WO2011155107A1 - ブレーキディスクの製造方法及びブレーキディスク - Google Patents
ブレーキディスクの製造方法及びブレーキディスク Download PDFInfo
- Publication number
- WO2011155107A1 WO2011155107A1 PCT/JP2011/001552 JP2011001552W WO2011155107A1 WO 2011155107 A1 WO2011155107 A1 WO 2011155107A1 JP 2011001552 W JP2011001552 W JP 2011001552W WO 2011155107 A1 WO2011155107 A1 WO 2011155107A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- outer peripheral
- disc
- thickness direction
- main body
- shape
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/34—Making other particular articles wheels or the like brake drums
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/026—Braking members; Mounting thereof characterised by a particular outline shape of the braking member, e.g. footprint of friction lining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D2069/004—Profiled friction surfaces, e.g. grooves, dimples
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0092—Tools or machines for producing linings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49995—Shaping one-piece blank by removing material
Definitions
- the present invention relates to a method of manufacturing a brake disk having a peripheral shape of a repeated concave and convex shape in which radial unevenness is repeated in the circumferential direction and the brake disc.
- Patent Document 1 discloses a method of punching a disc body having an outer peripheral shape that is repeatedly concave and convex with a single press from one side of the plate thickness direction. In this case, a burr removal process is necessary because a burr is produced at the outer peripheral edge portion of one side surface in the plate thickness direction of the disc body at the time of punching. Therefore, in the one described in Patent Document 1, after punching, a chamfering die is pressed against the outer peripheral edge portion of the disc body so as to crush the burr, thereby forming a chamfered surface.
- the inclined surface of the chamfering mold is evenly distributed on the outer peripheral edge portion of the disc body due to variations in the thickness of the disc body and the displacement of the disc body relative to the chamfering mold. It may disappear if you do not win.
- a uniform chamfered surface shape cannot be obtained over the entire circumference, and there is a defect that impairs the appearance.
- the chamfering mold is subjected to a large load locally, the mold life is shortened. As a result, it is necessary to frequently replace the chamfering mold, and there is a problem that the productivity is lowered.
- the area of the fracture surface portion of the outer peripheral surface of the disc body increases, which is not suitable for the brake disc which is an external component. Become appropriate. Therefore, in order to remove the fractured surface portion, a step of cutting the outer periphery of the disc main body is essential.
- the present invention can form a curved surface portion uniformly over the entire circumference of the outer peripheral edge portion of the disk body, and is excellent in productivity without the need for a chamfering process and a peripheral cutting process for deburring. It is an object of the present invention to provide a brake disk manufacturing method and a brake disk.
- the first invention of the present application is a method of manufacturing a brake disk having an outer circumferential shape of a concave / convex repeating shape in which radial irregularities are repeated in the circumferential direction, wherein the outer peripheral shape is the concave / convex repeating shape. It comprises a half punching process in which the disc body is half-cut from one side in the plate thickness direction of the plate material, and a punching step in which the disc body is punched out from the other side in the plate thickness direction of the plate material.
- the second invention of the present application is a brake disk having an outer circumferential shape of a concave / convex repeating shape in which radial irregularities are repeated in the circumferential direction, and the disc body having the outer circumferential shape of the concave / convex repeating shape is connected to the plate thickness direction of the plate material.
- the disc main body is punched out from the other in the thickness direction of the plate material, and the shear surface portion of the outer peripheral surface of the disc main body is formed on the outer peripheral edge of each of the one side and the other side in the plate thickness direction of the disc main body. In this case, a curved surface portion that is continuous is formed.
- a curved surface portion that is continuous with the shear surface portion of the outer peripheral surface of the disc body is formed at the outer peripheral edge portion of each side surface in the plate thickness direction of the disc main body.
- these curved surface portions are formed by a sag generated by half punching and punching, unlike the case where a chamfered surface is formed by embossing with a chamfering die, the entire circumference of the disc main body can be obtained even if there is a variation in plate thickness. A curved surface portion is uniformly formed over the entire area, and the aesthetic appearance is improved.
- a die for punching and a die for half punching in place of the chamfering die of the above-described conventional example are required.
- this die has a large load locally such as a chamfering die. Will not take. For this reason, frequent mold replacement is not required, and productivity is improved.
- a fracture surface portion generated by punching is formed on the outer peripheral surface of the disk body between the shear surface portions on both sides in the plate thickness direction, but this fracture surface portion has a smaller diameter than the shear surface portion. Therefore, the fractured surface portion does not protrude from the outer peripheral surface of the disc body, which is safe. Further, as in the present invention, if the punching is performed after half-cutting, the area of the fractured surface portion becomes small and becomes inconspicuous. Therefore, the outer periphery cutting process of a disc main body becomes unnecessary.
- the inner diameter of the die used in the half-punching process is smaller than the outer diameter of the punch. According to this, the disc body to be half-punched is press-fitted into the die. Therefore, the shear surface portion of the outer peripheral surface of the disc body is formed in a mirror shape, and the aesthetic appearance is improved.
- FIG. 1 shows a brake disk according to an embodiment of the present invention.
- An axle hole 2 through which an axle (not shown) of a vehicle such as a motorcycle is inserted is formed at the center of the disc body 1 of the brake disc.
- a plurality of fixing holes 3 for fixing the disc body 1 to a wheel hub on the axle are formed at equal intervals in the circumferential direction.
- a large number of drain holes 4 are formed in the portion of the disc main body 1 where the brake pads (not shown) are in sliding contact.
- the outer peripheral shape of the disc main body 1 is formed in a concave and convex repeated shape in which the radial concave portion 5 and the convex portion 6 are repeated in the circumferential direction.
- the number of the recessed parts 5 and the convex parts 6 is 6, respectively, this number may be less than 6 or more than 6.
- the disc main body 1 (see FIG. 2) whose outer peripheral shape is repeatedly concave and convex is manufactured, and then the draining hole 4 and the axle hole 2 are pierced in order on the disc main body 1. Next, processes such as quenching of the disk main body 1, drilling of the fixed hole 3 by machining, surface treatment, grinding of each side surface of the disk main body 1, etc. are performed in order.
- the manufacture of the disk main body 1 whose outer peripheral shape is a concavo-convex shape is performed in two steps, a half punching step and a punching step.
- the half punching process and the punching process will be described in detail with reference to FIG.
- the mold 10 used in the half-punching process includes a lower die 11 having an inner circumferential shape formed into a concave and convex shape, and an upper punch 12 having an outer circumferential shape formed into a concave and convex shape. And a blank presser 13 for pressing the outer peripheral portion of a metal plate W such as stainless steel against the upper surface of the die 11 and a pad 14 provided in the die 11 so as to face the punch 12.
- the inner diameter R 11 of the die 11 (the inner diameters of the concave portion and the convex portion of the die 11) is slightly smaller than the outer diameter R 12 of the punch 12 (the outer diameters of the concave portion and the convex portion of the punch 12). ing.
- the punch 12 is lowered with one side in the plate thickness direction of the plate material W facing upward, and the disk body 1 whose outer peripheral shape is a concavo-convex shape is repeated from one side in the plate thickness direction of the plate material W to a plate thickness of 25. Remove about 50% to 50%.
- a shear surface portion 1a is formed on the other side in the plate thickness direction of the outer peripheral surface of the disc main body 1, and at the outer peripheral edge portion on the other side in the plate thickness direction of the disc main body 1.
- the curved surface portion 1b is formed by a sag continuous with the shear surface portion 1a.
- the disc body 1 to be half-punched is press-fitted into the die 11. Therefore, the shearing surface portion 1a on the outer peripheral surface of the disc body 1 is formed in a mirror shape.
- the mold 20 includes a lower die 21 having an inner circumferential shape formed into a repeated concave and convex shape, an upper punch 22 formed with an outer circumferential shape formed into a repeated concave and convex shape, and an outer peripheral portion of the plate material W held on the upper surface of the die 21.
- a blank presser 23 to be attached is provided.
- the inner diameter R 21 of the die 21 is slightly larger than the outer diameter R 12 of the punch 12 of the half punching mold 10
- the outer diameter R 22 of the punch 22 is the inner diameter R 11 of the die 11 of the half punching mold 10. Slightly smaller than.
- the punch 22 is lowered with the other side in the thickness direction of the plate material W facing upward, and the half-punched disc main body 1 is made of the plate material W as shown by phantom lines in FIG. Punch from the other side in the thickness direction.
- shearing of the disc main body 1 is started from the hole bottom corner Wb of the concave hole Wa of the plate material W formed by half punching. Then, as clearly shown in FIG. 3, a shearing surface portion 1c is formed by punching on one side in the plate thickness direction of the outer peripheral surface of the disc main body 1, and at the outer peripheral edge portion on one side in the plate thickness direction of the disc main body 1.
- a curved surface portion 1d is formed by a sag continuous with the shearing surface portion 1c.
- a fracture surface portion 1e formed by punching is formed between the shear surface portions 1a and 1c on both sides in the plate thickness direction.
- the fracture surface portion 1e is a shear surface portion.
- the diameter is smaller than 1a and 1c. Therefore, the torn surface portion 1e does not protrude from the outer peripheral surface of the disc main body 1 and is safe. Further, the fractured surface portion 1e becomes smaller and less noticeable than the conventional example in which the disc body is punched from one side in the plate thickness direction by one press.
- the outer diameter R 22 of the punch 22 of the punching die 20 to be smaller than the inner diameter R 11 of the die 11 of the half die mold 10, to crush the curved portion 1b of the disk body 1 formed with half blanking This is to prevent the occurrence of burrs due to re-shearing of the scrap by the punch 22 and scraping.
- the disc main body 1 is directly attached by the cutting edge (corner portion) of the die 21. This is to prevent shearing and to eliminate the risk of missing corners of the die 21 and to improve the durability of the die 21.
- the corner portion of the die 21 may be R-shaped, and the accuracy of the die 21 may not be increased.
- the curved surface portion 1b that is continuous with the shearing surface portions 1a and 1c of the outer peripheral surface of the disc main body 1 is formed on the outer peripheral edge portion of each side surface in the plate thickness direction of the disc main body 1. , 1d are formed.
- the area of the fractured surface portion 1e becomes small and becomes inconspicuous, so that the outer periphery cutting step is not required.
- these curved surface portions 1b and 1d are formed by a sag generated by half punching and punching, unlike the case of forming a chamfered surface by embossing with a chamfering die, even if there is a variation in plate thickness, the disc body The curved surface portions 1b and 1d are formed uniformly over the entire circumference. Then, coupled with the fact that the shear surface portion 1a is formed in a mirror shape, the aesthetic appearance is improved.
- a die 10 for half punching is required instead of the chamfering die of the above-described conventional example.
- this die 10 is subjected to a large load locally like a chamfering die. There is no. Therefore, frequent die replacement is not necessary, and coupled with the fact that a deburring process and a peripheral cutting process are not required, the productivity is greatly improved.
- the present invention is applied to a brake disk having a single plate structure, but an annular rotor portion in which a brake pad is slidably contacted and an inner peripheral hub portion fixed to a wheel hub can be floated freely.
- the present invention can be similarly applied to a floating type brake disc connected to the.
- the present invention can be similarly applied to a disk portion having a rotor portion having an outer circumferential shape having a concavo-convex shape.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Braking Arrangements (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
Claims (4)
- 径方向の凹凸が周方向に繰り返される凹凸繰り返し形状の外周形状を持つブレーキディスクの製造方法であって、
外周形状が前記凹凸繰り返し形状のディスク本体を板材の板厚方向一方から半抜きする半抜き工程と、前記ディスク本体を板材の板厚方向他方から打ち抜く打ち抜き工程と、を備えることを特徴とするブレーキディスクの製造方法。 - 前記半抜き工程で使用するダイの内径をパンチの外径よりも小さくしたことを特徴とする請求項1記載のブレーキディスクの製造方法。
- 径方向の凹凸が周方向に繰り返される凹凸繰り返し形状の外周形状を持つブレーキディスクであって、
外周形状が前記凹凸繰り返し形状のディスク本体を板材の板厚方向一方から半抜きし、前記ディスク本体を板材の板厚方向他方から打ち抜くことにより、
前記ディスク本体の前記板厚方向一方と他方の各側面の外周エッジ部に、前記ディスク本体の外周面の剪断面部分に連続する曲面部を形成したことを特徴とするブレーキディスク。 - 前記ディスク本体の外周面に、板厚方向両側の剪断面部分の間に位置して、剪断面部分よりも小径の破断面部分を形成したことを特徴とする請求項3記載のブレーキディスク。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/641,287 US20130025985A1 (en) | 2010-06-09 | 2011-03-16 | Method of Manufacturing Brake Disc and Brake Disc |
BR112012031393A BR112012031393A2 (pt) | 2010-06-09 | 2011-03-16 | processo para produzir disco de freio, e disco de freio |
EP11792070.2A EP2581621A4 (en) | 2010-06-09 | 2011-03-16 | Process for producing brake disk, and brake disk |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010-132367 | 2010-06-09 | ||
JP2010132367A JP2011256949A (ja) | 2010-06-09 | 2010-06-09 | ブレーキディスクの製造方法及びブレーキディスク |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011155107A1 true WO2011155107A1 (ja) | 2011-12-15 |
Family
ID=45097729
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/001552 WO2011155107A1 (ja) | 2010-06-09 | 2011-03-16 | ブレーキディスクの製造方法及びブレーキディスク |
Country Status (5)
Country | Link |
---|---|
US (1) | US20130025985A1 (ja) |
EP (1) | EP2581621A4 (ja) |
JP (1) | JP2011256949A (ja) |
BR (1) | BR112012031393A2 (ja) |
WO (1) | WO2011155107A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102615181A (zh) * | 2012-02-27 | 2012-08-01 | 昆山市三景精密模具有限公司 | 适用于冲制汽车刹车片的连续冲压模具及冲压方法 |
CN103212620A (zh) * | 2012-05-18 | 2013-07-24 | 孙昌清 | 无毛刺冲裁方法和冲裁系统 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10626935B2 (en) * | 2016-04-13 | 2020-04-21 | Sram, Llc | Brake rotor |
JP6761319B2 (ja) * | 2016-10-05 | 2020-09-23 | 株式会社三井ハイテック | 鉄心片の製造方法 |
CN110405103B (zh) * | 2019-08-05 | 2021-02-23 | 浙江凌宇机械股份有限公司 | 一种刹车盘生产线 |
Citations (4)
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JPS61189832A (ja) * | 1985-02-18 | 1986-08-23 | Hitachi Ltd | 上下抜き金型 |
JP2002066653A (ja) * | 2000-08-30 | 2002-03-05 | Sanyo Seisakusho:Kk | 金属板のプレス加工方法又は金属板のプレス加工装置 |
JP2004357349A (ja) * | 2003-05-27 | 2004-12-16 | Nakamura Mfg Co Ltd | 鉄心片の製造方法 |
JP2008232441A (ja) | 2003-12-02 | 2008-10-02 | Sunstar Engineering Inc | ブレーキディスクの製造方法及びブレーキディスク |
Family Cites Families (8)
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DE2727445C2 (de) * | 1977-06-18 | 1979-09-06 | Lange, Kurt, Prof. Dr.-Ing., 7000 Stuttgart | Verfahren und Vorrichtung zum Ausschneiden und/oder Lochen von Werkstücken aus metallischen Flachwerkstoffen |
US4477537A (en) * | 1982-09-23 | 1984-10-16 | Blase Tool And Manufacturing Co., Inc. | Method for producing burr-free blanks and the blanks produced thereby |
JPH06114595A (ja) * | 1992-10-05 | 1994-04-26 | Omron Corp | プレス装置のストローク制御装置 |
JP2000210732A (ja) * | 1999-01-22 | 2000-08-02 | Nikkyo Corp | プレス打ち抜き製品のバリなし加工方法 |
JP2001300647A (ja) * | 2000-04-24 | 2001-10-30 | Sankyo Seiki Mfg Co Ltd | プレス加工部品の製造方法、及びモータ用積層コアの製造方法 |
JP2004167547A (ja) * | 2002-11-20 | 2004-06-17 | Nakamura Mfg Co Ltd | 薄板の剪断加工方法 |
JP4315672B2 (ja) * | 2002-11-28 | 2009-08-19 | 株式会社三井ハイテック | 無段変速機用ベルトのエレメントの製造方法 |
DE102007047836A1 (de) * | 2007-11-21 | 2009-05-28 | Zf Friedrichshafen Ag | Verfahren zum Herstellen einer gratfreien Schnittfläche und Vorrichtung zur Durchführung des Verfahrens |
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2010
- 2010-06-09 JP JP2010132367A patent/JP2011256949A/ja active Pending
-
2011
- 2011-03-16 EP EP11792070.2A patent/EP2581621A4/en not_active Withdrawn
- 2011-03-16 BR BR112012031393A patent/BR112012031393A2/pt not_active Application Discontinuation
- 2011-03-16 US US13/641,287 patent/US20130025985A1/en not_active Abandoned
- 2011-03-16 WO PCT/JP2011/001552 patent/WO2011155107A1/ja active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS61189832A (ja) * | 1985-02-18 | 1986-08-23 | Hitachi Ltd | 上下抜き金型 |
JP2002066653A (ja) * | 2000-08-30 | 2002-03-05 | Sanyo Seisakusho:Kk | 金属板のプレス加工方法又は金属板のプレス加工装置 |
JP2004357349A (ja) * | 2003-05-27 | 2004-12-16 | Nakamura Mfg Co Ltd | 鉄心片の製造方法 |
JP2008232441A (ja) | 2003-12-02 | 2008-10-02 | Sunstar Engineering Inc | ブレーキディスクの製造方法及びブレーキディスク |
Non-Patent Citations (1)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102615181A (zh) * | 2012-02-27 | 2012-08-01 | 昆山市三景精密模具有限公司 | 适用于冲制汽车刹车片的连续冲压模具及冲压方法 |
CN102615181B (zh) * | 2012-02-27 | 2014-04-09 | 昆山三景科技股份有限公司 | 适用于冲制汽车刹车片的连续冲压模具及冲压方法 |
CN103212620A (zh) * | 2012-05-18 | 2013-07-24 | 孙昌清 | 无毛刺冲裁方法和冲裁系统 |
Also Published As
Publication number | Publication date |
---|---|
EP2581621A4 (en) | 2018-03-07 |
JP2011256949A (ja) | 2011-12-22 |
US20130025985A1 (en) | 2013-01-31 |
BR112012031393A2 (pt) | 2016-11-16 |
EP2581621A1 (en) | 2013-04-17 |
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