WO2012033121A1 - 重荷重用空気入りタイヤ - Google Patents
重荷重用空気入りタイヤ Download PDFInfo
- Publication number
- WO2012033121A1 WO2012033121A1 PCT/JP2011/070350 JP2011070350W WO2012033121A1 WO 2012033121 A1 WO2012033121 A1 WO 2012033121A1 JP 2011070350 W JP2011070350 W JP 2011070350W WO 2012033121 A1 WO2012033121 A1 WO 2012033121A1
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- WIPO (PCT)
- Prior art keywords
- bead
- tire
- rim
- bead core
- normal
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/02—Seating or securing beads on rims
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/02—Seating or securing beads on rims
- B60C15/024—Bead contour, e.g. lips, grooves, or ribs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/0009—Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion
- B60C2015/009—Height of the carcass terminal portion defined in terms of a numerical value or ratio in proportion to section height
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
- B60C2015/044—Bead cores characterised by a wrapping layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
- B60C2015/048—Polygonal cores characterised by the winding sequence
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C2200/00—Tyres specially adapted for particular applications
- B60C2200/06—Tyres specially adapted for particular applications for heavy duty vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T152/00—Resilient tires and wheels
- Y10T152/10—Tires, resilient
- Y10T152/10495—Pneumatic tire or inner tube
- Y10T152/10819—Characterized by the structure of the bead portion of the tire
Definitions
- the present invention relates to a heavy duty pneumatic tire capable of improving bead durability and rolling resistance performance.
- a tubeless type heavy-duty pneumatic tire a has a bead core c embedded in a bead portion having a substantially hexagonal cross section.
- the inner surface c1 of the bead core c in the tire radial direction Is designed to be substantially parallel to the rim seat surface b1 of the rim b, that is, the angle ⁇ 1 formed by the inner side surface c1 and the rim seat surface b1 is substantially 0 degrees.
- the bead core c repeats rotational displacement around its center of gravity (hereinafter, such displacement may be simply referred to as “rotation”) during running, and the bead durability deteriorates due to heat generation. In addition, there is a problem that the rolling resistance performance is lowered.
- the present invention has been devised in view of the actual situation as described above, and is a normal state in which a rim is assembled to a normal rim and is filled with a normal internal pressure, and a camber that is loaded with a normal load in this normal state.
- the bead durability and rolling resistance performance can be improved on the basis that the inner side surface of the bead core and the rim seat surface of the regular rim are substantially parallel to each other in both of the standard load application states grounded at an angle of 0 degrees.
- the main objective is to provide heavy duty pneumatic tires.
- the invention according to claim 1 of the present invention is a heavy duty pneumatic tire comprising a carcass having a carcass ply folded around a bead core of a bead portion from a tread portion through a sidewall portion, wherein the bead core is A normal state in which the tire has a substantially hexagonal cross section having an inner surface in the radial direction of the tire extending along the bottom surface of the bead portion, and is assembled with a normal rim and filled with a normal internal pressure, and in a normal state In a normal load application state in which a normal load is applied and grounded at a camber angle of 0 degrees, an angle formed by the inner side surface of the bead core and a rim seat surface of the normal rim is 0 degree ⁇ 3 degrees. .
- the height of the center of gravity of the bead core from the bead base line is 0.40 to 0.85 times the height of the rim flange. It is a heavy duty pneumatic tire.
- the bead core has a ratio (AW / CW) of a maximum width CW of the bead core parallel to the rim seat surface and a maximum thickness AW perpendicular to the maximum width in the normal state.
- the bead portion includes a bead apex rubber that is tapered from the outer surface of the bead core in the tire radial direction toward the outer side in the tire radial direction, and the complex elastic modulus E * 1 of the bead apex rubber.
- the heavy duty pneumatic tire according to any one of claims 1 to 3, wherein the pressure is 60 to 80 MPa.
- the invention according to claim 5 is the tire axial distance H from the inner end of the bead core in the tire axial direction to the bead heel point and the width G of the bottom surface of the bead portion in the tire axial direction in the normal state. 5.
- a ratio (CW / G) between a maximum width CW of the bead core and a width G in the tire axial direction of the bottom surface of the bead portion is 0.50 to 0.00.
- the angle ⁇ c with respect to the tire axial direction line of the inner side surface of the bead core in the no-load state in which the rim is assembled to the normal rim and the internal pressure of 5% of the normal internal pressure is filled is The heavy duty pneumatic tire according to any one of claims 1 to 6, wherein an angle ⁇ r with respect to a tire axial direction line of the rim seat surface is larger and a difference ⁇ c- ⁇ r is 2 to 8 degrees.
- the bead core is provided with a wrapping layer surrounding the outer periphery thereof, and the wrapping layer is made of rubber having a complex elastic modulus E * 3 of 6 to 11 MPa.
- the carcass ply includes a folded portion that folds around the bead core from the inner side to the outer side in the tire axial direction on a main body portion that extends from the tread portion through the sidewall portion to the bead core.
- the bead portion includes an outer piece portion along the outer surface in the tire axial direction of the folded portion of the carcass ply, and a bottom piece portion that continues to the outer piece portion and extends along the inner side surface of the bead core.
- a bead reinforcement layer having a substantially L-shaped cross section is provided, and in the normal state, the distance in the tire axial direction between the inner end in the tire axial direction of the bottom piece of the bead reinforcement layer and the bead heel point is 10 to 25 mm.
- the heavy duty pneumatic tire according to any one of 1 to 8.
- the height of the outer piece portion of the bead reinforcing layer from the bead base line is 0.12 to 0.25 times the tire cross-sectional height.
- the heavy-duty pneumatic tire of the present invention is a normal state in which a rim is assembled on a normal rim and filled with a normal internal pressure, and a standard in which a normal load is applied to the normal state and grounded at a camber angle of 0 degrees.
- the angle formed by the inner surface of the bead core and the rim seat surface of the regular rim is limited to 0 ° ⁇ 3 °.
- Such a heavy-duty pneumatic tire can maintain the fitting pressure of the bead portion with respect to the rim large in a wide range in both the normal state and the standard load state. Therefore, in the heavy-duty pneumatic tire of the present invention, rotation of the bead core during traveling is suppressed, and as a result, bead durability and rolling resistance performance are improved.
- FIG. 1 is a fragmentary sectional view which shows the heavy load pneumatic tire of a regular state
- (b) is a fragmentary sectional view which shows the heavy load pneumatic tire of a standard load load state.
- (A) is sectional drawing which expands and shows a bead core
- (b) is sectional drawing of the bead part in the free state of a tire.
- (A) is sectional drawing which shows the position of the contact part of a bead part and a rim
- (b) is a graph which shows the fitting pressure of the contact part of (a).
- (A) is sectional drawing of the bead ring in which the green tire was set
- (b) is sectional drawing explaining a vulcanization process. It is an enlarged view of the bead part of other embodiments. It is a fragmentary perspective view which shows a bead reinforcement layer.
- (A) is sectional drawing of the bead part before the internal pressure filling of the conventional heavy duty pneumatic tire
- (b) is sectional drawing which shows the state after the internal pressure filling.
- FIG. 1 shows a normal heavy-duty pneumatic tire (hereinafter, simply referred to as “tire”) 1 and a normal rim R in a normal state in which the normal rim R is assembled and filled with normal internal pressure.
- tire a normal heavy-duty pneumatic tire
- rim R a normal rim R in a normal state in which the normal rim R is assembled and filled with normal internal pressure.
- a right half cross-sectional view of the assembly is shown. Unless otherwise specified, dimensions and the like of each part of the tire are values specified in the normal state.
- the “regular rim” is a rim defined by the standard for each tire in the standard system including the standard on which the tire is based.
- ETRTO means Me “Measuring Rim”.
- the “regular internal pressure” is an air pressure defined by each standard for each tire in a standard system including a standard on which a tire is based.
- “JATMA” is “maximum air pressure”
- TRA is “table air”.
- a tire 1 is arranged in a toroidal carcass 6 extending from a tread portion 2 through a sidewall portion 3 to a bead core 5 of a bead portion 4, and the carcass 6 on the outer side in the tire radial direction and inside the tread portion 2.
- a tubeless type with a belt layer 7 is shown.
- the carcass 6 is folded from the inner side to the outer side in the tire axial direction around the bead core 5 extending from the main body 6a and extending from the main body 6a to the bead core 5 of the bead part 4 through the sidewall part 3 from the tread part 2.
- one or more carcass plies 6A including the folded portion 6b are formed.
- the carcass ply 6A is composed of a cord ply in which a parallel arrangement of carcass cords is covered with a topping rubber.
- the carcass cord is disposed at an angle of 70 to 90 degrees with respect to the tire equator C.
- a steel cord is preferably used as the carcass cord.
- the belt layer 7 includes, for example, an innermost belt ply 7A in which a steel belt cord is arranged at an angle of about 60 ⁇ 10 degrees with respect to the tire equator C, and a belt cord 15 with respect to the tire equator C. It is composed of four layers including belt plies 7B, 7C, and 7D arranged at a small angle of about 35 degrees. Such a belt layer 7 can reinforce substantially the entire width of the tread portion 2. Moreover, the belt layer 7 can improve belt rigidity by providing one or more places where the belt cords cross each other between the plies.
- the bead core 5 is formed in a substantially hexagonal cross section by continuously winding a bead wire 11 having a circular cross section, for example, in multiple rows and columns, as shown in an enlarged view in FIG.
- a steel cord is used for the bead wire 11.
- the bead core 5 may be formed as an integrally molded product.
- the bead core 5 of the present embodiment includes a tire radial inner surface 5a extending along the bottom surface 4a of the bead portion 4, a tire radial outer surface 5b facing the inner surface 5a, and a tire shaft extending therebetween.
- the inner surface 5c of the tire axial direction which is bent in the tire axial direction and protrudes in the shape of a lateral V inward in the tire axial direction, and the outer side in the tire axial direction is connected between the inner side surface 5a and the outer side surface 5b on the outer side in the tire axial direction.
- a tire axially outer surface 5d that protrudes and bends in a horizontal V shape, and is formed in a flat hexagonal cross section.
- Such a bead core 5 is excellent in form stability and helps to improve bead durability.
- the bottom surface 4a of the bead portion 4 is a section from a bead toe 4t that is an inner end in the tire axial direction of the bead portion to a bead heel point 4h that is an outer end in the tire axial direction of the bead portion 4. Further, the bead heel point 4h is determined as an intersection with a bead base line BL that is a tire axial line passing through the position of the rim diameter in a normal state.
- the regular rim R protrudes while smoothly curving from the outer end in the tire axial direction of the rim sheet Rs to the outer side in the tire radial direction and the outer side in the tire axial direction.
- Rim flange Rf is
- the rim seat Rs is a 15-degree taper rim inclined at an angle ⁇ 2 of about 15 degrees from the inner side in the tire axial direction to the outer side in the tire radial direction. Note that “approximately 15 degrees” allows an error in manufacturing, and may be in a range of 15 degrees ⁇ 1 degree.
- a normal state shown in FIG. 3 (a)
- a standard load state shown in FIG. 3 (b)
- the angle ⁇ 1 formed by the inner side surface 5a of the bead core 5 and the rim seat surface 13 which is the outer surface of the rim seat Rs is limited to 0 ° ⁇ 3 °.
- the “regular load” is a load determined by each standard for each tire in a standard system including the standard on which the tire is based.
- “JATMA” is “maximum load capacity”, and “TRA”. The maximum value listed in the table “TIRE LOAD LIMITS” AT “VARIOUS” COLD “INFLATION” PRESSURES ”, if it is ETRTO,“ LOAD CAPACITY ”.
- the inclination of the inner side surface 5a of the bead core 5 is a common tangent line SL passing through each bead wire 11 aligned with the inner side surface 5a.
- the common tangent line SL cannot be drawn, for convenience, among the bead wires 11 arranged on the inner surface 5a, the inner bead wire 11ai positioned on the innermost side in the tire axial direction and the outermost position positioned on the outermost side in the tire axial direction. It is specified by a tangent line in contact with the bead wire 11ao.
- the tire 1 of the present embodiment as described above can maintain the fitting pressure of the bead portion 4 with respect to the rim large in a wide range in both the normal state and the standard load load state. Therefore, in the tire 1 of the present invention, rotation of the bead core 5 during traveling is suppressed, and thus heat generation of the bead portion 4 is reduced, and bead durability and rolling resistance performance are improved.
- the angle ⁇ a formed with the inner bottom surface 4a1 in the radial direction is preferably 0 ° or more, more preferably 3 ° or more, and it is also important that the angle ⁇ a is set to 10 ° or less, more preferably 7 ° or less.
- the tire 1 including the bead core 5 having the angle ⁇ c of the inner surface 5a of 20 ° ⁇ 2 ° is assembled to the normal rim R and has a normal internal pressure as shown by the solid line in FIG.
- the angle ⁇ c with respect to the tire axial direction of the inner surface 5a of the bead core 5 is the normal rim R It becomes larger than the angle ⁇ r of the rim seat surface 13 with respect to the tire axial direction.
- the angle ⁇ 1 ( ⁇ c ⁇ r) formed by the inner side surface 5a of the bead core 5 and the rim seat surface 13 is about 5 ° ⁇ 3 °, more preferably about 5 ° ⁇ 2 °.
- the angles ⁇ c and ⁇ r are positive in the direction of inclination in which the outer shape increases toward the outer side in the tire axial direction.
- the bead core 5 is rotated clockwise in the drawing by the tension F2 of the carcass ply 6A outward in the tire radial direction, as indicated by the phantom line in FIG.
- the angle ⁇ c of the inner side surface 5a of the bead core 5 is reduced, and the angle ⁇ 1 formed with the rim seat surface 13 is reduced to 0 ° ⁇ 3 °, preferably 0 ° ⁇ 2 °, more preferably 0 ° ⁇ 1 °. .
- the angle ⁇ 1 can be maintained as it is without substantially changing.
- FIG. 6 shows the bead portion 4 and the normal rim R in the normal state for the heavy duty tire (11R22.5) having the angle ⁇ c of the inner surface of the bead core of 15 degrees (comparative example product) and 20 degrees (example product).
- the results of measuring the fitting pressure (contact pressure) with each other are shown.
- shaft of FIG.6 (b) shows fitting pressure (contact pressure).
- the horizontal axis of FIG.6 (b) shows the position of the contact part of the bead part 4 and regular rim R which are shown by Fig.6 (a), and it is a tire axial direction inner side (bead toe side), so that a numerical value is large. It is shown that.
- the fitting pressure was measured by a surface pressure distribution measuring system I-SCAN (manufactured by Nitta Corporation) in the normal state.
- I-SCAN surface pressure distribution measuring system
- FIG. 6B it can be seen that in the tire 1 of the present embodiment, the portion with a high fitting pressure is wide, and in particular, extends to the bead toe 4t side. It is considered that such a change in the fitting pressure distribution contributes to the maintenance of the angle ⁇ 1 as described above.
- the sidewall portion 3 is bent so as to protrude outward in the tire axial direction, and the rubber portion 4o outside the folded portion 6b of the bead portion 4 is formed. Is pressed outward in the tire radial direction by the rim flange Rf. By the pressing of the rubber, the folded portion 6b of the carcass ply 6A is also pushed outward in the tire radial direction, and as a result, a tensile force F1 that rotates the bead core 5 counterclockwise in the drawing is generated.
- the tire 1 according to the present embodiment allows the bead core 5 to exhibit excellent fitting force to the normal rim R even in the normal state and the standard load load state. Can be suppressed. Therefore, the tire 1 can prevent the rotation of the bead core 5 and suppress the movement of the bead portion 4, prevent damage to the bead portion 4 and energy loss, and improve bead durability and rolling resistance performance.
- the angle ⁇ 1 is preferably 0 ° ⁇ 2 °, more preferably 0 ° ⁇ 1 °, and further preferably 0 ° in a normal state and a standard load load state. Is desirable.
- the height H1 of the center of gravity (the center of gravity of the cross section) 5g of the bead core 5 from the bead base line BL can be set as appropriate, but if it is too small, the bead core 5 and the normal rim R
- the rubber thickness W1 between the bead portion 4 and the bottom surface 4a of the bead portion 4 may be cracked.
- the height H1 is too large, there is a possibility that a high fitting pressure to the regular rim R may not be sufficiently exhibited, and inconveniences such as rim detachment easily occur.
- the height H1 is preferably 0.40 times or more, more preferably 0.5 times or more, and further preferably 0.55 times or more the height H2 of the rim flange Rf. Preferably, it is 0.85 times or less, more preferably 0.75 times or less, and still more preferably 0.70 times or less.
- the ratio (AW / CW) between the maximum width CW of the bead core 5 and the maximum thickness AW perpendicular to the maximum width CW is small in the normal state, the rigidity of the bead core 5 is reduced. There is a possibility that it cannot be secured sufficiently. Conversely, even if the ratio (AW / CW) is large, the pressure between the bottom surface 4a of the bead portion 4 and the rim seat surface 13 may not be increased over a wide range.
- the ratio (AW / CW) is preferably 0.2 or more, more preferably 0.30 or more, still more preferably 0.40 or more, and preferably 0.7 or less. Preferably it is 0.65 or less, more preferably 0.60 or less.
- the ratio (H / G) is preferably 0.60 or more, more preferably 0.70 or more, and preferably 0.94 or less, more preferably 0.85 or less. .
- the ratio (CW / G) between the maximum width CW of the bead core 5 and the width G in the tire axial direction of the bottom surface 4a of the bead portion 4 is preferably 0.50 or more, more preferably 0.60 or more. Desirably, it is preferably 0.85 or less, more preferably 0.75 or less.
- the bead core 5 is provided with a wrapping layer 12 so as to surround the outer periphery thereof.
- a wrapping layer 12 can prevent the bead wire 11 from being loosened, and can suppress contact between the carcass ply 6A carcass cord and the bead core 5 during traveling, thereby improving bead durability.
- the wrapping layer 12 is preferably made of a highly elastic rubber having a complex elastic modulus E * 3 of 6 to 11 MPa. Such a wrapping layer 12 can suppress the rubber thickness W2 between the bead core 5 and the carcass ply 6A from being reduced by the rubber flow during vulcanization.
- the complex elastic modulus E * 3 is a value measured using a viscoelastic spectrometer manufactured by Iwamoto Seisakusho Co., Ltd. under the following conditions in accordance with JIS-K6394.
- Initial strain 10% Amplitude: ⁇ 1%
- Frequency 10Hz
- Deformation mode Tensile Measurement temperature: 70 ° C
- the rubber between the bead core 5 and the carcass ply 6A is prematurely caused by friction generated between the bead core 5 in which rotation is suppressed and the carcass ply 6A in which tension is generated. Can be suppressed, and the bead durability can be greatly improved. Moreover, since the rubber thickness W2 can be maintained without increasing the thickness of the wrapping layer 12, an increase in tire mass can also be suppressed.
- the complex elastic modulus E * 3 of the wrapping layer 12 is less than 6 MPa, the wrapping layer 12 becomes excessively soft and the rubber thickness W2 may not be maintained. On the contrary, even if the complex elastic modulus E * 3 exceeds 11 MPa, the wrapping layer 12 becomes excessively hard, and the wrapping layer 12 may not be easily wound around the bead core 5. From such a viewpoint, the complex elastic modulus E * 3 is more preferably 7 MPa or more, and more preferably 10 MPa or less.
- the bead portion 4 is preferably provided with a bead apex rubber 8 extending in a tapered shape from the outer surface 5b side of the bead core 5 to the outer side in the tire radial direction.
- a bead apex rubber 8 is useful for increasing the bending rigidity of the bead portion 4 and further improving the bead durability and the rolling resistance performance.
- the complex elastic modulus E * 1 of the bead apex rubber 8 can be set as appropriate, but if it is too small, the bending rigidity of the bead portion 4 may not be sufficiently increased. On the other hand, even if the complex elastic modulus E * 1 is too large, the bending rigidity of the bead part 4 is excessively increased, and there is a possibility that strain concentrates on the outer end 6be of the folded part 6b of the carcass ply 6A. From such a viewpoint, the complex elastic modulus E * 1 is preferably 60 MPa or more, more preferably 65 MPa or more, and preferably 80 MPa or less, more preferably 75 MPa or less.
- the length H3 of the bead apex rubber 8 from the bead base line BL in the tire radial direction is too small, the bending rigidity of the bead portion 4 may not be sufficiently increased. Conversely, even if the length H3 is too large, the bending rigidity of the bead portion 4 may be excessively increased.
- the length H3 is preferably 0.20 times or more, more preferably 0.30 times or more, more preferably 0.30 times or less, more preferably 0.50 times or less of the tire cross-section height H0. Is preferably 0.40 times or less.
- the tire 1 of the present embodiment includes a vulcanization mold 21 including a bead ring 21 ⁇ / b> A having a bead molding surface 23, and a raw tire 1 ⁇ / b> L as a vulcanization mold 21. It is manufactured through a vulcanization process using a balloon-like bladder 22 pressed against the molding surface side.
- the bead ring 21A of the present embodiment extends from the bead molding surface 23 and the inner portion 23i of the bead molding surface 23 in the tire axial direction to the inside in the tire radial direction, and a bladder. And a bladder contact surface 24 for contacting and holding the same.
- the bladder contact surface 24 extends from the inner end 23 i of the bead molding surface 23 inward in the tire radial direction and inclines toward the outer side in the tire axial direction.
- it is desirable that the angle ⁇ 4 of the bladder contact surface 24 with respect to the tire radial direction is set to 20 to 40 degrees. Conventionally, this angle ⁇ 4 is normally 0 degrees.
- Such a bead ring 21A can increase the incident angle ⁇ 5 of the bladder 22 at the inner end 23i of the bead molding surface 23 as shown in FIG. 7B.
- the bladder 22 is convexly curved inward in the tire axial direction at the inner end 23i, and the pressing of the bead portion 4 toward the tire lumen surface 10 is weakened compared to the conventional case. Therefore, the rubber thickness W2 (shown in FIG. 2) between the bead core 5 and the carcass ply 6A can be suppressed from being reduced by the strong pressing of the bladder 22, and the bead durability can be improved.
- the angle ⁇ 4 of the bladder contact surface 24 is less than 20 degrees, the pressing of the bladder 22 may not be sufficiently weakened. On the other hand, even if the angle ⁇ 4 exceeds 40 degrees, the pressure of the bladder 22 becomes excessively small, and molding defects such as air residue may occur in the bead portion 4. From such a viewpoint, the angle ⁇ 4 is more preferably 25 degrees or more, and more preferably 35 degrees or less.
- FIG. 8 shows a tire 1 according to another embodiment of the present invention.
- a bead reinforcing layer 9 is disposed on the bead portion 4.
- this bead reinforcement layer 9 is formed by covering an array of bead reinforcement cords 16 arranged at an angle ⁇ 3 of 20 to 30 degrees with respect to the tire circumferential direction with a topping rubber 17. Is done.
- the bead reinforcement cord 16 is, for example, a steel cord.
- Such a bead reinforcement layer 9 cooperates with the bead apex rubber 8 to increase the bending rigidity of the bead portion 4 and helps to improve the steering stability performance under a high load.
- the bead reinforcing layer 9 includes an outer piece portion 9a along the outer surface in the tire axial direction of the folded portion 6b of the carcass ply 6A, and an inner side surface 5a of the bead core 5 connected to the outer piece portion 9a. Is formed in a substantially L-shaped cross section.
- Such a bead reinforcement layer 9 is lighter in weight than the conventional U-shaped bead reinforcement layer having an inner piece portion extending outward in the tire radial direction along the main body portion 6a of the carcass ply 6A.
- the bottom piece 9b is sandwiched between the bead core 5 and the rim sheet Rs, so that the bending rigidity of the bead portion 4 does not have the inner piece as described above. Can be increased.
- the bottom piece 9b extends along the inner surface 5a of the bead core 5, the fitting force with the regular rim R can be increased uniformly.
- the bead reinforcement layer 9 having a substantially L-shaped cross section as described above tends to reduce the fitting pressure on the bead toe 4t side of the bead part 4 and the carcass ply 6A on the bead toe 4t side of the bead part 4 generated during traveling.
- the bottom piece 9b is pulled by a tensile force or the like and tends to rotate together with the bead core 5.
- the distance L1 in the tire axial direction between the inner end 9bi in the tire axial direction of the bottom piece 9b of the bead reinforcing layer 9 and the bead heel point 4h is limited to 10 to 25 mm.
- the bottom piece 9b of the bead reinforcing layer 9 is disposed only on the bead heel point 4h side where the bottom surface 4a of the bead portion 4 and the rim seat surface 13 of the regular rim R stably come into contact with each other even during traveling. Therefore, rotation can be more effectively suppressed. Therefore, the bead reinforcement layer 9 can effectively increase the bending rigidity of the bead portion 4 and can greatly improve the bead durability.
- the distance L1 between the inner end 9bi of the bottom piece 9b of the bead reinforcing layer 9 and the bead heel point 4h is less than 10 mm, the bottom piece 9b can be firmly sandwiched between the bead core 5 and the regular rim R. Therefore, the bead durability may not be sufficiently maintained.
- the distance L1 exceeds 25 mm, the bottom piece 9b is pulled by the tensile force of the carcass ply 6A and the bead durability may not be sufficiently maintained.
- the distance L1 is more preferably 15 mm or more, and further preferably 20 mm or less.
- the height H4 of the outer piece portion 9a from the bead base line BL is large, the compressive stress acting on the outer end 9at of the outer piece portion 9a becomes large when the tire is deformed during traveling, and this outer end 9at is reduced. Damage from the starting point is likely to occur.
- the bead portion 4 may not be sufficiently reinforced.
- the height H4 is preferably 0.12 times or more, more preferably 0.15 times or more, more preferably 0.15 times or more, and more preferably 0.25 times or less, more preferably the tire cross-section height Ho. 0.20 times or less is desirable.
- the complex elastic modulus E * 2 of the topping rubber 17 of the bead reinforcement layer 9 is small, the bead portion 4 may not be sufficiently reinforced.
- the complex elastic modulus E * 2 is preferably 7 MPa or more, more preferably 8 MPa or more, preferably 11 MPa or less, more preferably 10 MPa or less.
- the product (F ⁇ E) of the cord strength F (N) of the bead reinforcement cord 16 and the end E (lines / cm) which is the number of bead reinforcement cords 16 is preferably 20000 or more, more preferably 23000 or more is desirable, preferably 30000 or less, more preferably 27000 or less.
- angle ⁇ 3 of the bead reinforcing cord 16 is more preferably 22 degrees or more, and further preferably 28 degrees or less.
- the heavy-duty pneumatic tire of the example can improve the bead durability and the rolling resistance performance.
- a heavy-duty pneumatic tire having the basic structure of FIG. 1 and provided with a bead core, a bead reinforcement layer, and a bead apex rubber having the specifications shown in FIG. 8 and Table 2 was manufactured, and their performance was tested.
- the common specifications are as follows.
- Angle ⁇ r of rim seat surface of regular rim with respect to tire axial direction 15 °
- Angle of bladder contact surface ⁇ 4 25 °
- the test method is as follows.
- the heavy-duty pneumatic tire of the example can improve the bead durability and the rolling resistance performance.
- Heavy duty pneumatic tires having the basic structure of FIG. 1 and provided with wrapping rubber of the specifications shown in Table 3 were manufactured and their performance was tested.
- bead rings having the specifications shown in FIGS. 7A and 7B and Table 3 were used.
- the common specifications are as follows.
- Tire size 11R22.5 Rim size: 7.50 x 22.5 Rim flange height H2: 12.7mm Tire cross section height Ho: 240 mm Angle of the rim seat surface of the normal rim with respect to the tire axial direction ⁇ r: 15 degrees Normal angle ⁇ 1: 0 degrees Normal load load angle ⁇ 1: 0 degrees Height of center of gravity of bead core H1: 7.6 mm Ratio (H1 / H2): 0.60 Maximum bead core width CW: 16mm Maximum bead core thickness AW: 9mm Ratio (AW / CW): 0.56 Distance from the inner end of the bead core to the bead heel point H: 20 mm Bead bottom width G: 25 mm Ratio (H / G): 0.80 Ratio (CW / G): 0.64 Complex elastic modulus E * 1 of bead apex rubber: 70 MPa Bead apex rubber length H3: 75mm Ratio (H3 / H0): 0.31
- the example in which the angle ⁇ 4 of the bladder contact surface and the complex elastic modulus E * 3 of the wrapping rubber are within the preferable ranges are excellent in bead durability, and prevent generation of air remaining around the bead and deterioration of workability. It was confirmed.
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Abstract
Description
3 サイドウォール部
4 ビード部
5 ビードコア
6 カーカス
6A カーカスプライ
R 正規リム
図1には、正規リムRにリム組みされかつ正規内圧が充填された無負荷である正規状態の重荷重用空気入りタイヤ(以下、単に「タイヤ」ということがある。)1と正規リムRとの組立体の右半分断面図が示される。なお、特に断りがない限り、タイヤの各部の寸法等は、前記正規状態において特定される値とする。
初期歪:10%
振幅:±1%
周波数:10Hz
変形モード:引張
測定温度:70°C
この実施形態のタイヤ1は、ビード部4にビード補強層9が配される。このビード補強層9は、図9に示されるように、タイヤ周方向に対して20~30度の角度θ3で配列されたビード補強コード16の配列体を、トッピングゴム17で被覆することにより形成される。また、ビード補強コード16は、例えばスチールコードが採用される。
なお、共通仕様は以下のとおりである。
タイヤサイズ:11R22.5
リムサイズ:7.50×22.5
リムフランジの高さH2:12.7mm
タイヤ断面高さH0:240mm
正規リムのリムシート面のタイヤ軸方向に対する角度θr:15度
ブラダー接触面の角度θ4:25度
ラッピングゴムの複素弾性率E*3:9MPa
テスト方法は、次の通りである。
転がり抵抗試験機を用い、下記の条件での転がり抵抗を測定した。評価は、比較例1を100とする指数で評価した。数値が小さいほど転がり抵抗が小さく良好である。
内圧:800kPa
荷重:29.42kN
速度:80km/h
ドラム試験機を用い、各試供タイヤを上記リムにリム組みし、内圧800kPaを充填して、荷重88.26kNの条件下にて、速度30km/hで走行させ、ビード部に損傷が発生するまでの走行時間が測定された。結果は、比較例1を100とする指数であり、数値が大きいほど耐久性に優れていることを示す。
上記リムのリムフランジを130度に熱した後に、各供試タイヤをリム組みし、上記ビード耐久性1と同様の方法で評価した。
テストの結果を表1に示す。
なお、共通仕様は以下のとおりである。
タイヤサイズ:11R22.5
リムサイズ:7.50×22.5
リムフランジの高さH2:12.7mm
タイヤ断面高さHo:240mm
正規リムのリムシート面のタイヤ軸方向に対する角度θr:15度
ブラダー接触面の角度θ4:25度
ラッピングゴムの複素弾性率E*3:9MPa
テスト方法は、次の通りである。
ドラム試験機を用い、各試供タイヤを上記リムにリム組みし、内圧800kPaを充填して、荷重88.26kNの条件下にて、速度30km/hで走行させ、ビード部に損傷が発生するまでの走行時間が測定された。結果は、実施例1を100とする指数であり、数値が大きいほど耐久性に優れていることを示す。
上記リムのリムフランジを130度に熱した後に、各供試タイヤをリム組みし、上記ビード耐久性1と同様の方法で評価した。
各供試タイヤを上記リムに上記条件でリム組みし、かつ上記車両に装着して、ドライアスファルト路面の段差路、ベルジャン路及びビッツマン路をそれぞれ走行させた。そして、プロドライバーによる官能により、ゴツゴツ感、突き上げ及びダンピングが、総合的に評価された。結果は、実施例1の値を100とする評点で表示されている。数値が大きいほど良好である。
転がり抵抗試験機を用い、下記の条件での転がり抵抗を測定した。評価は、実施例1を100とする指数で評価した。数値が小さいほど転がり抵抗が小さく良好である。
内圧:800kPa
荷重:29.42kN
速度:80km/h
テストの結果を表2に示す。
なお、共通仕様は以下のとおりである。
タイヤサイズ:11R22.5
リムサイズ:7.50×22.5
リムフランジの高さH2:12.7mm
タイヤ断面高さHo:240mm
正規リムのリムシート面のタイヤ軸方向に対する角度θr:15度
正規状態の角度θ1:0度
規格荷重負荷状態の角度θ1:0度
ビードコアの重心の高さH1:7.6mm
比(H1/H2):0.60
ビードコアの最大幅CW:16mm
ビードコアの最大厚さAW:9mm
比(AW/CW):0.56
ビードコアの内端からビードヒール点までの距離H:20mm
ビード底面の幅G:25mm
比(H/G):0.80
比(CW/G):0.64
ビードエーペックスゴムの複素弾性率E*1:70MPa
ビードエーペックスゴムの長さH3:75mm
比(H3/H0):0.31
正規内圧の5%の内圧充填時のビードコアの角度θc:20度
θc-θr:5度
ビードコアの内側面とビード部の内方底面とのなす角度θa:5度
テスト方法は、次の通りである。
各試供タイヤを上記リムにリム組みし、かつタイヤ内腔内に300ccの水を注入して、内圧800kPaを充填し、ドラム試験機を用いて、正規荷重の3倍の条件下にて走行させ、ビード部に損傷が発生するまでの走行時間が測定された。結果は、実施例1を100とする指数であり、数値が大きいほど良好である。
各試供ビードリングを用いて、各試供タイヤを100本製造し、ビード周りのエア残りの有無を目視にて確認した。結果は、エア残りのあるタイヤ本数の逆数を、実施例1を100とする指数で表示した。数値が大きいほど良好である。
各試供ラッピングゴムをビードコアに巻き付け、巻き付け不良の有無を確認した。結果は、巻き付け不良が生じたタイヤ本数の逆数を、実施例1を100とする指数え表示した。数値が大きいほど良好である。
テストの結果を表3に示す。
Claims (10)
- トレッド部からサイドウォール部を経てビード部のビードコアの周りで折り返されたカーカスプライを有するカーカスを具えた重荷重用空気入りタイヤであって、
前記ビードコアは、前記ビード部の底面に沿ってのびるタイヤ半径方向の内側面を有する断面略六角形であり、
正規リムにリム組みされかつ正規内圧が充填された無負荷である正規状態、及びこの正規状態に正規荷重を負荷してキャンバー角0度で接地させた規格荷重負荷状態において、
前記ビードコアの前記内側面と前記正規リムのリムシート面とのなす角度が0度±3度であることを特徴とする重荷重用空気入りタイヤ。 - 前記正規状態において、ビードベースラインからの前記ビードコアの重心の高さは、リムフランジの高さの0.40~0.85倍である請求項1に記載の重荷重用空気入りタイヤ。
- 前記ビードコアは、前記正規状態において、前記リムシート面と平行な前記ビードコアの最大幅CWと、この最大幅と直角な最大厚さAWとの比(AW/CW)が0.2~0.7である請求項1又は2に記載の重荷重用空気入りタイヤ。
- 前記ビード部は、前記ビードコアのタイヤ半径方向の外側面からタイヤ半径方向外側にテーパー状でのびるビードエーペックスゴムを具え、
該ビードエーペックスゴムの複素弾性率E*1が60~80MPaである請求項1乃至3のいずれかに記載の重荷重用空気入りタイヤ。 - 前記正規状態において、前記ビードコアのタイヤ軸方向の内端からビードヒール点までのタイヤ軸方向距離Hと、前記ビード部の前記底面のタイヤ軸方向の幅Gとの比(H/G)が0.60~0.94である請求項1乃至4のいずれかに記載の重荷重用空気入りタイヤ。
- 前記正規状態において、前記ビードコアの最大幅CWと、前記ビード部の前記底面のタイヤ軸方向の幅Gとの比(CW/G)が0.50~0.85である請求項1乃至5のいずれかに記載の重荷重用空気入りタイヤ。
- 正規リムにリム組みしかつ正規内圧の5%の内圧が充填された無負荷の状態において、前記ビードコアの前記内側面のタイヤ軸方向線に対する角度θcは、前記リムシート面のタイヤ軸方向線に対する角度θrよりも大、かつ、その差θc-θrが2~8度である請求項1乃至6のいずれかに記載の重荷重用空気入りタイヤ。
- 前記ビードコアは、その外周を取り囲むラッピング層が配され、
前記ラッピング層は、複素弾性率E*3が6~11MPaのゴムからなる請求項1乃至7のいずれかに記載の重荷重用空気入りタイヤ。 - 前記カーカスプライは、前記トレッド部から前記サイドウォール部を経て前記ビード部の前記ビードコアに至る本体部に、前記ビードコア廻りをタイヤ軸方向内側から外側に折り返す折返し部を一連に具え、
前記ビード部は、前記カーカスプライの前記折返し部のタイヤ軸方向外面に沿う外片部、及びこの外片部に連なりかつ前記ビードコアの前記内側面に沿ってのびる底片部からなる断面略L字状のビード補強層を具え、
前記正規状態において、前記ビード補強層の前記底片部のタイヤ軸方向の内端とビードヒール点とのタイヤ軸方向の距離が10~25mmである請求項1乃至8のいずれかに記載の重荷重用空気入りタイヤ。 - 前記正規状態において、ビードベースラインからの前記ビード補強層の前記外片部の高さは、タイヤ断面高さの0.12~0.25倍である請求項9に記載の重荷重用空気入りタイヤ。
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BR112013005687-8A BR112013005687B1 (pt) | 2010-09-08 | 2011-09-07 | Pneumático de carga pesada |
CN201180043290.2A CN103153655B (zh) | 2010-09-08 | 2011-09-07 | 重载充气轮胎 |
JP2012532998A JP5545898B2 (ja) | 2010-09-08 | 2011-09-07 | 重荷重用空気入りタイヤ |
EP11823595.1A EP2599646B1 (en) | 2010-09-08 | 2011-09-07 | Pneumatic tire for heavy load |
RU2013112663/11A RU2562657C2 (ru) | 2010-09-08 | 2011-09-07 | Большегрузная пневматическая шина |
US13/816,528 US9193219B2 (en) | 2010-09-08 | 2011-09-07 | Heavy-duty pneumatic tire |
KR1020137008566A KR101844617B1 (ko) | 2010-09-08 | 2011-09-07 | 중하중용 공기 타이어 |
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KR (1) | KR101844617B1 (ja) |
CN (1) | CN103153655B (ja) |
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JP5475096B1 (ja) * | 2012-12-10 | 2014-04-16 | 東洋ゴム工業株式会社 | 空気入りラジアルタイヤ |
JP2014237353A (ja) * | 2013-06-06 | 2014-12-18 | 住友ゴム工業株式会社 | 重荷重用タイヤ |
US20180056719A1 (en) * | 2016-08-30 | 2018-03-01 | The Goodyear Tire & Rubber Company | Heavy duty tire |
JP2018167680A (ja) * | 2017-03-29 | 2018-11-01 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP2019089419A (ja) * | 2017-11-14 | 2019-06-13 | 住友ゴム工業株式会社 | 重荷重用空気入りタイヤ |
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JP6271258B2 (ja) * | 2014-01-10 | 2018-01-31 | 住友ゴム工業株式会社 | 空気入りタイヤ |
JP6363904B2 (ja) * | 2014-08-06 | 2018-07-25 | 住友ゴム工業株式会社 | 二輪自動車用タイヤ |
JP6554957B2 (ja) * | 2015-07-14 | 2019-08-07 | 住友ゴム工業株式会社 | 重荷重用空気入りタイヤ |
JP6620552B2 (ja) * | 2015-12-25 | 2019-12-18 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP6308224B2 (ja) * | 2016-01-12 | 2018-04-11 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP2018052310A (ja) * | 2016-09-29 | 2018-04-05 | 東洋ゴム工業株式会社 | 重荷重用タイヤ |
JP6772766B2 (ja) * | 2016-11-09 | 2020-10-21 | 住友ゴム工業株式会社 | 空気入りタイヤ |
JP7102754B2 (ja) * | 2018-01-31 | 2022-07-20 | 住友ゴム工業株式会社 | 自動二輪車用タイヤ |
JP7087426B2 (ja) * | 2018-02-08 | 2022-06-21 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP7215071B2 (ja) * | 2018-10-23 | 2023-01-31 | 横浜ゴム株式会社 | 空気入りタイヤ |
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AU2017216543B2 (en) * | 2016-08-30 | 2023-07-06 | The Goodyear Tire & Rubber Company | Heavy duty tyre |
JP2018167680A (ja) * | 2017-03-29 | 2018-11-01 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP7031135B2 (ja) | 2017-03-29 | 2022-03-08 | 横浜ゴム株式会社 | 空気入りタイヤ |
JP2019089419A (ja) * | 2017-11-14 | 2019-06-13 | 住友ゴム工業株式会社 | 重荷重用空気入りタイヤ |
JP6996243B2 (ja) | 2017-11-14 | 2022-01-17 | 住友ゴム工業株式会社 | 重荷重用空気入りタイヤ |
Also Published As
Publication number | Publication date |
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US20130139943A1 (en) | 2013-06-06 |
EP2599646A1 (en) | 2013-06-05 |
EP2599646A4 (en) | 2014-10-15 |
KR101844617B1 (ko) | 2018-04-02 |
KR20130101528A (ko) | 2013-09-13 |
CN103153655A (zh) | 2013-06-12 |
RU2013112663A (ru) | 2014-10-20 |
BR112013005687A2 (ja) | 2018-04-24 |
EP2599646B1 (en) | 2016-11-09 |
JP5545898B2 (ja) | 2014-07-09 |
BR112013005687B1 (pt) | 2021-11-23 |
JPWO2012033121A1 (ja) | 2014-01-20 |
RU2562657C2 (ru) | 2015-09-10 |
US9193219B2 (en) | 2015-11-24 |
CN103153655B (zh) | 2016-03-30 |
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