WO2012117948A1 - レジスト下層膜形成用組成物、パターン形成方法及びレジスト下層膜 - Google Patents
レジスト下層膜形成用組成物、パターン形成方法及びレジスト下層膜 Download PDFInfo
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- WO2012117948A1 WO2012117948A1 PCT/JP2012/054471 JP2012054471W WO2012117948A1 WO 2012117948 A1 WO2012117948 A1 WO 2012117948A1 JP 2012054471 W JP2012054471 W JP 2012054471W WO 2012117948 A1 WO2012117948 A1 WO 2012117948A1
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- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
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- AWDBHOZBRXWRKS-UHFFFAOYSA-N tetrapotassium;iron(6+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+6].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] AWDBHOZBRXWRKS-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/281—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing only one oxygen, e.g. furfuryl (meth)acrylate or 2-methoxyethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C08L61/12—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols with polyhydric phenols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/094—Multilayer resist systems, e.g. planarising layers
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/34—Imagewise removal by selective transfer, e.g. peeling away
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31144—Etching the insulating layers by chemical or physical means using masks
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1802—C2-(meth)acrylate, e.g. ethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
Definitions
- the present invention relates to a resist underlayer film forming composition, a pattern forming method, and a resist underlayer film.
- a resist underlayer film forming composition is applied on a substrate to be processed, then the resist composition is further applied, and then the mask pattern is transferred by exposure and developed with a developer to form the resist pattern. obtain. Subsequently, this resist pattern is transferred to the resist underlayer film by dry etching, and finally the pattern of the resist underlayer film is transferred to the substrate to be processed by dry etching, whereby a substrate having a desired pattern is obtained.
- compositions for forming resist underlayer films are required to have further improved pattern forming ability.
- the glass transition temperature (Tg) of the resist underlayer film forming composition is higher than the heating temperature during resist film formation.
- Tg glass transition temperature
- a resist underlayer film that is excellent in adhesion to a substrate to be processed and capable of suppressing peeling of the resist underlayer film and pattern collapse is desired.
- the present invention has been made based on the circumstances as described above, and has excellent adhesion to a substrate to be processed, and is particularly suitable for a multilayer resist process including a process of removing an intermediate coating film such as an inorganic film by wet etching.
- a resist underlayer film having excellent wet etching resistance, a resist underlayer film forming composition suitable for forming the resist underlayer film, and a pattern forming method using the resist underlayer film forming composition are examples of a resist underlayer film having excellent wet etching resistance, a resist underlayer film forming composition suitable for forming the resist underlayer film, and a pattern forming method using the resist underlayer film forming composition.
- a composition for forming a resist underlayer film used in a multilayer resist process including a step of forming a silicon-based oxide film on a resist underlayer film surface and performing wet etching on the silicon-based oxide film, wherein [A] Tg is 0 ° C. or higher and 180 ° C.
- a resist underlayer film forming composition comprising a polymer having a temperature of 0 ° C. or lower (hereinafter also referred to as “[A] polymer”).
- the glass transition temperature (Tg) of the [A] polymer contained in the composition for forming a resist underlayer film of the present invention is 0 ° C. or more and 180 ° C. or less, and the resist underlayer formed from the resist underlayer film forming composition.
- the film has excellent adhesion to the substrate to be processed, and can suppress inconvenience of peeling from the substrate to be processed.
- the resist underlayer film forming composition has excellent wet etching resistance, so that the resist underlayer film pattern collapses due to external stimulation caused by etching. Can be suppressed.
- the multilayer resist process usually forms a resist underlayer film on a substrate to be processed, forms a resist pattern on the resist underlayer film, and then transfers the resist pattern to the resist underlayer film to form an underlayer film pattern.
- a multi-stage film having a process of transferring this lower layer film pattern as an etching mask to a substrate to be processed.
- the polymer preferably contains a structural unit represented by the following formula (1) (hereinafter also referred to as “structural unit (I)”).
- R 1 is a hydrogen atom, a fluorine atom or a methyl group. Part or all of the hydrogen atoms of the methyl group may be substituted.
- E is an oxygen atom,- CO-O-* or -CO-NH- *. * is .R 2 showing the binding sites of the R 2 is a monovalent hydrocarbon group. one hydrogen atoms the hydrocarbon group has Part or all may be substituted.
- the Tg of the [A] polymer can be made relatively low.
- the resist underlayer film formed from the composition for forming a resist underlayer film containing the [A] polymer has excellent adhesion to the substrate to be processed and excellent wet etching resistance.
- the polymer preferably contains a structural unit represented by the following formula (2) (hereinafter also referred to as “structural unit (II)”).
- R 3 is a hydrogen atom, a fluorine atom, or a methyl group. Part or all of the hydrogen atoms of the methyl group may be substituted.
- R 4 is a single bond or A chain hydrocarbon group having 1 to 4 carbon atoms, Ar is a monovalent aromatic hydrocarbon group, part or all of the hydrogen atoms of the aromatic hydrocarbon group may be substituted; Good.
- the polymer preferably contains a structural unit having a —CH 2 OH group and an aromatic group (hereinafter also referred to as “structural unit (III)”).
- structural unit (III) an aromatic group
- the polymer preferably contains a structural unit represented by the following formula (3) (hereinafter also referred to as “structural unit (IV)”).
- Ar 2 is an (m11 + m12 + 1) -valent aromatic group.
- R 10 is a hydroxy group, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or 2 carbon atoms.
- Z 0 is a single bond, methylene group, carbon An alkylene group having 2 to 20 carbon atoms, an arylene group having 6 to 14 carbon atoms, or an alkylene ether group.This methylene group, alkylene group, arylene group Some or all of the hydrogen atom of the fine alkylene ether groups may be substituted.
- the .m11 showing binding site shows the number of Z 0 is attached to Ar 2
- 1 ⁇ 6 M12 represents the number of R 10 bonded to Ar 2 and is an integer of 1 to 6.
- a plurality of m11 and m12 a plurality of Z 0 and R 10 are the same. But it may be different.
- the pattern forming method uses the resist underlayer film forming composition, the pattern forming method has excellent adhesion to the substrate to be processed, and can suppress the inconvenience of peeling from the substrate to be processed by wet etching or the like.
- the pattern forming method is: Between step (2) and step (3) above, (A) a step of applying a resist composition on the silicon-based oxide film to form a resist pattern; and (b) a step of sequentially dry-etching the silicon-based oxide film and the resist underlayer film using the resist pattern as a mask. It is preferable.
- the pattern forming method includes the specific step, a fine pattern can be formed.
- the pattern forming method is: After the step (3), (C) It is preferable to further include a step of dry etching the substrate to be processed using the resist underlayer film obtained by wet etching the silicon-based oxide film as a mask.
- the pattern forming method includes the specific step, so that a finer pattern can be formed.
- the pattern forming method can be suitably used as a multilayer resist process. By using the pattern forming method as a multilayer resist process, a finer pattern can be formed.
- the present invention also includes a resist underlayer film formed from the resist underlayer film forming composition. Since the resist underlayer film is formed from the resist underlayer film forming composition, the resist underlayer film has excellent adhesion to the substrate to be processed.
- the resist underlayer film preferably has a static contact angle with water of 70 ° or more.
- the static contact angle of the resist underlayer film is 70 ° or more, the hydrophobicity of the resist underlayer film becomes high.
- external stimulation due to an aqueous solution in wet etching or the like after the resist film formation is reduced, and the resist underlayer film The pattern collapse can be further suppressed.
- the “glass transition temperature (Tg)” in this specification is a temperature at which a glass transition occurs in an amorphous solid material, and is a value measured by a differential scanning calorimetry method at a heating rate of 20 ° C./min.
- the “static contact angle” refers to an angle formed when a liquid droplet is dropped on the resist underlayer film and a stationary droplet forms the surface of the resist underlayer film. This “static contact angle” is obtained by applying the prepared resist underlayer film forming composition onto a silicon wafer having a diameter of 8 inches, for example, by spin coating, and at 180 ° C. in a hot plate having an oxygen concentration of 20 vol%. Heat for 60 seconds, then heat at 300 ° C. for 60 seconds to form a 0.1 ⁇ m thick resist underlayer film, and measure the static contact angle (°) between the obtained resist underlayer film and water.
- the value measured using the apparatus DLA10L2E, the product made by KURRS) is said.
- the present invention is an underlayer film excellent in wet etching resistance suitable for a multilayer resist process including a process of removing an intermediate coating film such as an inorganic film by wet etching, particularly excellent in adhesion to a substrate to be processed.
- a resist underlayer film forming composition suitable for formation and a pattern forming method using the resist underlayer film forming composition can be provided. Therefore, the resist underlayer film forming composition can be suitably used in the manufacture of semiconductor devices and the like that are expected to be further miniaturized in the future.
- composition for forming a resist underlayer film of the present invention is used in a multilayer resist process including a step of forming a silicon-based oxide film on the resist underlayer film surface and performing wet etching on the silicon-based oxide film, and has a glass transition temperature (Tg).
- Tg glass transition temperature
- [A] polymer which is 0 degreeC or more and 180 degrees C or less is contained.
- the resist underlayer film formed from the resist underlayer film forming composition, wherein the Tg of the [A] polymer contained in the resist underlayer film forming composition of the present invention is 0 ° C. or higher and 180 ° C. or lower.
- the resist underlayer film forming composition has excellent wet etching resistance, so that the resist underlayer film pattern collapses due to external stimulation caused by etching. Can be suppressed.
- the polymer may have two or more glass transition temperatures (Tg).
- the [A] polymer has at least one glass transition temperature (Tg) in a temperature range of 0 ° C. or more and 180 ° C. or less. It may have a glass transition temperature (Tg) in a temperature range of less than 0 ° C. or more than 180 ° C.
- the resist underlayer film forming composition is preferably a polymer [B] having a glass transition temperature (Tg) exceeding 180 ° C. (hereinafter also referred to as “[B] polymer”), [C] acid generator, solvent Containing. Furthermore, the composition for forming a resist underlayer film may contain other optional components as long as the effects of the present invention are not impaired. Hereinafter, each component will be described in detail.
- the polymer is a polymer having a Tg of 0 ° C. or higher and 180 ° C. or lower.
- Examples of the polymer [A] include olefin polymers and novolak polymers.
- As the olefin polymer an acrylic ester polymer, an acrylamide polymer, a vinyl ether polymer, a styrene polymer, and a cycloolefin polymer are preferable.
- the glass transition temperature (Tg) of the [A] polymer contained in the resist underlayer film forming composition is 0 ° C. or higher and 180 ° C. or lower, preferably 40 ° C. or higher and 160 ° C. or lower, more preferably 70 ° C.
- the temperature is 120 ° C. or lower.
- the upper limit of the Tg of the polymer is preferably 175 ° C or lower, more preferably 170 ° C or lower, further preferably 165 ° C or lower, and particularly preferably 160 ° C or lower.
- the lower limit of the Tg of the polymer is preferably 10 ° C or higher, more preferably 20 ° C or higher, further preferably 30 ° C or higher, and particularly preferably 40 ° C or higher.
- the polymer has a structural unit (I) represented by the above formula (1), a structural unit (II) represented by the above formula (2), a structure having a —CH 2 OH group and an aromatic group. It is preferable to include at least one structural unit selected from the group consisting of the unit (III) and the structural unit (IV) represented by the above formula (3).
- Each of the structural units (I) to (IV) may contain two or more kinds of each structural unit. Hereinafter, each structural unit will be described in detail.
- the structural unit (I) is represented by the above formula (1).
- the Tg of the [A] polymer can be made relatively low.
- the resist underlayer film formed from the composition for forming a resist underlayer film containing the [A] polymer has excellent adhesion to the substrate to be processed and excellent wet etching resistance.
- R ⁇ 1 > is a hydrogen atom, a fluorine atom, or a methyl group. Some or all of the hydrogen atoms of the methyl group may be substituted.
- E is an oxygen atom, —CO—O— * or —CO—NH— *. * Indicates a binding site with R 2.
- R 2 is a monovalent hydrocarbon group. Some or all of the hydrogen atoms of the hydrocarbon group may be substituted.
- the structural unit (I) excludes a structural unit having both a —CH 2 OH group and an aromatic group.
- Examples of the substituent that the methyl group represented by R 1 may have include a fluorine atom, a hydroxy group, an alkoxy group, and an acyloxy group.
- the monovalent hydrocarbon group represented by R 2 is preferably a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- the hydrocarbon group include a monovalent aromatic hydrocarbon group, 1 A valent alicyclic hydrocarbon group, a monovalent chain hydrocarbon group, or a group obtained by combining these groups.
- Examples of the monovalent aromatic hydrocarbon group include monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms. Among these, an aromatic hydrocarbon group having 6 to 12 carbon atoms is preferable, and specific examples thereof include a phenyl group and a naphthyl group. Examples of the monovalent alicyclic hydrocarbon group include a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms. Among these, an alicyclic hydrocarbon group having 3 to 12 carbon atoms is preferable.
- a cyclopentyl group 1-methylcyclopentyl, 2-ethylcyclopentyl, cyclohexyl group, 1-ethylcyclohexyl, 2-methylcyclohexyl 1-adamantyl group, 2-adamantyl group, 2-methyl-2-adamantyl group and the like.
- the monovalent chain hydrocarbon group include a monovalent chain hydrocarbon group having 1 to 20 carbon atoms.
- a chain hydrocarbon group having 1 to 12 carbon atoms is preferable, and specific examples include a methyl group, an ethyl group, a propyl group, and a butyl group.
- Examples of the substituent that the monovalent hydrocarbon group represented by R 2 may have include a halogen atom, a hydroxy group, an alkoxy group, an acyloxy group, a carboxy group, an alkoxycarbonyl group, a thiol group, a cyano group, and an amino group. Group, amide group and the like. In addition, it is more preferable that the monovalent hydrocarbon group represented by R 2 does not have a substituent.
- halogen atom a fluorine atom, a chlorine atom, a bromine atom, an iodine atom etc. are mentioned, for example.
- alkoxy group examples include a methoxy group and an ethoxy group.
- acyloxy group examples include formyloxy group and acetyloxy group.
- alkoxycarbonyl group examples include a methoxycarbonyl group and an ethoxycarbonyl group.
- amide group include an acetamide group, a propionamide group, a butylamide group, and a benzamide group.
- the structural unit represented by the above formula (1) is preferably a structural unit represented by the following formula (1-1).
- R 1 and R 2 are as defined in the formula (1).
- Examples of the structural unit (I) include a structural unit represented by the following formula.
- the content of the structural unit (I) in the polymer is preferably 1 mol% to 50 mol%, preferably 5 mol% to 40 mol%, based on all the structural units constituting the [A] polymer. More preferred.
- the resist underlayer film formed from the said composition for resist underlayer film formation is excellent in adhesiveness with a to-be-processed substrate.
- the structural unit (II) is represented by the above formula (2).
- the dry etching resistance of the resist underlayer film formed from the resist underlayer film forming composition can be improved. Therefore, for example, when the [A] polymer includes the structural unit (I) together with the structural unit (I), the resist underlayer film formed from the resist underlayer film forming composition containing the [A] polymer is Excellent adhesion to substrate to be processed and dry etching resistance.
- R 3 is a hydrogen atom, a fluorine atom or a methyl group. Some or all of the hydrogen atoms of the methyl group may be substituted.
- R 4 is a single bond or a chain hydrocarbon group having 1 to 4 carbon atoms.
- Ar is a monovalent aromatic hydrocarbon group. Some or all of the hydrogen atoms of the aromatic hydrocarbon group may be substituted.
- the structural unit (II) excludes a structural unit having both a —CH 2 OH group and an aromatic group.
- Examples of the chain hydrocarbon group having 1 to 4 carbon atoms represented by R 4 include a methylene group, an ethylene group, a propylene group, and a butylene group.
- Examples of the monovalent aromatic hydrocarbon group represented by Ar include, for example, monovalent aromatic hydrocarbon groups having 6 to 20 carbon atoms.
- an aromatic hydrocarbon group having 6 to 14 carbon atoms is preferable, and specific examples thereof include a phenyl group, a naphthyl group, and an anthryl group.
- Examples of the substituent that the methyl group of R 3 may have include a fluorine atom, a hydroxy group, an alkoxy group, and an acyloxy group.
- Examples of the substituent that the monovalent aromatic hydrocarbon group of Ar may have include a halogen atom, a hydroxy group, an alkoxy group, an acyloxy group, a carboxy group, an alkoxycarbonyl group, a thiol group, a cyano group, and an amino group. Group, amide group and the like.
- it is more preferable that the monovalent aromatic hydrocarbon group represented by Ar does not have a substituent.
- alkoxy group, acyloxy group, alkoxycarbonyl group, and amide group include the same groups as the groups exemplified as the substituent that the monovalent hydrocarbon group represented by R 2 may have. It is done.
- Examples of the structural unit (II) include a structural unit represented by the following formula.
- the content of the structural unit (II) in the polymer is preferably 1 mol% to 80 mol%, and preferably 10 mol% to 70 mol%, based on all the structural units constituting the [A] polymer. More preferred. By making the content rate of structural unit (II) into the said range, the resist underlayer film formed from the said composition for resist underlayer film formation is excellent in dry etching tolerance.
- the structural unit (III) has a —CH 2 OH group and an aromatic group.
- the crosslinkability of the [A] polymer is improved.
- Examples of the structural unit (III) include a structural unit represented by the following formula (4).
- R 5 is a hydrogen atom, a fluorine atom or a methyl group. Some or all of the hydrogen atoms of the methyl group may be substituted.
- E 1 is a single bond, a chain hydrocarbon group having 1 to 4 carbon atoms, an oxygen atom, —CO—O— * or —CO—NH— *. * Indicates the binding site with Ar 3 .
- Ar 3 is a monovalent aromatic hydrocarbon group having a —CH 2 OH group. Some or all of the hydrogen atoms of the aromatic hydrocarbon group may be substituted.
- Examples of the substituent that the methyl group represented by R 5 may have include a fluorine atom, a hydroxy group, an alkoxy group, and an acyloxy group.
- Examples of the chain hydrocarbon group having 1 to 4 carbon atoms represented by E 1 include the same groups as those exemplified as the chain hydrocarbon group having 1 to 4 carbon atoms represented by R 4. Can be mentioned.
- Examples of the monovalent aromatic hydrocarbon group in Ar 3 include a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms.
- an aromatic hydrocarbon group having 6 to 14 carbon atoms is preferable, and specific examples thereof include a phenyl group, a naphthyl group, and an anthryl group.
- Examples of the substituent that the aromatic hydrocarbon group may have include a halogen atom, a hydroxy group, an alkoxy group, an acyloxy group, a carboxy group, an alkoxycarbonyl group, a thiol group, a cyano group, an amino group, an amide group, and the like. Is mentioned.
- halogen atom alkoxy group, acyloxy group, alkoxycarbonyl group and amide group are the same groups as the groups exemplified as the substituent that the monovalent hydrocarbon group represented by R 2 may have. Etc.
- Examples of the structural unit (III) include a structural unit represented by the following formula.
- the content of the structural unit (III) in the polymer is preferably 1 mol% to 50 mol%, preferably 5 mol% to 40 mol%, based on all the structural units constituting the [A] polymer. More preferred. By making the content rate of structural unit (III) into the said range, the crosslinkability of a [A] polymer can be made more suitable.
- the structural unit (IV) is represented by the above formula (3). [A] When the polymer contains the structural unit (IV), the dry etching resistance of the resist underlayer film formed from the resist underlayer film forming composition is improved.
- Ar 2 is an (m11 + m12 + 1) -valent aromatic group.
- R 10 represents a hydroxy group, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, an alkoxycarbonyl group having 2 to 10 carbon atoms, an aryl group having 6 to 14 carbon atoms, a glycidyl ether group, an alkyl moiety. Is an alkyl glycidyl ether group having 1 to 6 carbon atoms, or -OR (R is a dissociable functional group).
- Z 0 is a single bond, a methylene group, an alkylene group having 2 to 20 carbon atoms, an arylene group having 6 to 14 carbon atoms, or an alkylene ether group. Some or all of the hydrogen atoms of the methylene group, alkylene group, arylene group and alkylene ether group may be substituted.
- m11 represents the number of Z 0 bonded to Ar 2 and is an integer of 1 to 6.
- m12 represents the number of R 10 bonded to Ar 2 and is an integer of 1 to 6. When there are a plurality of m11 and m12, the plurality of Z 0 and R 10 may be the same or different.
- Examples of the (m11 + m12 + 1) -valent aromatic group represented by Ar 2 include, for example, benzene aromatic rings such as benzene ring, naphthalene ring, anthracene ring, indene ring, fluorenylidene biphenyl ring, furan ring, pyrrole ring, thiophene ring, A group obtained by removing (m11 + m12 + 1) hydrogen atoms from a heteroaromatic ring such as phosphole ring, pyrazole ring, oxazole ring, isoxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, triazine ring, etc. Can be mentioned.
- Examples of the alkyl group having 1 to 6 carbon atoms represented by R 10 include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, a 2-methylpropyl group, a 1-methylpropyl group, Examples thereof include t-butyl group.
- Examples of the alkoxy group having 1 to 6 carbon atoms represented by R 10 include a methoxy group, an ethoxy group, an n-propoxy group, an i-propoxy group, an n-butoxy group, a 2-methylpropoxy group, a 1-methylpropoxy group, Examples thereof include a t-butoxy group.
- Examples of the alkoxycarbonyl group having 2 to 10 carbon atoms represented by R 10 include a methoxycarbonyl group, an ethoxycarbonyl group, an n-propoxycarbonyl group, an i-propoxycarbonyl group, an n-butoxycarbonyl group, and a 2-methylpropoxycarbonyl group. 1-methylpropoxycarbonyl group, t-butoxycarbonyl group and the like.
- Examples of the aryl group represented by R 10 include a phenyl group and a naphthyl group.
- alkyl glycidyl ether group having 1 to 6 carbon atoms in the alkyl moiety represented by R 10 include a methyl glycidyl ether group, an ethyl glycidyl ether group, a propyl glycidyl ether group, and a butyl glycidyl ether group.
- Examples of the dissociable functional group represented by R include a group that dissociates in the presence of a base (for example, in a 2.38 mass% aqueous solution of tetramethylammonium hydroxide at 23 ° C.) (hereinafter, “base dissociable functional group”).
- base dissociable functional group A group that dissociates in the presence of an acid (hereinafter also referred to as “acid-dissociable functional group”), a group that dissociates by heating during the formation of a resist underlayer film (hereinafter also referred to as “thermally dissociable functional group”) Etc.
- Examples of the base dissociable functional group include a fluorine atom-containing alkylcarbonyl group, a benzyl group, and an N-imidomethyl group.
- Examples of the acid-dissociable functional group include an alkoxycarbonyl group such as t-BuOCO— and an alkoxy-substituted methyl group such as methoxymethyl group.
- Examples of the thermally dissociable functional group include an alkoxycarbonylmethyl group such as t-BuOCOCH 2 —.
- Examples of the alkylene group having 2 to 20 carbon atoms represented by Z 0 include propylene groups such as ethylene group, 1,3-propylene group, and 1,2-propylene group, tetramethylene group, pentamethylene group, hexamethylene group, 1-methyl-1,3-propylene group, 2-methyl-1,3-propylene group, 2-methyl-1,2-propylene group, 1-methyl-1,4-butylene group, 2-methyl-1, Examples include 4-butylene group.
- Examples of the arylene group having 6 to 14 carbon atoms represented by Z 0 include a phenylene group, a naphthylene group, an anthrylene group, and a phenanthrylene group.
- the alkylene ether group represented by Z 0 preferably has 2 to 20 carbon atoms in the alkylene moiety.
- alkylene ether groups include ethylene ether groups; propylene ether groups such as 1,3-propylene ether groups and 1,2-propylene ether groups; tetramethylene ether groups, pentamethylene ether groups, hexamethylene ether groups, and the like. Is mentioned.
- Examples of the structural unit (IV) include structural units represented by the following formulas (3-1) and (3-2).
- R 11 and R 12 have the same meaning as R 10 in the above formula (3), respectively.
- Z 1 and Z 2 are synonymous with Z 0 in the above formula (3), respectively.
- m1 represents the number of Z 1 bonded to the aromatic ring and is an integer of 1 to 6.
- m2 represents the number of R 11 bonded to the aromatic ring and is an integer of 1 to 6.
- m3 represents the number of Z 2 bonded to the aromatic ring and is an integer of 1 to 4.
- m4 represents the number of R 12 bonded to the aromatic ring and is an integer of 1 to 4.
- R 11, R 12, Z 1 and when Z 2 is a plurality of each of the plurality of R 11, R 12, Z 1 and Z 2 may each be the same or different.
- m1 and m3 are each 2 or more, Z 1 and Z 2 are each bonded to two or more aromatic rings, and the [A] polymer having this aromatic ring has a branched structure or a network structure. It represents having.
- formula (3-1) and formula (3-2) has,
- Examples of preferable substituents include a halogen atom, a hydroxyl group, and an aryl group having 6 to 22 carbon atoms.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- Examples of the aryl group having 6 to 22 carbon atoms include a phenyl group and a naphthyl group.
- the polymer can be obtained by, for example, condensing a monomer that gives each predetermined structural unit using a radical polymerization initiator or condensing this monomer with an aldehyde such as paraformaldehyde in the presence of an acid. Can be synthesized by polymerization in an appropriate solvent.
- a solution containing a monomer and a radical initiator is dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction; a solution containing the monomer and a radical initiator are A method in which a solution containing the monomer is dropped into a reaction solvent or a solution containing a monomer to cause a polymerization reaction; a plurality of types of solutions containing each monomer; and a solution containing a radical initiator For each, a method of dropping a solution containing a reaction solvent or a monomer to cause a polymerization reaction is preferable.
- the reaction temperature in these synthesis methods is appropriately determined depending on the type of initiator used, but is usually 30 ° C. to 180 ° C., preferably 40 ° C. to 160 ° C., and more preferably 50 ° C. to 140 ° C.
- the total reaction time including the dropping time is appropriately determined depending on the reaction temperature, the type of initiator used, the monomer to be reacted, etc., but is usually from 30 minutes to 12 hours, usually from 1 hour to 8 hours. Is preferred.
- radical initiator used in the polymerization examples include 2,2′-azobisisobutyronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), and 2,2′-. Azobis (2-cyclopropylpropionitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (2-methylpropionitrile), dimethyl 2,2-azobisisobutyrate, etc. Is mentioned. These initiators may be used alone or in combination of two or more.
- a solvent other than a solvent that inhibits polymerization nitrobenzene having a polymerization inhibiting effect, mercapto compound having a chain transfer effect, etc.
- the solvent is not particularly limited as long as it is a soluble solvent.
- the polymerization solvent include ketone solvents, amide solvents, ester / lactone solvents, nitrile solvents, and mixed solvents thereof. These solvents may be used alone or in combination of two or more.
- the polymer obtained by the polymerization reaction is preferably recovered by a reprecipitation method. That is, after completion of the polymerization reaction, the polymer is recovered as a powder by introducing the polymerization solution into a reprecipitation solvent.
- a reprecipitation solvent alcohols and alkanes may be used alone, or two or more kinds may be used in combination.
- the polymer can be recovered by removing low-molecular components such as monomers and oligomers by a liquid separation operation, a column operation, an ultrafiltration operation, or the like.
- the weight average molecular weight (Mw) in terms of polystyrene by gel permeation chromatography (GPC) of the polymer is not particularly limited, but is preferably 1,000 or more and 50,000 or less, and preferably 2,000 or more and 40,000 or less. More preferred.
- Mw of [A] polymer is less than 1,000, the film formability when the resist underlayer film is formed tends to be lowered.
- Mw of the [A] polymer exceeds 50,000, the adhesiveness of the resist underlayer film tends to be lowered.
- Mw is a GPC column (manufactured by Tosoh Corporation, two G2000HXL, two G2000HXL, one G3000HXL), under the analysis conditions of a flow rate of 1.0 ml / min, elution solvent tetrahydrofuran, and column temperature of 40 ° C.
- the polymer is a polymer having a glass transition temperature (Tg) exceeding 180 ° C.
- This [B] polymer does not have a glass transition temperature (Tg) in a temperature range of 0 ° C. or higher and 180 ° C. or lower.
- the polymer is not particularly limited as long as it has the above properties, but the glass transition temperature (Tg) of the [B] polymer is preferably 200 ° C. or higher, more preferably 230 ° C. or higher.
- Tg glass transition temperature
- polystyrene resin examples include polyarylene ether polymers, polyarylene ketone polymers, polyarylene ether ketone polymers, polyarylene sulfone polymers, polyarylene sulfide polymers, polyarylene ether sulfones.
- Aromatic polymers such as polymers, polyimide polymers, polyetherimide polymers, polybenzimidazole polymers, polybenzothiazole polymers, polybenzoxazole polymers, acenaphthylene polymers or novolac polymers A polymer etc. are mentioned.
- the content of the [B] polymer is 100 parts by mass in total of the [A] polymer and the [B] polymer. 0.1 mass part or more and 50 mass parts or less are preferable.
- the Mw of the polymer is not particularly limited, but is preferably 1,000 or more and 200,000 or less, more preferably 2,000 or more and 100,000 or less. [B] If the Mw of the polymer is less than 1,000, the film formability when the resist underlayer film is formed tends to be lowered. On the other hand, when the Mw of the [B] polymer exceeds 200,000, the adhesion when used as a resist underlayer film tends to be lowered.
- the resist underlayer film forming composition preferably contains a [C] acid generator.
- the acid generator is a component that generates an acid upon exposure or heating, and the resist underlayer film forming composition contains the [C] acid generator. Can be further promoted.
- the content of the [C] acid generator in the resist underlayer film forming composition may be a compound as described later (hereinafter, this mode is also referred to as “[C] acid generator”). It may be an embodiment incorporated as a part or both of these embodiments.
- Examples of the acid generator include onium salt compounds and sulfonimide compounds.
- the acid generator is preferably an onium salt compound.
- onium salt compounds examples include sulfonium salts (including tetrahydrothiophenium salts), iodonium salts, and the like.
- sulfonium salt examples include triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n-octanesulfonate, triphenylsulfonium 2-bicyclo [2.2.1] hept- 2-yl-1,1,2,2-tetrafluoroethanesulfonate, 4-cyclohexylphenyldiphenylsulfonium trifluoromethanesulfonate, 4-cyclohexylphenyldiphenylsulfonium nonafluoro-n-butanesulfonate, 4-cyclohexylphenyldiphenylsulfonium perfluoro- n-octanesulfonate, 4-cyclohexylphenyldiphenylsulfonium 2-bicyclo [2.
- triphenylsulfonium trifluoromethanesulfonate triphenylsulfonium nonafluoro-n-butanesulfonate and triphenylphosphonium 1,1,2,2-tetrafluoro-6- (1-adamantane carbonyloxy) -hexane-1 Sulfonate is preferred.
- tetrahydrothiophenium salt examples include 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium trifluoromethanesulfonate, 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium nona.
- iodonium salt examples include diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoro-n-butanesulfonate, diphenyliodonium perfluoro-n-octanesulfonate, diphenyliodonium 2-bicyclo [2.2.1] hept-2-yl- 1,1,2,2-tetrafluoroethanesulfonate, bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4-t -Butylphenyl) iodonium perfluoro-n-octanesulfonate, bis (4-t-butylphenyl) iodonium 2-bicyclo [2.2.1] hept-2-yl-1,1,2,
- sulfonimide compound examples include N- (trifluoromethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (nonafluoro-n-butanesulfonyloxy) bicyclo [ 2.2.1] Hept-5-ene-2,3-dicarboximide, N- (perfluoro-n-octanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3- Dicarboximide, N- (2-bicyclo [2.2.1] hept-2-yl-1,1,2,2-tetrafluoroethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene -2,3-dicarboximide and the like. Of these sulfonimide compounds, N- (trifluoromethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,
- [C] acid generators may be used alone or in combination of two or more.
- the amount used when the acid generator is a [C] acid generator is preferably 0.1 parts by mass or more and 15 parts by mass or less with respect to 100 parts by mass of the polymer [A], and 1 part by mass or more. 10 parts by mass or less is more preferable.
- the resist underlayer film forming composition usually contains a solvent.
- the solvent include ketone solvents, amide solvents, ether solvents, ester solvents, and mixed solvents thereof. These solvents can be used alone or in combination of two or more.
- ether solvents include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, ethylene glycol monophenyl ether, ethylene glycol mono-2-ethylbutyl ether, Diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, diethylene glycol monohexyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol mono Chirueteru, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monopropyl ether, and the like.
- ketone solvent examples include acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-n-butyl ketone, diethyl ketone, methyl-iso-butyl ketone, methyl-n-pentyl ketone, ethyl-n-butyl ketone, methyl-n- Ketones such as hexyl ketone, di-iso-butyl ketone, trimethylnonanone, cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone, methylcyclohexanone, 2,4-pentanedione, acetonyl acetone, diacetone alcohol, acetophenone A solvent is mentioned.
- amide solvents include N, N′-dimethylimidazolidinone, N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, Examples thereof include N-methylpropionamide and N-methylpyrrolidone.
- ester solvents include diethyl carbonate, propylene carbonate, methyl acetate, ethyl acetate, ⁇ -valerolactone, n-propyl acetate, iso-propyl acetate, n-butyl acetate, iso-butyl acetate, sec-butyl acetate, acetic acid.
- solvents examples include benzene, toluene, xylene, mesitylene, ethylbenzene, trimethylbenzene, methylethylbenzene, n-propylbenzene, iso-propylbenzene, diethylbenzene, iso-butylbenzene, triethylbenzene, di-iso-propylbenzene, aromatic hydrocarbon solvents such as n-amylnaphthalene; And halogen-containing solvents such as dichloromethane, chloroform, chlorofluorocarbon, chlorobenzene, and dichlorobenzene.
- propylene glycol monomethyl ether acetate propylene glycol monomethyl ether
- propylene glycol monomethyl ether ethyl 3-ethoxypropionate
- methyl 3-methoxypropionate ethyl lactate
- cyclohexanone ethylene glycol monomethyl ether acetate
- propylene glycol monomethyl ether ethyl 3-ethoxypropionate
- methyl 3-methoxypropionate ethyl lactate
- cyclohexanone cyclohexanone
- the resist underlayer film forming composition can contain other optional components such as a crosslinking agent, a surfactant, and an accelerator as long as the effects of the present invention are not impaired.
- these optional components will be described in detail.
- Such other optional components may be used alone or in combination of two or more.
- the compounding quantity of another arbitrary component can be suitably determined according to the objective.
- Crosslinking agent examples of the crosslinking agent that the resist underlayer film forming composition may contain include, for example, an epoxy resin having a condensed polycyclic skeleton, an epoxy resin having a biphenyl skeleton, an epoxy resin having an oxazolidone ring skeleton, an amine-type epoxy resin, Examples include compounds having an alkoxymethylated amino group.
- the condensed polycyclic skeleton is a cyclic hydrocarbon formed by sharing two or more monocycles with each other, or a cyclic compound containing a hetero atom.
- the single ring may be a ring composed of a saturated bond or a ring having an unsaturated bond.
- the unsaturated bond is a bond selected from a carbon-carbon double bond, a carbon-nitrogen double bond, and a carbon-carbon triple bond.
- Examples of the condensed polycyclic skeleton include naphthalene, fluorene, dicyclopentadiene, anthracene and the like.
- epoxy resins having a naphthalene skeleton include, for example, Epicron (registered trademark) HP4032, HP4032D, HP4700, HP4770 (above, Dainippon Ink and Chemicals), NC-7000, NC-7300 (above, Japan) Kasei), ESN-175, ESN-360 (above, manufactured by Tohto Kasei) and the like.
- Examples of commercially available epoxy resins having a fluorene skeleton include ONCOAT (registered trademark) EX-1010, EX-1011, EX-1012, EX-1020, EX-1030, EX-1030, EX-1040, and EX. -1050, EX-1051 (manufactured by Nagase Sangyo) and the like.
- epoxy resins having a dicyclopentadiene skeleton include, for example, Epicron (registered trademark) HP7200, HP7200L, HP7200H (above, manufactured by Dainippon Ink and Chemicals), Tactix558 (manufactured by Huntsman Advanced Material), XD- 1000-1L, XD-1000-2L, XD-1000-1L, XD-1000-2L (above, manufactured by Nippon Kayaku).
- Examples of commercially available epoxy resins having an anthracene skeleton include jER (registered trademark) YX8800 (manufactured by Japan Epoxy Resin).
- Examples of commercially available epoxy resins having a biphenyl skeleton include jER (registered trademark) YX4000H, YX4000, YL6616, YL6121H, YL6640 (manufactured by Japan Epoxy Resin), NC3000 (manufactured by Nippon Kayaku). It is done.
- Examples of commercially available epoxy resins having an oxazolidone ring skeleton include AER4152, XAC4151, and the like, manufactured by Asahi Kasei Epoxy.
- the epoxy resin having an oxazolidone ring skeleton can also be obtained by, for example, the method described in JP-A No. 2003-119253, for example, by reacting an epoxy resin with an isocyanate compound in the presence of a catalyst.
- an epoxy resin having an oxazolidone ring skeleton and a naphthalene skeleton is preferable because of a good balance between elastic modulus and toughness.
- amine-type epoxy resins include tetraglycidyldiaminodiphenylmethane, triglycidylaminophenol, triglycidylaminocresol, diglycidylaniline, diglycidyltoluidine, tetraglycidylxylylenediamine, and halogen-substituted products, alkyl-substituted products, and alkoxy-substituted products thereof. , Aryl-substituted, aryloxy-substituted and hydrogenated products.
- Examples of commercially available tetraglycidyldiaminodiphenylmethane include Sumiepoxy (registered trademark) ELM434 (manufactured by Sumitomo Chemical), YH434L (manufactured by Tohto Kasei), jER (registered trademark) 604 (manufactured by Japan Epoxy Resin), and Araldide (registered trademark).
- ELM434 manufactured by Sumitomo Chemical
- YH434L manufactured by Tohto Kasei
- jER registered trademark
- 604 manufactured by Japan Epoxy Resin
- Araldide registered trademark
- MY720, MY721 manufactured by Huntsman Advanced Materials
- triglycidylaminophenol or triglycidylaminocresol Commercially available products of the above-mentioned triglycidylaminophenol or triglycidylaminocresol include Sumiepoxy (registered trademark) ELM100, ELM120 (manufactured by Sumitomo Chemical Co., Ltd.), Araldide (registered trademark) MY0500, MY0510, MY0600 (Huntsman Advanced Materials). And jER (registered trademark) 630 (manufactured by Japan Epoxy Resin) and the like.
- Examples of commercially available diglycidyl aniline include GAN (manufactured by Nippon Kayaku).
- Examples of commercially available diglycidyl toluidine include GOT (manufactured by Nippon Kayaku).
- Examples of commercially available tetraglycidylxylylenediamine and hydrogenated products thereof include TETRAD (registered trademark) -X and TETRAD (registered trademark) -C (manufactured by Mitsubishi Gas Chemical).
- Examples of the compound having an alkoxymethylated amino group include melamine compounds such as hexamethoxymethyl melamine and hexabutoxymethyl melamine, and glycoluril compounds such as tetramethoxymethyl glycoluril and tetrabutoxyglycoluril.
- tetraglycidyldiaminodiphenylmethane triglycidylaminophenol
- diglycidylaniline diglycidyltoluidine
- tetrabutoxyglycoluril provide high toughness in addition to improving the balance between elastic modulus and plastic deformation capacity of the underlying film. preferable.
- crosslinking agents that can be used in combination include, for example, phenol novolac type epoxy resins, cresol novolac type epoxy resins, resorcinol type epoxy resins, phenol aralkyl type epoxy resins, triphenylmethane type epoxy resins, tetraphenylethane type epoxy resins. Examples thereof include resins.
- phenol novolac epoxy resins examples include jER (registered trademark) 152, 154 (above, Japan Epoxy Resin), Epicron (registered trademark) N-740, N-770, N-775 (or more). , Manufactured by Dainippon Ink & Chemicals, Inc.).
- cresol novolac type epoxy resin examples include, for example, Epicron (registered trademark) N-660, N-665, N-670, N-673, N-695 (above, manufactured by Dainippon Ink and Chemicals, Inc.). ), EOCN-1020, EOCN-102S, EOCN-104S (above, Nippon Kayaku).
- Examples of commercially available resorcinol-type epoxy resins include Denacol (registered trademark) EX-201 (manufactured by Nagase ChemteX).
- triphenylmethane type epoxy resin examples include, for example, Tactix 742 (manufactured by Huntsman Advanced Materials), EPPN-501H, EPPN-502H (manufactured by Nippon Kayaku Co., Ltd.) and the like.
- Examples of the tetraphenylethane type epoxy resin include jER (registered trademark) 1031S (manufactured by Japan Epoxy Resin).
- a surfactant is a component that exhibits an effect of improving coatability, striation and the like.
- the surfactant include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene n-octylphenyl ether, polyoxyethylene n-nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol diacrylate.
- nonionic surfactants such as stearate
- the following trade names are KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), Polyflow No. 75, no.
- the accelerator is a one-electron oxidizer or the like for sufficiently causing a dehydrogenation reaction necessary for oxidative crosslinking.
- a one-electron oxidant refers to an oxidant that itself undergoes one electron transfer.
- cerium (IV) ammonium nitrate cerium ion (IV) acquires one electron and changes to cerium ion (III).
- radical oxidizing agents such as halogen obtain one electron and convert it to an anion.
- the phenomenon of oxidizing the oxide by taking one electron from the oxide (substrate, catalyst, etc.) is called one-electron oxidation, and the component that receives one electron at this time is called one-electron oxidizing agent.
- Examples of the one-electron oxidizing agent include metal compounds, peroxides, diazo compounds, halogen atoms, and halogen acids.
- the metal compound examples include metal compounds containing cerium, lead, silver, manganese, osmium, ruthenium, vanadium, thallium, copper, iron, bismuth, nickel and the like.
- cerium salts such as cerium (IV) ammonium nitrate, cerium (IV) acetate, cerium (IV) nitrate, cerium (IV) sulfate; Lead compounds such as lead tetraacetate and lead (IV) oxide; Silver compounds such as silver oxide (I), silver oxide (II), silver carbonate (Fetizon reagent);
- Manganese compounds such as permanganate, activated manganese dioxide, manganese (III) salt; Osmium compounds such as osmium tetroxide; Ruthenium compounds such as ruthenium tetroxide; Vanadium compounds such as VOCl 3 , VOF 3 , V 2 O 5 , NH 4 VO 3 , NaVO 3 ; thall
- peroxide examples include peracids such as peracetic acid and m-chloroperbenzoic acid; Hydroxy peroxides such as hydrogen peroxide, alkyl hydroxy peroxides such as t-butyl hydroperoxide; Examples thereof include diacyl peroxide, peracid ester, peracid ketal, peroxydicarbonate, dialkyl peroxide, and peroxide ketone.
- diazo compound examples include 2,2'-azobisisobutyronitrile.
- halogen or halogen acid examples include halogen atoms such as chlorine, bromine and iodine, and perhalogen acids, halogen acids, halogen acids, hypohalous acids and salts thereof.
- peroxides and diazo compounds are preferred because there are few inconveniences that metal residues adhere to the substrate, and m-chloroperbenzoic acid, t-butyl hydroperoxide, 2, 2 '-Azobisisobutyronitrile is more preferred.
- the resist underlayer film forming composition can be prepared, for example, by mixing [A] polymer, [B] polymer, [C] acid generator and other optional components in a predetermined ratio in the solvent.
- the solvent is not particularly limited as long as it can dissolve or disperse the [A] polymer, [B] polymer, [C] acid generator and other optional components.
- the composition for forming a resist underlayer film is usually prepared by dissolving in a solvent when used and then filtering with a filter having a pore size of about 0.1 ⁇ m, for example.
- the present invention also includes a resist underlayer film formed from the resist underlayer film forming composition. Since the resist underlayer film is formed from the resist underlayer film forming composition, the resist underlayer film has excellent adhesion to the substrate to be processed.
- the resist underlayer film preferably has a static contact angle with water of 70 ° or more, more preferably 73 ° or more, further preferably 76 ° or more, and particularly preferably 79 ° or more.
- the static contact angle of the resist underlayer film is 70 ° or more, the hydrophobicity of the resist underlayer film becomes high.
- the upper limit of the static contact angle is preferably 89 ° or less, more preferably 86 ° or less, and further preferably 83 ° or less.
- a coating film of the composition for forming a resist underlayer film is formed by applying it to the surface of a substrate to be processed or other underlayer film (antireflection film). Can be formed by curing by heat treatment, or irradiation with ultraviolet light and heat treatment. Examples of the method for applying the resist underlayer film forming composition include spin coating, roll coating, and dipping.
- the heating temperature is usually 150 ° C. to 500 ° C., preferably 180 ° C. to 350 ° C.
- the heating time is usually 30 seconds to 1200 seconds, preferably 45 seconds to 600 seconds.
- the thickness of the resist underlayer film is usually 0.05 ⁇ m to 5 ⁇ m.
- the pattern forming method using the resist underlayer film forming composition is (1) A step of forming a resist underlayer film on the substrate to be processed using the resist underlayer film forming composition (hereinafter referred to as “step (1)”), (2) a step of forming a silicon-based oxide film on the surface of the resist underlayer film (hereinafter referred to as “step (2)”); and (3) a step of wet etching the silicon-based oxide film (hereinafter referred to as “step ( 3) ”).
- the pattern forming method uses the resist underlayer film forming composition, the pattern forming method has excellent adhesion to the substrate to be processed, and can suppress the inconvenience of peeling from the substrate to be processed by wet etching or the like.
- step (a) a step of applying a resist composition on the silicon-based oxide film to form a resist pattern
- step (b) a silicon-based oxide film using the resist pattern as a mask.
- step (b) a step of sequentially dry-etching the resist underlayer film
- the fine pattern can be formed because the pattern forming method includes the above steps.
- step (c) a step of dry etching the substrate to be processed using the resist underlayer film obtained by wet etching the silicon-based oxide film as a mask (hereinafter referred to as “step (c)”) Is more preferable.
- the pattern forming method includes the above steps, a finer pattern can be formed.
- the resist underlayer film forming composition is excellent in wet etching resistance, it can be suitably used in a multilayer resist process including a process of removing an intermediate coating film such as a silicon-based oxide film by wet etching.
- a multilayer resist process including a process of removing an intermediate coating film such as a silicon-based oxide film by wet etching.
- a resist underlayer film is formed on the substrate to be processed using the resist underlayer film forming composition.
- the substrate to be processed include insulating films such as silicon oxide, silicon nitride, silicon oxynitride, and polysiloxane, and commercially available products such as black diamond (manufactured by AMAT), silk (manufactured by Dow Chemical), LKD5109 (manufactured by JSR), and the like.
- An interlayer insulating film such as a wafer coated with a low dielectric insulating film.
- a patterned substrate such as a wiring course (trench) or a plug groove (via) may be used.
- the method for forming the resist underlayer film in the step (1) has been described in detail in the above-mentioned section “Method for forming resist underlayer film”, and thus the description thereof is omitted here.
- another lower layer film (hereinafter referred to as “other lower layer film”) different from the resist lower layer film obtained by using the composition for forming a resist lower layer film of the present invention in advance is formed on the substrate to be processed. It may be.
- the other lower layer film is a film provided with an antireflection function, coating film flatness, high etching resistance against a fluorine-based gas such as CF 4, and the like.
- commercially available products such as NFC HM8006 (manufactured by JSR) and NFC CT08 (manufactured by JSR) can be used.
- a silicon-based oxide film is formed on the resist underlayer film surface.
- the silicon-based oxide film forming composition include NFC SOG508 (manufactured by JSR).
- a method for forming the silicon-based oxide film is not particularly limited, and examples thereof include a spin coating method, a coating method, and a CVD method.
- the heating temperature is usually 150 ° C. to 500 ° C., preferably 180 ° C. to 350 ° C.
- the heating time is usually 30 seconds to 1200 seconds, preferably 45 seconds to 600 seconds.
- the thickness of the silicon-based oxide film is usually 0.01 ⁇ m to 0.3 ⁇ m, preferably 0.02 ⁇ m to 0.1 ⁇ m.
- a resist composition is applied on the silicon oxide film to form a resist pattern.
- the resist composition include a positive or negative chemically amplified resist composition containing a photoacid generator, a positive resist composition comprising an alkali-soluble resin and a quinonediazide-based photosensitizer, and an alkali-soluble resin and a cross-link. And negative resist compositions composed of an agent.
- a commercially available resist composition can also be used as such a resist composition.
- a method of applying the resist composition it can be applied by a conventional method such as a spin coating method.
- coat is adjusted so that the resist coating film obtained may become a desired film thickness.
- the resist coating film is formed by volatilizing a solvent (that is, a solvent contained in the resist composition) in the coating film by pre-baking the coating film formed by applying the resist composition. Can do.
- the prebaking temperature is preferably equal to or higher than the glass transition temperature (Tg) of the [A] polymer.
- Tg glass transition temperature
- the heating time is usually 30 seconds to 200 seconds, preferably 45 seconds to 120 seconds.
- the thickness of the resist film is usually 0.01 ⁇ m to 0.5 ⁇ m, and preferably 0.02 ⁇ m to 0.3 ⁇ m.
- a resist coating film is formed by selectively irradiating radiation through a photomask. Exposure. The radiation is appropriately selected from visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, ⁇ -ray, molecular beam, ion beam, etc., depending on the type of acid generator used in the resist composition.
- post-baking is performed to improve the resolution, pattern profile, developability, etc. of the resist film.
- the post-baking temperature is appropriately adjusted depending on the type of resist composition used and the like, but is usually about 30 ° C. to 200 ° C., preferably 50 ° C. to 150 ° C.
- the resist coating is developed to form a resist pattern.
- the developer used for development can be appropriately selected depending on the type of resist composition used.
- a positive chemically amplified resist composition or a positive resist composition containing an alkali-soluble resin for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, n- Propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, piperidine, choline, 1,8-diazabicyclo [5.
- alkaline aqueous solutions may be those obtained by adding an appropriate amount of a water-soluble organic solvent, for example, alcohols such as methanol and ethanol, and a surfactant.
- a water-soluble organic solvent for example, alcohols such as methanol and ethanol, and a surfactant.
- a negative chemically amplified resist composition and a negative resist composition containing an alkali-soluble resin for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, etc.
- Inorganic alkalis primary amines such as ethylamine and n-propylamine, secondary amines such as diethylamine and di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, dimethylethanolamine and triethanolamine Alcohol amines, tetramethylammonium hydroxide, tetraethylammonium hydroxide, quaternary ammonium salts such as choline, and alkaline aqueous solutions such as pyrrole, piperidine and other cyclic amines.
- primary amines such as ethylamine and n-propylamine
- secondary amines such as diethylamine and di-n-butylamine
- tertiary amines such as triethylamine and methyldiethylamine, dimethylethanolamine and triethanolamine
- Alcohol amines tetramethylammonium hydroxide,
- Step (b) the silicon oxide film and the resist underlayer film are sequentially dry etched using the resist pattern as a mask. Dry etching can be performed using a known dry etching apparatus.
- the source gas during dry etching depends on the elemental composition of the object to be etched, but includes oxygen atoms such as O 2 , CO, and CO 2 , inert gases such as He, N 2 , and Ar, Cl 2 , chlorine gas such as BCl 4 , fluorine gas such as CHF 3 and CF 4 , gas of H 2 and NH 3 , etc. can be used. In addition, these gases can also be mixed and used.
- the silicon-based oxide film is wet etched.
- the wet etching can be performed using, for example, an aqueous hydrogen fluoride solution or a hydrofluoric acid buffer solution.
- the hydrofluoric acid buffer solution include a mixed solution of an aqueous hydrogen fluoride solution and a weak alkali ammonium fluoride.
- a substrate having a desired pattern can be obtained by dry etching the substrate to be processed using the resist underlayer film obtained by wet etching the silicon-based oxide film as a mask. Dry etching can be performed using a known dry etching apparatus. As the source gas at the time of dry etching, the same gas as exemplified in the above step (b) can be applied.
- the resist underlayer film is removed by plasma ashing.
- plasma ashing generates a plasma of a reactive gas such as oxygen in a gas phase, and decomposes and removes organic substances such as a resist underlayer film into CO x , H 2 O, and the like by this plasma. Means that.
- the plasma ashing conditions are not particularly limited as long as the resist underlayer film can be removed.
- the high frequency power applied to the susceptor is preferably 100 W to 1,000 W, more preferably 100 W to 500 W.
- the susceptor temperature is preferably 20 ° C. to 100 ° C., more preferably 20 ° C. to 60 ° C.
- the pressure in the processing vessel is preferably 1 mtorr to 300 mtorr, more preferably 30 mtorr to 100 mtorr.
- the gas used for plasma ashing is not particularly limited as long as the resist underlayer film can be removed.
- nitrogen, hydrogen, ammonia, and Those containing at least one selected from the group consisting of argon are preferable, and a mixed gas of nitrogen and hydrogen, a mixed gas of ammonia and argon, and a mixed gas of ammonia, nitrogen and hydrogen are more preferable.
- the volume ratio is preferably 20 or less, more preferably 1 to 10, with respect to 100 nitrogen.
- argon is 10 or less with respect to 100 ammonia by a volume ratio.
- Tg was measured using the differential scanning calorimetry apparatus (DSC204 F1, the product made from NETZSCH). . In addition, when Tg was not observed even if it heated up to 200 degreeC, it was set as "> 200."
- Example 1 [A] 10 parts by mass of polymer (A-1) as polymer, [C] diphenyliodonium trifluoromethanesulfonate (hereinafter referred to as “C-1”) as a thermal acid generator as acid generator Propylene glycol acetate using 3 parts by mass and 1 part by mass of 1,3,4,6-tetrakis (methoxymethyl) glycoluril (hereinafter referred to as “D-1”) as a crosslinking agent represented by the following formula Dissolved in 90 parts by mass of monomethyl ether (hereinafter referred to as “E-1”). This solution was filtered through a membrane filter having a pore diameter of 0.1 ⁇ m to prepare a resist underlayer film forming composition of Example 1.
- C-1 diphenyliodonium trifluoromethanesulfonate
- D-1 1,3,4,6-tetrakis (methoxymethyl) glycoluril
- E-1 monomethyl ether
- Examples 2-7 and Comparative Examples 1-2 Each resist underlayer film forming composition was prepared in the same manner as in Example 1 except that the types and amounts of each component shown in Table 1 were used.
- the solvent (E-2) in Table 1 represents cyclohexanone. Further, “-” indicates that the corresponding component is not used or there is no corresponding characteristic.
- Each prepared resist underlayer film forming composition was applied by spin coating onto a silicon wafer having a diameter of 8 inches, and then heated at 180 ° C. for 60 seconds in a hot plate having an oxygen concentration of 20% by volume, and subsequently 300 ° C. Was heated for 60 seconds to form a resist underlayer film having a thickness of 0.1 ⁇ m.
- a silicon-containing intermediate layer forming composition solution for a three-layer resist process (manufactured by JSR) as a composition for forming a silicon-based oxide film is applied to the obtained resist underlayer film by spin coating, and then on a hot plate at 200 ° C. and 300 ° C. Each was heated for 60 seconds to form a 0.045 ⁇ m-thick silicon oxide film.
- an ArF resist composition solution (acrylic ArF photoresist, manufactured by JSR) as a resist composition is applied to the obtained silicon-based oxide film by spin coating, and pre-baked on a 130 ° C. hot plate for 90 seconds.
- a resist coating film having a thickness of 0.1 ⁇ m was formed.
- an ArF excimer laser exposure apparatus (lens numerical aperture 1.3, exposure wavelength 193 nm) manufactured by NIKON, exposure was performed for an optimal exposure time so as to form a 40 nm line and space pattern through the mask pattern.
- the silicon-based oxide film was wet etched with a 0.1% hydrogen fluoride / ammonium fluoride buffer aqueous solution.
- the pattern shape after the wet etching is observed with a scanning electron microscope.
- “A” determined as good
- the state where only the upper part of the pattern of the underlayer film is tilted is “ “B” (determined to be good at first)
- “C” determined to be defective
- the present invention provides a resist underlayer film excellent in wet etching resistance suitable for a multi-layer resist process including a process for removing an intermediate coating film such as an inorganic film by wet etching, particularly excellent in adhesion to a substrate to be processed, and the resist underlayer film
- a resist underlayer film forming composition suitable for forming the resist and a pattern forming method using the resist underlayer film forming composition. Therefore, the resist underlayer film forming composition can be suitably used in the manufacture of semiconductor devices and the like that are expected to be further miniaturized in the future.
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Abstract
Description
レジスト下層膜表面にシリコン系酸化膜を形成し、このシリコン系酸化膜をウエットエッチングする工程を含む多層レジストプロセスに用いるレジスト下層膜形成用組成物であって、[A]Tgが0℃以上180℃以下の重合体(以下、「[A]重合体」とも称する)を含有することを特徴とするレジスト下層膜形成用組成物である。
また、レジスト膜形成後にウエットエッチングの工程を含む多層レジストプロセスであっても、当該レジスト下層膜形成用組成物は、ウエットエッチング耐性に優れることからエッチングに起因する外部刺激によるレジスト下層膜のパターン倒れを抑制することができる。なお、多層レジストプロセスとは、通常被加工基板上にレジスト下層膜を形成し、レジスト下層膜上にレジストパターンを形成後、レジストパターンをレジスト下層膜に転写して下層膜パターンを形成した後、この下層膜パターンをエッチングマスクとして用いて被加工基板に転写する工程等を有する多段階のものをいう。
(1)被加工基板上に当該レジスト下層膜形成用組成物を用いてレジスト下層膜を形成する工程、
(2)上記レジスト下層膜表面にシリコン系酸化膜を形成する工程、及び
(3)上記シリコン系酸化膜をウエットエッチングする工程
を含むパターン形成方法も含まれる。
上記工程(2)と工程(3)との間に、
(a)上記シリコン系酸化膜上にレジスト組成物を塗布し、レジストパターンを形成する工程、並びに
(b)上記レジストパターンをマスクとしてシリコン系酸化膜及びレジスト下層膜を順次ドライエッチングする工程
を含むことが好ましい。
上記工程(3)の後に、
(c)上記シリコン系酸化膜がウエットエッチングされたレジスト下層膜をマスクとして被加工基板をドライエッチングする工程
をさら含むことが好ましい。
また、「静的接触角」とは、液体の液滴をレジスト下層膜上に滴下したとき、静止している液滴が、レジスト下層膜表面と成す角度をいう。
この「静的接触角」は、例えば直径8インチのシリコンウェハー上に、調製したレジスト下層膜形成用組成物をスピンコートで塗布した後、酸素濃度20容量%のホットプレート内にて180℃で60秒間加熱し、引き続き300℃で60秒間加熱して、膜厚0.1μmのレジスト下層膜を形成し、得られたレジスト下層膜と水との静的接触角(°)を、接触角測定装置(DLA10L2E、KURRS製)を用いて測定した値をいう。
本発明のレジスト下層膜形成用組成物は、レジスト下層膜表面にシリコン系酸化膜を形成し、このシリコン系酸化膜をウエットエッチングする工程を含む多層レジストプロセスに用いられ、ガラス転移温度(Tg)が、0℃以上180℃以下である[A]重合体を含有する。本発明のレジスト下層膜形成用組成物が含有する[A]重合体のTgは、0℃以上180℃以下であることを特徴とし、当該レジスト下層膜形成用組成物から形成されるレジスト下層膜は、被加工基板との密着性に優れ、被加工基板から剥れる不都合を抑制することができる。本発明のレジスト下層膜形成用組成物が特定のTgを有する[A]重合体を含むことで、加熱後におけるレジスト下層膜の残留応力を小さくなるためと推察される。
また、レジスト膜形成後にウエットエッチングの工程を含む多層レジストプロセスであっても、当該レジスト下層膜形成用組成物は、ウエットエッチング耐性に優れることからエッチングに起因する外部刺激によるレジスト下層膜のパターン倒れを抑制することができる。
なお、[A]重合体はガラス転移温度(Tg)を2つ以上有していてもよい。[A]重合体がガラス転移温度(Tg)を2つ以上有する場合、[A]重合体は0℃以上180℃以下の温度範囲に少なくとも一つガラス転移温度(Tg)を有していればよく、0℃未満又は180℃を超えた温度範囲にガラス転移温度(Tg)を有していてもよい。
[A]重合体は、Tgが0℃以上180℃以下の重合体である。[A]重合体としては、例えばオレフィン系重合体、ノボラック系重合体等が挙げられる。上記オレフィン系重合体としては、アクリルエステル系重合体、アクリルアミド系重合体、ビニルエーテル系重合体、スチレン系重合体、シクロオレフィン系重合体が好ましい。
構造単位(I)は上記式(1)で表される。[A]重合体が、上記構造単位(I)を含むことで、[A]重合体のTgを比較的低くすることができる。その結果、[A]重合体を含有する当該レジスト下層膜形成用組成物から形成されるレジスト下層膜は、被加工基板との密着性に優れ、かつウエットエッチング耐性に優れる。
上記1価の脂環式炭化水素基としては、例えば炭素数3~20の1価の脂環式炭化水素基等が挙げられる。これらの中で、炭素数3~12の脂環式炭化水素基が好ましく、詳細には、例えばシクロペンチル基、1-メチルシクロペンチル、2-エチルシクロペンチル、シクロヘキシル基、1-エチルシクロヘキシル、2-メチルシクロヘキシル、1-アダマンチル基、2-アダマンチル基、2-メチル-2-アダマンチル基等が挙げられる。
上記1価の鎖状炭化水素基としては、例えば炭素数1~20の1価の鎖状炭化水素基等が挙げられる。これらの中で、炭素数1~12の鎖状炭化水素基が好ましく、詳細には、例えばメチル基、エチル基、プロピル基、ブチル基等が挙げられる。
上記アルコキシ基としては、例えばメトキシ基、エトキシ基等が挙げられる。
上記アシルオキシ基としては、例えばホルミルオキシ基、アセチルオキシ基等が挙げられる。
上記アルコキシカルボニル基としては、例えばメトキシカルボニル基、エトキシカルボニル基等が挙げられる。
上記アミド基としては、例えばアセトアミド基、プロピオンアミド基、ブチルアミド基、ベンズアミド基等が挙げられる。
構造単位(II)は上記式(2)で表される。[A]重合体が、上記構造単位(II)を含むことで、当該レジスト下層膜形成用組成物から形成されるレジスト下層膜のドライエッチング耐性を向上させることができる。従って、例えば[A]重合体が、上記構造単位(I)と共に構造単位(II)を含む場合、[A]重合体を含有する当該レジスト下層膜形成用組成物から形成されるレジスト下層膜は、被加工基板との密着性及びドライエッチング耐性に優れる。
上記Arの1価の芳香族炭化水素基が有していてもよい置換基としては、例えばハロゲン原子、ヒドロキシ基、アルコキシ基、アシルオキシ基、カルボキシ基、アルコキシカルボニル基、チオール基、シアノ基、アミノ基、アミド基等が挙げられる。なお、上記Arが示す1価の芳香族炭化水素基は、置換基を有していないことがより好ましい。
構造単位(III)は、-CH2OH基及び芳香族基を有する。[A]重合体が、上記構造単位(III)を含むことで、[A]重合体の架橋性が向上する。
構造単位(IV)は上記式(3)で表される。[A]重合体が、上記構造単位(IV)を含むことで、当該レジスト下層膜形成用組成物から形成されるレジスト下層膜のドライエッチング耐性が向上する。
上記R10が示す炭素数1~6のアルコキシ基としては、例えばメトキシ基、エトキシ基、n-プロポキシ基、i-プロポキシ基、n-ブトキシ基、2-メチルプロポキシ基、1-メチルプロポキシ基、t-ブトキシ基等が挙げられる。
上記R10が示す炭素数2~10のアルコキシカルボニル基としては、例えばメトキシカルボニル基、エトキシカルボニル基、n-プロポキシカルボニル基、i-プロポキシカルボニル基、n-ブトキシカルボニル基、2-メチルプロポキシカルボニル基、1-メチルプロポキシカルボニル基、t-ブトキシカルボニル基等が挙げられる。
上記R10が示すアリール基としては、例えばフェニル基、ナフチル基等が挙げられる。
上記R10が示すアルキル部の炭素数が1~6のアルキルグリシジルエーテル基としては、例えばメチルグリシジルエーテル基、エチルグリシジルエーテル基、プロピルグリシジルエーテル基、ブチルグリシジルエーテル基等が挙げられる。
酸解離性官能基としては、例えばt-BuOCO-等のアルコキシカルボニル基、メトキシメチル基等のアルコキシ置換メチル基等が挙げられる。
熱解離性官能基としては、例えばt-BuOCOCH2-等のアルコキシカルボニルメチル基等が挙げられる。
上記Z0が示す炭素数6~14のアリーレン基としては、例えばフェニレン基、ナフチレン基、アントリレン基、フェナントリレン基等が挙げられる。
上記Z0が示すアルキレンエーテル基としては、アルキレン部位の炭素数は2~20であることが好ましい。このようなアルキレンエーテル基としては、例えばエチレンエーテル基;1,3-プロピレンエーテル基、1,2-プロピレンエーテル基等のプロピレンエーテル基;テトラメチレンエーテル基、ペンタメチレンエーテル基、ヘキサメチレンエーテル基等が挙げられる。
[A]重合体は、例えば所定の各構造単位を与える単量体を、ラジカル重合開始剤を使用し、又はこの単量体とパラホルムアルデヒド等のアルデヒド類とを酸存在下で縮合させることで、適当な溶媒中で重合することにより合成できる。合成方法としては、単量体及びラジカル開始剤を含有する溶液を、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法;単量体を含有する溶液と、ラジカル開始剤を含有する溶液とを各別に、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法;各々の単量体を含有する複数種の溶液と、ラジカル開始剤を含有する溶液とを各別に、反応溶媒又は単量体を含有する溶液に滴下して重合反応させる方法等が好ましい。
[B]重合体は、ガラス転移温度(Tg)が180℃を超える重合体である。この[B]重合体は、0℃以上180℃以下の温度範囲にガラス転移温度(Tg)を有しない。
[B]重合体は、公知の方法を用いて合成することができる。また、市販品を用いてもよい。
当該レジスト下層膜形成用組成物は、[C]酸発生体を含有することが好ましい。[C]酸発生体は、露光又は加熱により酸を発生する成分であり、当該レジスト下層膜形成用組成物が、[C]酸発生体を含有することで、[A]重合体の架橋反応をより促進させることができる。当該レジスト下層膜形成用組成物における[C]酸発生体の含有形態としては、後述するような化合物の態様(以下、この態様を「[C]酸発生剤」とも称する)でも、重合体の一部として組み込まれた態様でも、これらの両方の態様でもよい。
当該レジスト下層膜形成用組成物は通常、溶媒を含有する。溶媒としては、例えばケトン系溶媒、アミド系溶媒、エーテル系溶媒、エステル系溶媒及びその混合溶媒等が挙げられる。これらの溶媒は、単独又は2種以上を併用できる。
ベンゼン、トルエン、キシレン、メシチレン、エチルベンゼン、トリメチルベンゼン、メチルエチルベンゼン、n-プロピルベンゼン、iso-プロピルベンゼン、ジエチルベンゼン、iso-ブチルベンゼン、トリエチルベンゼン、ジ-iso-プロピルベンセン、n-アミルナフタレン等の芳香族炭化水素系溶媒;
ジクロロメタン、クロロホルム、フロン、クロロベンゼン、ジクロロベンゼン等の含ハロゲン溶媒等が挙げられる。
当該レジスト下層膜形成用組成物は、本発明の効果を損なわない範囲で、架橋剤、界面活性剤、促進剤等のその他の任意成分を含有できる。以下、これらの任意成分について詳述する。かかるその他の任意成分は、それぞれを単独で使用してもよく2種以上を併用してもよい。また、その他の任意成分の配合量は、その目的に応じて適宜決定することができる。
当該レジスト下層膜形成用組成物が含有してもよい架橋剤としては、例えば縮合多環骨格を有するエポキシ樹脂、ビフェニル骨格を有するエポキシ樹脂、オキサゾリドン環の骨格を有するエポキシ樹脂、アミン型エポキシ樹脂、アルコキシメチル化されたアミノ基を有する化合物等が挙げられる。上記縮合多環骨格とは、2つ以上の単環がそれぞれの辺を互いに共有して形成される環状炭化水素、又はヘテロ原子を含む環状化合物である。上記単環は、飽和結合からなる環でも、不飽和結合を有する環でもよい。不飽和結合とは、炭素-炭素2重結合、炭素-窒素2重結合及び炭素-炭素3重結合から選ばれる結合である。上記縮合多環骨格としては、例えばナフタレン、フルオレン、ジシクロペンタジエン、アントラセン等が挙げられる。
界面活性剤は塗布性、ストリエーション等を改良する作用を示す成分である。界面活性剤としては、例えばポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンn-オクチルフェニルエーテル、ポリオキシエチレンn-ノニルフェニルエーテル、ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレート等のノニオン系界面活性剤の他、以下商品名として、KP341(信越化学工業製)、ポリフローNo.75、同No.95(以上、共栄社化学製)、エフトップEF301、同EF303、同EF352(以上、トーケムプロダクツ製)、メガファックF171、同F173(以上、大日本インキ化学工業製)、フロラードFC430、同FC431(以上、住友スリーエム製)、アサヒガードAG710、サーフロンS-382、同SC-101、同SC-102、同SC-103、同SC-104、同SC-105、同SC-106(以上、旭硝子製)等が挙げられる。
促進剤は、酸化架橋に必要な脱水素反応を十分に引き起こすための一電子酸化剤等である。一電子酸化剤とは、それ自身が1電子移動を受ける酸化剤をいう。例えば、硝酸セリウム(IV)アンモニウムの場合、セリウムイオン(IV)が一電子を得てセリウムイオン(III)へと変化する。また、ハロゲン等のラジカル性の酸化剤は、一電子を得てアニオンへと転化する。このように、一電子を被酸化物(基質や触媒等)から奪うことにより、被酸化物を酸化する現象を一電子酸化と称し、この時一電子を受け取る成分を一電子酸化剤という。
硝酸セリウム(IV)アンモニウム、酢酸セリウム(IV)、硝酸セリウム(IV)、硫酸セリウム(IV)等のセリウム塩;
四酢酸鉛、酸化鉛(IV)等の鉛化合物;
酸化銀(I)、酸化銀(II)、炭酸銀(Fetizon試薬)等の銀化合物;
過マンガン酸塩、活性二酸化マンガン、マンガン(III)塩等のマンガン化合物;
四酸化オスミウム等のオスミウム化合物;
四酸化ルテニウム等のルテニウム化合物;
VOCl3、VOF3、V2O5、NH4VO3、NaVO3等のバナジウム化合物; 酢酸タリウム(III)、トリフルオロ酢酸タリウム(III)、硝酸タリウム(III)等のタリウム化合物;
酢酸銅(II)、銅(II)トリフルオロメタンスルホネート、銅(II)トリフルオロボレート、塩化銅(II)、酢酸銅(I)等の銅化合物;
塩化鉄(III)、ヘキサシアノ鉄(III)酸カリウム等の鉄化合物;
ビスマス酸ナトリウム等のビスマス化合物;
過酸化ニッケル等のニッケル化合物等が挙げられる。
過酢酸、m-クロロ過安息香酸等の過酸;
過酸化水素、t-ブチルヒドロペルオキシド等のアルキルヒドロキシペルオキシド等のヒドロキシペルオキシド類;
過酸化ジアシル、過酸エステル、過酸ケタール、ペルオキシ二炭酸塩、過酸化ジアルキル、過酸ケトン等が挙げられる。
当該レジスト下層膜形成用組成物は、例えば上記溶媒中で[A]重合体、[B]重合体、[C]酸発生体及びその他の任意成分を所定の割合で混合することにより調製できる。溶媒としては、[A]重合体、[B]重合体、[C]酸発生体及びその他の任意成分を溶解又は分散可能であれば特に限定されない。当該レジスト下層膜形成用組成物は通常、その使用に際して溶媒に溶解した後、例えば孔径0.1μm程度のフィルターでろ過することによって、調製される。
本発明には、当該レジスト下層膜形成用組成物から形成されるレジスト下層膜も含まれる。当該レジスト下層膜は、当該レジスト下層膜形成用組成物から形成されるため、被加工基板との密着性に優れる。
当該レジスト下層膜の形成方法としては、例えば被加工基板や他の下層膜(反射防止膜)等の表面に塗布することにより、レジスト下層膜形成用組成物の塗膜を形成し、この塗膜を加熱処理、又は紫外光の照射及び加熱処理を行うことにより硬化させることで形成できる。レジスト下層膜形成用組成物を塗布する方法としては、例えばスピンコート法、ロールコート法、ディップ法等が挙げられる。また、加熱温度しては、通常150℃~500℃であり、好ましくは180℃~350℃である。加熱時間としては、通常30秒~1200秒であり、好ましくは45秒~600秒である。レジスト下層膜の膜厚としては、通常、0.05μm~5μmである。
当該レジスト下層膜形成用組成物を用いたパターン形成方法は、
(1)被加工基板上に当該レジスト下層膜形成用組成物を用いてレジスト下層膜を形成する工程(以下、「工程(1)」と称する)、
(2)上記レジスト下層膜表面にシリコン系酸化膜を形成する工程(以下、「工程(2)」と称する)、及び
(3)上記シリコン系酸化膜をウエットエッチングする工程(以下、「工程(3)」と称する)を含む。
上記工程(2)と工程(3)の間に、
(a)上記シリコン系酸化膜上にレジスト組成物を塗布し、レジストパターンを形成する工程(以下、「工程(a)」と称する)、並びに
(b)上記レジストパターンをマスクとしてシリコン系酸化膜及びレジスト下層膜を順次ドライエッチングする工程(以下、「工程(b)」と称する)
を含むことが好ましい。
上記工程(3)の後に、
(c)上記シリコン系酸化膜がウエットエッチングされたレジスト下層膜をマスクとして被加工基板をドライエッチングする工程(以下、「工程(c)」と称する)
をさらに含むことがより好ましい。
本工程では、当該レジスト下層膜形成用組成物を用いて被加工基板上にレジスト下層膜を形成する。上記被加工基板としては、例えば酸化シリコン、窒化シリコン、酸窒化シリコン、ポリシロキサン等の絶縁膜、並びに市販品であるブラックダイヤモンド(AMAT製)、シルク(ダウケミカル製)、LKD5109(JSR製)等の低誘電体絶縁膜で被覆したウェハ等の層間絶縁膜が挙げられる。また、この被加工基板としては、配線講(トレンチ)、プラグ溝(ビア)等のパターン化された基板を用いてもよい。なお、工程(1)におけるレジスト下層膜の形成方法については、上述の「レジスト下層膜の形成方法」の項にて詳述しているので、ここでは説明を省略する。
本工程は、上記レジスト下層膜表面にシリコン系酸化膜を形成する。シリコン系酸化膜形成用組成物としては、例えば、NFC SOG508(JSR製)等が挙げられる。シリコン系酸化膜の形成方法は特に限定されないが、例えばスピンコート法、塗布法、CVD法等が挙げられる。また、加熱温度しては、通常150℃~500℃であり、好ましくは180℃~350℃である。加熱時間としては、通常30秒~1200秒であり、好ましくは45秒~600秒である。シリコン系酸化膜の膜厚としては、通常、0.01μm~0.3μmであり、0.02μm~0.1μmが好ましい。
本工程では、上記シリコン系酸化膜上にレジスト組成物を塗布し、レジストパターンを形成する。上記レジスト組成物としては、例えば光酸発生剤を含有するポジ型又はネガ型の化学増幅型レジスト組成物、アルカリ可溶性樹脂とキノンジアジド系感光剤とからなるポジ型レジスト組成物、アルカリ可溶性樹脂と架橋剤とからなるネガ型レジスト組成物等が挙げられる。なお、本発明のパターン形成方法においては、このようなレジスト組成物として、市販品のレジスト組成物を使用することもできる。レジスト組成物の塗布方法としては、例えばスピンコート法等の従来の方法によって塗布することができる。なお、レジスト組成物を塗布する際には、得られるレジスト塗膜が所望の膜厚となるように、塗布するレジスト組成物の量を調整する。
本工程では、上記レジストパターンをマスクとしてシリコン系酸化膜及びレジスト下層膜を順次ドライエッチングする。ドライエッチングは、公知のドライエッチング装置を用いて行うことができる。また、ドライエッチング時のソースガスとしては、被エッチング物の元素組成にもよるが、O2、CO、CO2等の酸素原子を含むガス、He、N2、Ar等の不活性ガス、Cl2、BCl4等の塩素系ガス、CHF3、CF4等のフッ素系ガス、H2、NH3のガス等を使用することができる。なお、これらのガスは混合して用いることもできる。
本工程では、上記シリコン系酸化膜をウエットエッチングする。ウエットエッチングは、例えばフッ化水素水溶液、フッ化水素酸系緩衝溶液等を用いて行うことができる。フッ化水素酸系緩衝溶液としては、例えばフッ化水素水溶液と、弱アルカリのフッ化アンモニウムとの混合溶液等が挙げられる。
本工程では、上記シリコン系酸化膜がウエットエッチングされたレジスト下層膜をマスクとして被加工基板をドライエッチングすることにより所望のパターンが施された基板を得ることができる。ドライエッチングは、公知のドライエッチング装置を用いて行うことができる。また、ドライエッチング時のソースガスとしては、上述の工程(b)に例示したものと同様のものを適用することができる。
[合成例1]
温度計を備えたセパラブルフラスコに、窒素下で構造単位(I)を与えるアクリル酸n-ブチル15質量部、構造単位(II)を与える2-ビニルナフタレン50質量部、構造単位(III)を与えるビニルベンジルアルコール35質量部、メチルエチルケトン300質量部、及び2,2-アゾビスイソ酪酸ジメチル5質量部を仕込み、80℃で6時間撹拌した。その後、反応溶液を多量のn-ヘプタン中に投入し、沈殿した重合体をろ過して、重合体(A-1)を得た。得られた重合体(A-1)のMwは、5,000であった。Tgは、75℃であった。
温度計を備えたセパラブルフラスコに、窒素下で構造単位(I)を与えるアクリル酸エチル15質量部、構造単位(II)を与える2-ビニルナフタレン50質量部、構造単位(III)を与えるビニルベンジルアルコール35質量部、メチルエチルケトン300質量部、及び2,2-アゾビスイソ酪酸ジメチル5質量部を仕込み、80℃で6時間撹拌した。その後、反応溶液を多量のn-ヘプタン中に投入し、沈殿した重合体をろ過して重合体(A-2)を得た。得られた重合体(A-2)のMwは、5,000であった。Tgは、78℃であった。
温度計を備えたセパラブルフラスコに、窒素下で構造単位(I)を与えるアクリル酸メチル15質量部、構造単位(II)を与える2-ビニルナフタレン50質量部、構造単位(III)を与えるビニルベンジルアルコール35質量部、メチルエチルケトン300質量部、及び2,2-アゾビスイソ酪酸ジメチル5質量部を仕込み、80℃で6時間撹拌した。その後、反応溶液を多量のn-ヘプタン中に投入し、沈殿した重合体をろ過して、重合体(A-3)を得た。得られた重合体(A-3)のMwは7,000であった。Tgは、80℃であった。
温度計を備えたセパラブルフラスコに、窒素下で構造単位(I)を与えるアクリル酸n-ブチル15質量部、構造単位(II)を与える2-ビニルナフタレン50質量部、構造単位(III)を与える5-ヒドロキシメチルアセナフチレン35質量部、シクロヘキサノン300質量部、及び2,2-アゾビスイソ酪酸ジメチル5質量部を仕込み、80℃で6時間撹拌した。その後、反応溶液を多量のn-ヘプタン中に投入し、沈殿した重合体をろ過して、重合体(A-4)を得た。得られた重合体(A-4)のMwは、20,000であった。Tgは、110℃であった。
温度計を備えたセパラブルフラスコに、窒素下でアセナフチレン100質量部、トルエン78質量部、ジオキサン52質量部及び2,2-アゾビスブチロニトリル3質量部を仕込み、70℃で5時間撹拌した。ここで得られた分子量10,000の重合体に、p-トルエンスルホン酸1水和物5.2質量部、パラホルムアルデヒド40質量部を添加して、120℃に昇温し、更に6時間撹拌した。その後、反応溶液を多量のイソプロパノール中に投入し、沈殿した重合体をろ過して、重合体(CA-1)を得た。得られた重合体(CA-1)のMwは、20,000であった。Tgは、>200℃であった。
コンデンサー、温度計及び撹拌装置を備えた反応装置に2,7-ジヒドロキシナフタレン100質量部、プロピレングリコールモノメチルエーテルアセテート100質量部及びパラホルムアルデヒド50質量部を仕込み、蓚酸2質量部を添加し、脱水しながら120℃に昇温して、5時間反応させた後、下記式で表される構造単位を有する重合体(CA-2)を得た。得られた重合体(CA-2)のMwは、3,000であった。Tgは、>200℃であった。
コンデンサー、温度計及び攪拌装置を備えた反応装置にフェノール100質量部、プロピレングリコールモノメチルエーテルアセテート100質量部及びパラホルムアルデヒド50質量部を仕込み、蓚酸2質量部を添加し、脱水しながら120℃に昇温して、5時間反応させた後、下記式で表される構造単位を有する重合体(A-5)を得た。得られた重合体(A-5)のMwは、7,000であった。Tgは、90℃であった。
公知の合成方法を用い、下記式(b-1)で表される構造単位を有する重合体(B-1)、及び下記式(b-2)で表される構造単位を有する重合体(B-2)を合成した。なお、重合体(B-1)のMwは、50,000であり、Tgは、>200℃であった。また、重合体(B-2)のMwは、5,000であり、Tgは、>200℃であった。
[実施例1]
[A]重合体としての重合体(A-1)10質量部、[C]酸発生剤としての熱酸発生剤であるジフェニルヨードニウムトリフルオロメタンスルホネート(以下、「C-1」と称する)0.3質量部及び下記式で表される架橋剤としての1,3,4,6-テトラキス(メトキシメチル)グリコールウリル(以下、「D-1」と称する)1質量部を溶媒としての酢酸プロピレングリコールモノメチルエーテル(以下、「E-1」と称する)90質量部に溶解した。この溶液を孔径0.1μmのメンブランフィルターでろ過して、実施例1のレジスト下層膜形成用組成物を調製した。
表1に示す種類、量の各成分を使用した以外は実施例1と同様に操作して、各レジスト下層膜形成用組成物を調製した。なお、表1中の溶媒(E-2)は、シクロヘキサノンを示す。また、「-」は該当する成分を使用しなかったこと又は該当する特性が無いことを示す。
上記のように形成したレジスト下層膜形成用組成物について、以下のように各種物性を評価した。結果を表1にあわせて示す。
直径8インチのシリコンウェハー上に、調製した各レジスト下層膜形成用組成物をスピンコートで塗布した後、酸素濃度20容量%のホットプレート内にて180℃で60秒間加熱し、引き続き300℃で60秒間加熱して、膜厚0.1μmのレジスト下層膜を形成した。得られたレジスト下層膜と水との静的接触角(°)を、接触角測定装置(DLA10L2E、KURRS製)を用いて測定した。
直径8インチのシリコンウェハー上に、調製した各レジスト下層膜形成用組成物をスピンコートで塗布した後、酸素濃度20容量%のホットプレート内にて180℃で60秒間加熱し、引き続き、300℃で60秒間加熱して、膜厚0.1μmのレジスト下層膜を形成した。得られたレジスト下層膜にシリコン系酸化膜形成用組成物としての3層レジストプロセス用ケイ素含有中間層形成組成物溶液(JSR製)をスピンコートで塗布し、200℃及び300℃のホットプレート上でそれぞれ60秒間加熱して、膜厚0.045μmシリコン系酸化膜を形成した。次いで、得られたシリコン系酸化膜に、レジスト組成物としてのArF用レジスト組成物溶液(アクリル系ArF用フォトレジスト、JSR製)をスピンコートで塗布し、130℃のホットプレート上で90秒間プレベークして、膜厚0.1μmのレジスト塗膜を形成した。その後、NIKON製ArFエキシマレーザー露光装置(レンズ開口数1.3、露光波長193nm)を用い、マスクパターンを介して、40nmのラインアンドスペースパターンを形成するように最適露光時間だけ露光した。次いで、130℃のホットプレート上で90秒間ポストベークしたのち、2.38%濃度のテトラメチルアンモニウムヒドロキシド水溶液を用い、25℃で1分間現像、水洗、乾燥し、ArF用ポジ型レジストパターンを得た。その後、上記レジストパターンをマスクとしてシリコン系酸化膜及びレジスト下層膜をエッチング装置(東京エレクトロン製、条件:シリコン系酸化膜エッチングガスCF4(CF4:150mL/分、RFパワー:300W)、下層膜エッチングガスO2/N2(O2:55mL/分、N2:65mL/分、RFパワー:700W))によって、順次ドライエッチングした。次いで、シリコン系酸化膜を、0.1%フッ化水素/フッ化アンモニウム緩衝水溶液によりウエットエッチングした。ウエットエッチング後のパターン形状を走査型電子顕微鏡により観察し、レジスト下層膜のパターンが立っている状態の場合を「A」(良好と判断)、下層膜のパターンの上部のみ倒れている状態を「B」(まずまず良好と判断)、下層膜のパターンが下部から倒れたり剥がれたりしている状態の場合を「C」(不良と判断)とした。
Claims (11)
- レジスト下層膜表面にシリコン系酸化膜を形成し、このシリコン系酸化膜をウエットエッチングする工程を含む多層レジストプロセスに用いるレジスト下層膜形成用組成物であって、[A]Tgが0℃以上180℃以下の重合体を含有することを特徴とするレジスト下層膜形成用組成物。
- [A]重合体が、-CH2OH基及び芳香族基を有する構造単位(III)を含む請求項1、請求項2又は請求項3に記載のレジスト下層膜形成用組成物。
- [A]重合体が、下記式(3)で表される構造単位(IV)を含む請求項1から請求項4のいずれか1項に記載のレジスト下層膜形成用組成物。
- (1)被加工基板上に請求項1から請求項5のいずれか1項に記載のレジスト下層膜形成用組成物を用いてレジスト下層膜を形成する工程、
(2)上記レジスト下層膜表面にシリコン系酸化膜を形成する工程、及び
(3)上記シリコン系酸化膜をウエットエッチングする工程
を含むパターン形成方法。 - 上記工程(2)と工程(3)との間に、
(a)上記シリコン系酸化膜上にレジスト組成物を塗布し、レジストパターンを形成する工程、並びに
(b)上記レジストパターンをマスクとしてシリコン系酸化膜及びレジスト下層膜を順次ドライエッチングする工程
を含む請求項6に記載のパターン形成方法。 - 上記工程(3)の後に、
(c)上記シリコン系酸化膜がウエットエッチングされたレジスト下層膜をマスクとして被加工基板をドライエッチングする工程
をさら含む請求項6又は請求項7に記載のパターン形成方法。 - 多層レジストプロセスとして用いられる請求項6、請求項7又は請求項8に記載のパターン形成方法。
- 請求項1から請求項5のいずれか1項に記載のレジスト下層膜形成用組成物から形成されるレジスト下層膜。
- 水との静的接触角が70°以上である請求項10に記載のレジスト下層膜。
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WO2013054702A1 (ja) * | 2011-10-12 | 2013-04-18 | Jsr株式会社 | レジスト下層膜形成用組成物、その製造方法、パターン形成方法及びレジスト下層膜 |
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TW201239537A (en) | 2012-10-01 |
KR20140006923A (ko) | 2014-01-16 |
TWI632431B (zh) | 2018-08-11 |
US20130341304A1 (en) | 2013-12-26 |
JP5874722B2 (ja) | 2016-03-02 |
KR101860170B1 (ko) | 2018-05-21 |
JPWO2012117948A1 (ja) | 2014-07-07 |
US9170493B2 (en) | 2015-10-27 |
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