WO2012086228A1 - 回転機 - Google Patents
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- Publication number
- WO2012086228A1 WO2012086228A1 PCT/JP2011/059978 JP2011059978W WO2012086228A1 WO 2012086228 A1 WO2012086228 A1 WO 2012086228A1 JP 2011059978 W JP2011059978 W JP 2011059978W WO 2012086228 A1 WO2012086228 A1 WO 2012086228A1
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- WO
- WIPO (PCT)
- Prior art keywords
- rotor
- rotating body
- peripheral surface
- stator core
- rotating
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/197—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/223—Heat bridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/91—Electric vehicles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/24—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/48—Fastening of windings on the stator or rotor structure in slots
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present invention relates to a rotating machine that cools a motor using a cooling medium.
- Cooling a rotating machine used for an electric vehicle or the like using a cooling medium is useful for efficiently generating a propulsive force (rotational force) from electric power.
- a cooling medium As one of such cooling technologies for a rotating machine, there is a technology for cooling a rotor having a permanent magnet inside with a cooling medium.
- Related techniques are disclosed in Japanese Patent Office Publication Nos. 2002-345188, 2010-220340, 2010-252544, and Japanese Patent No. 4469670.
- aspects of the present invention include A rotor formed by laminating electromagnetic steel sheets; A stator provided around the rotor; A rotating body inserted through the center of the rotor; An annular sleeve member provided between the rotor and the rotor; A rotating machine comprising: a recess formed on at least one of an outer peripheral surface of the rotating body and an inner peripheral surface of the sleeve member and forming a refrigerant flow path for introducing the refrigerant.
- the mold member is formed at both end portions of the stator core so as to cover the root portion of the coil end portion, and the first space where the rotor is disposed and the coil end portion are disposed. Since the partition member separating the second space is attached in contact with the mold member, there is an effect that efficient cooling can be performed without causing an increase in cost and a decrease in performance.
- FIG. 2 is a sectional view taken along line AA in FIG. 1. It is a perspective view of the rotating shaft with which the motor as a rotary machine by 1st Embodiment of this invention is provided. It is a figure which shows the cross-sectional shape of the groove
- FIG. 6 is a sectional view taken along line BB in FIG. 5.
- FIG. 6 is a cross-sectional view showing a cross-sectional shape of a groove formed in the rotating body and the sleeve of FIG. 1 or FIG. 5.
- FIG. 11 is a sectional view taken along line DD in FIG. 10.
- FIG. 10 is a sectional view taken along line CC in FIG. 9.
- the rotating machine is a motor (electric motor) that is rotationally driven by an externally supplied current (for example, a three-phase alternating current) will be described as an example.
- an externally supplied current for example, a three-phase alternating current
- FIG. 1 is a side sectional view showing a configuration of a motor as a rotating machine according to a first embodiment of the present invention.
- FIG. 2 is a cross-sectional view taken along the line AA in FIG.
- the motor 1 includes a rotating shaft 10, a rotor 20 (rotor), a sleeve 27 (sleeve member), a stator 30 (stator), and a housing 40, and by an electric current supplied from the outside.
- the electromagnetic force acts between the rotor 20 and the stator 30 and the rotor 20 rotates, the rotary shaft 10 is rotationally driven.
- the left-right direction in FIG. 1 in which the rotating shaft 10 extends is referred to as “axial direction”.
- the rotating shaft 10 is a shaft member for transmitting the rotational driving force of the rotor 20 to the outside. From the first shaft portion 10a (first rotating body portion) and the second shaft portion 10b (second rotating body portion). Become.
- the first shaft portion 10a extends from the center of the left side surface of the second shaft portion 10b to the left side in the axial direction, and is a cylindrical portion formed to extend from the center portion of the right side surface of the second shaft portion 10b to the right side in the axial direction. It is.
- the second shaft portion 10b is a cylindrical portion having a larger diameter than the first shaft portion 10a.
- the rotary shaft 10 has a second shaft portion 10b inserted through the central portion of the rotor 20 and fixed to the rotor 20 together with the sleeve 27.
- One of the first shaft portions 10a protrudes leftward from the housing 40 and is
- the other one shaft portion 10a is rotatably supported by bearings B1 and B2 installed in the housing 40 in a state in which the other shaft portion 10a protrudes rightward from the housing 40.
- the rotation shaft 10, the rotor 20, and the sleeve 27 rotate integrally around the rotation axis of the rotation shaft 10.
- the bearings B1 and B2 rolling bearings such as angular ball bearings can be used, for example.
- a refrigerant flow path 11 (first flow path) extending along the central axis to the inside of the second shaft section 10b is formed.
- a groove 12 (recessed portion) forming a coolant channel for guiding a coolant (for example, cooling oil) for cooling the permanent magnet 23 provided in the rotor 20 is provided. ) Is formed.
- eight grooves 12 having a rectangular cross-sectional shape are formed at equal intervals along the circumferential direction of the second shaft portion 10b.
- FIG. 3 is a perspective view of a rotating shaft provided in the motor 1 as the rotating machine according to the present embodiment.
- the groove 12 is formed in the second shaft portion 10b of the rotating shaft 10 so as to extend linearly in the axial direction.
- the groove 12 is not formed so as to reach both end portions in the axial direction of the second shaft portion 10b, but from the vicinity of one end portion in the axial direction of the second shaft portion 10b to the other end portion. It is formed to extend to the vicinity. This is to prevent the refrigerant supplied to the groove 12 forming the refrigerant flow path from leaking between the rotating shaft 10 (second shaft portion 10b) and the sleeve 27 as much as possible.
- the groove 12 formed on the outer peripheral surface of the rotary shaft 10 may be formed in a spiral shape along the axial direction as shown in FIG. 3B, as shown in FIG. As shown, it may be formed in a meandering shape along the axial direction.
- the temperature distribution in the circumferential direction of the rotor 20 is made uniform compared to the case where the groove 12 is formed in the linear shape shown in FIG. can do.
- the groove 12 is formed in a meandering shape as shown in FIG. 3C, the cooling efficiency of the rotor 20 can be improved as compared with the case where the groove 12 is formed in a linear shape as shown in FIG. it can.
- FIG. 4 is a diagram showing a cross-sectional shape of a groove formed on a rotating shaft provided in the motor 1 as the rotating machine according to the present embodiment.
- the groove 12 having a rectangular cross-sectional shape is formed on the outer peripheral surface of the second shaft portion 10 b of the rotating shaft 10.
- the cross-sectional shape of the groove 12 may be an arc shape shown in FIG. 4B (an arc shape convex toward the rotation axis), or a triangle shape (one vertex is rotated) shown in FIG. It may be a triangle shape toward the axis).
- a plurality of elongated grooves 12 extending in the axial direction as shown in FIGS. 4A to 4C are not formed along the circumferential direction of the second shaft portion 10b, but shown in FIG. 4D.
- the outer peripheral surface of the second shaft portion 10b may be entirely recessed. That is, you may form the recessed part which hollowed the outer peripheral surface of the 2nd axial part 10b except the both ends in the axial direction of the 2nd axial part 10b.
- Such a recess can be realized, for example, by forming an infinite number of linear grooves 12 shown in FIG. 4A along the circumferential direction.
- a communication that connects the coolant channel 11 formed in the first shaft portion 10a and the groove 12 formed in the outer peripheral surface of the second shaft portion 10b.
- a flow path 13 (second flow path) is formed. As shown in FIG. 2, the communication flow path 13 is formed so as to extend from the refrigerant flow path 11 toward the groove 12 in the radial direction of the second shaft portion 10 b (specifically, eight different directions). Yes.
- the rotating shaft 10 rotates in the direction of rotation with respect to the rotor 20 such that each of the grooves 12 formed on the outer peripheral surface of the second shaft portion 10 b is closest to each of the permanent magnets 23 of the rotor 20. Is positioned. This is to improve the cooling efficiency of the rotor 20 by bringing the groove 12 that is a refrigerant flow path through which the refrigerant is guided as close as possible to the permanent magnet 23 that is a heat generation source.
- the rotor 20 includes a rotor core 21, an end ring 22, and a permanent magnet 23.
- the rotor 20 is attached to the rotating shaft 10 together with the sleep 27 and is configured to be rotatable around the rotating shaft 10.
- the rotor core 21 is a ring-shaped member that is configured by laminating a plurality of electromagnetic steel plates as a plate material made of a magnetic material with an adhesive, and through which the above-described rotating shaft 10 is inserted into the center portion.
- the permanent magnets 23 are, for example, rectangular parallelepiped magnets extending in the axial direction, and a plurality of the permanent magnets 23 are arranged along the outer peripheral surface of the rotor core 21 with a constant interval by being inserted into insertion holes formed in the rotor core 21.
- eight permanent magnets 23 having a rectangular cross-sectional shape are provided at equal intervals along the circumferential direction of the rotor core 21. As a result, an alternating magnetic field is formed along the outer peripheral surface of the rotor core 21.
- the end ring 22 is an annular member that is provided on both sides of the rotor core 21 in the axial direction (stacking direction of electromagnetic steel sheets) and sandwiches the rotor core 21 in the axial direction.
- the length of the rotor core 21 in the axial direction is equal to the length in the axial direction of the second shaft portion 10b of the rotary shaft 10 by adding the thicknesses of the end rings 22 provided on both sides of the rotor core 21 in the axial direction. It is set to be.
- the sleeve 27 is an annular member provided between the second shaft portion 10b of the rotating shaft 10 and the rotor 20, and is formed of the same material as that of the rotating shaft 10, for example.
- the sleeve 27 is set so that its axial length is equal to the axial length of the second shaft portion 10b of the rotary shaft 10, and for example, the second shaft portion 10b of the rotary shaft 10 by shrink fitting or the like. Is fitted to the outer peripheral surface.
- a refrigerant flow path is formed by the groove 12 between the rotary shaft 10 and the sleeve 27.
- the refrigerant guided to the groove 12 as the refrigerant flow path flows between the rotary shaft 10 (second shaft portion 10 b) and the sleeve 27. For this reason, even if the rotor 20 rotates at a high speed under the condition that the adhesive strength of the adhesive that bonds the electromagnetic steel plates constituting the rotor core 21 is reduced due to the temperature rise of the motor 1, the groove 12 as the refrigerant flow path is formed. Leakage of the introduced refrigerant can be prevented.
- the rotor core 21 described above is fitted to the outer peripheral surface of the sleeve 27 by shrink fitting, for example.
- the sleeve 27 is fitted to the outer peripheral surface of the second shaft portion 10b by shrink fitting or the like, there is almost no leakage of the refrigerant guided to the groove 12, but the refrigerant guided to the groove 12 If the pressure is high, there is a possibility that leakage may occur. For this reason, at both ends in the axial direction, the sleeve 27 is brazed to the second shaft portion 10b of the rotating shaft 10, welded, or an O-ring or the like between the sleeve 27 and the second shaft portion 10b of the rotating shaft 10. It is desirable to seal by providing a sealing material.
- the stator 30 includes a stator core 31 and a coil 32, and is fixed to an inner peripheral surface of a body member 41 that forms a part of the housing 40 so as to surround the rotor 20 along the rotation direction of the rotary shaft 10.
- a rotating magnetic field is formed along the outer circumferential direction of the rotor 20 in accordance with the current supplied to the coil 32 from the outside.
- the stator core 31 is an annular member configured by laminating a plurality of electromagnetic steel plates as plates made of a magnetic material, and the rotor 20 is disposed on the inner peripheral side thereof. Is done.
- the stator core 31 has an inner diameter so that an annular gap (air gap G: see FIG. 1) having a preset size is formed between the inner peripheral surface of the stator core 31 and the outer peripheral surface of the rotor 20. ing.
- the coil 32 is inserted in a slot (not shown) formed in the stator core 31 and forms a magnetic pole corresponding to a current supplied from the outside.
- the coil 32 includes a first coil to which a U-phase current is supplied, a second coil to which a V-phase current is supplied, and a third coil to which a W-phase current is supplied.
- the first to third coils are sequentially arranged in the circumferential direction of the stator core 31. For this reason, when a three-phase alternating current is supplied to the coil 32, a rotating magnetic field is formed along the inner peripheral surface of the stator core 31.
- the coil 32 is attached to the stator core 31 so that the coil end portion protrudes from both end portions of the stator core 31.
- the housing 40 includes a body member 41, a left side wall member 42, and a right side wall member 43.
- the housing 40 includes a part of the rotary shaft 10, the rotor 20, the sleeve 27, and the stator 30, and forms the outer shape of the motor 1.
- the body member 41 is formed of an iron alloy or the like, and is a cylindrical member that is open at both ends in the axial direction.
- the stator 27 described above is fixed to the inner peripheral surface of the body member 41.
- the left side wall member 42 is a disk-shaped member having a mounting hole for the bearing B ⁇ b> 1 formed at the center thereof, and is attached to the left end portion of the body member 41.
- the right side wall member 43 is a disk-shaped member having a mounting hole for the bearing B ⁇ b> 2 formed in the center thereof, and is attached to the right end portion of the body member 41.
- the refrigerant is supplied to the refrigerant flow path 11 formed on one of the first shaft portions 10a of the rotating shaft 10 by a pump (not shown) or the like.
- the refrigerant supplied to the refrigerant channel 11 is guided to the groove 12 formed on the outer peripheral surface of the second shaft part 10b through the communication channel 13 formed on one end side (left side) of the second shaft part 10b.
- the refrigerant flow path by the groove 12 is formed between the rotary shaft 10 and the sleeve 27, the permanent magnet 23 is cooled when the refrigerant is guided to the groove 12.
- the refrigerant flow path is disposed so as to be closest to the permanent magnet 23 provided in the rotor 20, the rotor core 21 and the permanent magnet 23 can be efficiently cooled.
- the refrigerant through the refrigerant flow path by the groove 12 passes through the communication flow path 13 formed on the other end side (right side) of the second shaft part 10b, and the refrigerant flow path 11 formed on the other side of the first shaft part 10a. To be discharged to the outside.
- the groove 12 that forms the refrigerant flow path that guides the refrigerant to the outer peripheral surface of the rotating shaft 10 is formed, and an annular shape is formed between the rotating shaft 10 and the rotor 20 in which the groove 12 is formed.
- the refrigerant guided to the groove 12 flows between the rotary shaft 10 and the sleeve 27. For this reason, even if the rotor 20 rotates at a high speed in a situation where the adhesive strength of the adhesive that bonds the electromagnetic steel sheets constituting the rotor core 21 decreases due to the temperature rise of the motor 4, the refrigerant introduced into the groove 12 Leakage can be prevented.
- channel 12 is formed in the outer peripheral surface of the 2nd axial part 10b made larger diameter than the 1st axial part 10a of the rotating shaft 10, and the 2nd axial part 10b in which this groove
- the number, length, and shape (including the cross-sectional shape) of the grooves 12 formed in the rotating shaft 10 are not limited to the above-described embodiment.
- the arrangement and positional relationship in the rotation direction (circumferential direction) of the groove 12 formed in the rotating shaft 10 and the permanent magnet 23 provided in the rotor 20 are not limited to the above-described embodiment, and any arrangement and It can be a positional relationship.
- the rotating shaft 10 consists of the 1st axial part 10a and the 2nd axial part 10b (The thing by which the 1st axial part 10a and the 2nd axial part 10b were integrally formed) was taken as an example. I gave it as an explanation. However, the present invention is applicable even if the first shaft portion 10a and the second shaft portion 10b are rotating shafts formed of different members. For example, for a cylindrical shaft member having the same outer diameter as that of the first shaft portion 10a, an annular shape having the same outer diameter as that of the second shaft member 10b and having the same inner diameter as that of the first shaft portion 10a. A shaft to which the auxiliary member is fixed can be used as the rotating shaft 10.
- FIG. 5 is a side sectional view showing a configuration of a motor as a rotating machine according to the second embodiment of the present invention.
- the motor 1 of the first embodiment shown in FIGS. 1 to 4 is an inner ring rotating type in which the rotor 20 rotates with the rotating shaft 10.
- the motor 2 of the second embodiment shown in FIG. 5 is an outer ring rotating type in which the rotor 20 rotates around a fixed central axis 70.
- outer housings 61 and 62 are respectively attached to the left and right outer sides of the housing 40 in FIG. Then, a cylindrical rotating body 80 (second rotation) that forms part of the rotor 20 via the bearings B1 and B2 is attached to the center shaft 70 that is fixedly supported at both ends by the mounting holes 61c and 62c of the outer housings 61 and 62. The body part) is rotatably supported.
- the sleeve 27 is attached to the outer peripheral surface of the rotating body 80, and the rotor 20 is attached to the outer peripheral surface of the sleeve 27.
- a rotor oil introduction channel 71 opened at both ends of the central shaft 70 is formed inside the central shaft 70. Oil for cooling the rotor 20 is introduced into the rotor oil introduction passage 71 by an oil supply means such as an oil pump (not shown).
- Rotation support members 25 and 26 are respectively attached to both end faces of the rotation body 80 so that the positions of the central axes coincide with each other.
- the rotation support members 25 and 26 protrude outward in the axial direction in a state where the rotation support members 25 and 26 are inserted through openings 42c and 43c formed at the centers of the left side wall member 41 and the right side wall member 42 of the housing 40 through an appropriate gap.
- And is rotatably supported by the central shaft 70 via bearings B1 and B2.
- the rotation support members 25 and 26 described above constitute a part of the rotor 20.
- the rotation support members 25 and 26 have passages that connect the oil passage 24 and the internal spaces of the bearings B1 and B2. This passage guides the oil from the oil passage 24 to the opening side of the rotation support members 25 and 26 through the internal spaces of the bearings B1 and B2.
- the rotation support members 25 and 26 form annular gaps 25 a and 26 a (first flow paths) that guide oil in the axial direction of the central shaft 70 between the central shaft 70.
- the rotating body 80 is formed with a larger diameter than the rotation support members 25 and 26.
- An annular gap 28 is formed between the inner peripheral surface of the rotating body 80 and the outer peripheral surface of the central shaft 70.
- the gap 28 communicates with the rotor oil introduction passage 71 opened on the outer peripheral surface of the central shaft 70 and the oil passage 24 of the rotating body 80.
- the oil channel 24 extends along the outer circumferential surface of the rotator 80 in the axial direction of the rotator 80, and extends in the radial direction of the rotator 80 so as to connect both ends of the gap channel 35.
- An inlet channel 37 and an outlet channel 39 respectively connected to the gap 28 are provided.
- a plurality of the oil flow paths 24 are formed along the circumferential direction corresponding to the permanent magnets 23 described above. That is, the oil flow path 24 is formed on the outer peripheral surface of the rotating body 80 close to the permanent magnet 23 as shown in FIG.
- a plurality of oil flow paths 24 formed along the circumferential direction of the rotating body 80 have the directions of oil flowing inside alternately set in opposite directions.
- a groove 12 (concave portion) that forms a gap flow path 35 with the inner peripheral surface of the sleeve 27 is formed.
- eight grooves 12 having a rectangular cross-sectional shape are formed at equal intervals along the circumferential direction of the rotating body 80.
- the rotating body 80 is positioned in the rotational direction with respect to the rotor core 21 such that each of the grooves 12 formed on the outer peripheral surface of the rotating body 80 is closest to each of the permanent magnets 23 of the rotor core 21.
- This is to increase the cooling efficiency of the rotor 20 by bringing the groove 12 constituting the gap flow path 35 of the oil flow path 24 through which oil is guided as close as possible to the permanent magnet 23 that is a heat generation source.
- the rotor 20 includes a rotor core 21, a permanent magnet 23, and an end ring 22, is attached to the rotating body 80 together with the sleeve 27, and is configured to be rotatable around the central axis 70 together with the rotating body 80.
- the rotor core 21 is configured by laminating a plurality of electromagnetic steel plates as plates made of a magnetic material with an adhesive, and the above-described rotating body 80 is inserted into the central portion together with the sleeve 27 into an annular member. It is.
- the end ring 22 is an annular member that is provided on both sides of the rotor core 21 in the axial direction (stacking direction of electromagnetic steel sheets) and sandwiches the rotor core 21 in the axial direction.
- the axial length of the rotor core 21 is set so that the length including the thickness of the end rings 22 provided on both axial sides of the rotor core 21 is equal to the axial length of the rotating body 80. Yes.
- the sleeve 27 is an annular member provided between the rotating body 80 and the rotor 20, and is formed of the same material as the central shaft 70 and the rotating body 80, for example.
- the sleeve 27 is set so that its axial length is equal to the axial length of the rotating body 80, and is fitted to the outer peripheral surface of the rotating body 80 by shrink fitting, for example.
- a clearance channel 35 is formed by the groove 12 between the rotating body 80 and the sleeve 27.
- the oil guided to the groove 12 constituting a part of the oil flow path 24 flows between the rotating body 80 and the sleeve 27. For this reason, even if the rotor 20 rotates at a high speed under the situation where the adhesive strength of the adhesive that bonds the electromagnetic steel sheets constituting the rotor core 21 is reduced due to the temperature rise of the motor 2, a part of the oil flow path 24 is partially removed. It is possible to prevent the leakage of oil guided to the groove 12 constituting the structure.
- the rotor core 21 described above is fitted to the outer peripheral surface of the sleeve 27 by shrink fitting, for example.
- the sleeve 27 is fitted to the outer peripheral surface of the rotating body 80 by shrink fitting or the like, there is almost no leakage of the oil guided to the groove 12, but the pressure of the oil guided to the groove 12 If the value is high, there is a possibility of leakage. For this reason, it is desirable that the sleeve 27 is brazed to the rotating body 80 at both ends in the axial direction, welded, or sealed by providing a sealing material such as an O-ring between the sleeve 27 and the rotating body 80.
- the oil that has flowed into the oil flow path 24 is guided to the groove 12 formed on the outer peripheral surface of the rotating body 80.
- a gap channel 35 is formed by the groove 12 between the rotating body 80 and the sleeve 27, the permanent magnet 23 is cooled when oil is guided to the groove 12.
- channel 12 is arrange
- the oil that has passed through the gap channel 35 by the groove 12 reaches the openings of the rotation support members 25 and 26 from the oil channel 24 through the internal spaces of the bearings B1 and B2.
- the oil passes through the gaps 25a and 26a between the rotation support members 25 and 26 and the central shaft 70, and the left side wall member 41 and the right side wall member 42 of the housing 40, the left side wall member 61b of the outer housings 61 and 62, and It is discharged into the space between the right side wall member 62b.
- the groove 12 constituting the gap channel 35 of the oil channel 24 is formed on the outer peripheral surface of the rotor 80 of the rotor 20, and the rotor 80 and the rotor core 21 in which the groove 12 is formed.
- An annular sleeve 27 is provided between the rotating body 80 and the oil so that the oil guided to the groove 12 flows between the rotating body 80 and the sleeve 27.
- the groove 12 is formed on the outer peripheral surface of the rotating body 80 having a diameter larger than that of the rotation support members 25 and 26, and the rotor 80 and the rotor core 21 between which the groove 12 is formed are formed.
- the gap channel 35 is formed at a position close to the permanent magnet 23. For this reason, the rotor 20 including the permanent magnet 23 can be cooled easily and efficiently.
- the number, length, and shape (including the cross-sectional shape) of the grooves 12 formed on the outer peripheral surface of the rotating body 80 are not limited to the shapes described above. Further, the arrangement and positional relationship in the rotational direction (circumferential direction) of the groove 12 formed on the outer peripheral surface of the rotating body 80 and the permanent magnet 23 provided in the rotor core 21 are not limited to the above-described positional relationship, and are arbitrary. Arrangement and positional relationship.
- the rotation support members 25 and 26 and the rotating body 80 are integrally formed as an example.
- the rotation support members 25 and 26 and the rotating body 80 may be formed of different members.
- the groove 12 as the concave portion forming the refrigerant flow path is formed on the outer peripheral surface of the rotating shaft 10
- the groove 12 as the concave portion constituting the gap flow path 35 of the oil flow path 24 is formed on the outer peripheral surface of the rotating body 80
- the groove 12 may be formed on the inner peripheral surface of the sleeve 27 as shown in FIG. 7, and as shown in FIG. 8, the outer peripheral surface of the rotating shaft 10 or the outer peripheral surface of the rotating body 80, It may be formed on both the inner peripheral surface of the sleeve 27.
- the stator 30 includes a stator core 31 and a coil 32, and is fixed to an inner peripheral surface of a body member 41 that forms a part of the housing 40 so as to surround the rotor 20 along the rotation direction of the rotary shaft 10.
- a rotating magnetic field is formed along the outer circumferential direction of the rotor 20 in accordance with the current supplied to the coil 32 from the outside.
- FIG. 10 is a side sectional view showing the stator 30 extracted.
- FIG. 11 is a sectional view taken along line DD in FIG.
- the stator core 31 has an annular yoke 31a and a plurality of teeth 31b arranged in a state of protruding toward the central axis of the yoke 31a along the circumferential direction of the yoke 31a.
- a gap between adjacent teeth 31b is a slot 31c in which the coil 32 is inserted.
- the stator core 31 provided with eight teeth 31 b and eight slots 31 c is illustrated, but these numbers can be arbitrarily set.
- the teeth 31b provided in the stator core 31 function as magnetic poles when a three-phase alternating current is supplied to the coil 32 inserted in the slot 31c.
- the stator core 31 is arranged around the rotor 20 so that the protruding direction of each tooth 31b is directed to the rotation axis of the rotary shaft 10, and in this arrangement, the teeth are arranged such that the gap between the stator core and the rotor core is the air gap G described above.
- the protrusion amount of 31b is set.
- the coil 32 is inserted in a slot 31 c formed in the stator core 31.
- the coil 32 is attached to the stator core 31 such that the coil end portion 32 a protrudes from both end portions of the stator core 31. That is, as shown in FIG. 10, the coil end portion 32 a protrudes from the left end E ⁇ b> 1 of the stator core 31 in the left direction, and the coil end portion 32 a protrudes from the right end E ⁇ b> 2 of the stator core 31. Since all the coils 32 are attached to the stator core 31 in such a state, the coil end portions 32a are arranged in a circle along the end portions E1 and E2 of the stator core 31 as shown in FIG.
- ring-shaped mold members 33a and 33b along the end portions E1 and E2 are formed on the end portions E1 and E2 of the stator core 31 so as to cover the root portion of the coil end portion 32a.
- the mold members 33a and 33b without covering all of the coil end portion 32a, only the root portion of the coil end portion 32a is covered with the mold members 33a and 33b, while the oil can be cooled using the cooling oil OL. This is to prevent the air gap G that is the gap between the rotor 20 and the stator 30 from entering.
- the cooling oil OL directly to the exposed portion of the coil end portion 32a by covering only the root portion of the coil end portion 32a with the mold members 33a and 33b and exposing the portions other than the root portion.
- the stator 30 (coil 32) is efficiently cooled.
- the front end portions of the partition wall portions 42b and 43b forming a part of the left side wall member 42 and the right side wall member 43 constituting the housing 40 are sealed with mold members 33a and 33b, and the rotor 20 is disposed.
- the oil is prevented from entering the air gap G by separating the space S1 (first space) and the space S2 (second space) in which the coil end portion 32a is disposed.
- the thickness of the mold members 33a and 33b is set in consideration of the degree of sealing and the cooling efficiency. That is, if the tip of the partition walls 42b and 43b cannot be sealed, the oil will enter the air gap G. Therefore, the thickness of the mold members 33a and 33b is such that at least the tips of the partition walls 42b and 43b are sealed. It must be of a thickness that can be done. Further, as the thickness of the mold members 33a and 33b increases, the exposed portion of the coil end portion 32a decreases, and the cooling efficiency using oil decreases. For this reason, the thickness of the mold members 33a and 33b needs to be equal to or less than a thickness that can ensure the required cooling efficiency.
- the specific thickness of the mold members 33a and 33b is set to, for example, a thickness of about 50% of the protruding amount of the coil end portion 32a, and preferably about 20 to 30% of the protruding amount of the coil end portion 32a.
- a mold member 33 c similar to the mold members 33 a and 33 b is formed in the stator core 31 so as to fill a gap inside the slot 31 c formed in the stator core 31.
- the mold member 33c is provided to fix the coil 32 inserted in the slot 31c to prevent vibration of the coil 32 in the slot 31c and to increase the cooling efficiency of the coil 32.
- the mold members 33a and 33b that cover the root portion of the coil end portion 32a and the mold member 33c that fixes the coil 32 in the slot 31c have high thermal conductivity. It is desirable. For example, it is desirable to form the mold members 33a, 33b, and 33c using a heat conductive resin mixed with a heat conductive filler having insulating properties such as silicon oxide (SiO 2 ) and aluminum oxide (Al 2 O 3 ). .
- the mold members 33a and 33b and the mold member 33c may be formed using materials having the same thermal conductivity, or may be formed of materials having different thermal conductivities.
- the coil 32 attached to the stator core 31 has a high density of the wire material (the wire material forming the coil 32) at the portion inserted in the slot 31c and the tip portion of the coil end portion 32a, and the wire material at the root portion of the coil end portion 32a.
- the density is low.
- the thermal resistance is higher in the portion where the wire density is lower (the root portion of the coil end portion 32a) than in the portion where the wire density is higher (the inside of the slot 31c and the tip portion of the coil end portion 32a). Therefore, it is desirable to form the mold members 33a and 33b using a material having a higher thermal conductivity than the material of the mold member 33c.
- the molding resins 33a and 33b formed at the end portions E1 and E2 of the stator core 31 for example, when the viscosity at the time of formation is given priority over the thermal conductivity after the formation, it is lower than the material of the mold member 33c.
- the mold resins 33a and 33b may be formed using a material having thermal conductivity and viscosity. Such a material is necessary when, for example, the material of the mold member 33c cannot sufficiently fill a gap in the root portion of the coil end portion 32a (a gap between the wire forming the coil 32 and the wire).
- the mold members 33a and 33b and the mold member 33c may be formed of different materials.
- the mold members 33a and 33b are also used for sealing the end portions of the partition walls 42b and 43b, the mold members 33a and 33b are formed using a material that is elastic even after curing.
- the mold member 33c is formed using a material having a high hardness after curing in order to securely fix the coil 32 in the slot 31c.
- an oil supply port P ⁇ b> 1 that guides cooling oil OL supplied from the outside to the coil end portion 32 a disposed inside the housing 40.
- a refrigerant supply port is provided.
- This oil supply port P1 is a coil protruding above the exposed portion of the coil end portion 32a that protrudes to the left from the end portion E1 of the stator core 31 (the portion that is not covered by the mold member 33a) and to the right from the end portion E2.
- FIG. 12 is a sectional view taken along the line CC in FIG.
- the oil supply ports P1 are provided at three locations along the rotation direction of the rotary shaft 10 above the exposed portion of the coil end portion 32a. These oil supply ports P1 are arranged in the rotation direction of the rotary shaft 10 with an interval of 20 to 70 °, for example.
- the oil OL supplied from each of the oil supply ports P1 is dropped onto different portions of the coil end portion 32a, and moves downward along the exposed portion of the coil end portion 32a as indicated by an arrow in FIG.
- the bottom portion of the body member 41 is an oil reservoir OP (oil reservoir) in which the oil OL that has moved downward through the exposed portion of the coil end portion 32a is temporarily stored.
- oil reservoir OP oil reservoir
- oil supply ports P1 are provided at three locations along the rotation direction of the rotating shaft 10, and the oil OL is dropped from each of these oil supply ports P1, the oil OL is dropped only from one oil supply port P1. In comparison, since the oil OL can be spread over the entire exposed portion of the coil end portion 32a, the cooling efficiency can be increased.
- FIG. 12 an example in which the oil supply ports P1 are formed at three locations along the rotation direction of the rotary shaft 10 is illustrated.
- the oil supply ports P1 correspond to the size of the motor 1 and the like. And it may be formed in two places or four places or more along the rotation direction of the rotating shaft 10.
- the oil supply ports P1 are not necessarily arranged in a straight line in the rotation direction of the rotary shaft 10, and may be arranged so that the positions in the axial direction are different.
- the left side wall member 42 is a member having a disk-shaped bottom plate portion 42a and a cylindrical partition wall portion 42b (a partition wall member).
- the left wall member 42 has a bottom plate portion 42 a attached to the left end portion of the body member 41 such that the partition wall portion 42 b is disposed inside the body member 41.
- the bottom plate portion 42a forming a part of the left side wall member 42 is formed with a mounting hole for the bearing B1 at the center thereof, and an oil discharge port P2 for discharging the oil OL of the oil reservoir OP to the outside is provided at the outer periphery thereof. It has been.
- the partition wall portion 42b forming a part of the left side wall member 42 has an outer diameter that is approximately the same as the inner diameter of the stator core 31 (mold member 33a), and is attached in a state in which the tip portion is in contact with the mold member 33a.
- the space S1 in which the rotor 20 is disposed is separated from the space S2 in which the coil end portion 32a is disposed on the left side of the stator core 31. That is, the space S1 and S2 are separated by sealing the tip of the partition wall 42b with the mold member 33a.
- the right side wall member 43 is a member having a disk-shaped bottom plate part 43a and a cylindrical partition part 43b (partition wall member), like the left side wall member 42.
- the right side wall member 43 has a bottom plate portion 43 a attached to the right end portion of the body member 41 such that the partition wall portion 43 b is disposed inside the body member 41.
- the bottom plate portion 43a forming a part of the right side wall member 43 is formed with a mounting hole for the bearing B2 in the center thereof, and an oil discharge port P2 for discharging the oil OL of the oil reservoir OP to the outside is provided in the outer peripheral portion thereof. It has been.
- the partition wall 43b that forms a part of the right side wall member 43 has an outer diameter that is approximately the same as the inner diameter of the stator core 31 (mold member 333), and is attached in a state in which the tip thereof is in contact with the mold member 33b.
- the space S1 in which the rotor 20 is disposed is separated from the space S2 in which the coil end portion 32a is disposed on the right side of the stator core 31. That is, the space S1 and S2 are separated by sealing the tip of the partition wall 43b with the mold member 33b.
- FIG. 13 is a diagram illustrating a sealing method for the partition member in the present embodiment.
- the partition walls 42b and 43b provided on the left side wall member 42 and the right side wall member 43 are sealed by contacting the tip portions of the partition walls 42b and 43b with the mold members 33a and 33b.
- various methods are conceivable for bringing the tip of the mold member 33a and 33b into contact with each other (sealing method).
- the sealing method of the partition part 42b by the mold member 33a is demonstrated, the same method is applicable also about the sealing method of the partition part 43b by the mold member 33b.
- the outer peripheral surface at the tip of the partition wall portion 42b and the inner peripheral surface of the mold member 33a are both formed in a tapered shape, and the tip portion of the partition wall portion 42b is formed over the entire periphery. This is a method of increasing the contact area between the partition wall portion 42b and the mold member 33a by engaging with the inner peripheral surface of 33a.
- the outer peripheral surface at the tip of the partition wall portion 42b is formed in a taper shape
- the inner peripheral surface of the mold member 33a is formed in a step shape
- the tip end portion of the partition wall portion 42b is entirely formed. This is a method of increasing the contact location between the partition wall portion 42b and the mold member 33a by engaging the inner peripheral surface of the mold member 33a over the circumference.
- the flange F is formed at the tip of the partition wall portion 42b, and the groove M is formed on the inner peripheral surface of the mold member 33a, and the flange formed at the tip of the partition wall portion 42b.
- a groove is formed at the tip of the partition wall portion 42b to provide an O-ring R, and the O-ring R provided at the tip of the partition wall portion 42b is molded over the entire circumference. This is a method of increasing the degree of sealing between the partition wall portion 42b and the mold member 33a by contacting the inner peripheral surface of 33a.
- a protrusion Q is formed over the entire circumference of the outer peripheral surface at the tip of the partition wall 42b, and the inner peripheral surface of the mold member 33a is formed over the entire periphery of the protrusion Q. This is a method of increasing the degree of sealing between the partition wall portion 42b and the mold member 33a.
- a notch K is formed on the inner peripheral surface side of the mold member 33a, and the tip of the partition wall portion 42b is formed in the notch K formed in the mold member 33a over the entire circumference. This is a method of increasing the degree of sealing between the partition wall portion 42b and the mold member 33a by engaging.
- cooling oil OL is supplied to the oil supply port P1 by a pump (not shown) or the like, and dropped at a plurality of locations in the exposed portion of the coil end portion 32a disposed in the space S2.
- the oil OL dropped on the coil end portion 32a moves downward along the exposed portion of the coil end portion 32a as indicated by an arrow in FIG.
- the oil OL can be spread over the entire coil end portion 32a arranged along the end portion of the stator core 31, The coil end portion 32a can be efficiently cooled.
- the partition wall portion 42b of the left side wall member 42 is sealed by the mold member 33a
- the partition wall portion 43b of the right side wall member 43 is sealed by the mold member 33b, whereby the rotor 20 is disposed on both the left and right sides of the stator core 31.
- the space S1 is separated from the space S2 in which the coil end portion 32a is disposed. For this reason, even if the oil OL is supplied into the space S2 from the oil supply port P1, the oil OL can be prevented from entering the air gap G.
- the mold members 33a and 33b are formed at both ends of the stator core 31 so as to cover the root portion of the coil end portion 32a, and the space S1 in which the rotor 20 is disposed and the coil end portion 32a.
- the partition walls 42b and 43b separating the space S2 in which the is disposed are attached in contact with the mold members 33a and 33b, respectively.
- FIG. 14 is a side sectional view showing the configuration of the motor 4 as the rotating machine according to the fourth embodiment of the present invention.
- the motor 4 of the present embodiment shown in FIG. 14 has a resolver 50 attached to the rotary shaft 10 and a mold member 51 provided in place of the mold member 33a.
- the point which provided the member 52 and the right side wall member 53 each differs from the motor 3 shown in FIG.
- the resolver 50 is a sensor that detects the rotation angle of the rotary shaft 10, and is attached to the right side of the bearing B2 in the example shown in FIG.
- the mold member 51 is formed so that the shape in the axial direction of the rotary shaft 10 is asymmetric with respect to the mold member 33b formed on the right side of the stator core 31.
- the mold member 51 includes an annular portion 51a formed in an annular shape along the end portion (end portion E1) of the stator core 31 so as to cover the root portion of the coil end portion 32a, and the annular portion 51a. This is a shape having a cylindrical protruding portion 51b protruding leftward.
- the annular portion 51a has the same shape as the mold member 33a shown in FIG.
- the left wall member 52 is a member having a disk-shaped bottom plate portion 52a and a cylindrical partition wall portion 52b (a partition wall member), like the left wall member 42 shown in FIG.
- the partition wall portion 52 b of the left side wall member 52 is formed to have a shorter axial length than the partition wall portion 42 b of the left side wall member 42.
- the above-described mold member 51 has a cylindrical protruding portion 51b that protrudes to the left from the annular portion 51a, so that the partition wall portion 52 has a length to the annular portion 51a of the mold member 51.
- the partition wall portion 52b can be brought into contact with the mold member 51 even if not.
- the right side wall member 53 is a member having a disk-shaped bottom plate part 53a, a cylindrical support part 53b, and a cylindrical partition part 53c (partition wall member).
- the support portion 53b supports a part of the bearing B2 and the resolver 50 on its inner peripheral surface.
- the partition wall portion 53c is the same as the partition wall portion 43b shown in FIG. 9, but has a shorter axial length by the amount of the support portion 53b.
- the shapes of the mold members 33b and 51 are asymmetrical
- the shapes of the left side wall member 52 and the right side wall member 53 are asymmetrical.
- the mold member 51 and the mold member 33b are formed at both ends of the stator core 31 so as to cover the root portion of the coil end portion 32a, and the space S1 in which the rotor 20 is disposed and the coil end portion 32a are provided.
- Partition portions 52b and 53c that separate the arranged space S2 are attached in contact with the mold members 51 and 33b, respectively.
- the outer housing 61 on the left side in FIG. 15 that fixedly supports one end portion of the central shaft 70 has the inner end portion in the axial direction fixed to the left wall member 41 of the housing 40.
- a body member 61a and a left side wall member 61b that closes the opposite side of the body member 61a from the housing 40 are provided.
- the mounting hole 61c formed at the center of the left side wall member 61b one end of the central shaft 70 is fixed in a state of projecting to the outside.
- the outer housing 62 on the right side in FIG. 15 in which the other end portion of the central shaft 70 is fixedly supported is a body member 62 a in which the inner end portion in the axial direction is fixed to the right side wall member 42 of the housing 40. And a right side wall member 62b for closing the opposite side of the body member 62a from the housing 40.
- the other end portion of the central shaft 70 is fixed to the mounting hole 62c formed at the center of the right side wall member 62b in a state of projecting to the outside.
- mold members 33a and 33b are formed at both ends of the stator core 31 so as to cover the root portion of the coil end portion 32a.
- the partition walls 42b and 43c that separate the space S1 in which the rotor 20 is disposed and the space S2 in which the coil end portion 32a is disposed are attached in contact with the mold members 33a and 33b, respectively.
- the present invention can be widely applied to rotating machines that convert electric power into rotational force, or rotating machines that convert electric power into rotational power, such as a generator.
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Abstract
Description
電磁鋼板を積層してなるロータと、
前記ロータの周囲に設けられたステータと、
前記ロータの中心部に挿通された回転体と、
前記回転体と前記ロータとの間に設けられた円環形状のスリーブ部材と、
前記回転体の外周面と前記スリーブ部材の内周面との少なくとも一方に形成され、冷媒を導く冷媒流路をなす凹部と
を備える回転機にある。
図1は、本発明の第1実施形態による回転機としてのモータの構成を示す側断面図である。また、図2は、図1中のA-A線に沿う断面矢視図である。
図5は、本発明の第2実施形態による回転機としてのモータの構成を示す側断面図である。図1乃至図4に示した第1実施形態のモータ1は、ロータ20が回転軸10と共に回転する内輪回転型であった。これに対し、図5に示す第2実施形態のモータ2は、固定の中心軸70の周りをロータ20が回転する外輪回転型である。
図9乃至図13に示す第3実施形態のモータ3では、第1実施形態のモータ1におけるステータ30を冷却媒体としてのオイルを用いて冷却するようにしている。なお、図9においては、回転軸10及びロータ20の内部構造の図示を省略している。以下、第3実施形態のモータ3の詳細な構成について説明する。
図14は、本発明の第4実施形態による回転機としてのモータ4の構成を示す側断面図である。図14に示す本実施形態のモータ4は、回転軸10にレゾルバ50を取り付るとともに、モールド部材33aに代えてモールド部材51を設け、左側壁部材42及び右側壁部材43に代えて左側壁部材52及び右側壁部材53をそれぞれ設けた点が図9に示すモータ3とは相違する。
図15に示す第5実施形態のモータ5では、第2実施形態のモータ2におけるステータ30を冷却媒体としてのオイルを用いて冷却するようにしている。なお、図15においては、回転軸10及びロータ20の内部構造の図示を省略している。以下、第5実施形態のモータ5の詳細な構成について説明する。
10 回転軸(ロータ軸)
10a 第1軸部(第1回転体部)
10b 第2軸部(第2回転体部)
11 冷媒流路
12 溝
13 連通流路
20 ロータ
21 ロータコア
23 永久磁石
24 オイル流路(冷媒流路、第2流路)
25,26 回転支持部材(第1回転体部)
25a,26a 隙間(第1流路)
27 スリーブ(スリーブ部材)
30 ステータ
31 ステータコア
32 コイル
32a コイルエンド部
33a,33b モールド部材
33c モールド部材
42b,43b 隔壁部(隔壁部材)
51 モールド部材
51a 円環部
51b 突出部
52b,53c 隔壁部(隔壁部材)
70 中心軸(ロータ軸)
80 回転体(第2回転体部)
P1 オイル供給口(冷媒供給口)
S1 第1空間
S2 第2空間
Claims (10)
- 電磁鋼板を積層してなるロータと、
前記ロータの周囲に設けられたステータと、
前記ロータの中心部に挿通された回転体と、
前記回転体と前記ロータとの間に設けられた円環形状のスリーブ部材と、
前記回転体の外周面と前記スリーブ部材の内周面との少なくとも一方に形成され、冷媒を導く冷媒流路をなす凹部と
を備える回転機。 - 前記回転体は、前記冷媒を前記回転体の軸方向に導く第1流路を有する第1回転体部と、前記第1回転体部よりも大径であって、前記第1流路と前記冷媒流路とを連通する第2流路が内部に形成された第2回転体部とを備える請求項1記載の回転機。
- 前記凹部は、前記第2回転体部の外周面に形成されている請求項2記載の回転機。
- 前記凹部は、前記回転体の軸方向に沿って、直線状、螺旋状、又は蛇行状に形成された溝である請求項1記載の回転機。
- 前記凹部の断面形状は、矩形形状、円弧形状、又は三角形状である請求項4記載の回転機。
- 前記凹部は、前記ロータに設けられる永久磁石の数と同数形成されている請求項1記載の回転機。
- 前記回転体及び前記スリーブ部材は、前記各凹部が前記各永久磁石にそれぞれ最近接するように、前記ロータに対して該ロータの回転方向に位置決めされている請求項6記載の回転機。
- 前記スリーブ部材は、前記回転体の軸方向の両端部において前記回転体との間がシールされている請求項1記載の回転機。
- 前記ステータは、ステータコアと、該ステータコアに対して両端部からコイルエンド部が突出した状態に取り付けられるコイルとを有しており、
前記コイルエンド部の根本部分を覆うように前記ステータコアの両端部に形成されるモールド部材と、
前記モールド部材に接触した状態に取り付けられ、前記ロータが配設される第1空間と前記コイルエンド部が配設される第2空間とを分離する隔壁部材と、
をさらに備える請求項1記載の回転機。 - 前記コイルを収容する前記ステータコアに形成されたスロット内部の隙間を埋めるように前記ステータコア内部に形成されるモールド部材をさらに備え、
前記ステータコアの両端部に形成されるモールド部材と前記ステータコア内部に形成されるモールド部材とは、異なる熱伝導率を有する材料で形成される請求項9記載の回転機。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012549650A JPWO2012086228A1 (ja) | 2010-12-22 | 2011-04-22 | 回転機 |
CN2011800605988A CN103348571A (zh) | 2010-12-22 | 2011-04-22 | 旋转机械 |
US13/996,223 US20130278091A1 (en) | 2010-12-22 | 2011-04-22 | Rotary machine |
EP11851752.3A EP2658099A4 (en) | 2010-12-22 | 2011-04-22 | ROTATION MACHINE |
KR1020137018116A KR101475369B1 (ko) | 2010-12-22 | 2011-04-22 | 회전기 |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2010286586 | 2010-12-22 | ||
JP2010-286586 | 2010-12-22 | ||
JP2011068204 | 2011-03-25 | ||
JP2011-068204 | 2011-03-25 |
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Publication Number | Publication Date |
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WO2012086228A1 true WO2012086228A1 (ja) | 2012-06-28 |
Family
ID=46313515
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Application Number | Title | Priority Date | Filing Date |
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PCT/JP2011/059978 WO2012086228A1 (ja) | 2010-12-22 | 2011-04-22 | 回転機 |
PCT/JP2011/059977 WO2012086227A1 (ja) | 2010-12-22 | 2011-04-22 | 回転機 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/JP2011/059977 WO2012086227A1 (ja) | 2010-12-22 | 2011-04-22 | 回転機 |
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US (2) | US20130278091A1 (ja) |
EP (2) | EP2658099A4 (ja) |
JP (2) | JP5772832B2 (ja) |
KR (2) | KR101475773B1 (ja) |
CN (2) | CN103262396A (ja) |
WO (2) | WO2012086228A1 (ja) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2014050219A (ja) * | 2012-08-31 | 2014-03-17 | Fanuc Ltd | 半径方向及び軸方向に延在する流路を備えた冷却構造を有する電動機 |
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JP2014050219A (ja) * | 2012-08-31 | 2014-03-17 | Fanuc Ltd | 半径方向及び軸方向に延在する流路を備えた冷却構造を有する電動機 |
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JP7195280B2 (ja) | 2017-05-24 | 2022-12-23 | イクイップメイク・リミテッド | 電動機のための回転子 |
JP2019037096A (ja) * | 2017-08-21 | 2019-03-07 | 株式会社Ihi | 永久磁石同期発電装置及び発電設備 |
JP2019106875A (ja) * | 2017-12-08 | 2019-06-27 | ドクター エンジニール ハー ツェー エフ ポルシェ アクチエンゲゼルシャフトDr. Ing. h.c. F. Porsche Aktiengesellschaft | 冷却機能を備える回転子 |
US11283316B2 (en) | 2019-03-04 | 2022-03-22 | Honda Motor Co., Ltd. | Rotor and rotating electrical machine |
Also Published As
Publication number | Publication date |
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EP2658098A4 (en) | 2016-06-29 |
JPWO2012086228A1 (ja) | 2014-05-22 |
KR101475369B1 (ko) | 2014-12-23 |
US10673306B2 (en) | 2020-06-02 |
EP2658099A4 (en) | 2016-03-30 |
EP2658098A1 (en) | 2013-10-30 |
US20130270931A1 (en) | 2013-10-17 |
KR20130112922A (ko) | 2013-10-14 |
US20130278091A1 (en) | 2013-10-24 |
CN103348571A (zh) | 2013-10-09 |
EP2658099A1 (en) | 2013-10-30 |
JPWO2012086227A1 (ja) | 2014-05-22 |
KR101475773B1 (ko) | 2014-12-24 |
CN103262396A (zh) | 2013-08-21 |
WO2012086227A1 (ja) | 2012-06-28 |
KR20130112923A (ko) | 2013-10-14 |
JP5772832B2 (ja) | 2015-09-02 |
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