WO2013140520A1 - テープフィーダの部品残数管理装置 - Google Patents

テープフィーダの部品残数管理装置 Download PDF

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Publication number
WO2013140520A1
WO2013140520A1 PCT/JP2012/057067 JP2012057067W WO2013140520A1 WO 2013140520 A1 WO2013140520 A1 WO 2013140520A1 JP 2012057067 W JP2012057067 W JP 2012057067W WO 2013140520 A1 WO2013140520 A1 WO 2013140520A1
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WO
WIPO (PCT)
Prior art keywords
component
tape
supply tape
remaining
parts
Prior art date
Application number
PCT/JP2012/057067
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English (en)
French (fr)
Japanese (ja)
Inventor
裕司 勝見
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2014505851A priority Critical patent/JP5877550B2/ja
Priority to PCT/JP2012/057067 priority patent/WO2013140520A1/ja
Priority to CN201280071559.2A priority patent/CN104170541B/zh
Publication of WO2013140520A1 publication Critical patent/WO2013140520A1/ja

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components
    • H05K13/021—Loading or unloading of containers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08—Monitoring manufacture of assemblages
    • H05K13/086—Supply management, e.g. supply of components or of substrates

Definitions

  • the present invention relates to an apparatus for managing the number of remaining parts of a tape feeder that manages the number of remaining parts of a component supply tape set in the tape feeder.
  • the tape feeder component remaining number management device described in Patent Document 1 detects the presence or absence of a component below the component suction position in the component supply tape set in the tape feeder. Each time a component presence sensor (light sensor) is provided and the component present sensor detects the component present at the component suction position, the component is picked up by the suction nozzle, and the component is detected each time the component disappears.
  • the operation of subtracting 1 from the count value (remaining part number) of the remaining number counter and feeding the part supply tape by one pitch of the arrangement pitch of the parts is repeated, and then the remaining part number reaches a predetermined number (for example, 50). When the number decreases, a warning is displayed to notify the operator that the remaining number of parts has decreased (the time to replace the parts supply tape is approaching). .
  • the procedure for performing the cueing operation in which the operator sets the component supply tape on the tape guide of the tape feeder and sends the first component of the component supply tape to a predetermined position is first performed on the component feeder tape on the tape guide of the tape feeder.
  • the sprocket drive motor is manually rotated to feed the component supply tape in the forward direction.
  • the sprocket drive motor is stopped. In this state, the operator counts the number of parts coming out of the tape guide, and reverses the parts supply tape by that number, so that the part supply tape can be cueed (the leading part is, for example, one pitch at the part suction position). Before the minute hand, several pitches before, or the operation of feeding to the component suction position).
  • the remaining number of parts on the component supply tape is counted again after the end of automatic operation every day or every few days. Since many tape feeders are mounted, recounting the number of remaining parts of all tape feeders is a time-consuming work.
  • the problem to be solved by the present invention is that even if the operator manually feeds the component supply tape forward or backward when the component supply tape is set or when an error of the tape feeder stops, the component supply tape It is to provide a remaining part number management device for a tape feeder that can automatically manage the remaining part number.
  • the present invention relates to the component supply tape by rotating the sprocket by meshing the sprocket teeth with the sprocket holes of the component supply tape in which a large number of components arranged at a predetermined pitch are packaged.
  • a component detection unit that detects a component in the component supply tape at a predetermined position before the component suction position, and a component detection unit that detects the component detected by the component detection unit
  • a remaining component number managing unit that counts the number of components and manages the remaining component number of the component supply tape based on the count value, and the remaining component number managing unit forwards the component supply tape in a forward direction.
  • the number of components detected by the component detection means, and the number of components detected by the component detection means during the reversing operation of reversing the component supply tape It is obtained so as to manage the number of parts remaining the component supply tape on the basis of. In this way, when the parts supply tape is set or when the tape feeder error stops, even if the operator manually feeds or reverses the parts supply tape, the parts that have been fed back are reversed. Can be automatically counted, and the remaining number of parts on the part supply tape can be automatically managed.
  • the remaining part number management means decrements the remaining part by one each time the parts detection part detects the parts during the forward feed operation, and every time the parts detection part detects the parts during the reverse operation. The number may be increased by one. In this way, the remaining number of parts can be easily managed using the up / down counter.
  • the remaining part number management means determines whether or not the part detection means has detected a part every time the part supply tape is fed by one pitch of the part arrangement pitch. Judgment may be made to control the feeding operation of the component supply tape so that the position of the missing part passes the component suction position. In this way, there is an advantage that it is not necessary to stop the position of the missing part of the part supply tape at the part suction position, and it is not necessary to perform useless part suction operation and image processing at the position of the missing part.
  • the present invention includes a defective part determination unit that determines whether the component is a defective part based on a detection signal of the component detection unit, and the remaining part number management unit is determined to be a defective part by the defective part determination unit.
  • the number of remaining parts may be reduced by one, and the feeding operation of the part supply tape may be controlled so that the position of the defective part passes the part suction position. In this way, it is possible to prevent the production of a defective board, and it is not necessary to perform a wasteful component suction operation for picking up a defective component or image processing of the defective component, and the number of remaining components every time a defective component is detected. By reducing one by one, the remaining number of parts can be maintained at a correct value.
  • the present invention provides an automatic head that feeds the component supply tape in the forward direction or the reverse direction until the position of the leading component of the component supply tape reaches a predetermined cueing position after the component supply tape is set in the tape feeder.
  • Automatic cueing means for executing cueing control wherein the automatic cueing means is based on the increase / decrease amount of the remaining part number managed by the remaining part number managing part during the work of setting the component supply tape to the tape feeder.
  • the position of the leading part of the component supply tape is monitored, and if the position of the leading part of the component supply tape passes the indexing position at the start of the automatic cueing control, the component supply tape is The position of the leading part of the parts supply tape may be returned to the cueing position by reversing. In this way, it is possible to automatically perform cueing of the component supply tape at the time of setting the component supply tape, and it is possible to maintain the remaining number of components at a correct value.
  • the carrier tape of the component supply tape paper tape, embossed tape, etc.
  • the structure of the tape feeder it may be difficult to arrange the component detection means on the lower surface side of the component supply tape.
  • the component detection means it is desirable to arrange the component detection means so as to face the upper surface of the component supply tape.
  • the component detection means may be arranged on the lower surface side.
  • FIG. 1 is a front view of a main part of a tape feeder showing an embodiment of the present invention.
  • FIG. 2 is a rear view of the main part of the tape feeder.
  • FIG. 3 is a block diagram showing the system configuration of the remaining part number management apparatus of the tape feeder.
  • FIG. 4 is a flowchart showing the flow of processing of the remaining component number management program.
  • FIG. 5 is a flowchart showing a flow of processing of the tape feeder automatic operation control program.
  • the tape feeder 11 is mounted with a replaceable tape reel (not shown) around which the component supply tape 12 is wound.
  • the component supply tape 12 is a tape in which a transparent cover tape (top tape) is attached to the upper surface of a carrier tape in which a large number of components are arranged at a predetermined pitch, and the cover tape is in front of the component suction position.
  • the parts inside the parts supply tape 12 are exposed by being peeled off.
  • the tape feeder 11 is configured to feed the component supply tape 12 to a component suction position by meshing the teeth of a sprocket (not shown) with a sprocket hole of the component supply tape 12 and rotating the sprocket with a motor 13. ing. In the vicinity of the component suction position, a tape cover 16 is provided for suppressing the lift of the component supply tape 12.
  • the connector 19 is connected to the control unit 21 of the tape feeder 11 and the control unit 22 of the component mounter 14 via the connector 19.
  • the upper surface side of the component supply tape 12 is located at a predetermined position on the front side of the component suction position of the tape feeder 11 (for example, a position on the N-pitch front side [N is an integer of 1 or more] of the component arrangement pitch of the component supply tape 12)
  • the component detection sensor 24 (component detection means) for detecting components in the component supply tape 12 is disposed so as to face the upper surface of the component supply tape 12. By disposing the component detection sensor 24 so as to face the upper surface of the component supply tape 12 in this way, it is possible to detect a good component even with the embossed component supply tape 12 having a recess.
  • a non-contact type sensor such as an optical sensor, a proximity sensor, or an ultrasonic sensor is used as the component detection sensor 24.
  • a non-contact type sensor capable of discriminating between the carrier tape and the component from the upper side of the transparent cover tape of the component supply tape 12 may be used as the component detection sensor 24.
  • the component detection sensor 24 is fixed to the tape feeder 11 via a sensor mounting plate 25.
  • the operator can manually feed the component feeder tape 12 to the tape feeder 11 by rotating the sprocket driving motor 13 by manual operation when setting the component supply tape 12 or when the tape feeder 11 is stopped due to an error.
  • An operation unit 27 (see FIG. 3) for reversing is provided.
  • the control unit 22 of the tape feeder 11 is completed, and the control unit 22 of the tape feeder 11 from the control unit 22 of the component mounting machine 14 is completed.
  • the control unit 21 of the tape feeder 11 rotates the sprocket driving motor 13 to feed the component supply tape 12 in the forward direction by one pitch of the component arrangement pitch,
  • the output signal of the component detection sensor 24 is read to determine whether or not a component in the component supply tape 12 has been detected. If no component is detected, it is determined that the component is missing and the missing component signal is sent to the component mounter 14. It transmits to the control part 22. The determination of the shortage may be performed by the control unit 22 (or the computer for managing the remaining number of components) of the component mounter 14.
  • the output level of the component detection sensor 24 is compared with a determination threshold value. If the output level of the component detection sensor 24 is equal to or less than the determination threshold value, a part of the component is It is determined that the defective component is missing, and a defective component signal is transmitted to the control unit 22 of the component mounter 14.
  • the defective level of a defective part reduces the amount of reflection of light received by the optical sensor, so that the output level of the optical sensor decreases. Therefore, it is only necessary to set a determination threshold value based on the output level of the optical sensor when a normal part is detected, and to distinguish between a normal part and a defective part.
  • a determination threshold value may be set based on the output level of the proximity sensor when a normal part is detected, and a normal part and a defective part may be determined.
  • the defective part may be determined by the control unit 22 of the component mounter 14 or the like.
  • the missing part or defective part comes to the position one pitch before the part suction position. In the next tape feeding operation, the missing part or defective part is sent by 2 pitches. The position of the part passes by without stopping at the part picking position. Thus, in the case of a shortage or defective part, it is not necessary to perform a wasteful part suction operation or image processing.
  • the output signal of the component detection sensor 24 is read to determine whether or not the component in the component supply tape 12 has been detected.
  • the count value (remaining part number) of the remaining part counter C is decreased by one. Thereby, the remaining number of parts during automatic operation is managed accurately.
  • the initial value of the component remaining number counter C (the number of remaining components of the unused component supply tape 12) is set as the total number of component receiving pockets of the component supply tape 12, the initial value of the component remaining number counter C is set. Since the number of missing parts is included in the value, the count value (remaining part number) of the remaining part counter C may be decreased by one even when a missing part is detected.
  • the initial value of the component remaining number counter C (the number of remaining components of the unused component supply tape 12) is recorded on the tape reel or the tip of the component supply tape 12, for example, with a barcode or an electronic tag,
  • the operator mounts a tape reel on the tape feeder 11 and mounts the tape feeder 11 on the component mounter 14
  • the operator reads information on the remaining number of components with a reader or the like and reads the information on the component mounter 14.
  • the initial value of the remaining component counter C is set by transmitting to the control unit 22 (or the control unit 21 of the tape feeder 11, a component management computer, etc.).
  • the operator visually reads information on the number of remaining parts displayed on the front end portion of the tape reel or the component supply tape 12, and the controller 22 (or the tape feeder 11) of the component mounting machine 14 by a key input operation or the like.
  • the initial value of the remaining component counter C may be set.
  • the forward and reverse operations are performed. In either direction, every time the component supply tape 12 is fed by one pitch, the output signal of the component detection sensor 24 is read to determine whether or not the component in the component supply tape 12 has been detected. Each time the component detection counter 24 detects a component by the component detection sensor 24 during the reverse operation, the count value of the component remaining number counter C is decreased by one. The count value of C (the number of remaining parts) is increased by one.
  • the remaining count counter C count value (remaining component count) of the remaining component counter C is stored in a rewritable non-volatile memory (not shown) that can retain stored data even after it is turned off.
  • an automatic cueing function (automatic cueing means) is provided, and after the operator sets the component supply tape 12 to the tape feeder 11, the operation unit 27 is operated to select “automatic cueing”. Then, automatic cueing control for sending the component supply tape 12 in the forward direction or the reverse direction is executed until the position of the leading part of the component supply tape 12 reaches a predetermined cueing position. At this time, during the operation of setting the component supply tape 12 to the tape feeder 11, the amount of increase / decrease in the count value (remaining component count) of the remaining component counter C counted up / down each time the component detection sensor 24 detects the component.
  • the position of the head part of the part supply tape 12 is monitored based on the above, and if the position of the head part of the part supply tape 12 passes the head position at the start of automatic cueing control, The component supply tape 12 is reversed and the position of the leading component of the component supply tape 12 is returned to the cueing position.
  • the cue position may be set, for example, one pitch before the component suction position, several pitches before, or the component suction position.
  • the component remaining number management of the present embodiment described above is performed in accordance with the component remaining number management program of FIG. 4 by the control unit 22 of the component mounter 14 (or the control unit 21 of the tape feeder 11, a component remaining number management computer, etc.). It is executed as follows.
  • the part remaining number management program shown in FIG. 4 is started when the tape feeder 11 is turned on, and serves as a part remaining number managing means in the claims.
  • this program is started, first, in step 101, it waits until the component supply tape 12 is fed by one pitch, and in each of the forward feed and reverse feed directions, every time the component supply tape 12 is fed by one pitch, step 102 is entered. Then, the output signal of the component detection sensor 24 is read to determine whether or not a component in the component supply tape 12 has been detected. As a result, if it is determined that no part is detected, step 10 is performed. Proceed to step 3, determine that the product is missing, and return to step 101.
  • step 104 the output level of the component detection sensor 24 is compared with the determination threshold value to determine the output level of the component detection sensor 24. If it is determined that the value is larger than the threshold value, it is determined that the part is a normal part (not a defective part), and the process proceeds to step 106. On the other hand, if it is determined that the output level of the component detection sensor 24 is equal to or less than the determination threshold value, the process proceeds to step 105, where it is determined that a part of the component is defective and the process proceeds to step 106.
  • step 106 it is determined whether or not the tape feeding direction is the forward direction. If it is determined to be the forward direction, the process proceeds to step 107, and the count value (remaining component number) of the remaining component counter C is decreased by one ( Count down). On the other hand, if it is determined in step 106 that the tape feeding direction is the reverse direction, the process proceeds to step 108 where the count value (remaining part number) of the remaining part number counter C is incremented by 1 (up-counted). Thereafter, the process proceeds to step 109, where it is determined whether or not the count value (remaining component number) of the remaining component number counter C has become 0, and the counted value (remaining component number) of the remaining component number counter C has become 0. If it is determined that there is not, the process returns to step 101 and the above-described processing is repeated. Thereby, the remaining number of parts is managed accurately.
  • the pitch feeding operation of the component supply tape 12 is controlled by the control unit 21 of the tape feeder 11 according to the tape feeder automatic operation control program of FIG.
  • step 201 it waits until the tape feed timing is reached, and each time the tape feed timing is reached, the process proceeds to step 202, based on the processing result of the above-described remaining component number management program in FIG. Then, it is determined whether or not the component one pitch before the component suction position is a missing item. As a result, if it is determined that the product is out of stock, the process proceeds to step 204, and the position of the out-of-stock is passed through without stopping at the component suction position by feeding 2 pitches by one tape feeding operation.
  • step 202 determines whether the part is not a shortage. If it is determined in step 202 that the part is not a shortage, the process proceeds to step 203, and the part one pitch before the part suction position is determined based on the processing result of the part remaining number management program shown in FIG. It is determined whether it is a defective part. As a result, if it is determined that it is not a defective part, the process proceeds to step 205, the part supply tape 12 is fed by one pitch, the process returns to step 201, and the above-described process is repeated.
  • step 203 determines whether it is a defective part. If it is determined in the above step 203 that it is a defective part, the process proceeds to step 204, and the position of the defective part is passed without stopping at the part suction position by feeding two pitches by one tape feeding operation.
  • the count value (remaining component count) of the remaining component counter C is decremented by 1 each time a component is detected by the component detection sensor 24 during the forward feed operation, and the component is returned during the reverse operation.
  • the count value (remaining component count) of the remaining component counter C is incremented by one. Therefore, when the component supply tape 12 is set or when an error of the tape feeder 11 stops. Even if the operator manually forwards or reverses the component supply tape 12 by manual operation, the remaining number of components can be easily managed using the up / down counter.
  • the up / down counter may be configured by software or hardware.
  • the missing part or defective part when a missing part or defective part is detected, if the missing part or defective part comes to a position one pitch before the part suction position, the next tape feeding operation feeds two pitches. Therefore, the position of the missing part or defective part is passed without stopping at the part adsorption position, so in the case of a missing part or defective part, it is not necessary to perform unnecessary part adsorption operation and image processing, Productivity can be improved.
  • the count value of the remaining component counter C (the remaining component count) that is counted up / down every time the component detection sensor 24 detects the component.
  • the position of the first component of the component supply tape 12 passes the cueing position at the start of automatic cueing control. Since the component supply tape 12 is automatically moved back to return the position of the leading component of the component supply tape 12 to the cueing position, the component supply tape 12 is Cueing can be performed automatically and the remaining number of parts can be maintained at a correct value.
  • the present invention is not limited to a configuration using an up / down counter as the remaining component number counter C.
  • the number A of parts fed forward is reversed.
  • the number of parts B is counted by a separate counter, and at the end of the manual operation, the “number of parts A fed forward” is subtracted from the “number of parts N at the beginning of manual operation”, and the “number of parts B reversed” ” May be added to obtain the remaining number of parts at the end of manual operation.
  • Number of remaining parts at the end of manual operation N-A + B

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)
PCT/JP2012/057067 2012-03-19 2012-03-19 テープフィーダの部品残数管理装置 WO2013140520A1 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2014505851A JP5877550B2 (ja) 2012-03-19 2012-03-19 テープフィーダの部品残数管理装置
PCT/JP2012/057067 WO2013140520A1 (ja) 2012-03-19 2012-03-19 テープフィーダの部品残数管理装置
CN201280071559.2A CN104170541B (zh) 2012-03-19 2012-03-19 带式供料器的元件剩余数量管理装置

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PCT/JP2012/057067 WO2013140520A1 (ja) 2012-03-19 2012-03-19 テープフィーダの部品残数管理装置

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CN (1) CN104170541B (zh)
WO (1) WO2013140520A1 (zh)

Cited By (7)

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KR20150040730A (ko) * 2013-10-07 2015-04-15 삼성테크윈 주식회사 테이프 피더
CN104512750A (zh) * 2013-10-07 2015-04-15 三星泰科威株式会社 带送进器
KR20150060483A (ko) * 2013-11-25 2015-06-03 삼성테크윈 주식회사 테이프 피더
CN104812229A (zh) * 2014-01-27 2015-07-29 松下知识产权经营株式会社 部件核对方法和部件核对系统
WO2017022098A1 (ja) * 2015-08-05 2017-02-09 富士機械製造株式会社 部品実装機
CN111247883A (zh) * 2017-10-31 2020-06-05 雅马哈发动机株式会社 元件供断检测装置
JP2020155653A (ja) * 2019-03-22 2020-09-24 パナソニックＩｐマネジメント株式会社 部品供給装置、部品実装装置、部品供給方法及び部品実装方法

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JPWO2017145625A1 (ja) * 2016-02-23 2018-08-30 三菱電機株式会社 在庫管理装置、在庫管理システム、在庫管理方法およびプログラム

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JP2008034597A (ja) * 2006-07-28 2008-02-14 Hitachi High-Tech Instruments Co Ltd 電子部品装着装置

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JP4045267B2 (ja) * 2004-09-28 2008-02-13 松下電器産業株式会社 部品の員数管理方法、部品実装機及びプログラム
JP4750079B2 (ja) * 2007-06-19 2011-08-17 パナソニック株式会社 部品実装装置

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JP2006190818A (ja) * 2005-01-06 2006-07-20 Matsushita Electric Ind Co Ltd 部品数管理方法
JP2008034597A (ja) * 2006-07-28 2008-02-14 Hitachi High-Tech Instruments Co Ltd 電子部品装着装置

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104512750A (zh) * 2013-10-07 2015-04-15 三星泰科威株式会社 带送进器
KR20150040730A (ko) * 2013-10-07 2015-04-15 삼성테크윈 주식회사 테이프 피더
KR102127304B1 (ko) 2013-10-07 2020-06-26 한화정밀기계 주식회사 테이프 피더
CN104512750B (zh) * 2013-10-07 2018-02-13 韩华泰科株式会社 带送进器
KR102127303B1 (ko) 2013-11-25 2020-06-26 한화정밀기계 주식회사 테이프 피더
KR20150060483A (ko) * 2013-11-25 2015-06-03 삼성테크윈 주식회사 테이프 피더
CN104812229A (zh) * 2014-01-27 2015-07-29 松下知识产权经营株式会社 部件核对方法和部件核对系统
CN104812229B (zh) * 2014-01-27 2019-01-22 松下知识产权经营株式会社 部件核对方法和部件核对系统
JPWO2017022098A1 (ja) * 2015-08-05 2018-06-07 株式会社Ｆｕｊｉ 部品実装機
WO2017022098A1 (ja) * 2015-08-05 2017-02-09 富士機械製造株式会社 部品実装機
CN111247883A (zh) * 2017-10-31 2020-06-05 雅马哈发动机株式会社 元件供断检测装置
CN111247883B (zh) * 2017-10-31 2022-02-25 雅马哈发动机株式会社 元件供断检测装置
JP2020155653A (ja) * 2019-03-22 2020-09-24 パナソニックＩｐマネジメント株式会社 部品供給装置、部品実装装置、部品供給方法及び部品実装方法
JP7340732B2 (ja) 2019-03-22 2023-09-08 パナソニックＩｐマネジメント株式会社 部品供給装置、部品実装装置、部品供給方法及び部品実装方法

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CN104170541A (zh) 2014-11-26
CN104170541B (zh) 2017-03-08
JPWO2013140520A1 (ja) 2015-08-03
JP5877550B2 (ja) 2016-03-08

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