WO2012111587A1 - 熱可塑性樹脂組成物およびその成形品 - Google Patents
熱可塑性樹脂組成物およびその成形品 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
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- C08K3/24—Acids; Salts thereof
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- C08K3/32—Phosphorus-containing compounds
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- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/12—Copolymers of styrene with unsaturated nitriles
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
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- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/324—Alkali metal phosphate
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/329—Phosphorus containing acids
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Definitions
- the present invention relates to a thermoplastic resin composition having excellent impact resistance, durability due to heat retention (hereinafter, also referred to as thermal stability), and excellent molding processability, and a low environmental load, and a molded article comprising the same. It is.
- plant-derived resins that can reduce the use of fossil resources and suppress carbon dioxide emissions have attracted attention.
- Typical examples of plant-derived resins include aliphatic polyester resins such as polylactic acid resins, but the mechanical strength and heat resistance (heat distortion temperature) of molded products are lower than those of the existing petroleum resins.
- heat distortion temperature heat distortion temperature
- Patent Document 1 discloses that a phosphoric acid compound is added to an alloy of rubber-reinforced styrene resin, polycarbonate resin, and polyester resin to improve mechanical strength and thermal stability. Although the thermal stability is described, the thermal stability technique for the polyester resin is not described, and further improvement is necessary for improving the thermal stability of the rubber-reinforced styrene resin and the polyester resin.
- Patent Document 2 discloses that both mechanical strength and heat resistance can be improved by alloying an aliphatic polyester resin with a rubber-reinforced styrene resin or an acrylic resin and further adding a dicarboxylic acid anhydride. , Investigation of the thermal stability is insufficient, and further improvement has been required. Furthermore, although it is described that the use of maleic acid anhydride or succinic acid anhydride is preferable as the dicarboxylic acid anhydride, molding processing at the time of compounding an aliphatic polyester resin, a rubber-reinforced styrene resin, and an acrylic resin is performed thereafter. Occasionally irritating odors occurred, and there were problems in terms of safety and hygiene when considering the effects on the human body during production.
- An object of the present invention is to provide a thermoplastic resin composition of an aliphatic polyester resin excellent in mechanical properties typified by impact resistance and thermal stability and a molded product thereof without problems in terms of safety and hygiene.
- styrene resin A
- graft copolymer B
- an aliphatic polyester resin C
- the present invention includes the following (1) to (11).
- a resin composition containing a styrene-based resin (A), a graft copolymer (B) and an aliphatic polyester resin (C) is blended with phosphoric acid and / or monosodium phosphate (D).
- Thermoplastic resin composition (2)
- thermoplastic resin composition according to any one of (1) to (3), comprising 0.01 to 5 parts by weight of phosphoric acid and / or monosodium phosphate (D) with respect to 100 parts by weight of the resin composition Plastic resin composition.
- D monosodium phosphate
- Plastic resin composition In 100 parts by weight of the resin composition, 10 to 80 parts by weight of the styrene resin (A), 5 to 70 parts by weight of the graft copolymer (B), and 1 to 85 of the aliphatic polyester resin (C).
- the thermoplastic resin composition according to any one of (1) to (4), comprising 0 to 30 parts by weight of an acrylic resin (E) by weight.
- thermoplastic resin composition according to any one of (1) to (5), wherein the styrene resin (A) is obtained by polymerizing at least the aromatic vinyl monomer (a1).
- the graft copolymer (B) is obtained by graft polymerization of a monomer component containing at least an unsaturated carboxylic acid alkyl ester monomer (b1) to the rubbery polymer (r).
- the thermoplastic resin composition according to any one of (6).
- thermoplastic resin composition according to any one of (1) to (8), wherein components other than the aliphatic polyester resin (C) are melt-kneaded, and then the aliphatic polyester resin (C) A method for producing a thermoplastic resin composition, characterized by further adding melt kneading.
- thermoplastic resin composition excellent in mechanical properties typified by impact resistance, thermal stability, and further molding processability, and a molded product without problems in terms of safety and hygiene.
- thermoplastic resin composition of the present invention will be specifically described.
- thermoplastic resin composition of the present invention is prepared by adding phosphoric acid and / or monosodium phosphate (D) to a resin composition containing a styrene resin (A), a graft copolymer (B) and an aliphatic polyester resin (C). ).
- the styrene resin (A) used in the present invention includes styrene, ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, o-ethylstyrene, p-ethylstyrene, pt-butylstyrene, and the like. Is obtained by subjecting the aromatic vinyl monomer (a1) to known bulk polymerization, bulk suspension polymerization, solution polymerization, precipitation polymerization or emulsion polymerization, preferably at least aromatic vinyl monomer.
- An unsaturated carboxylic acid alkyl ester monomer (a2), a vinyl cyanide monomer (a3), and other vinyl monomers copolymerizable therewith It is a copolymer obtained by copolymerizing the monomer mixture (a) containing the body (a4).
- the styrene resin (A) does not include a graft copolymer obtained by graft polymerization of a monomer component to the rubber polymer (r).
- aromatic vinyl monomer (a1) constituting the styrene resin (A) include styrene, ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, o, as described above.
- -Ethyl styrene, p-ethyl styrene, pt-butyl styrene and the like can be mentioned, among which styrene or ⁇ -methyl styrene is preferably used. These can use 1 type (s) or 2 or more types.
- the unsaturated carboxylic acid alkyl ester monomer (a2) constituting the styrenic resin (A) is not particularly limited, but an acrylate ester having an alkyl group having 1 to 6 carbon atoms or a substituted alkyl group and / or Methacrylic acid esters are preferred. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, n-butyl (meth) acrylate, and (meth) acrylic acid.
- the vinyl cyanide monomer (a3) constituting the styrene resin (A) is not particularly limited, and specific examples include acrylonitrile, methacrylonitrile, ethacrylonitrile, etc., among which acrylonitrile is preferable. Used. These can use 1 type (s) or 2 or more types.
- vinyl monomers (a4) constituting the styrene resin (A) include aromatic vinyl monomers (a1), unsaturated carboxylic acid alkyl ester monomers (a2), vinyl cyanide. There is no particular limitation as long as it is copolymerizable with the monomer (a3).
- maleimide monomers such as N-methylmaleimide, N-ethylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide, Acrylic acid, methacrylic acid, maleic acid, maleic acid monoethyl ester, maleic anhydride, vinyl monomers having a carboxyl group such as phthalic acid and itaconic acid, 3-hydroxy-1-propene, 4- hydroxy-1-butene, cis-4-hydroxy-2-butene, trans-4-hydroxy-2-butene, 3-hydro Vinyl monomers having hydroxyl groups such as cis-2-methyl-1-propene, cis-5-hydroxy-2-pentene, trans-5-hydroxy-2-pentene, 4,4-dihydroxy-2-butene , Vinyl monomers having an epoxy group such as glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconate, ally
- the blending ratio of the monomer mixture (a) is preferably 0 to 100% of the unsaturated carboxylic acid alkyl ester monomer (a2) relative to 1 to 100% by weight of the aromatic vinyl monomer (a1). 99% by weight, 0 to 50% by weight of vinyl cyanide monomer (a3), and 0 to 99% by weight of other vinyl monomers (a4) copolymerizable therewith, more preferably aromatic Vinyl monomer (a1) 10 to 90 wt%, unsaturated carboxylic acid alkyl ester monomer (a2) 50 to 90 wt%, vinyl cyanide monomer (a3) 0 to 40 wt%, and Other vinyl monomers (a4) copolymerizable with them 0 to 50% by weight, more preferably aromatic vinyl monomers (a1) 15 to 80% by weight, unsaturated carboxylic acid alkyl ester monomer Body (a2) 60-80% by weight, vinyl cyanide System monomer (a3) 0 ⁇ 30 wt%, and is copolymerizable
- the properties of the styrenic resin (A) are not limited, but preferably the intrinsic viscosity [ ⁇ ] measured at 30 ° C. using a methyl ethyl ketone solvent is 0.20 to 2.00 dl / g, preferably 0.8.
- the molecular weight of the styrene resin (A) is not limited, but preferably, the weight average molecular weight measured by gel permeation chromatography (GPC) using a tetrahydrofuran solvent is in the range of 10,000 to 400,000. More preferably, a thermoplastic resin composition having excellent impact resistance and molding processability can be obtained by using a resin having a range of 50,000 to 150,000.
- GPC gel permeation chromatography
- the styrene resin (A) used in the present invention include polystyrene, high impact polystyrene, AS resin, AAS resin, AES resin, MAS resin, MS resin, and the like.
- the styrene resin (A) used in the present invention may be one type or two or more types, for example, styrene copolymerized with methyl methacrylate as the unsaturated carboxylic acid alkyl ester monomer (a2).
- a styrenic resin that is not copolymerized with a methacrylic resin and methyl methacrylate a resin having excellent impact resistance, heat resistance, surface appearance, and colorability can be obtained.
- the graft copolymer (B) used in the present invention is a known bulk polymerization, bulk suspension polymerization, solution polymerization, precipitation polymerization or emulsification in the presence of the rubbery polymer (r). By being subjected to polymerization, the rubber component (r) is obtained by graft polymerization of a monomer component.
- the graft copolymer (B) includes not only a graft copolymer in which a monomer component is graft-polymerized to the rubber polymer (r) but also a single amount not grafted to the rubber polymer (r).
- the body component polymer may be included.
- the rubbery polymer (r) is not particularly limited, but those having a glass transition temperature of 0 ° C. or lower are suitable, and diene rubbers, acrylic rubbers, ethylene rubbers and the like can be preferably used. Specific examples include , Polybutadiene, styrene-butadiene copolymer, block copolymer of styrene-butadiene, acrylonitrile-butadiene copolymer, butyl acrylate-butadiene copolymer, polyisoprene, butadiene-methyl methacrylate copolymer, butyl acrylate -Methyl methacrylate copolymer, butadiene-ethyl acrylate copolymer, ethylene-propylene copolymer, ethylene-isoprene copolymer and ethylene-methyl acrylate copolymer.
- polybutadiene, styrene-butadiene copolymer, styrene-butadiene block copolymer and acrylonitrile-butadiene copolymer are particularly preferably used from the viewpoint of impact resistance. It can be used in a mixture of two or more.
- the weight average particle diameter of the rubber polymer (r) is not particularly limited, but is preferably in the range of 0.05 to 1.0 ⁇ m, particularly 0.1 to 0.5 ⁇ m. By setting the weight average particle diameter of the rubber polymer in the range of 0.05 ⁇ m to 1.0 ⁇ m, excellent impact resistance can be exhibited. Further, as the rubbery polymer, one or more kinds can be used, and it is preferable to use two or more kinds of rubbery polymers having different weight average particle diameters in terms of impact resistance and fluidity. For example, a so-called bimodal rubber using a rubber polymer having a small weight average particle diameter and a rubber polymer having a large weight average particle diameter may be used.
- the rubber polymer (r) has a weight average particle diameter of sodium alginate described in “Rubber Age, Vol. 88, p. 484 to 490, (1960), by E. Schmidt, P.H. Biddison”. Method, that is, by using the fact that the polybutadiene particle size to be creamed differs depending on the concentration of sodium alginate, the particle size of 50% cumulative weight fraction is obtained from the weight proportion of cream and the cumulative weight fraction of sodium alginate concentration. Can be measured.
- the gel content of the rubbery polymer (r) is not particularly limited, but is preferably 40 to 99% by weight and more preferably 60 to 95% by weight in terms of impact resistance and heat resistance. 70 to 90% by weight is particularly preferable.
- the gel content can be measured by a method in which toluene is extracted at room temperature for 24 hours to obtain a ratio of insoluble matter.
- the rubber component (r) is preferably 10 to 80% by weight, more preferably 30 to 70% by weight, and the monomer component is preferably 20 to 90% by weight. More preferably, it is obtained by graft polymerization of 30 to 70% by weight. Even if the ratio of the rubbery polymer is less than the above range or exceeds the above range, the impact strength and the surface appearance may be lowered.
- the monomer component constituting the graft component of the graft copolymer (B) preferably contains at least an unsaturated carboxylic acid alkyl ester monomer (b1), and, if necessary, an aromatic vinyl monomer.
- the unsaturated carboxylic acid alkyl ester monomer (b1) constituting the graft copolymer (B) is not particularly limited, but an acrylate ester having an alkyl group having 1 to 6 carbon atoms or a substituted alkyl group and / or Or a methacrylic acid ester is suitable. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) acrylate, (meth) acrylic.
- methyl methacrylate is most preferably used. . These can be used alone or in combination of two or more thereof.
- the aromatic vinyl monomer (b2) constituting the graft copolymer (B) is not particularly limited, and specific examples include styrene, ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, o-Ethyl styrene, p-ethyl styrene, pt-butyl styrene and the like can be mentioned, among which styrene and ⁇ -methyl styrene are preferably used. These can use 1 type (s) or 2 or more types.
- the vinyl cyanide monomer (b3) constituting the graft copolymer (B) is not particularly limited, and specific examples include acrylonitrile, methacrylonitrile and ethacrylonitrile. Among them, acrylonitrile is Preferably used. These can use 1 type (s) or 2 or more types.
- vinyl monomers (b4) constituting the graft copolymer (B) include unsaturated carboxylic acid alkyl ester monomers (b1), aromatic vinyl monomers (b2), and cyanide.
- the copolymer is not particularly limited as long as it can be copolymerized with the vinyl monomer (b3).
- Specific examples thereof include maleimide monomers such as N-methylmaleimide, N-ethylmaleimide, N-cyclohexylmaleimide, and N-phenylmaleimide.
- Monomer vinyl monomer having carboxyl group or carboxyl group, such as acrylic acid, methacrylic acid, maleic acid, maleic acid monoethyl ester, maleic anhydride, phthalic acid and itaconic acid, 3-hydroxy-1-propene 4-hydroxy-1-butene, cis-4-hydroxy-2-butene, trans-4-hydroxy-2-butene, 3- Vinyl monomers having a hydroxyl group such as droxy-2-methyl-1-propene, cis-5-hydroxy-2-pentene, trans-5-hydroxy-2-pentene, 4,4-dihydroxy-2-butene , Vinyl monomers having an epoxy group such as glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconate, allyl glycidyl ether, styrene-p-glycidyl ether and p-glycidyl styrene,
- the composition ratio of the monomer mixture (b) is preferably 20 to 90% by weight, more preferably 30 to 80% by weight of the unsaturated carboxylic acid alkyl ester monomer (b1).
- (B2) is preferably 0 to 70% by weight, more preferably 0 to 50% by weight
- vinyl cyanide monomer (b3) is preferably 0 to 50% by weight, more preferably 0 to 30% by weight.
- the amount of the other vinyl monomer (b4) copolymerizable with is preferably 0 to 70% by weight, more preferably 0 to 50% by weight.
- the graft copolymer (B) contains an ungrafted polymer in addition to the graft copolymer having a structure in which the monomer component is grafted to the rubbery polymer (r). It is.
- the graft ratio of the graft copolymer (B) is not particularly limited, but in order to obtain a resin composition having a good balance between impact resistance and gloss, it is 10 to 100% by weight, particularly 20 to 80% by weight. A range is preferable.
- the properties of the ungrafted polymer contained in the graft copolymer (B) are not particularly limited, but the intrinsic viscosity [ ⁇ ] (measured at 30 ° C.) of methyl ethyl ketone solubles is 0.10 to 1.00 dl / g, particularly in the range of 0.20 to 0.80 dl / g, is a preferable condition for obtaining a resin composition having excellent impact resistance.
- the graft copolymer (B) can be obtained by known polymerization methods.
- it can be obtained by a method of emulsion polymerization by continuously supplying a mixture of a monomer and a chain transfer agent and a solution of a radical generator dissolved in an emulsifier to a polymerization vessel in the presence of a rubbery polymer latex. .
- the aliphatic polyester resin (C) used in the present invention includes a polymer mainly composed of an aliphatic hydroxycarboxylic acid, a polymer mainly composed of an aliphatic polycarboxylic acid and an aliphatic polyhydric alcohol, and the like. Is mentioned.
- polymers having an aliphatic hydroxycarboxylic acid as a main component include polyglycolic acid, polylactic acid, poly-3-hydroxybutyric acid, poly-4-hydroxybutyric acid, poly-4-hydroxyvaleric acid, poly-3-hydroxy Hexanoic acid or polycaprolactone is exemplified, and the polymer mainly composed of an aliphatic polycarboxylic acid and an aliphatic polyhydric alcohol includes polyethylene adipate, polyethylene succinate, polybutylene adipate, or polybutylene succinate. Can be mentioned.
- These aliphatic polyester resins can be used alone or in combination of two or more.
- a polymer containing hydroxycarboxylic acid as a main constituent is preferable, and polylactic acid is particularly preferably used.
- the polylactic acid is a polymer mainly composed of L-lactic acid and / or D-lactic acid, but may contain other copolymer components other than lactic acid as long as the object of the present invention is not impaired.
- examples of such other copolymer component units include polyvalent carboxylic acids, polyhydric alcohols, hydroxycarboxylic acids, lactones, and the like.
- Polyvalent carboxylic acids such as ethylene glycol, propylene glycol, butanediol, heptanediol, hexanediol, octanediol, nonanediol, decanediol, 1,4-cyclohexanedimethanol, neopentylglycol, glycerin, trimethyl Propanediol, penta
- Hydroxycarboxylic acids such as 3-hydroxybutyric acid, 4-hydroxybutyric acid, 4-hydroxyvaleric acid, 6-hydroxycaproic acid, hydroxybenzoic acid, glycolide, ⁇ -caprolactone glycolide, ⁇ -caprolactone, ⁇ -propiolactone, ⁇ - Lactones such as butyrolactone, ⁇ - or ⁇ -butyrolactone, pivalolactone, and ⁇ -valerolactone can be used.
- These copolymer components can be used alone or in combination of two or more.
- the polylactic acid preferably has a higher optical purity of the lactic acid component.
- the L-form or D-form is preferably contained in an amount of 80 mol% or more, and more preferably 90 mol% or more. It is preferable that it is contained in an amount of 95 mol% or more.
- polylactic acid stereocomplex in terms of heat resistance and molding processability.
- L-form is 90 mol% or more, preferably 95 mol% or more, more preferably 98 mol% or more of poly-L-lactic acid and D-form is 90 mol% or more
- a method of mixing 95 mol% or more, more preferably 98 mol% or more of poly-D-lactic acid by melt kneading or solution kneading is preferable.
- a method of using poly-L-lactic acid and poly-D-lactic acid as a block copolymer can be mentioned, and a polylactic acid stereocomplex can be easily formed. how to make L- lactic acid and poly -D- acid block copolymer.
- a known polymerization method can be used.
- a direct polymerization method from lactic acid, a ring-opening polymerization method via lactide, or the like can be employed. .
- the molecular weight and molecular weight distribution of the aliphatic polyester resin (C) are not particularly limited as long as they can be substantially molded, but the weight average molecular weight is preferably 10,000 or more, more preferably 4 It should be 10,000 or more, particularly preferably 80,000 or more.
- the weight average molecular weight herein is a weight average molecular weight in terms of polymethyl methacrylate (PMMA) measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent.
- the melting point of the aliphatic polyester resin (C) is not particularly limited, but is preferably 90 ° C. or higher, and more preferably 150 ° C. or higher.
- the melt viscosity ratio ((A) / (C)) of the styrenic resin (A) and the aliphatic polyester resin (C) is such that a resin composition having excellent heat resistance is obtained. It is preferably in the range of 0.1 to 10.
- the melt viscosity is a value measured at 220 ° C. and a shear rate of 1000 s ⁇ 1 using a capillary graph measuring device (Capillograph Type 1C, manufactured by Toyo Seiki Seisakusho Co., Ltd., orifice length 20 mm, orifice diameter 1 mm).
- an acrylic resin (E) in addition to the above (A) to (C) as the resin composition.
- the acrylic resin (E) used in the present invention is a polymer or copolymer of an alkyl (meth) acrylate monomer, and includes a styrene resin (A), a graft copolymer (B), a fat It is a polymer other than the group polyester resin (C).
- the impact resistance can be improved by adding the acrylic resin (E).
- alkyl (meth) acrylate monomer examples include methyl methacrylate, methyl acrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, cyclohexyl methacrylate, hydroxyethyl methacrylate, glycidyl methacrylate, Allyl methacrylate, aminoethyl acrylate, propylaminoethyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, glycidyl acrylate, dicyclopentenyloxyethyl acrylate, dicyclopentanyl acrylate, diacrylic acid Butanediol, nonanediol diacrylate, polyethylene glycol diacrylate, methyl 2- (hydroxymethyl) acrylate, ethyl 2- (hydroxymethyl) acrylate, methacrylic acid Ethyl methacrylate, butyl meth
- a copolymer containing a ring structural unit such as a lactone ring, maleic anhydride, glutaric anhydride, etc. in the main chain can be used.
- the acrylic resin (E) used in the present invention is preferably a polymethyl methacrylate resin mainly composed of a methyl methacrylate component unit, and a polymethyl methacrylate resin containing 70% or more of the methyl methacrylate component unit. More preferred is polymethyl methacrylate (PMMA) resin.
- the molecular weight and molecular weight distribution of the acrylic resin (E) are not particularly limited as long as they can be substantially molded, but from the viewpoint of molding processability, the weight average molecular weight is 1,000 to 450, is preferably 000, more preferably from 10,000 to 200,000, more preferably 30,000 to 150,000.
- the weight average molecular weight here is a weight average molecular weight in terms of polymethyl methacrylate (PMMA) measured by GPC using hexafluoroisopropanol as a solvent.
- the glass transition temperature of the acrylic resin (E) is preferably 60 ° C. or higher, more preferably 70 ° C. or higher, further preferably 80 ° C. or higher, particularly preferably 90 ° C. or higher, and 100 ° C. or higher. Is most preferred.
- the upper limit is not particularly limited, in terms of moldability, preferably 0.99 ° C. or less.
- the glass transition temperature here is a value of the glass transition temperature obtained by differential scanning calorimeter (DSC) measurement, and is a temperature at which the specific heat capacity change in the glass transition temperature region becomes a half value.
- the syndiotacticity of the methacrylic resin is preferably 20% or more, more preferably 30% or more, and further preferably 40% or more. Although an upper limit is not specifically limited, 90% or less is preferable at the point of a moldability.
- the heterotacticity is preferably 50% or less, more preferably 40% or less, and further preferably 30% or less.
- isotacticity is preferably 20% or less, more preferably 15% or less, and even more preferably 10% or less.
- acrylic resin (E) As a manufacturing method of acrylic resin (E), well-known polymerization methods, such as block polymerization, solution polymerization, suspension polymerization, and emulsion polymerization, can be used.
- the blending ratio of the resin composition in the present invention is not particularly limited, but in order to achieve the effects of the present invention, the styrene-based resin (A) is preferably 10 to 80 parts by weight in a total amount of 100 parts by weight of the resin composition, More preferably 15 to 75 parts by weight, still more preferably 20 to 70 parts by weight, particularly preferably 30 to 60 parts by weight, and the graft copolymer (B) is preferably 5 to 70 parts by weight, and more preferably 5 to 70 parts by weight.
- the aliphatic polyester resin (C) is preferably 1 to 85 parts by weight, more preferably 5 to 80 parts by weight, The amount is more preferably 5 to 70 parts by weight, and the acrylic resin (E) is preferably 0 to 30 parts by weight, more preferably 1 to 30 parts by weight, still more preferably 2 to 20 parts by weight. It is the amount part.
- the thermoplastic resin composition of the present invention is characterized by containing phosphoric acid and / or monosodium phosphate (D) in addition to the resin component.
- Phosphoric acid and / or monosodium phosphate (D) prevents the alkaline decomposition of the aliphatic polyester resin (C) caused by the graft copolymer (B) exhibiting alkalinity during the production process, and the heat of the resin composition Used for the purpose of improving stability.
- the heat stability of the resin composition and the like are already known going on to superior to other neutralizing agents, including organic acids, characterized in.
- monosodium phosphate is preferred for use in food appliances, toys, and other applications where the safety and hygiene of the human body is more strictly required.
- Monosodium phosphate itself is widely used in the medical field and food additives, and its safety when ingested has already been confirmed, as well as preventing hygiene hazards caused by food utensils.
- the Polyolefin Hygiene Council which is an industry self-regulatory group, has been recognized as suitable as a resin additive (registered on the positive list of additives).
- the content of phosphoric acid and / or monosodium phosphate (D) in the thermoplastic resin composition of the present invention is in the range of 0.01 to 5 parts by weight with respect to 100 parts by weight of the total resin composition. more preferably from 0.1 to 2 parts by weight, more preferably 0.1 to 0.5 part by weight.
- the content of phosphoric acid and / or monosodium phosphate (D) is less than 0.01 parts by weight, the effect of inhibiting alkaline decomposition of the aliphatic polyester resin (C) is not sufficiently exhibited, and the present invention.
- the initial impact resistance of the thermoplastic resin composition decreases, but also the impact resistance may significantly decrease during heat retention. Sometimes foaming and the surface appearance of the molded product may deteriorate.
- inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, oxalic acid, malonic acid, succinic acid, maleic acid, adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, cyclohexanedicarboxylic acid, citric acid, terephthalic acid Acids, isophthalic acid, orthophthalic acid, benzoic acid, trimellitic acid, pyromellitic acid, phenol, naphthalenedicarboxylic acid, diphenic acid and other organic acids, oxalic acid, malonic acid, succinic acid, maleic acid, adipic acid, sebacic acid, Azelaic acid, dodecanedioic acid, citric acid, orthophthalic acid, trimellitic acid, and pyromellitic acid acid anhydride.
- inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid,
- a crystal nucleating agent from the viewpoint of improving heat resistance.
- the crystal nucleating agent those generally used as a polymer crystal nucleating agent can be used without particular limitation, and any of inorganic crystal nucleating agents and organic crystal nucleating agents can be used. The above can be used.
- inorganic crystal nucleating agents include talc, kaolinite, montmorillonite, mica, synthetic mica, clay, zeolite, silica, graphite, carbon black, zinc oxide, magnesium oxide, calcium oxide, titanium oxide, calcium sulfide, and nitriding.
- examples thereof include metal salts of boron, magnesium carbonate, calcium carbonate, barium sulfate, aluminum oxide, neodymium oxide, and phenylphosphonate, and talc, kaolinite, montmorillonite, and synthetic mica are preferable from the viewpoint of a large effect of improving heat resistance. .
- These may be used alone or in combination of two or more.
- These inorganic crystal nucleating agents are preferably modified with an organic substance in order to enhance dispersibility in the composition.
- the content of the inorganic crystal nucleating agent is preferably 0.01 to 100 parts by weight, more preferably 0.05 to 50 parts by weight, and more preferably 0.1 to 30 parts by weight with respect to 100 parts by weight of the aliphatic polyester resin (C). Part by weight is more preferred.
- organic crystal nucleating agents include sodium benzoate, potassium benzoate, lithium benzoate, calcium benzoate, magnesium benzoate, barium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate, calcium oxalate , Monosodium laurate, potassium laurate, sodium myristate, potassium myristate, calcium myristate, sodium octacosanoate, calcium octacosanoate, monosodium stearate, potassium stearate, lithium stearate, calcium stearate, magnesium stearate, Barium stearate, sodium montanate, calcium montanate, sodium toluate, sodium salicylate, potassium salicylate, salicylic acid , Metal salts of organic carboxylic acids such as aluminum dibenzoate, potassium dibenzoate, lithium dibenzoate, sodium ⁇ -naphthalate, sodium cyclohexanecarboxylate, organic sulfonates such as
- the content of the organic crystal nucleating agent is preferably 0.01 to 30 parts by weight, more preferably 0.05 to 10 parts by weight, and more preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the aliphatic polyester resin (C). Part by weight is more preferred.
- plasticizer those generally used as polymer plasticizers can be used without particular limitation, and examples thereof include polyester plasticizers, glycerin plasticizers, polycarboxylic acid ester plasticizers, polyalkylene glycol plasticizers, and the like. mention may be made of an epoxy-based plasticizers, alone to be able to use two or more.
- polyester plasticizer examples include acid components such as adipic acid, sebacic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, propylene glycol, 1,3-butanediol, 1,4-butane.
- acid components such as adipic acid, sebacic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, propylene glycol, 1,3-butanediol, 1,4-butane.
- polyesters composed of diol components such as diol, 1,6-hexanediol, ethylene glycol and diethylene glycol
- polyesters composed of hydroxycarboxylic acid such as polycaprolactone.
- These polyesters may be end-capped with a monofunctional carboxylic acid or monofunctional alcohol, or may be end-capped with an epoxy compound or the like.
- glycerin plasticizer examples include glycerin monoacetomonolaurate, glycerin diacetomonolaurate, glycerin monoacetomonostearate, glycerin diacetomonooleate, and glycerin monoacetomonomontanate.
- polycarboxylic acid plasticizers include phthalates such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, and trimellitic acid.
- Trimellitic acid esters such as tributyl, trioctyl trimellitic acid, trihexyl trimellitic acid, sebacic acid esters such as diisodecyl adipate, n-octyl-n-decyl adipate adipate, triethyl acetylcitrate, tributyl acetylcitrate, etc.
- Citrate esters, azelaic acid esters such as di-2-ethylhexyl azelate, dibutyl sebacate, and sebacic acid esters such as di-2-ethylhexyl sebac
- polyalkylene glycol plasticizer examples include polyethylene glycol, polypropylene glycol, poly (ethylene oxide / propylene oxide) block and / or random copolymer, polytetramethylene glycol, ethylene oxide addition polymer of bisphenols, bisphenols Polyalkylene glycols such as propylene oxide addition polymers, tetrahydrofuran addition polymers of bisphenols, or end-capped compounds such as terminal epoxy-modified compounds, terminal ester-modified compounds, and terminal ether-modified compounds.
- the epoxy plasticizer generally refers to an epoxy triglyceride composed of an alkyl epoxy stearate and soybean oil, but there are also so-called epoxy resins mainly made of bisphenol A and epichlorohydrin. It can be used as a plasticizer.
- plasticizers include benzoate esters of aliphatic polyols such as neopentyl glycol dibenzoate, diethylene glycol dibenzoate, triethylene glycol di-2-ethylbutyrate, fatty acid amides such as stearamide, oleic acid
- aliphatic carboxylic acid esters such as butyl, oxyacid esters such as methyl acetylricinoleate and butyl acetylricinoleate, pentaerythritol, various sorbitols, polyacrylic acid esters, silicone oils, and paraffins.
- the plasticizer preferably used in the present invention is preferably at least one selected from polyester plasticizers and polyalkylene glycol plasticizers, among those exemplified above.
- the content of the plasticizer is preferably in the range of 0.01 to 30 parts by weight, more preferably in the range of 0.1 to 20 parts by weight, with respect to 100 parts by weight of the aliphatic polyester resin (C).
- the range of 10 parts by weight is more preferable.
- the crystal nucleating agent and the plasticizer may be used alone, but they are preferably used in combination.
- filler other than the inorganic crystal nucleating agent it is preferable to contain a filler other than the inorganic crystal nucleating agent from the viewpoint of improving heat resistance.
- fillers other than the inorganic crystal nucleating agent fibrous, plate-like, granular, and powdery materials that are usually used for reinforcing thermoplastic resins can be used.
- Organic fiber fillers such as kenaf, ramie, cotton, jute, hemp, sisal, flax, linen, silk, manila hemp, sugar cane, wood pulp, paper waste, waste paper and wool, glass flakes, graphite, metal foil, ceramic beads Sericite, bentonite, dolomite, fine silicic acid, feldspar powder, potassium titanate, shirasu balloon, aluminum
- inorganic fibrous fillers are preferable, and glass fibers and wollastonite are particularly preferable.
- use of an organic fibrous filler is also preferable, and natural fibers and regenerated fibers are more preferable from the viewpoint of taking advantage of the biodegradability of the aliphatic polyester resin (C).
- the aspect ratio (average fiber length / average fiber diameter) of the fibrous filler used for blending is preferably 5 or more, more preferably 10 or more, and further preferably 20 or more.
- the filler may be coated or focused with a thermoplastic resin such as ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin, and a coupling agent such as aminosilane or epoxysilane. May be processed.
- a thermoplastic resin such as ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin
- a coupling agent such as aminosilane or epoxysilane. May be processed.
- the content of the filler is preferably 0.1 to 200 parts by weight, more preferably 0.5 to 100 parts by weight with respect to 100 parts by weight of the aliphatic polyester resin (C).
- the carboxyl group-reactive terminal blocking agent is not particularly limited as long as it is a compound capable of blocking the carboxyl terminal group of the polymer, and those used as a blocking agent for the carboxyl terminal of the polymer can be used.
- the carboxyl group-reactive end-blocking agent not only blocks the end of the aliphatic polyester resin (C), but also includes lactic acid and formic acid generated by thermal decomposition or hydrolysis of naturally-occurring organic fillers.
- the carboxyl group of the acidic low molecular weight compound can also be blocked.
- the end-capping agent is more preferably a compound that can also block the hydroxyl end where an acidic low molecular weight compound is generated by thermal decomposition.
- a carboxyl group-reactive end-blocking agent it is preferable to use at least one compound selected from an epoxy compound, an oxazoline compound, an oxazine compound, a carbodiimide compound, and an isocyanate compound, and in particular, an epoxy compound and / or a carbodiimide.
- Compounds are preferred.
- the content of the carboxyl group reactive end-capping agent is preferably in the range of 0.01 to 10 parts by weight, more preferably in the range of 0.05 to 5 parts by weight, with respect to 100 parts by weight of the aliphatic polyester resin (C). .
- the timing of adding the carboxyl group-reactive end-blocking agent is not particularly limited, but it is previously melt-kneaded with the aliphatic polyester resin (C) in that not only heat resistance is improved, but also mechanical properties and thermal stability can be improved. After that, it is preferable to knead with others.
- stabilizers antioxidants, ultraviolet absorbers, weathering agents, etc.
- lubricants lubricants, mold release agents, flame retardants, colorants including dyes or pigments, antistatic agents, as long as the object of the present invention is not impaired.
- a foaming agent or the like can be added.
- thermoplastic resins for example, polyamide resins, polyphenylene sulfide resins, polyether ether ketone resins, polyester resins other than aliphatic polyester resins (C), polysulfone resins, Polyethersulfone resin, aromatic and aliphatic polycarbonate resin, polyarylate resin, polyphenylene oxide resin, polyacetal resin, polyimide resin, polyetherimide resin, aromatic and aliphatic polyketone resin, fluororesin, polyvinyl chloride resin, poly Vinylidene chloride resin, vinyl ester resin, cellulose acetate resin, polyvinyl alcohol resin, etc.) or thermosetting resin (eg, phenol resin, melamine resin, polyester resin, silicone resin, epoxy) Butter, and the like) may further contain at least one or more of such. By blending these resins, it is possible to obtain a molded article having excellent properties.
- thermoplastic resins for example, polyamide resins, polyphenylene sulfide resins, polyether ether ket
- thermoplastic resin composition of the present invention can be blended at any stage for producing the thermoplastic resin composition of the present invention.
- a resin component is blended.
- the method of adding simultaneously and the method of adding after melt-kneading at least 2 component resin previously are mentioned.
- thermoplastic resin composition of the present invention examples include a resin component and phosphoric acid and / or monosodium phosphate (D), and if necessary, a crystal nucleating agent, a plasticizer, a filler, and other additives.
- examples thereof include a method of pre-blending the agent and then uniformly melting and kneading with a single or twin screw extruder above the melting point of the resin component, and a method of removing the solvent after mixing in the solution.
- aliphatic polyester resin (C) may alkali-decompose depending on the component to mix, alkaline decomposition of aliphatic polyester resin (C) is carried out. In order to suppress, it is preferable to prepare a pellet in which the graft copolymer (B), phosphoric acid and / or monosodium phosphate (D) are kneaded in advance.
- thermoplastic resin composition when the thermoplastic resin composition is produced for the purpose of molding as an extruded product such as a sheet, the components other than the aliphatic polyester resin (C) are melted and kneaded, and then the aliphatic polyester resin (C) is added and further melted. It is preferable to produce the thermoplastic resin composition of the present invention by kneading.
- resin components other than the aliphatic polyester resin (C) and phosphoric acid and / or monosodium phosphate from the top feed port (main raw material feed side) of the twin-screw extruder ( D), and the crystal nucleating agent, plasticizer, filler, and other additives, and then aliphatic from the side supply port (sub-material supply side) existing near the center of the barrel length of the twin-screw extruder.
- a polyester resin (C) is supplied and further melted and kneaded to obtain a thermoplastic resin composition.
- this method can reduce the occurrence of irregularities that cause damage to the surface appearance.
- thermoplastic resin composition of the present invention can be molded by any method such as generally known injection molding, extrusion molding, inflation molding, blow molding, etc., and can be widely used as molded products of all shapes. Molded products are films, sheets, fibers / clothes, non-woven fabrics, injection molded products, extrusion molded products, vacuum / pressure molded products, blow molded products, or composites with other materials. It is useful for electronic equipment materials, agricultural materials, horticultural materials, fishery materials, civil engineering / architectural materials, stationery, medical supplies, toilet seats and sundries.
- Intrinsic viscosity [ ⁇ ] of the methyl ethyl ketone soluble part of the styrene resin (A) and the graft copolymer (B) The sample to be measured was calculated from viscosity measurement at 30 ° C. using an Ubbelohde viscometer as a 0.2 g / 100 ml methyl ethyl ketone solvent and a 0.4 g / 100 ml methyl ethyl ketone solvent.
- Weight average molecular weight of the polylactic acid which is the aliphatic polyester resin (C) was measured using a gel permeation chromatography (GPC) apparatus manufactured by Water, using a differential refractometer as a detector (Water 2414).
- GPC gel permeation chromatography
- PMMA polymethyl methacrylate
- MIXED-B two) manufactured by Polymer Laboratories, distillate hexafluoroisopropanol, flow rate 1 ml / min, column temperature 40 ° C.
- the weight average molecular weight of the methylethyl soluble part of the styrene resin (A) and the graft copolymer (B) was measured using the same apparatus and conditions as those for polylactic acid except that tetrahydrofuran was used as the distillate. did.
- the molding conditions of the test piece were a cylinder temperature of 220 ° C. and a mold temperature of 60 ° C.
- MFR measurement It measured according to ISO1133 (temperature 220 degreeC and 98N load conditions measurement).
- Heat resistance evaluation thermo deformation temperature measurement
- the heat distortion temperature was measured according to ISO75-1,2.
- the molding conditions of the test piece were a cylinder temperature of 220 ° C. and a mold temperature of 60 ° C.
- the test piece was molded under the following conditions. The test piece was retained at a cylinder temperature of 220 ° C for 10 minutes and injected into a mold adjusted to a mold temperature of 60 ° C to obtain a test piece. Subsequent work was performed according to ISO179.
- thermoplastic resin composition pellets are sandwiched between metal molds, and the molten material heated and pressed at 220 ° C. for 3 minutes with a pressure press machine is pulled, and the length is 100 mm ⁇ 300 mm and the thickness is 0.3 to 0. A 5 ⁇ m sheet was prepared. This was visually evaluated for appearance, and indicated as + if there was no irregularity in this area and-if there was irregularity.
- the reaction temperature After raising the reaction temperature to 65 ° C over 30 minutes, the temperature was raised to 100 ° C over 120 minutes. Thereafter, the reaction system was cooled, the polymer was separated, washed, and dried according to the usual method to obtain a bead-shaped polymer.
- the intrinsic viscosity of the methyl ethyl ketone soluble part of the obtained styrene resin was 0.53 dl / g, and the weight average molecular weight was 134,000.
- the monomer component is 67 parts by weight of methyl methacrylate, 20 parts by weight of styrene, 13 parts by weight of acrylonitrile, 0.33 parts by weight of t-dodecyl mercaptan is 0.35 parts by weight, and 2,2′-azobisisobutyro Suspension polymerization was performed in the same manner as in the above (A) -1, except that 0.31 part by weight of nitrile was changed to 0.4 part by weight.
- the intrinsic viscosity of the methyl ethyl ketone soluble part of the obtained styrene resin was 0.46 dl / g, and the weight average molecular weight was 114,000.
- the resulting graft copolymer had a graft rate of 50%, an intrinsic viscosity of methyl ethyl ketone solubles of 0.30 dl / g, and a weight average molecular weight of 83,000.
- Emulsion polymerization was performed in the same manner as in (B) -1, except that the monomer components were changed to 35 parts by weight of methyl methacrylate, 12.5 parts by weight of styrene, and 2.5 parts by weight of acrylonitrile.
- the graft ratio of the obtained graft copolymer was 45%, the intrinsic viscosity of methyl ethyl ketone soluble matter was 0.28 dl / g, and the weight average molecular weight was 75,000.
- Examples 1 to 17, Comparative Examples 1 to 9 After dry blending the raw materials having the compositions (parts by weight) shown in Tables 1 and 2, a twin screw extruder (“TEX-30” manufactured by Nippon Steel Works) set at an extrusion temperature of 220 ° C. was used. Melting and kneading and pelletizing are performed, and the obtained pellets are injection molded using an injection molding machine (“IS55EPN injection molding machine” manufactured by Toshiba Machine Co., Ltd.) under conditions of a molding temperature of 220 ° C. and a mold temperature of 60 ° C. Various characteristics of the test piece obtained by the above were evaluated. The evaluation results are shown in Table 1 and Table 2, respectively.
- thermoplastic resin composition of the present invention is excellent in mechanical properties such as impact resistance and thermal stability, and has an irritating odor at the time of melt compounding and molding. It was also excellent in terms of safety and hygiene from the production of the thermoplastic resin composition to the final product after molding.
- Examples 18 to 20 For the compositions of Examples 9, 10 and 12, the components other than the aliphatic polyester resin (C) were dry blended, and then a twin screw extruder set at an extrusion temperature of 220 ° C. (“TEX-30 manufactured by Nippon Steel Works, Ltd.) )), And then the aliphatic polyester resin (C) is supplied from the side feed of the extruder and further melt-kneaded, pelletized, and the resulting pellets are produced by an injection molding machine (manufactured by Toshiba Machine Co., Ltd.). Various characteristics of the test pieces obtained by injection molding under the conditions of a molding temperature of 220 ° C. and a mold temperature of 60 ° C. were evaluated using an “IS55EPN injection molding machine”). The evaluation results are as shown in Table 1. The thermal stability and impact resistance of Examples 18 to 20 had the same properties as those of Examples 9, 10 and 12, but the surface appearance (sheet roughness evaluation) Excellent results were obtained compared to Examples 9, 10 and 12.
- thermoplastic resin composition of the present invention is excellent in impact resistance, thermal stability, and molding processability, so that it is a film, sheet, fiber / cloth, non-woven fabric, injection molded product, extrusion molded product, vacuum / pressure molded product, Blow molded products or composites with other materials, such as automobile materials, electrical and electronic equipment materials, agricultural materials, horticultural materials, fishery materials, civil engineering and construction materials, stationery, medical supplies, Useful for toilet seats, sundries, or other uses.
Abstract
Description
(1)スチレン系樹脂(A)、グラフト共重合体(B)および脂肪族ポリエステル樹脂(C)を含む樹脂組成物に、リン酸および/またはリン酸1ナトリウム(D)を配合してなる、熱可塑性樹脂組成物。
(2)前記樹脂組成物がさらにアクリル系樹脂(E)を含む、(1)に記載の熱可塑性樹脂組成物。
(3)脂肪族ポリエステル樹脂(C)がポリ乳酸である、(1)または(2)に記載の熱可塑性樹脂組成物。
(4)前記樹脂組成物100重量部に対して、リン酸および/またはリン酸1ナトリウム(D)を0.01~5重量部含む、(1)~(3)のいずれかに記載の熱可塑性樹脂組成物。
(5)前記樹脂組成物100重量部において、スチレン系樹脂(A)を10~80重量部、グラフト共重合体(B)を5~70重量部、脂肪族ポリエステル樹脂(C)を1~85重量部、およびアクリル系樹脂(E)を0~30重量部含む、(1)~(4)のいずれかに記載の熱可塑性樹脂組成物。
(6)スチレン系樹脂(A)が少なくとも芳香族ビニル系単量体(a1)を重合してなる、(1)~(5)のいずれかに記載の熱可塑性樹脂組成物。
(7)グラフト共重合体(B)がゴム質重合体(r)に少なくとも不飽和カルボン酸アルキルエステル系単量体(b1)を含む単量体成分をグラフト重合してなる、(1)~(6)のいずれかに記載の熱可塑性樹脂組成物。
(8)アクリル系樹脂(E)がポリメタクリル酸メチル系樹脂である、(2)~(7)のいずれかに記載の熱可塑性樹脂組成物。
(9)(1)~(8)のいずれかに記載の熱可塑性樹脂組成物の製造方法であって、脂肪族ポリエステル樹脂(C)以外の成分を溶融混練後、脂肪族ポリエステル樹脂(C)を添加してさらに溶融混練することを特徴とする、熱可塑性樹脂組成物の製造方法。
(10)(1)~(8)のいずれかに記載の熱可塑性樹脂組成物を成形してなる成形品。
(11)(1)~(8)のいずれかに記載の熱可塑性樹脂組成物を成形してなるシート。
グラフト率(%)=[<ゴム質重合体にグラフト重合したビニル系共重合体量>/<グラフト共重合体のゴム含有量>]×100。
測定するサンプルを0.2g/100mlメチルエチルケトン溶媒、0.4g/100mlメチルエチルケトン溶媒としてウベローデ粘度計を用い、30℃での粘度測定より算出した。
「Rubber Age、Vol.88、p.484~490、(1960)、by E.Schmidt, P.H.Biddison」に記載のアルギン酸ナトリウム法、即ち、アルギン酸ナトリウムの濃度によりクリーム化するポリブタジエン粒子径が異なることを利用して、クリーム化した重量割合とアルギン酸ナトリウム濃度の累積重量分率から累積重量分率50%の粒子径を求めた。
80℃の温度で4時間真空乾燥を行ったゴム含有グラフト共重合体(A)の所定量(m;1g)にアセトン100mlを加え、70℃の温度の湯浴中で3時間還流し、この溶液を8800r.p.m.(10000G)で40分間遠心分離した後、不溶分を濾過し、この不溶分を80℃の温度で4時間真空乾燥し、重量(n)を測定した。グラフト率は、下記式により算出した。ここでLは、ゴム含有グラフト共重合体のゴム含有率である。
グラフト率(%)={[(n)-(m)×L]/[(m)×L]}×100。
脂肪族ポリエステル樹脂(C)であるポリ乳酸の重量平均分子量は、Water社製ゲルパーミエーションクロマトグラフィー(GPC)装置を用い、示差屈折計を検出器(Water2414)とし、カラムとしてポリマーラボラトリーズ社製MIXED-B(2本)、留出液ヘキサフルオロイソプロパノール、流速1ml/min、カラム温度40℃の条件で測定されるポリメタクリル酸メチル(PMMA)換算の重量平均分子量として測定し、また、スチレン系樹脂(A)およびグラフト共重合体(B)のメチルエチル可溶分の重量平均分子量は留出液としてテトラヒドロフランを使用する以外はポリ乳酸での測定と同じ装置・条件で測定した。
ISO179に準じて測定した。試験片の成形条件は、シリンダ温度220℃、金型温度60℃とした。
ISO1133(温度220℃、98N荷重条件で測定)に準じて測定した。
ISO75-1,2に準じて熱変形温度を測定した。試験片の成形条件は、シリンダ温度220℃、金型温度60℃とした。
試験片の成形条件は、シリンダ温度220℃で10分間滞留し、金型温度60℃に調整した金型内に射出し試験片を得た。その後の作業はISO179に準じて行った。
前記(6)のMFR測定の条件に加え、シリンダ内に10分さらに滞留させたものについて測定した。
シャルピー衝撃強度とMFRにつき、初期値および熱滞留後の値をそれぞれ(I)、(H)として下記式より算出される変化率で熱滞留による耐久性を評価した。すなわち、変化率が小さいほど熱安定性に優れる。
シャルピー衝撃強度の変化率(%)=((I)-(H))/(I)×100
MFRの変化率(%)=((H)-(I))/(I)×100。
熱可塑性樹脂組成物ペレットを金属金型で挟み、加圧プレス機で220℃、3分間加熱加圧させた溶融物を引っ張り、縦横100mm×300mmで、厚み0.3~0.5μmのシートを作成した。これを外観目視評価して、この面積中にブツがなければ+、ブツがあれば-で示した。
溶融コンパウンド時や得られたペレットの射出成形時の刺激臭の有無を確認した。
<(A)-1の製造方法>
容量が20Lで、バッフルおよびファウドラ型撹拌翼を備えたステンレス製オートクレーブに、メタクリル酸メチル/アクリルアミド共重合体(特公昭45-24151号公報記載)0.05重量部をイオン交換水165重量部に溶解した溶液を添加して400rpmで撹拌し、系内を窒素ガスで置換した。次に、下記混合物質を反応系で撹拌しながら添加し、60℃に昇温し重合を開始した。
スチレン 70重量部
アクリロニトリル 30重量部
t-ドデシルメルカプタン 0.33重量部
2,2’-アゾビスイソブチロニトリル 0.31重量部。
2,2’-アゾビスイソブチロニトリル0.31重量部を0.15重量部に変更した以外は前記(A)-1と同様に懸濁重合を行った。得られたスチレン系樹脂のメチルエチルケトン可溶分の固有粘度は0.89dl/g、重量平均分子量は351,000であった。
単量体成分をメタクリル酸メチル70重量部、スチレン25重量部、アクリロニトリル5重量部に変更した以外は前記(A)-1と同様に懸濁重合を行った。得られたスチレン系樹脂のメチルエチルケトン可溶分の固有粘度は0.35dl/g、重量平均分子量は105,000であった。
単量体成分をメタクリル酸メチル67重量部、スチレン20重量部、アクリロニトリル13重量部に、t-ドデシルメルカプタン0.33重量部を0.35重量部に、2,2’-アゾビスイソブチロニトリル0.31重量部を0.4重量部に変更した以外は前記(A)-1と同様に懸濁重合を行った。得られたスチレン系樹脂のメチルエチルケトン可溶分の固有粘度は0.46dl/g、重量平均分子量は114,000であった。
<(B)-1の製造方法>
ポリブタジエン(重量平均粒子径0.35μm、ゲル含有率75%)50重量部
(日本ゼオン株式会社製“Nipol LX111A2”)(固形分換算)
オレイン酸カリウム 0.5重量部
ブドウ糖 0.5重量部
ピロリン酸1ナトリウム 0.5重量部
硫酸第一鉄 0.005重量部
脱イオン水 120重量部。
単量体成分をメタクリル酸メチル35重量部、スチレン12.5重量部、アクリロニトリル2.5重量部に変更した以外は前記(B)-1と同様に乳化重合を行った。得られたグラフト共重合体のグラフト率は45%、メチルエチルケトン可溶分の固有粘度は0.28dl/g、重量平均分子量は75,000であった。
<C-1>ポリ乳酸
NatureWorks社製のポリ乳酸(重量平均分子量200,000、D-乳酸単位1%、融点175℃のポリ-L-乳酸)。
<(D)-1>リン酸(0.5mol/L水溶液)(関東化学株式会社製)
<(D)-2>リン酸1ナトリウム無水物(太平化学産業株式会社製)。
<(E)-1>ポリメチルメタクリレート樹脂(住友化学株式会社製“スミペックスMH”)。
比較例1~5においては、リン酸および/またはリン酸1ナトリウム(D)の代わりに以下のジカルボン酸無水物(F)を使用した。
<(F)-2>コハク酸無水物(東京化成工業株式会社製)。
比較例6~7においては、リン酸および/またはリン酸1ナトリウム(D)の代わりに以下のリン酸化合物(G)を使用した。
<(G)-2>リン酸3ナトリウム(米山化学工業株式会社製)。
表1、表2に記載の組成(重量部)からなる原料をドライブレンドした後、押出温度220℃に設定した2軸スクリュー押出機(株式会社日本製鋼所製“TEX-30”)を使用して溶融混練、ペレタイズを行い、得られたペレットを射出成形機(東芝機械株式会社製“IS55EPN射出成形機”)を用いて、成形温度220℃、金型温度60℃の条件で射出成形することにより得られた試験片について、各種特性評価を行った。評価結果を表1、表2にそれぞれ示す。実施例1~17の結果から明らかなように、本発明の熱可塑性樹脂組成物は、耐衝撃性に代表される機械特性や熱安定性に優れるほか、溶融コンパウンド時並びに成形時の刺激臭がなく、熱可塑性樹脂組成物の生産から成形後の最終製品を得るまでの安全・衛生面でも優れていた。
実施例9、10および12の組成について、脂肪族ポリエステル樹脂(C)以外の成分をドライブレンドした後、押出温度220℃に設定した2軸スクリュー押出機(株式会社日本製鋼所製“TEX-30”)を使用して溶融混練後、押出機のサイドフィードから脂肪族ポリエステル樹脂(C)を供給してさらに溶融混練し、ペレタイズを行い、得られたペレットを射出成形機(東芝機械株式会社製“IS55EPN射出成形機”)を用いて、成形温度220℃、金型温度60℃の条件で射出成形することにより得られた試験片について、各種特性評価を行った。評価結果は表1に示す通りであり、実施例18~20の熱安定性や耐衝撃性は実施例9、10および12と同等の性質を有していたが、表面外観(シートブツ評価)において実施例9、10および12と比較して優れた結果が得られた。
Claims (11)
- スチレン系樹脂(A)、グラフト共重合体(B)および脂肪族ポリエステル樹脂(C)を含む樹脂組成物に、リン酸および/またはリン酸1ナトリウム(D)を配合してなる、熱可塑性樹脂組成物。
- 前記樹脂組成物がさらにアクリル系樹脂(E)を含む、請求項1に記載の熱可塑性樹脂組成物。
- 脂肪族ポリエステル樹脂(C)がポリ乳酸である、請求項1または2に記載の熱可塑性樹脂組成物。
- 前記樹脂組成物100重量部に対して、リン酸および/またはリン酸1ナトリウム(D)を0.01~5重量部含む、請求項1~3のいずれか1項に記載の熱可塑性樹脂組成物。
- 前記樹脂組成物100重量部において、スチレン系樹脂(A)を10~80重量部、グラフト共重合体(B)を5~70重量部、脂肪族ポリエステル樹脂(C)を1~85重量部、およびアクリル系樹脂(E)を0~30重量部含む、請求項1~4のいずれか1項に記載の熱可塑性樹脂組成物。
- スチレン系樹脂(A)が少なくとも芳香族ビニル系単量体(a1)を重合してなる、請求項1~5のいずれか1項に記載の熱可塑性樹脂組成物
- グラフト共重合体(B)がゴム質重合体(r)に少なくとも不飽和カルボン酸アルキルエステル系単量体(b1)を含む単量体成分をグラフト重合してなる、請求項1~6のいずれか1項に記載の熱可塑性樹脂組成物。
- アクリル系樹脂(E)がポリメタクリル酸メチル系樹脂である、請求項2~7のいずれか1項に記載の熱可塑性樹脂組成物。
- 請求項1~8のいずれか1項に記載の熱可塑性樹脂組成物の製造方法であって、脂肪族ポリエステル樹脂(C)以外の成分を溶融混練後、脂肪族ポリエステル樹脂(C)を添加してさらに溶融混練することを特徴とする、熱可塑性樹脂組成物の製造方法。
- 請求項1~8のいずれか1項に記載の熱可塑性樹脂組成物を成形してなる成形品。
- 請求項1~8のいずれか1項に記載の熱可塑性樹脂組成物を成形してなるシート。
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US10619017B2 (en) * | 2015-10-30 | 2020-04-14 | Toray Industries, Inc. | Fiber-reinforced thermoplastic resin molded article, and fiber-reinforced thermoplastic resin molding material |
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KR102223203B1 (ko) * | 2018-12-27 | 2021-03-04 | 롯데첨단소재(주) | 열가소성 수지 조성물 및 이로부터 제조된 성형품 |
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CN102906184A (zh) | 2013-01-30 |
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US20130310502A1 (en) | 2013-11-21 |
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