operation can be performed.
- desired power or desired voltage and current can be output.
- the secondary side switching element FET2 When the secondary side component 4 is not installed in the proper position with respect to the primary side component 3 (when both are separated), the secondary side switching element FET2 is continuously connected for a long time. Abnormal behavior equivalent to the OFF state. In addition, when the load 12 is not connected to the output terminal, or when the output terminals are short-circuited, the behavior becomes abnormal.
- the primary side control unit 6 determines that the operation is abnormal behavior when the OFF state of the secondary side switching element FET2 continues for a predetermined period t1 (for example, 10 ms), and determines the operation of the primary side switching element FET1. Stop and stop power supply from the primary side. Alternatively, when an abnormal behavior is determined, the power supplied from the primary side may be first reduced to a very small amount, and then the power supply may be stopped.
- the secondary side switching element FET2 is Abnormal behavior equivalent to the state of being continuously turned on.
- the primary side control unit 6 determines that the operation is an abnormal behavior and stops the power supply from the primary side.
- the DC / DC converter 1 stops the power supply to the secondary side when the primary side configuration unit 3 and the secondary side configuration unit 4 are separated without adding a special control circuit. Fail-safe function can be realized.
- the primary side control unit 6 includes a timer circuit (not shown) for measuring a predetermined period t1 and a waiting period t2 described later.
- the DC / DC converter 1 may be provided with a standby function.
- the primary side control unit 6 cannot detect the intermittent operation of the secondary side switching element FET2 for a predetermined period t1, that is, the secondary side configuration unit 4 is installed at a normal position with respect to the primary side configuration unit 3.
- the load 12 is not connected to the output terminal, or when the output terminal is short-circuited, an operation equivalent to a long-time and continuous OFF or ON state of the secondary side switching element FET2 is detected.
- a predetermined standby period t2 for example, 10 seconds
- the operation of the primary side switching element FET1 is stopped and the power supply from the primary side is stopped (start of the standby state).
- the primary-side control unit 6 operates the primary-side switching element FET1 for a short time (for example, 10 ms equal to the predetermined time t1) after the predetermined standby period t2 has elapsed, and 1 according to the operation on the secondary side. Check the behavior of the next side. At this time, when the behavior on the primary side corresponding to the intermittent operation of the secondary side switching element FET2 is detected, the primary side control unit 6 determines that the secondary side configuration unit 4 is installed at the proper position. Then, the operation of the primary side switching element FET1 is continued and a normal power supply operation is performed (return from the standby state).
- the primary side control unit 6 again stops the power supply operation from the primary side for a predetermined waiting period t2. (Maintain standby state)
- the primary side component 3 and the secondary side component 4 are automatically switched to a standby state when the primary side component 3 and the secondary side component 4 are separated.
- the operation as the DC / DC converter may be either a flyback operation or a forward operation.
- the primary side control unit 6 detects the terminal voltage of the resonance capacitor C1 to observe the voltage fluctuation generated in the auxiliary winding L3.
- the intermittent operation of the secondary side switching element FET2 may be determined by observing the fluctuation of the current flowing through the primary winding L1 (that is, the current flowing into the primary side).
- FIGS. 6 to 8 show configuration examples for observing voltage fluctuations occurring in the primary winding L1. 6 to 9, the same or corresponding parts as in FIG. 1 are denoted by the same reference numerals and the description thereof is omitted.
- the DC / DC converter 1a shown in FIG. 6 has a configuration in which the auxiliary windings (L3, L4) for resonance are not provided on the primary side and the secondary side of the transformer 2. Instead, a resonance capacitor C1 is connected in parallel to the primary winding L1 to form a resonance circuit. A resonance capacitor C2 is connected in parallel to the other secondary winding L2 to form a resonance circuit.
- the operation as the DC / DC converter may be either a flyback operation or a forward operation.
- the DC / DC converter 1b shown in FIG. 7 is a half-bridge type, and is provided with two primary side switching elements FET12 and 13 on the primary side to alternately turn on / off the DC / DC converter 1b. Move forward. Similar to FIG. 6, the resonance auxiliary windings (L3, L4) are not provided on the primary side and the secondary side of the transformer 2, and the resonance capacitor C1 is connected in series with the primary winding L1 to form a resonance circuit. ing.
- the DC / DC converter 1c shown in FIG. 8 is a push-pull type, and includes two intermediate taps provided between the primary windings L1-1 and L1-2 of the transformer 2 and provided on the primary side.
- the primary side switching elements FETs 14 and 15 are alternately turned ON / OFF to alternately supply power to the primary windings L1-1 and L1-2, thereby causing the DC / DC converter 1c to perform a forward operation.
- the resonance auxiliary windings (L3, L4) are not provided on the primary side and the secondary side of the transformer 2, and the resonance capacitor C1 is connected in parallel with the primary windings L1-1, L1-2. Connected to a resonant circuit.
- the secondary side switching element FET2 is ON.
- the waveform is more complicated than the waveform of FIG. Therefore, although the configuration of the rectification / comparison circuit of the primary side control unit 6 for detecting the behavior of the primary side according to the intermittent operation on the secondary side is complicated, the primary side control unit 6 is 1 It is possible to determine the intermittent operation of the secondary side switching element FET2 by observing the drain voltage of the secondary side switching element FET1.
- the DC / DC converter 1 may be modified to a full bridge type.
- the DC / DC converter 1d shown in FIG. 9 is a full bridge type, and includes four primary side switching elements FET16 to 19 on the primary side, and the primary side switching elements FET16 and 19 and the primary side switching element.
- the FETs 17 and 18 are alternately turned on / off, and the DC / DC converter 1d is forward-operated.
- a rectifier circuit including rectifier diodes D11 to D14 is provided on the secondary side of the transformer 2.
- the primary side configuration unit 3 and the secondary side configuration unit 4 can also be configured to be separable from the various types of DC / DC converters 1a to 1d shown in FIGS.
- the secondary side fluctuation is easily observed, and the DC / DC converter that performs the resonance operation with high efficiency has been described as an example.
- the primary side according to the intermittent operation of the secondary side is described. If the configuration can observe the behavior, the primary side configuration unit 3 and the secondary side configuration unit 4 of the DC / DC converter having a general configuration that is slightly inferior in efficiency but not accompanied by a resonance operation may be configured to be separable. it can.
- the DC / DC converter 1 is configured such that the primary side configuration unit 3 and the secondary side configuration unit 4 of the transformer 2 are separable.
- the primary winding L1 of the transformer 2, the primary side switching element FET1 that interrupts the current flowing from the DC power source 11 to the primary winding L1, and the intermittent operation of the primary side switching element FET1 are operated to operate the primary winding L1.
- a primary side control unit 6 that controls the power supplied to the winding L1 to an arbitrary value
- the secondary side configuration unit 4 includes a secondary winding L2 of the transformer 2 and secondary windings L2 to 2
- Secondary-side switching element FET2 that interrupts the current flowing to the load 12 connected to the secondary-side component 4, and power (or voltage and current) supplied to the load 12 by operating the intermittent operation of the secondary-side switching element FET2
- a secondary side control unit 9 for controlling the value to an arbitrary value.
- the primary side control unit 6 detects an electrical behavior in the primary side configuration unit 3 caused by the intermittent operation of the secondary side switching element FET2, and based on the electrical behavior, the primary side switching element
- the FET 1 is operated to control the power supplied from the primary winding L1 to the secondary winding L2. Therefore, the primary side component and the secondary side component can be separated with a simple structure without using a special interface for feedback from the secondary (output) side to the primary (input) side.
- a DC / DC converter can be configured
- the DC / DC converter 1 is a separately excited type, and can be configured by either a flyback type or a forward type.
- a / DC converter can also be configured. Further, since it is not necessary to short-circuit part of the output of the transformer as in Patent Documents 1 to 4, high-efficiency operation can be maintained without losing part of the power by the short-circuit operation.
- the secondary side component 4 has the secondary auxiliary winding L4 magnetically coupled to the secondary winding L2, and the primary component 3 is
- the primary side control unit 6 is configured to have a primary side auxiliary winding L3 that is magnetically coupled to the primary winding L1 and voltage is induced.
- the fluctuation of the voltage generated in the auxiliary winding L3 or the fluctuation of the current flowing through the primary winding L1 is detected. Therefore, the state of the secondary side can be fed back to the primary side with a simple structure, the primary side component and the secondary component can be separated, and a suitable DC / DC converter can be configured.
- the primary side control unit 6 changes the voltage generated in the primary winding L1 as the electrical behavior in the primary side configuration unit 3, or the change in the current flowing in the primary winding L1. It may be configured to detect. Even in this configuration, a suitable DC / DC converter that can feed back the state of the secondary side to the primary side with a simple structure and can separate the primary side component and the secondary side component. Can be configured.
- the secondary side control unit 9 sets the conduction time or non-conduction time of the secondary side switching element FET2 to be constant and the other side as the intermittent operation of the secondary side switching element FET2.
- PFM control to vary and change the repetition cycle of conduction and non-conduction
- PWM control to change the ratio of conduction time and non-conduction time by making the repetition cycle of conduction and non-conduction constant Configured.
- the electric power output from the secondary side to the load can be controlled to an appropriate value with a simple structure, and the primary side component and the secondary component can be separated, and suitable DC / DC A converter can be configured.
- the primary side control unit 6 is configured so that the intermittent operation of the secondary side switching element FET2 has a predetermined cycle when the secondary side control unit 9 is performing PFM control. Or when the secondary side control part 9 is performing PWM control, it supplies to the secondary side structure part 4 so that the conduction
- a DC converter can be configured.
- the secondary side control unit 9 has a smoothing capacitor C4 that smoothes the output of the secondary side switching element FET2. For this reason, ripples can be suppressed by smoothing the voltage output from the secondary side, and the performance of the DC / DC converter is improved.
- the primary side control unit 6 when the primary side control unit 6 cannot detect the electrical behavior generated by the secondary side intermittent operation during the predetermined period t1 during the intermittent operation of the primary side switching element FET1. The operation of the primary side switching element FET1 was stopped. Therefore, it is possible to realize a DC / DC converter having a fail-safe function and capable of separating the primary side component and the secondary component.
- the primary side control unit 6 when the primary side control unit 6 cannot detect the electrical behavior generated by the secondary side intermittent operation during the predetermined period t1 during the intermittent operation of the primary side switching element FET1.
- the intermittent operation is resumed after stopping the operation of the primary switching element FET1 for a predetermined standby period t2, and if the electrical behavior can be detected when the operation is resumed, the intermittent operation can be continued and the electrical behavior can be detected. If not, the operation of the predetermined standby period t2 and the primary side switching element FET1 is stopped again. Therefore, it is possible to realize a DC / DC converter having a standby function and capable of separating the primary side component and the secondary component.
- the primary side component 3 includes the resonance auxiliary winding L3 (or the primary winding L1) and the resonance capacitor C1, and the secondary component 4 is the resonance component.
- the resonance type DC / DC converter 1 is configured to include the auxiliary winding L4 (or the secondary winding L2) and the resonance capacitor C2. Therefore, by performing the resonance operation, it becomes easy to detect the intermittent operation on the secondary side on the primary side (that is, the rectification / comparison circuit can be simplified), and a simple DC / DC converter can be configured. Further, since the voltage applied to the primary side switching element FET1 and the secondary side switching element FET2 becomes substantially sinusoidal due to the resonance action, the switching loss can be reduced, and the power efficiency is improved.
- the auxiliary auxiliary winding for resonance is a coil wound coaxially with the primary winding or the secondary winding.
- FIG. FIG. 10 is a circuit diagram showing a configuration of a DC / DC converter 1e according to Embodiment 2 of the present invention.
- This DC / DC converter 1e has a configuration in which a DC / DC converter 20 (conversion DC / DC converter for conversion) that operates by turning ON / OFF the secondary side switching element FET2 is added to the DC / DC converter 1 shown in FIG. is there. 10 that are the same as or equivalent to those in FIG. 1 are assigned the same reference numerals, and descriptions thereof are omitted.
- a DC / DC converter 20 conversion DC / DC converter for conversion
- the DC / DC converter 20 includes a secondary side switching element FET2, a free wheeling diode D20 provided in a subsequent stage, a coil L20, and a smoothing capacitor C4.
- a secondary side switching element FET2 When the secondary side switching element FET2 is ON, magnetic energy is stored in the coil L20, and when the secondary side switching element FET2 is OFF, the magnetic energy stored in the coil L20 is stored via the freewheeling diode D20. The air is discharged, smoothed by the smoothing capacitor C4, and output to the load 12.
- the rating of the coil L20 only needs to be sufficient to store in the coil L20 the magnetic energy that can secure the current that flows when the secondary side switching element FET2 is OFF, and the secondary side switching element FET2 is ON. You may use a coil with such a small rating that it saturates halfway.
- the DC / DC converter 20 may be applied not only to the DC / DC converter 1 shown in FIG. 1, but also to the DC / DC converters 1a to 1d shown in FIGS.
- a full-bridge DC / DC converter 1f shown in FIG. 11 has a configuration in which a DC / DC converter 20 is added to the DC / DC converter 1d shown in FIG.
- the secondary side configuration unit 4 includes the output conversion DC / DC converter 20 that is operated by the secondary side switching element FET2. Therefore, it is possible to output a voltage or current with little ripple while intermittently operating the secondary side switching element FET2, and the performance of the DC / DC converter is improved.
- FIG. 12 is a perspective view showing the shape of a substantially rectangular parallelepiped rod core 30.
- Two rod cores 30 are arranged in parallel, the primary winding L1 is wound around one of the rod cores 30 and the secondary winding L2 is wound around the other rod core 30.
- the illustrated transformer 2 is configured.
- the auxiliary winding L3 is wound around the primary rod core 30 coaxially with the primary winding L1, and the secondary rod core 30 is coaxial with the secondary winding L2.
- the transformer 2 shown in FIGS. 1 and 9 to 11 is configured by winding the auxiliary winding L4.
- FIG. 13 is a perspective view showing the shape of a U-shaped core 30a having protrusions at both ends of a substantially rectangular parallelepiped. Since the U-shaped core 30a having the same shape is used on the primary side and the secondary side, only one core and the winding are shown in FIG.
- the protrusions of the two U-shaped cores 30a are arranged facing each other, and the primary winding L1 (and the auxiliary winding L3) are wound around one U-shaped core 30a, and the other U-shaped core 30a is wound.
- the transformer 2 is configured by winding the secondary winding L2 (and the auxiliary winding L4) around 30a.
- FIG. 14 is a perspective view showing the shape of the E core 30b provided with protrusions at both ends and the center of a substantially rectangular parallelepiped. Since the E-core 30b having the same shape is used on the primary side and the secondary side, only one core and the winding are shown in FIG.
- the protrusions of the two E cores 30b are arranged facing each other, and the primary winding L1 (and auxiliary winding L3) is wound around the central protrusion of one of the E cores 30b, and the other E core 30b.
- the secondary winding L2 (and auxiliary winding L4) is wound around the central protrusion of the transformer 2 to constitute the transformer 2.
- FIG. 15 is a perspective view showing the shape of a disk-shaped core 30c provided with a protrusion at the center of the disk.
- the projecting portions of the two disc-shaped cores 30c are arranged face to face, and the primary winding L1 (and the auxiliary winding L3) are wound around the projecting portion at the center of one of the disc-shaped cores 30c.
- a secondary winding L2 (and auxiliary winding L4) is wound around the central protrusion of the disc-shaped core 30c to constitute the transformer 2.
- FIG. 16 is a perspective view showing the shape of a bottomed cylindrical core 30d provided with a protrusion at the center.
- the cylindrical portion and the projecting portion of the two cylindrical cores 30d are arranged facing each other, and the primary winding L1 (and the auxiliary winding L3) is wound around the central projecting portion of one of the cylindrical cores 30d.
- the secondary winding L2 (and auxiliary winding L4) is wound around the central protrusion of one cylindrical core 30d to constitute the transformer 2.
- Magnetic materials constituting the rod core 30, the U-shaped core 30a, the E-core 30b, the disk-shaped core 30c, and the cylindrical core 30d include ferrite, a silicon steel plate superimposed, and magnetic powder kneaded into a resin. A thing etc. can be used, Furthermore, what combined these magnetic materials can also be used.
- the magnetic member around which the primary winding L1 or the secondary winding L2 is wound is substantially rod-shaped, substantially rectangular parallelepiped, substantially disc-shaped, Or it was made to comprise substantially cylindrical shape.
- a primary side component and a secondary side component using a substantially rod-like and substantially rectangular parallelepiped core suitable for low power, or a substantially disk-like and substantially cylindrical core suitable for high power. Can be configured.
- Embodiment 4 a first example of the in-vehicle device using the DC / DC converters 1 to 1f shown in the first to third embodiments will be described. These DC / DC converters 1 to 1f are used to supply power to a load 12 (load unit) equipped in a part (movable part) that can be divided from the vehicle.
- the DC / DC converter 1 to 1f will be described as an example, and the DC / DC converter 1 will be described as an example with reference to FIG.
- a trunk lid and a bonnet as parts that can be separated from the vehicle.
- the trunk lid and the bonnet can be divided (opened / closed) from the vehicle body side.
- lamps such as a tail lamp and a stop lamp, for example.
- lamps such as a headlamp and a clearance lamp, for example.
- the DC / DC converter 1 is used as a lighting device that supplies power for lighting to the light source provided in the tail lamp 100 installed in the trunk lid 101.
- the primary side component 3 is installed on the vehicle body side where the in-vehicle battery (corresponding to the DC power source 11 in FIG. 1) is mounted, and the secondary side component 4 is arranged on the opposite side of the primary component 3 on the trunk lid 101 side. Is installed to supply lighting power to a light source (corresponding to the load 12 in FIG. 1) provided in the tail lamp 100. With this configuration, it is not necessary to route a wiring for supplying lighting power to the light source provided in the tail lamp 100 from the vehicle body side to the tail lamp 100 via the hinge portion and the trunk lid 101.
- the secondary side controller 9 of the secondary side component 4 is suitable for lighting of the light source provided with the output power in the tail lamp 100 by intermittently controlling the secondary side switching element FET2. Control to value.
- the primary side control unit 6 of the primary side configuration unit 3 detects the intermittent operation by the secondary side switching element FET2, and controls the primary side switching element FET1 so that the intermittent operation has an appropriate cycle or ratio.
- the power supplied from the primary side configuration unit 3 to the secondary side configuration unit 4 is controlled to an appropriate value.
- a DC / DC converter is also used for the light source provided in the stop lamp of the trunk lid 101, the head lamp and the clearance lamp of the bonnet, as in the light source lighting device provided in the tail lamp 100 of the trunk lid 101. 1 may be configured and installed.
- a semiconductor light source such as an LED is desirable as a light source used as a light source provided in the tail lamp 100, stop lamp, head lamp, clearance lamp, etc. described above.
- the lighting power is about 0.1 W to 100 W
- the output voltage is about 2 V to 100 V
- the output current is about 10 mA to 1 A
- the LED can be lit with lower power than a conventional tungsten filament bulb. Therefore, the DC / DC converter 1 can be miniaturized. Therefore, the lighting device using the DC / DC converter 1 can also be reduced in size.
- the in-vehicle device includes the load 12 mounted on the vehicle, the DC / DC converter 1 that supplies power to the load 12, and the movable portion that is movable with respect to the vehicle.
- the primary side component 3 of the DC / DC converter 1 is installed in the vehicle, and the secondary component 4 and the load 12 are installed in the movable part. For this reason, it is possible to reduce the wiring that is routed from the vehicle body via the trunk lid or the hinge portion of the bonnet (movable part) and the members that protect the wiring. Therefore, the lighting device which maintained the design (appearance) can be comprised using the separable DC / DC converter.
- the load 12 is a semiconductor light source
- the DC / DC converter 1 is configured to supply power for lighting the semiconductor light source. Since the LED can be lit with lower power than a conventional tungsten filament bulb, the DC / DC converter 1 can be made smaller. Therefore, the lighting device is small in size while using a separable DC / DC converter, and is suitable for in-vehicle use.
- FIG. 5 a second example of the in-vehicle device using the DC / DC converters 1 to 1f shown in the first to third embodiments will be described.
- These DC / DC converters 1 to 1f are used to supply power to a load 12 (load unit) provided on the movable side of two members (fixed portion and movable portion) whose relative positional relationship changes.
- the DC / DC converter 1 to 1f will be described as an example, and the DC / DC converter 1 will be described as an example with reference to FIG.
- a door mirror for example, there are a door mirror, a fender mirror, and a room mirror composed of a mirror part (movable part) and a pedestal part (fixed part) as an in-vehicle device composed of two members whose relative positional relationship changes.
- a lamp is mounted on the mirror body of these mirrors, it is necessary to supply lighting power to the lamp.
- the door mirror 105 includes a pedestal portion 106 fixed to the vehicle body and a mirror body portion 107 movably attached to the pedestal portion 106.
- the DC / DC converter 1 is used as a lighting device that supplies lighting power to the light source for the winker.
- the primary side component 3 is installed on the pedestal portion 106 fixed to the vehicle body side, and the secondary side component 4 is installed on the opposite side to the primary side component 3 of the mirror body 107, so that the light source for the winker is used. Supply power for lighting.
- mirror parts such as a fender mirror and a room mirror can be configured to easily fall off the pedestal part due to an impact.
- the primary side control unit 6 of the primary side configuration unit 3 determines that the behavior at this time is an abnormal behavior, and the power supplied from the primary side configuration unit 3 to the secondary side configuration unit 4 is minimized. Furthermore, the supply can be stopped.
- in-vehicle devices composed of two members whose relative positional relationship changes
- headlamps and clearance lamps installed across the vehicle body side and the bonnet side, and across the vehicle body side and the trunk lid side
- fixtures such as equipped tail lamps and stop lamps.
- lighting power may be supplied to the light source installed on the hood or trunk lid side using the separable DC / DC converter 1. With this configuration, it is not necessary to arrange wiring for supplying power for lighting of each light source from the vehicle body side to the lamp via the hinge portion and the trunk lid or bonnet.
- the in-vehicle device includes the load 12 mounted on the vehicle, the DC / DC converter 1 that supplies power to the load 12, the fixed portion fixed to the vehicle, and the fixed portion.
- the primary side component 3 of the DC / DC converter 1 is installed in the fixed unit, and the secondary component 4 and the load 12 are installed in the movable unit. For this reason, it is possible to reduce the number of conductors between the light source provided on the vehicle body part 107 (movable side) such as the vehicle-mounted door mirror 105, fender mirror, and room mirror, and the pedestal part 106 (fixed side) on the vehicle body side.
- a mirror body part that easily falls off the pedestal part can be configured.
- the lighting device which maintained the design (appearance) can be comprised using the separable DC / DC converter.
- the lighting device using the DC / DC converter 1 can be miniaturized as in the fourth embodiment. Suitable for use.
- Embodiment 6 the light source lighting device using the DC / DC converters 1 to 1f has been described, but the application is not limited to this. Further, as described above, the DC / DC converters 1 to 1f can output a large power. Therefore, in the sixth embodiment, an example in which the DC / DC converters 1 to 1f are used for high power will be described as applied to a charging device that charges an in-vehicle battery such as an electric vehicle.
- the charging power of the battery is about 100 W to 10 kW
- the output voltage is about 12 V to 400 V
- the output current is about 1 A to 30 A.
- the DC / DC converter 1 to 1f will be described as an example, and the DC / DC converter 1 will be described as an example with reference to FIG.
- the charging device is configured by the DC / DC converter 1 shown in FIG. 1, the primary side component 3 is installed on the floor (the ground side) of the parking lot, and the secondary component 4 is arranged on the bottom of the vehicle. Install.
- a DC power source 11 is generated from a commercial AC power source via a rectification unit, and an in-vehicle battery (load 12) is charged via a primary side configuration unit 3 and a secondary side configuration unit 4 configured to be separable.
- a power transmission device on the AC power source side is configured by the primary side configuration unit 3, and a vehicle-mounted power reception device is configured by the secondary side configuration unit 4, and both of them become a charging device.
- the primary side component 3 is disposed on the ground, but the installation location may be other than the above as long as the primary component 3 and the secondary component 4 can be opposed to each other. Absent.
- the primary side control unit 6 of the primary side configuration unit 3 installed in the parking lot is The vehicle is on standby in a standby state in which a power supply operation at a predetermined cycle t1 and a predetermined standby time t2 are repeated, and the charging operation of the vehicle-mounted battery is started by the following operations of the primary side configuration unit 3 and the secondary side configuration unit 4. .
- the vehicle is stopped at a predetermined position in the parking lot where the primary side component 3 and the secondary side component 4 face each other, and the secondary side control of the secondary side component 4 from the vehicle side by an artificial or automatic operation.
- the unit 9 is instructed to perform the intermittent operation of the secondary side switching element FET2 to start the charging power receiving operation.
- the primary side control unit 6 of the primary side configuration unit 3 detects the intermittent operation of the secondary side switching element FET2, switches from the standby state to the charging operation, and continuously powers to the secondary side configuration unit 4 A supply operation is performed to start a charging power transmission operation.
- the on-vehicle battery charging operation is terminated by the following operation.
- the secondary side control unit 9 monitors the output voltage or the like and detects that the charging of the battery is completed, the secondary side control unit 9 continuously turns off the secondary side switching element FET2.
- the primary side control unit 6 of the primary side configuration unit 3 determines that the secondary side switching element FET2 is in the OFF state. The power supply to the secondary side component unit 4 is stopped and the standby state is returned.
- the secondary side switching element FET2 behaves in the same manner as the OFF state in which the predetermined time t1 or more has elapsed, so the primary side component 3
- the operation of the primary side control unit 6 stops the power supply and returns to the standby state.
- the primary side component 3 of the DC / DC converter 1 is installed outside the vehicle, and the secondary component 4 is the vehicle.
- the charging device which charges the vehicle-mounted battery installed in was comprised.
- the battery charger which can charge a vehicle-mounted battery can be comprised without contact, without using the electric wire for feedback and charging which connects the power transmission apparatus installed in the parking lot, and the power receiving apparatus of a vehicle body.
- the DC / DC converter according to the present invention is simply configured as a separately-excited DC / DC converter capable of separating the primary side and the secondary side of the transformer, the DC / DC converter is installed in the trunk lid. It is suitable for use in an in-vehicle device such as a lighting device that supplies lighting power to a light source provided in the tail lamp, and a charging device that supplies charging power to the in-vehicle battery from outside the vehicle.
- an in-vehicle device such as a lighting device that supplies lighting power to a light source provided in the tail lamp, and a charging device that supplies charging power to the in-vehicle battery from outside the vehicle.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
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- Transportation (AREA)
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- Dc-Dc Converters (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
Description
LEDを使用することでテールランプ100が薄くなり、トランクの容積が拡大する。また、薄くなったテールランプ100の一部をトランクリッド101側へ配置することにより、特に車両後方部分のトランクリッド101の開口部Wを、図18の開口部wより拡大することができ、大きな荷物の出し入れには好都合である。
なお、上記特許文献1~4はトランスの出力の一部を短絡する構成のため、短絡により電力損失が発生する。この点からも、大電力用のDC/DCコンバータとして使用することは好ましくない。
実施の形態1.
図1に示すDC/DCコンバータ1は、トランス2の1次巻線L1および共振用の補助巻線L3(1次側補助巻線)を内蔵した1次側構成部3と、トランス2の2次巻線L2および共振用の補助巻線L4(2次側補助巻線)を内蔵した2次側構成部4とが個々に形成され、分離可能になっている。このDC/DCコンバータ1は、外部のDC電源11と負荷12に接続し、DC電源11から負荷12に対して電力を供給するものである。
2次側構成部4において、整流ダイオードD1と平滑コンデンサC3からなる整流回路の後段に、出力電流を断続する2次側スイッチング素子FET2が設けられている。2次側制御部9は、負荷12へ印加される出力電圧と2次側電流センサ8が検出する出力電流とに基づいて、2次側スイッチング素子FET2を操作し、負荷12に供給する電力、あるいは電流と電圧を適切な値に制御する。
なお、PFM制御においてON時間を一定にしてもよい。また、PWM制御において周期に対するOFF時間の比率を可変にしてDuty比を変化させてもよいし、ON時間の比率を可変にしてDuty比を変化させてもよい。
また、2次側スイッチング素子FET2のOFF時、DC電源11から1次巻線L1に流入した電流の放出先が途絶えるため、1次巻線L1に発生する電圧も上昇する。さらに、図1のように共振用の補助巻線L3と共振コンデンサC1を備えた構成においては、この共振コンデンサC1の端子電圧も上昇する。
共振用の補助巻線L3と共振コンデンサC1の共振作用により、共振コンデンサC1の端子電圧は図2(c)に示すような略正弦波状となる。また、補助巻線L3に流れる電流も略正弦波状となる。この共振コンデンサC1の端子電圧は、図3(b)に示すように、2次側スイッチング素子FET2がONのときに比べ、2次側スイッチング素子FET2をOFFしたときに1次巻線L1の電圧上昇に伴って上昇する。
なお、上記においてはPWM制御による1次側の制御動作を説明したが、当制御をPFMで行っても構わない。
逆に、2次側スイッチング素子FET2のOFF時間が占める割合が少ないとき、つまりは、負荷12に対する電力を増加するときは、PFM制御またはPWM制御によって1次巻線L1に投入する電力を増加する。
1次側制御部6が上記操作を行うことで、2次側制御部9がPFM制御を行う場合には2次側スイッチング素子FET2のON/OFF動作を所定の周期(例えば、1ms)に保ち、2次側制御部9がPWM制御を行う場合には2次側スイッチング素子FET2のON/OFF時間を所定の比率(例えば、990μs/10μs)に保つことができる。
1次側構成部3に対して、2次側構成部4が正規の位置に設置されていないとき(両者が引き離されたとき)には、2次側スイッチング素子FET2が長時間かつ連続的にOFFしている状態と同等の、異常な挙動になる。また、出力端子に負荷12が接続されていないとき、出力端子間が短絡されたとき等にも異常な挙動になる。
1次側制御部6は、2次側スイッチング素子FET2のOFF状態が所定期間t1(例えば、10ms)継続した場合に当動作を異常な挙動と判断して、1次側スイッチング素子FET1の動作を停止し、1次側からの電力供給を停止する。あるいは、異常な挙動を判断した時、先ず1次側から供給する電力を極少量に減少させ、その後に電力供給を停止してもよい。
1次側制御部6は、2次側スイッチング素子FET2のON状態が所定期間t1継続した場合に当動作を異常な挙動と判断して、1次側からの電力供給を停止する。
なお、1次側制御部6は、所定期間t1および後述する待機期間t2を計時するためのタイマ回路(図示せず)を備えている。
1次側制御部6は、2次側スイッチング素子FET2の断続動作を所定期間t1検出できないとき、即ち、1次側構成部3に対して2次側構成部4が正規の位置に設置されていないとき、出力端子に負荷12が接続されていないとき、出力端子間が短絡されたとき等に生じる2次側スイッチング素子FET2の長時間かつ連続的なOFFまたはON状態と同等な動作を検出したとき、所定の待機期間t2(例えば、10秒)、1次側スイッチング素子FET1の動作を停止し、1次側からの電力供給を停止する(待機状態の開始)。
一方、2次側スイッチング素子FET2の断続動作に応じた1次側の挙動を検出できなかった場合、1次側制御部6は再度、1次側からの電力供給動作を所定の待機期間t2停止する(待機状態の維持)。
また、上記説明では1次側制御部6が共振コンデンサC1の端子電圧を検出することにより、補助巻線L3に生じる電圧の変動を観測する構成にしたが、これに限定されるものではなく、1次巻線L1に流れる電流(即ち、1次側に流入する電流)の変動を観測して、2次側スイッチング素子FET2の断続動作を判断してもよい。
なお、上記構成においては2次側の変動が観測しやすく、効率の高い共振動作を行うDC/DCコンバータを例に用いて説明したが、当2次側の断続動作に応じた1次側の挙動が観測できる構成であれば、効率が若干劣るが共振動作を伴わない一般的な構成のDC/DCコンバータの1次側構成部3と2次側構成部4を分離可能に構成することもできる。
なお、上記共振用の補助巻線は、1次巻線あるいは2次巻線と同軸上に巻回されたものを使用する。
図10は、この発明の実施の形態2に係るDC/DCコンバータ1eの構成を示す回路図である。このDC/DCコンバータ1eは、図1に示すDC/DCコンバータ1に、2次側スイッチング素子FET2のON/OFFにより動作するDC/DCコンバータ20(変換用DC/DCコンバータ)を追加した構成である。なお、図10において図1と同一または相当の部分については同一の符号を付し説明を省略する。
本実施の形態3では、上記実施の形態1,2に示したDC/DCコンバータ1~1fのトランス2を構成するコア(磁性部材)について説明する。
図12は、略直方体の棒コア30の形状を示す斜視図である。2個の棒コア30を平行に並べ、その一方の棒コア30に1次巻線L1を巻回し、もう一方の棒コア30に2次巻線L2を巻回して、図6~図8に示したトランス2を構成する。
さらに、図示は省略するが、1次側の棒コア30に、1次巻線L1と同軸に補助巻線L3を巻回し、2次側の棒コア30に、2次巻線L2と同軸に補助巻線L4を巻回して、図1および図9~図11に示したトランス2を構成する。
本実施の形態4では、上記実施の形態1~3に示したDC/DCコンバータ1~1fを使用した第1例の車載機器について説明する。これらDC/DCコンバータ1~1fを、車両から分割され得る部位(可動部)に装備された負荷12(負荷部)の電力供給に使用する。以下、DC/DCコンバータ1~1fを代表してDC/DCコンバータ1を例にし、図1を援用して説明する。
例えば先立って説明した図19に示す車両において、トランクリッド101に設置されたテールランプ100に備えた光源に対して点灯用の電力を供給する点灯装置として、DC/DCコンバータ1を用いる。車載バッテリ(図1のDC電源11に相当する)が搭載された車体側に1次側構成部3を設置し、トランクリッド101側の1次側構成部3対向部に2次側構成部4を設置して、テールランプ100に備えた光源(図1の負荷12に相当する)に点灯用電力を供給する。この構成にすれば、テールランプ100に備えた光源に点灯用電力を供給する配線を、車体側からヒンジ部とトランクリッド101を経由してテールランプ100まで配策する必要がない。
本実施の形態5では、上記実施の形態1~3に示したDC/DCコンバータ1~1fを使用した第2例の車載機器について説明する。これらDC/DCコンバータ1~1fを、相対的な位置関係が変化する2部材(固定部と可動部)の可動側に装備された負荷12(負荷部)の電力供給に使用する。以下、DC/DCコンバータ1~1fを代表してDC/DCコンバータ1を例にし、図1を援用して説明する。
また、車体からトランクリッドまたはボンネット(可動部)のヒンジ部を経由して大回りして配策する配線と、当配線を保護する部材を削減できる。よって、分離可能なDC/DCコンバータを使用して、デザイン(見栄え)を保全した点灯装置を構成することができる。
上記実施の形態4,5では、DC/DCコンバータ1~1fを使用した光源点灯装置を説明したが、用途はこれに限定されるものではない。また、上述したように、DC/DCコンバータ1~1fは大電力出力が可能である。そこで、本実施の形態6では、DC/DCコンバータ1~1fの大電力向きの用途として、電気自動車等の車載バッテリを充電する充電装置に応用する例を説明する。なお、バッテリの充電電力は100W~10kW程度で、出力電圧は12V~400V程度、出力電流は1A~30A程度である。
以下、DC/DCコンバータ1~1fを代表してDC/DCコンバータ1を例にし、図1を援用して説明する。
なお、上記においては、1次側構成部3を地上に配置したが、1次側構成部3と2次側構成部4を対向させることができる位置であれば、設置場所は上記以外でも構わない。
1次側構成部3の1次側制御部6は、上記2次側スイッチング素子FET2の断続動作を検出して、待機状態から充電動作に切り替え、2次側構成部4への連続的な電力供給動作を行い、充電電力の送電動作を開始する。
2次側制御部9は、出力電圧等を監視してバッテリの充電が完了したことを検出すると、2次側スイッチング素子FET2を連続的にOFFする。当操作によって実行される2次側スイッチング素子FET2のOFF状態が所定期間t1以上経過したときに、1次側構成部3の1次側制御部6は、当2次側スイッチング素子FET2がOFF状態になったことを判断して、2次側構成部4への電力供給を停止して待機状態に戻る。
なお、充電の途中で車両が移動し、駐車場から出たときにも、2次側スイッチング素子FET2が所定時間t1以上経過するOFF状態と同等の挙動になるので、1次側構成部3の1次側制御部6の操作によって、電力供給を停止して待機状態に戻る。
Claims (17)
- トランスの1次側構成部と2次側構成部が分離可能に構成されたDC/DCコンバータであって、
前記1次側構成部は、
前記トランスの1次巻線と、
外部電源から前記1次巻線へ流れる電流を断続する1次側スイッチング素子と、
前記1次側スイッチング素子の断続動作を操作して、前記1次巻線へ供給する電力を任意の値に制御する1次側制御部とを有し、
前記2次側構成部は、
前記トランスの2次巻線と、
前記2次巻線から前記2次側構成部に接続される負荷へ流れる電流を断続する2次側スイッチング素子と、
前記2次側スイッチング素子の断続動作を操作して、前記負荷へ供給する電力を任意の値に制御する2次側制御部とを有し、
前記1次側制御部は、前記2次側スイッチング素子の断続動作により生じる前記1次側構成部内の電気的な挙動を検出し、当電気的な挙動に基づいて前記1次側スイッチング素子を操作して、前記1次巻線から前記2次巻線へ供給する電力を制御することを特徴とするDC/DCコンバータ。 - 前記電気的な挙動は、前記1次巻線に生じる電圧の変動、あるいは前記1次巻線に流れる電流の変動であることを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次側構成部は、前記1次巻線と磁気的に結合した1次側補助巻線を有し、
前記電気的な挙動は、前記1次側補助巻線に生じる電圧の変動、あるいは前記1次側補助巻線に流れる電流の変動であることを特徴とする請求項1記載のDC/DCコンバータ。 - 前記2次側制御部は、前記2次側スイッチング素子の断続動作として、前記2次側スイッチング素子の導通時間または非導通時間の一方を一定、もう一方を可変にして、導通と非導通の繰返し周期を変化させる操作を行う、あるいは、導通と非導通の繰返し周期を一定にして、導通時間と非導通時間の比率を変化させる操作を行うことを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次側制御部は、前記2次側スイッチング素子の断続動作が所定の周期になるよう、あるいは、導通時間と非導通時間が所定の比率になるよう、前記1次巻線から前記2次巻線へ供給する電力を制御することを特徴とする請求項4記載のDC/DCコンバータ。
- 前記2次側構成部は、前記2次側スイッチング素子の出力を平滑する平滑用コンデンサを有することを特徴とする請求項1記載のDC/DCコンバータ。
- 前記2次側構成部は、前記2次側スイッチング素子によって動作し、前記2次巻線の出力を任意に変換する変換用DC/DCコンバータを有することを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次側制御部は、前記1次側スイッチング素子の断続動作中に、前記2次側制御部の操作によって発生する電気的な挙動を所定期間検出できない場合、前記1次側スイッチング素子の動作を停止することを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次側制御部は、前記1次側スイッチング素子の断続動作中に、前記2次側制御部の操作によって発生する前記電気的な挙動を所定時間検出できない場合、所定の待機期間、前記1次側スイッチング素子の動作を停止した後に断続動作を再開し、当再開したときに前記電気的な挙動が検出できれば当断続動作を継続し、前記電気的な挙動が検出できなければ再び前記所定の待機期間、前記1次側スイッチング素子の動作を停止することを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次巻線あるいは前記2次巻線が巻回された磁性部材は、略棒状あるいは略直方体状であることを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次巻線あるいは前記2次巻線が巻回された磁性部材は、略円板状あるいは略円筒状であることを特徴とする請求項1記載のDC/DCコンバータ。
- 前記1次側構成部および前記2次側構成部のどちらか一方、あるいは、それぞれが共振用の巻線とコンデンサとを有して、共振式のDC/DCコンバータを構成することを特徴とする請求項1記載のDC/DCコンバータ。
- 車両に搭載された負荷部と、前記負荷部に電力を供給する請求項1記載のDC/DCコンバータとを備えた車載機器であって、
前記車両に対して可動する可動部を備え、前記DC/DCコンバータの前記1次側構成部が前記車両に設置され、前記2次側構成部と前記負荷部が前記可動部に設置されたことを特徴とする車載機器。 - 車両に搭載された負荷部と、前記負荷部に電力を供給する請求項1記載のDC/DCコンバータとを備えた車載機器であって、
前記車両に固定された固定部と、前記固定部に対して可動する可動部とを備え、前記DC/DCコンバータの前記1次側構成部が前記固定部に設置され、前記2次側構成部と前記負荷部が前記可動部に設置されたことを特徴とする車載機器。 - 前記負荷部は半導体光源であり、前記DC/DCコンバータは当半導体光源を点灯する電力を供給する点灯装置であることを特徴とする請求項13記載の車載機器。
- 前記負荷部は半導体光源であり、前記DC/DCコンバータは当半導体光源を点灯する電力を供給する点灯装置であることを特徴とする請求項14記載の車載機器。
- 車両に搭載されたバッテリに充電電力を供給する請求項1記載のDC/DCコンバータを備えた充電装置であって、
前記DC/DCコンバータの前記1次側構成部が前記車両以外に設置され、前記2次側構成部が前記車両に設置されたことを特徴とする充電装置。
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Also Published As
Publication number | Publication date |
---|---|
JPWO2013160960A1 (ja) | 2015-12-21 |
US9608526B2 (en) | 2017-03-28 |
CN104254970A (zh) | 2014-12-31 |
DE112012005944T5 (de) | 2014-12-18 |
JP5546710B2 (ja) | 2014-07-09 |
CN104254970B (zh) | 2017-03-08 |
US20140368167A1 (en) | 2014-12-18 |
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