WO2011118535A1 - 樹脂組成物、合成樹脂シート、合成樹脂成形品及び合成樹脂積層体 - Google Patents
樹脂組成物、合成樹脂シート、合成樹脂成形品及び合成樹脂積層体 Download PDFInfo
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- WO2011118535A1 WO2011118535A1 PCT/JP2011/056612 JP2011056612W WO2011118535A1 WO 2011118535 A1 WO2011118535 A1 WO 2011118535A1 JP 2011056612 W JP2011056612 W JP 2011056612W WO 2011118535 A1 WO2011118535 A1 WO 2011118535A1
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- synthetic resin
- resin
- resin composition
- graphite
- exfoliated graphite
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/042—Graphene or derivatives, e.g. graphene oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/016—Additives defined by their aspect ratio
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
Definitions
- the present invention relates to a resin composition, a synthetic resin sheet, a synthetic resin molded article, and a synthetic resin laminate.
- Patent Document 1 As a resin composition having low thermal expansion, high strength, high rigidity, and toughness, 10 to 60% by weight of resin and 40 to 90% by weight of graphite having a particle size of 20 to 900 ⁇ m (both of them) A resin composition comprising 100% by weight in total has been proposed.
- the shape of graphite is plate shape, flake shape, or scale shape, and further, when graphite is flake shape or plate shape, mechanical characteristics, toughness, dimensions. It is also described that stability increases. Further, it is described that the resin composition of Patent Document 1 is particularly suitable for housings of optical devices and electronic devices.
- Patent Document 1 since the resin composition disclosed in Patent Document 1 has a high graphite content, the moldability is insufficient, and a molded product obtained using this resin composition has low surface smoothness. Or there is a problem that it is vulnerable to external impact.
- Patent Document 2 contains a polyamide resin (A), a graphite filler (B), and an aramid fiber (C), and a mass ratio of the polyamide resin (A) and the graphite filler (B) ( A / B) is 15/85 to 60/40, and the content of the aramid fiber (C) is 3 to 100 parts by mass with respect to a total of 100 parts by mass of the polyamide resin (A) and the graphite filler (B).
- a thermally conductive resin composition characterized by 20 parts by mass is described.
- Patent Document 2 discloses that the graphite filler (B) is flaky graphite having an average particle diameter of 1 to 300 ⁇ m and / or graphitized carbon fiber having an average fiber diameter of 1 to 30 ⁇ m and an average fiber length of 1 to 20 mm. It is described.
- thermoly conductive resin composition disclosed in Patent Document 2 uses a fibrous filler, a molded article made of this thermally conductive resin composition has a problem that its surface property is remarkably low. .
- the present invention provides a resin composition that is easy to mold, can obtain a synthetic resin molded article excellent in mechanical strength such as tensile elastic modulus, appearance such as surface smoothness and dimensional stability, and the like.
- the synthetic resin molded product and the synthetic resin laminate used are provided.
- the resin composition of the present invention is characterized by containing a synthetic resin and exfoliated graphite that is a laminate of graphene sheets and has a lamination number of 150 or less and an aspect ratio of 20 or more.
- the synthetic resin may be either a thermoplastic resin or a thermosetting resin, but is preferably a thermoplastic resin in terms of easy production of a synthetic resin molded product.
- the thermoplastic resin is not particularly limited, and examples thereof include polyolefin resins, polyamide resins, ABS resins, polyacrylonitrile (PAN), (meth) acrylic resins, and cellulose resins.
- a polyolefin-based resin is preferable because of excellent moldability and excellent weather resistance of the obtained synthetic resin molded product.
- a polyamide-based resin is preferable because of excellent moldability and excellent heat resistance of the synthetic resin molded product.
- polyacrylonitrile is preferable because of excellent moldability and excellent heat resistance, weather resistance, and chemical resistance of the resultant synthetic fiber.
- the thermoplastic resin is preferably a (meth) acrylic resin and more preferably a methacrylic resin because of excellent moldability and excellent transparency of the synthetic resin molded product.
- (meth) acryl means methacryl or acryl.
- the polyolefin resin is formed by polymerizing an olefin monomer having a radical polymerizable double bond.
- the olefinic monomer is not particularly limited, and examples thereof include ⁇ - such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 4-methyl-1-pentene. Examples thereof include olefins and conjugated dienes such as butadiene and isoprene. Olefinic monomers may be used alone or in combination of two or more.
- the polyolefin resin is not particularly limited, and examples thereof include ethylene homopolymers, ethylene- ⁇ -olefin copolymers, ethylene- (meth) acrylic acid copolymers, ethylene- (meth) acrylic acid ester copolymers, Polyethylene resins such as ethylene-vinyl acetate copolymers, propylene homopolymers, propylene- ⁇ -olefin copolymers, polypropylene resins such as propylene-ethylene random copolymers, propylene-ethylene block copolymers, butenes alone Polymers, homopolymers or copolymers of conjugated dienes such as butadiene and isoprene, and the like, and synthetic resin molded articles such as synthetic resin sheets and synthetic resin laminates obtained by using resin compositions (hereinafter collectively referred to as “generic”).
- generic synthetic resin molded articles
- Polypropylene resins are preferred, and propylene homopolymers are more preferred.
- Polyolefin resins may be used alone or in combination of two or more.
- the polypropylene resin is commercially available, for example, from Prime Polymer under the trade name “J-721GR”.
- Examples of the ⁇ -olefin include ethylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, 1-nonene, 1-decene and the like.
- the weight average molecular weight of the polyolefin resin is preferably 5,000 to 5,000,000, more preferably 20,000 to 300,000.
- the molecular weight distribution (weight average molecular weight / number average molecular weight) of the polyolefin-based resin is preferably 1.1 to 80, and more preferably 1.5 to 40.
- the weight average molecular weight of polyolefin resin can be measured by a gel permeation chromatography method (GPC method), for example, it can be measured using high temperature GPC (150 CV) marketed by WATERS. .
- the polyamide resin is not particularly limited as long as it contains an amide bond in the repeating unit of the main chain.
- polyamide 6, polyamide 6,6, polyamide 6,10, polyamide 6,12, polyamide 4, Polyamide 11, polyamide 12, polyamide 4, 6 etc. are mentioned.
- the polyamide-based resin may be a low crystalline polyamide containing aromatic diamine, aromatic dicarboxylic acid or the like as a monomer component.
- the (meth) acrylic resin is not particularly limited.
- methacrylic acid ester copolymerized with methyl methacrylate include ethyl methacrylate and butyl methacrylate.
- the resin composition of the present invention contains exfoliated graphite.
- Exfoliated graphite is a laminate of a plurality of graphene sheets. Exfoliated graphite is obtained by exfoliating graphite, and has a stack of graphene sheets that is thinner than the raw graphite, i.e., the number of stacks is less than the number of graphite graphene sheets that are the raw material. It is the laminated body of the graphene sheet which has.
- the graphene sheet refers to a single sheet-like material composed of a carbon hexagonal mesh plane.
- the exfoliated graphite contained in the resin composition of the present invention is formed by laminating graphene sheets, the number of graphene sheets laminated is 150 layers or less, and the aspect ratio is 20 or more.
- the number of exfoliated graphite graphene sheets is limited to 150 or less, preferably 60 or less, more preferably 30 or less, particularly preferably 10 or less, and most preferably 5 or less.
- the aspect ratio of exfoliated graphite tends to increase, and when the weight of exfoliated graphite contained in the synthetic resin is equal, Since the contact area between the graphitized graphite and the synthetic resin increases and the contact area between the exfoliated graphite also increases, the synthetic resin molded product obtained using the resin composition has excellent rigidity and low linear expansion coefficient. In addition, it is possible to obtain a greater modification effect such as imparting electrical conductivity.
- the number of graphene sheets stacked in exfoliated graphite can be measured using a transmission electron microscope (TEM), and is an arithmetic average value of the number of graphene sheets stacked in each exfoliated graphite.
- TEM transmission electron microscope
- the aspect ratio of exfoliated graphite is limited to 20 or more, preferably 100 or more, and more preferably 200 or more. However, if it is too high, cracking of exfoliated graphite may occur.
- the aspect ratio of exfoliated graphite refers to the arithmetic average value of the aspect ratios of each exfoliated graphite by calculating the aspect ratio obtained by dividing the maximum dimension in the plane direction of the graphene sheet by the thickness for each exfoliated graphite.
- the maximum dimension in the plane direction of the graphene sheet in exfoliated graphite refers to the maximum dimension of exfoliated graphite when viewed from the direction in which the area of exfoliated graphite is the largest.
- the thickness of exfoliated graphite refers to the maximum dimension of exfoliated graphite in the direction orthogonal to the surface of exfoliated graphite when viewed from the direction in which the area of exfoliated graphite is the largest.
- the maximum dimension of the graphene sheet in the plane direction with exfoliated graphite can be measured using FE-SEM.
- the thickness of exfoliated graphite can be measured using a transmission electron microscope (TEM) or FE-SEM.
- Exfoliated graphite can be obtained by exfoliating graphite between graphene sheets.
- Examples of graphite include natural graphite, quiche graphite, and highly oriented pyrolytic graphite.
- a method for exfoliating graphite between graphene sheets is not particularly limited.
- Hummers-Offeman method WS Hummers et al., J. Am
- Chem. Soc., 80, 1339 (1958) exfoliating graphite between graphene sheets
- exfoliating graphite between graphene sheets (2) after producing graphite oxide from graphite as described in US Patent No.
- the exfoliation between the exfoliated graphite graphene sheets may be insufficient. Then, the maximum dimension of the exfoliated graphite in the plane direction of the graphene sheet may be shortened, so 20 to 700 kPa is preferable, and 70 to 500 kPa is more preferable.
- the exfoliation between the exfoliated graphite graphene sheets may be insufficient if it is short, and if long, the graphene sheets will be crushed and exfoliated Since the maximum dimension in the surface direction of the graphene sheet of graphite may be shortened, it is preferably 3 to 90 minutes, more preferably 5 to 30 minutes.
- the exfoliated graphite satisfying the number of laminated graphene sheets and the aspect ratio may be extracted from the exfoliated graphite obtained as described above.
- the exfoliated graphite is further classified by centrifuging after classifying exfoliated graphite using a filter or the like. Extract it.
- the maximum dimension in the surface direction of the graphene sheet in exfoliated graphite is small, it will be difficult to obtain the above aspect ratio even if the thickness is thin, and if it is large, the surface property of the synthetic resin molded product obtained using the resin composition 1 to 100 ⁇ m is preferable.
- the content of exfoliated graphite in the resin composition of the present invention is small, the rigidity of the synthetic resin molded product obtained by using the resin composition is reduced or the linear expansion coefficient is increased, or the synthetic resin molded product is In many cases, the effect of improving the electrical conductivity of the resin composition may decrease, and if it is high, the toughness and surface properties of the synthetic resin molded product obtained using the resin composition may decrease, or the moldability of the resin composition may decrease. Therefore, 0.5 to 30 parts by weight is preferable with respect to 100 parts by weight of the synthetic resin.
- the resin composition of the present invention includes various stabilizers such as a dispersant, a flame retardant, an antioxidant, an ultraviolet ray inhibitor, a lubricant, a release agent, a nucleating agent, a foaming agent, a crosslinking agent, if necessary.
- stabilizers such as a dispersant, a flame retardant, an antioxidant, an ultraviolet ray inhibitor, a lubricant, a release agent, a nucleating agent, a foaming agent, a crosslinking agent, if necessary.
- Additives such as colorants may be contained.
- the method for preparing the resin composition of the present invention is not particularly limited, and various known methods can be used.
- synthetic resin and exfoliated graphite are supplied to a general-purpose mixer and mixed uniformly. The method of doing is mentioned.
- the mixer include a Henschel mixer, a plast mill, a single screw extruder, a twin screw extruder, a Banbury mixer, and a roll.
- the resin composition of the present invention has excellent moldability, and a synthetic resin molded product such as a synthetic resin sheet can be obtained using a general-purpose molding method.
- the molding method include press molding, injection molding, and extrusion molding.
- the rigidity of the synthetic resin sheet is insufficient. 2.5 GPa or more, preferably 3 GPa or more, more preferably 3.5 GPa or more, and most preferably 4 GPa or more.
- the synthetic resin sheet may be deformed depending on the ambient temperature.
- 5 ⁇ 10 ⁇ 5 / K or less is preferable, 7.0 ⁇ 10 ⁇ 5 / K or less is more preferable, 6.5 ⁇ 10 ⁇ 5 / K or less is particularly preferable, and 6.0 ⁇ 10 ⁇ 5 / K or less is preferable. Most preferred.
- the tensile modulus at 23 ° C. measured in accordance with JIS K7161 is 2.5 GPa or more, and the linear expansion coefficient at a heating rate of 5 ° C./min measured in accordance with JIS K7197 is 7
- it is 5 ⁇ 10 ⁇ 5 / K or less, it can be replaced with a metal material, which is preferable.
- a synthetic resin laminate can be produced using the resin composition of the present invention.
- a synthetic resin laminate in which a plurality of synthetic resin layers are laminated and integrated, and at least one of the synthetic resin layers or a plurality of layers is composed of the resin composition.
- the synthetic resin layer formed from the resin composition is preferably non-foamed.
- a synthetic resin layer shall be a separate synthetic resin layer, when a kind or content differs in any of the synthetic resin which comprises this, exfoliated graphite, or another component.
- a plurality of synthetic resin layers are laminated and integrated, and as the synthetic resin layer, a first synthetic resin layer that includes a synthetic resin and does not include exfoliated graphite that is a laminate of graphene sheets, a synthetic resin, and a graphene sheet And a second synthetic resin layer made of the resin composition containing exfoliated graphite having a number of laminated graphene sheets of 150 layers or less and an aspect ratio of 20 or more. It may be a synthetic resin laminate.
- the first synthetic resin layer may be foamed or non-foamed, but is preferably foamed.
- the second synthetic resin layer is preferably non-foamed.
- a laminate of a synthetic resin and a graphene sheet on at least one surface of the first synthetic resin layer, that is, one surface or both surfaces of the first synthetic resin layer, and the number of the graphene sheets stacked is 150 or less.
- a synthetic resin laminate in which the second synthetic resin layer made of the resin composition containing exfoliated graphite having an aspect ratio of 20 or more is laminated and integrated.
- the first synthetic resin layer is foamed
- a polypropylene resin foam sheet commercially available from Sekisui Chemical Co., Ltd. under the trade name “Softlon SP” is used as the first synthetic resin layer. be able to.
- the first synthetic resin layer does not contain exfoliated graphite. This is because the synthetic resin laminate is provided with excellent rigidity and low linear expansion coefficient by the second synthetic resin layer containing specific exfoliated graphite, while the first synthetic resin layer contains exfoliated graphite By not doing so, excellent lightness is given, and it has excellent rigidity and dimensional stability while having excellent lightness. Since the resin composition which comprises the said 2nd synthetic resin layer is the same as that of the above-mentioned resin composition, the description is abbreviate
- the synthetic resin constituting the first synthetic resin layer is not particularly limited, and examples thereof include polyolefin resins, polyamide resins, polyester resins, and polycarbonate resins, and polyolefin resins and polyamide resins are preferable.
- the polyolefin resin the same resin as described above is used.
- the polyamide resin include polyamide 66, polyamide 6, polyamide 11 and the like.
- the synthetic resin which comprises the 1st synthetic resin layer may be used independently, or 2 or more types may be used together.
- the rigidity of the synthetic resin laminate decreases or the linear expansion coefficient increases, or the effect of improving the conductivity of the synthetic resin laminate decreases. If the amount is too large, the toughness and surface properties of the synthetic resin laminate may be reduced, or the moldability of the synthetic resin laminate may be reduced. 30 parts by weight is preferred.
- the form of the synthetic resin layer is not particularly limited, and examples thereof include a sheet, a nonwoven fabric, a woven fabric, a knitted fabric, and a net-like body.
- the second synthetic resin layer is preferably a synthetic resin sheet.
- the synthetic resin layer is a non-woven fabric, woven fabric or knitted fabric
- the non-woven fabric, woven fabric or knitted fabric formed from fibers made of the synthetic resin or resin composition constituting the synthetic resin layer is the synthetic resin layer.
- the synthetic resin layer is a network
- a network formed using a flat yarn made of a synthetic resin or a resin composition constituting the synthetic resin layer is used.
- the net 1 formed using flat yarns is a flat yarn formed by arranging a large number of flat yarns 1a, 1a,. 1A and a flat yarn row 1B in which a large number of flat yarns 1b, 1b,... Are arranged in parallel at predetermined intervals in a direction oblique or perpendicular to the flat yarn 1a of the flat yarn row 1A.
- the cross yarns 1A, 1B of flat yarns 1a, 1b are integrated by a known means such as heat fusion or adhesive to integrate a plurality of through holes 1c.
- a flat yarn row 1D formed by arranging a large number of flat yarns 1d, 1d...
- the two flat yarn rows 1A and 1B forming the body A large number of flat yarn rows 1A (1B) flat yarns 1a (1b) and flat yarn rows 1D flat yarns 1d are joined together by adhesives or heat fusion.
- a net-like body formed so as to be provided with the through holes 1c can be exemplified.
- a strip formed by cutting an unstretched synthetic resin film every predetermined width is stretched in the length direction at an appropriate temperature below its melting point, preferably less than the melting point, or uniaxial stretching What cuts a synthetic resin film by the predetermined width in the direction orthogonal to the extending direction is mentioned.
- the mesh body 2 includes a wide net 2A formed by arranging a large number of wide nets 2a, 2a,... At predetermined intervals, and a wide net 2a adjacent to each other.
- Two nets formed with holes 2C are a first net 21 and a second net 22, and the first and second nets 21 and 22 are connected to each other with their wide webs 2a and 2a. Stacked and integrated in an orthogonal or skewed state.
- each uniaxially stretched synthetic resin film 4 has a slit 4 a having a certain length, A plurality of 4a ..., the length direction of which coincides with the stretching direction, and slits 4a, 4a adjacent to each other in the stretching direction are partially overlapped to form a slit row 4A.
- the rows 4A are formed at predetermined intervals in a direction orthogonal to the stretching direction.
- the slits 4a, 4a, and the like when focusing on one slit 4a, are a slit 4a 'overlapping on one end side of the slit 4a and a slit 4a "overlapping on the other end side of the slit 4a. Are formed to be opposite to each other across the slit 4a.
- each uniaxially stretched thermoplastic resin film 4 is pulled in a direction (width direction) orthogonal to the stretching direction to expand the slits 4a, 4a,.
- the first and second reticulate bodies 21 and 22 are formed with the film portion as the wide net portion 2a and the film portion between the slits 4a and 4a as the narrow net portion 2b.
- 22 thick net portions 2a, 2a are superposed in a slanted or orthogonal state, and the first and second mesh bodies 21, 22 are bonded to each other through heat fusion or an adhesive.
- the net-like body 2 can be manufactured by stacking and integrating.
- the mesh body 3 is plain woven with flat yarns as warps 31 and wefts 32, and the intersection of the warps 31 and the wefts 32 is integrated by an adhesive or heat fusion
- a mesh body in which a large number of through holes 33, 33... Are provided by a gap surrounded by the warp 31 and the weft 32, and one surface of the mesh body thus obtained are shown in FIG.
- the flat yarn row 34 formed by arranging a large number of flat yarns 34a, 34a,.
- the ratio between the total thickness T 2 of the total thickness T 1 of the first synthetic resin layer second synthetic resin layer (T 1 / T 2), when small, synthetic resin laminate
- the moldability is lowered, and if it is large, the mechanical strength of the synthetic resin laminate may be lowered. Therefore, 0.5 to 10 is preferable, 0.5 to 7 is more preferable, and 0.5 to 5 is preferable. Is particularly preferred.
- the thickness of each synthetic resin layer means the thickness of the thickest part in a synthetic resin layer.
- the apparent bending elastic modulus at 23 ° C. of the synthetic resin laminate is small, the mechanical strength of the synthetic resin laminate may be lowered, so 2.5 GPa or more is preferable, and 3.0 GPa or more is more preferable. However, if it is large, the moldability of the synthetic resin laminate may be lowered, so 2.5 to 8.5 GPa is preferable, and 3.0 to 8.5 GPa is more preferable.
- the apparent bending elastic modulus of a synthetic resin laminated body means the value measured based on the bending test prescribed
- a synthetic resin sheet is prepared from the resin composition by using a general-purpose molding method, and one or a plurality of synthetic resin sheets are prepared and made of the resin composition.
- a method of laminating and integrating a synthetic resin sheet and one or more other synthetic resin sheets in a general manner a synthetic resin sheet constituting a first synthetic resin layer, a nonwoven fabric, a woven fabric, or one side of a net-like body
- a method of laminating and integrating a synthetic resin sheet, a nonwoven fabric, a woven fabric, or a net-like body constituting the second synthetic resin layer on both surfaces is exemplified.
- the synthetic resin layers adjacent to each other may be integrated by thermal fusion between adjacent synthetic resin layers, or an adhesive or a pressure-sensitive adhesive may be interposed between the synthetic resin layers.
- the synthetic resin laminate obtained in this manner has a high tensile elastic modulus and a low linear expansion coefficient because at least one of the synthetic resin layers includes a synthetic resin layer made of a resin composition. .
- a synthetic resin layer other than the first synthetic resin layer and the second synthetic resin layer may be included.
- the synthetic resin layer other than the first synthetic resin layer and the second synthetic resin layer is a laminate of a synthetic resin and a graphene sheet, the number of the graphene sheets laminated is 150 layers or less, and the aspect ratio is 20 or more. Examples thereof include a synthetic resin layer containing exfoliated graphite other than exfoliated graphite.
- the synthetic resin constituting the synthetic resin layer excluding the first synthetic resin layer and the second synthetic resin layer is preferably a polyolefin resin, and more preferably a polypropylene resin.
- polyolefin resins include ethylene homopolymers, ethylene- ⁇ -olefin copolymers, ethylene- (meth) acrylic acid copolymers, ethylene- (meth) acrylic acid ester copolymers, ethylene-vinyl acetate copolymers.
- Polypropylene resins such as propylene homopolymers, propylene- ⁇ -olefin copolymers, propylene-ethylene random copolymers, propylene-ethylene block copolymers, propylene-ethylene random copolymers and other polypropylene resins, butene Examples include homopolymers, homopolymers or copolymers of conjugated dienes such as butadiene and isoprene, and polypropylene resins are preferred.
- the resin composition of the present invention has excellent moldability as described above, and the synthetic resin molded product obtained using this resin composition is excellent in mechanical strength and heat dimensional stability. ing. Therefore, the synthetic resin molded product can be suitably used for housing materials for various electronic components, panels for building materials, automobile interior materials, automobile outer plates, and the like.
- the resin composition of the present invention has the above-described configuration, it has excellent moldability, and a synthetic resin molded product having a desired shape can be molded by a general-purpose molding method. Since the obtained synthetic resin molded article contains predetermined exfoliated graphite in the synthetic resin, it has excellent mechanical strength, high tensile elastic modulus, and low linear expansion coefficient. As an alternative, it can be suitably used for various applications.
- Example 1 Thermally expandable graphite (trade name “LTE-U” manufactured by Air Water Chemical Co., Ltd., 80 mesh transmittance: 80% or more, expansion start temperature: 200 ° C.) is heated and expanded in an atmosphere of 800 ° C. to produce expanded graphite. did.
- This expanded graphite is dispersed in ethanol, and the expanded graphite is exfoliated between the graphene sheets by irradiating the expanded graphite with ultrasonic waves at 600 W, 25 kHz, and a sound pressure of 300 kPa for 30 minutes.
- Graphite was obtained.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight Parts and 30 parts by weight of exfoliated graphite (maximum dimension in the plane direction of the graphene sheet: 3.5 ⁇ m, number of graphene sheets laminated: 120 layers, aspect ratio: 90) are supplied to a plast mill, kneaded, and press-molded. As a result, a synthetic resin sheet having a thickness of 1 mm was obtained. The resultant synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 4.2 GPa and a linear expansion coefficient of 5.8 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Example 2 Exfoliated graphite was prepared in the same manner as in Example 1 except that the expanded graphite was irradiated with ultrasonic waves under conditions of 600 W, 50 kHz, and sound pressure of 300 kPa for 30 minutes. Classification was performed in the same manner as above. The obtained exfoliated graphite had 60 layers and an aspect ratio of 125.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight And 30 parts by weight of exfoliated graphite (maximum dimension in the plane direction of the graphene sheet: 2.5 ⁇ m, number of graphene sheets laminated: 60 layers, aspect ratio: 125) are supplied to a plast mill, kneaded, and press-molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 6.0 GPa and a linear expansion coefficient of 5.0 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Exfoliated graphite was prepared in the same manner as in Example 1 except that the expanded graphite was irradiated with ultrasonic waves under conditions of 600 W, 100 kHz, and sound pressure of 300 kPa for 30 minutes. Classification was performed in the same manner as above. The obtained exfoliated graphite had 30 layers and an aspect ratio of 150.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight Parts and 30 parts by weight of exfoliated graphite (maximum dimension in the plane direction of graphene sheet: 1.5 ⁇ m, number of graphene sheets laminated: 30 layers, aspect ratio: 150) are supplied to a plast mill, kneaded, and press-molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The resultant synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 7.2 GPa and a linear expansion coefficient of 4.7 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Example 4 Exfoliated graphite was obtained in the same manner as Example 1.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight Parts and 20 parts by weight of exfoliated graphite (maximum dimension in the plane direction of graphene sheets: 3.5 ⁇ m, number of graphene sheets laminated: 120 layers, aspect ratio: 90) are supplied to a plast mill, kneaded, and press-molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 4.0 GPa and a linear expansion coefficient of 6.1 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Example 5 Exfoliated graphite was obtained in the same manner as Example 1.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight And 10 parts by weight of exfoliated graphite (maximum dimension in the plane direction of graphene sheet: 3.5 ⁇ m, number of graphene sheets laminated: 120 layers, aspect ratio: 90) are supplied to a plast mill, kneaded, and press-molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 3.2 GPa and a linear expansion coefficient of 6.5 ⁇ 10 ⁇ 5 / K at a temperature rising rate of 5 ° C./min.
- Example 6 Exfoliated graphite was obtained in the same manner as Example 1.
- Polypropylene resin Principal Polymer Co., Ltd., trade name “J-721GR”, tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K
- 5 parts by weight of exfoliated graphite maximum dimension in the plane direction of the graphene sheet: 3.5 ⁇ m, number of graphene sheets laminated: 120 layers, aspect ratio: 90
- a synthetic resin sheet having a thickness of 1 mm was obtained.
- the resultant synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 2.8 GPa and a linear expansion coefficient of 6.9 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Example 7 The synthetic resin sheet obtained in Example 3 was laminated and integrated on both surfaces of a polypropylene resin foam sheet having a thickness of 3 mm (trade name “Softlon SP” manufactured by Sekisui Chemical Co., Ltd.) to obtain a synthetic resin laminate.
- the polypropylene resin foam sheet and the synthetic resin sheet were integrated by heat-sealing the polypropylene resin constituting the polypropylene resin foam sheet and the polypropylene resin constituting the synthetic resin sheet. .
- the obtained synthetic resin laminate has a high rigidity of 6.4 GPa in apparent bending elastic modulus at 23 ° C. measured in accordance with JIS K7161 although the density is as small as 500 kg / m 3.
- the linear expansion coefficient at a temperature rising rate of 5 ° C./min measured according to JIS K7197 is 4.7 ⁇ 10 ⁇ 5 / K, which is excellent in dimensional stability, and also in surface smoothness. Therefore, it has the performance as a lightweight resin plate that can be used as an alternative to the metal plate.
- Example 8 A graphite single crystal powder of 2.5 g was supplied to 115 ml of concentrated sulfuric acid and stirred while being cooled in a 10 ° C. water bath. Next, concentrated sulfuric acid was stirred while gradually adding 15 g of potassium permanganate to concentrated sulfuric acid, and reacted at 35 ° C. for 30 minutes.
- the obtained graphite oxide was dispersed in water in an amount of 2 mg / milliliter, and then ultrasonic waves were applied to the graphite oxide for 15 minutes under conditions of 45 kHz, 600 W and a sound pressure of 300 kPa using an ultrasonic cleaner. Irradiation was performed to exfoliate graphite oxide between the graphene sheets to obtain a exfoliated graphite obtained by oxidizing the graphene sheet. Hydrazine was added to the obtained exfoliated graphite, and reduction treatment was performed for 10 minutes to reduce the exfoliated graphite.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight Parts and 5 parts by weight of exfoliated graphite (maximum dimension in the plane direction of graphene sheet: 2.0 ⁇ m, number of graphene layers: 20 layers, aspect ratio: 300) are supplied to a plast mill, kneaded, and press molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 5.8 GPa and a linear expansion coefficient of 5.8 ⁇ 10 ⁇ 5 / K at a temperature rising rate of 5 ° C./min.
- Example 9 Exfoliated graphite was obtained in the same manner as in Example 8 except that the graphite oxide was irradiated with ultrasonic waves for 30 minutes.
- the obtained exfoliated graphite had 10 layers and an aspect ratio of 450.
- Polypropylene resin (trade name “J-721GR” manufactured by Prime Polymer Co., Ltd., tensile elastic modulus at 23 ° C .: 1.2 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 11 ⁇ 10 ⁇ 5 / K) 100 weight Parts and exfoliated graphite (maximum dimension in the plane direction of the graphene sheet: 1.5 ⁇ m, number of graphene layers: 10 layers, aspect ratio: 450) are supplied to a plast mill, kneaded, and press-molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a tensile elastic modulus at 23 ° C. of 7.5 GPa and a linear expansion coefficient of 3.4 ⁇ 10 ⁇ 5 / K at a heating rate of 5 ° C./min.
- Example 10 Exfoliated graphite was obtained in the same manner as in Example 8.
- Polyamide-based resin (trade name “A-125J” manufactured by Unitika Co., Ltd., tensile elastic modulus at water absorption at 23 ° C .: 1.0 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 9 ⁇ 10 ⁇ 5 / K) 100 Part by weight and 5 parts by weight of exfoliated graphite (maximum dimension in the plane direction of the graphene sheet: 2.0 ⁇ m, number of graphene layers: 20 layers, aspect ratio: 300) are supplied to a plast mill, kneaded, and press molded. As a result, a synthetic resin sheet having a thickness of 1 mm was obtained. The resultant synthetic resin sheet had a tensile modulus of 4.7 GPa when absorbed at 23 ° C. and a linear expansion coefficient of 6.3 ⁇ 10 ⁇ 5 / K at a temperature rising rate of 5 ° C./min.
- Example 11 Exfoliated graphite was obtained in the same manner as in Example 8.
- Polyacrylonitrile-based resin (trade name “Barex # 1000” manufactured by Mitsui Chemicals, Inc., flexural modulus at 23 ° C .: 3.3 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 8 ⁇ 10 ⁇ 5 / K) 100 Part by weight and 5 parts by weight of exfoliated graphite (maximum dimension in the plane direction of the graphene sheet: 2.0 ⁇ m, number of graphene layers: 20 layers, aspect ratio: 300) are supplied to a plast mill, kneaded, and press molded. As a result, a synthetic resin sheet having a thickness of 1 mm was obtained.
- the resulting synthetic resin sheet had a flexural modulus of 6.2 GPa at 23 ° C. and a linear expansion coefficient of 4.2 ⁇ 10 ⁇ 5 / K at a temperature rising rate of 5 ° C./min.
- Example 12 Exfoliated graphite was obtained in the same manner as in Example 8. Polymethylmethacrylate (trade name “SUMIPEX ES” manufactured by Sumitomo Chemical Co., Ltd.), flexural modulus at 23 ° C .: 2.9 GPa, linear expansion coefficient at a heating rate of 5 ° C./min: 7 ⁇ 10 ⁇ 5 / K) 100 weight Parts and 5 parts by weight of exfoliated graphite (maximum dimension in the plane direction of graphene sheet: 2.0 ⁇ m, number of graphene layers: 20 layers, aspect ratio: 300) are supplied to a plast mill, kneaded, and press molded. Thus, a synthetic resin sheet having a thickness of 1 mm was obtained. The obtained synthetic resin sheet had a flexural modulus of 5.9 GPa at 23 ° C. and a linear expansion coefficient of 3.8 ⁇ 10 ⁇ 5 / K at a temperature rising rate of 5 ° C./min.
- Polymethylmethacrylate trade name “
- Comparative Example 2 The synthetic resin sheet obtained in Comparative Example 1 was laminated and integrated on both surfaces of a polypropylene resin foam sheet having a thickness of 3 mm (trade name “Softlon SP” manufactured by Sekisui Chemical Co., Ltd.) to obtain a synthetic resin laminate.
- a polypropylene resin foam sheet having a thickness of 3 mm trade name “Softlon SP” manufactured by Sekisui Chemical Co., Ltd.
- the resultant synthetic resin laminate has a density of 500 kg / m 3 , an apparent flexural modulus at 23 ° C. measured in accordance with JIS K7161 is 2.5 GPa, and a rise measured in accordance with JIS K7197.
- the linear expansion coefficient at a temperature rate of 5 ° C./min was 8.6 ⁇ 10 ⁇ 5 / K.
- the synthetic resin sheets obtained in Examples 1 to 6 have a high tensile elastic modulus and a low linear expansion coefficient at 23 ° C., and are not only excellent in rigidity and dimensional stability. Since the surface smoothness is very excellent, it has a performance that can be used as a substitute for metal.
- the synthetic resin sheet obtained in Comparative Example 1 was satisfactory in terms of rigidity, but was inferior in terms of dimensional stability. Moreover, the number of graphene sheets laminated in exfoliated graphite exceeded 150 layers, and the synthetic resin sheet of Comparative Example 1 was in a state where exfoliated graphite was raised on the surface, and the surface smoothness was inferior. . Furthermore, the synthetic resin sheet of Comparative Example 1 was brittle with respect to impact.
- the resin composition of the present invention has excellent moldability, and a synthetic resin molded product obtained using this resin composition is excellent in mechanical strength and dimensional stability against heat.
- the synthetic resin molded product obtained by using the resin composition of the present invention can be suitably used for housing materials such as various electronic parts, panels for building materials, automobile interior materials, automobile outer plates and the like.
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Abstract
Description
熱膨張性黒鉛(エア・ウォーター・ケミカル社製 商品名「LTE-U」、80メッシュ透過率:80%以上、膨張開始温度:200℃)を800℃雰囲気下で加熱膨張させて膨張黒鉛を作製した。この膨張黒鉛に超音波を照射することによって膨張黒鉛をそのグラフェンシート間において剥離して薄片化黒鉛を得た。なお、膨張黒鉛への超音波の照射条件を変化させることによって、グラフェンシートの積層数、アスペクト比及びグラフェンシートの面方向における最大寸法が異なる薄片化黒鉛を得た。
熱膨張性黒鉛(エア・ウォーター・ケミカル社製 商品名「LTE-U」、80メッシュ透過率:80%以上、膨張開始温度:200℃)を800℃雰囲気下で加熱膨張させて膨張黒鉛を作製した。この膨張黒鉛をエタノール中に分散させ、膨張黒鉛に超音波を600W、25kHz、音圧300kPaの条件下にて30分間に亘って照射することによって膨張黒鉛をそのグラフェンシート間において剥離して薄片化黒鉛を得た。
膨張黒鉛に超音波を600W、50kHz、音圧300kPaの条件下にて30分間に亘って照射したこと以外は実施例1と同様にして薄片化黒鉛を作製し、この薄片化黒鉛を実施例1と同様にして分級した。得られた薄片化黒鉛は、その積層数が60層、アスペクト比が125であった。
膨張黒鉛に超音波を600W、100kHz、音圧300kPaの条件下にて30分間に亘って照射したこと以外は実施例1と同様にして薄片化黒鉛を作製し、この薄片化黒鉛を実施例1と同様にして分級した。得られた薄片化黒鉛は、その積層数が30層、アスペクト比が150であった。
実施例1と同様にして薄片化黒鉛を得た。ポリプロピレン系樹脂(プライムポリマー社製 商品名「J-721GR」、23℃における引張弾性率:1.2GPa、昇温速度5℃/分での線膨張係数:11×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:3.5μm、グラフェンシートの積層数:120層、アスペクト比:90)20重量部とをプラストミルに供給して混練し、プレス成形することで厚みが1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における引張弾性率が4.0GPaで、昇温速度5℃/分での線膨張係数が6.1×10-5/Kであった。
実施例1と同様にして薄片化黒鉛を得た。ポリプロピレン系樹脂(プライムポリマー社製 商品名「J-721GR」、23℃における引張弾性率:1.2GPa、昇温速度5℃/分での線膨張係数:11×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:3.5μm、グラフェンシートの積層数:120層、アスペクト比:90)10重量部とをプラストミルに供給して混練し、プレス成形することで厚さ1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における引張弾性率が3.2GPaで、昇温速度5℃/分での線膨張係数が6.5×10-5/Kであった。
実施例1と同様にして薄片化黒鉛を得た。ポリプロピレン系樹脂(プライムポリマー社 商品名「J-721GR」、23℃における引張弾性率:1.2GPa、昇温速度5℃/分での線膨張係数:11×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:3.5μm、グラフェンシートの積層数:120層、アスペクト比:90)5重量部とをプラストミルに供給して混練し、プレス成形することで厚さ1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における引張弾性率が2.8GPaで、昇温速度5℃/分での線膨張係数が6.9×10-5/Kであった。
厚みが3mmのポリプロピレン系樹脂発泡シート(積水化学工業社製 商品名「ソフトロンSP」)の両面に、実施例3で得られた合成樹脂シートを積層一体化して合成樹脂積層体を得た。なお、ポリプロピレン系樹脂発泡シートと合成樹脂シートとは、ポリプロピレン系樹脂発泡シートを構成しているポリプロピレン系樹脂と、合成樹脂シートを構成しているポリプロピレン系樹脂との熱融着によって一体化していた。
黒鉛単結晶粉末2.5gを濃硫酸115ミリリットルに供給して10℃の水浴にて冷却しながら撹拌した。次に、濃硫酸に過マンガン酸カリウム15gを徐々に加えながら濃硫酸を攪拌し、35℃で30分に亘って反応させた。
酸化黒鉛に超音波を30分に亘って照射したこと以外は実施例8と同様にして薄片化黒鉛を得た。得られた薄片化黒鉛は、その積層数が10層、アスペクト比が450であった。
実施例8と同様にして薄片化黒鉛を得た。ポリアミド系樹脂(ユニチカ社製 商品名「A-125J」、23℃吸水時における引張弾性率:1.0GPa、昇温速度5℃/分での線膨張係数:9×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:2.0μm、グラフェンの積層数:20層、アスペクト比:300)5重量部とをプラストミルに供給して混練し、プレス成形することによって厚みが1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃吸水時における引張弾性率が4.7GPaで、昇温速度5℃/分での線膨張係数が6.3×10-5/Kであった。
実施例8と同様にして薄片化黒鉛を得た。ポリアクリロニトリル系樹脂(三井化学社製 商品名「バレックス#1000」、23℃における曲げ弾性率:3.3GPa、昇温速度5℃/分での線膨張係数:8×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:2.0μm、グラフェンの積層数:20層、アスペクト比:300)5重量部とをプラストミルに供給して混練し、プレス成形することによって厚みが1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における曲げ弾性率が6.2GPaで、昇温速度5℃/分での線膨張係数が4.2×10-5/Kであった。
実施例8と同様にして薄片化黒鉛を得た。ポリメタクリル酸メチル(住友化学社製 商品名「スミペックスES」、23℃における曲げ弾性率:2.9GPa、昇温速度5℃/分での線膨張係数:7×10-5/K)100重量部と、薄片化黒鉛(グラフェンシートの面方向における最大寸法:2.0μm、グラフェンの積層数:20層、アスペクト比:300)5重量部とをプラストミルに供給して混練し、プレス成形することによって厚みが1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における曲げ弾性率が5.9GPaで、昇温速度5℃/分での線膨張係数が3.8×10-5/Kであった。
ポリプロピレン系樹脂(プライムポリマー社 商品名「J-721GR」、23℃における引張弾性率:1.2GPa、昇温速度5℃/分での線膨張係数:11×10-5/K)100重量部と、薄片化黒鉛(XG-Science社製 商品名「XGnP-5」、グラフェンシートの面方向における最大寸法:1.0μm、グラフェンシートの積層数:180層、アスペクト比:17)30重量部とをプラストミルに供給して混練し、プレス成形することで厚みが1mmの合成樹脂シートを得た。得られた合成樹脂シートは、その23℃における引張弾性率が3.1GPaで、昇温速度5℃/分での線膨張係数が8.5×10-5/Kであった。
厚みが3mmのポリプロピレン系樹脂発泡シート(積水化学工業社製 商品名「ソフトロンSP」)の両面に、比較例1で得られた合成樹脂シートを積層一体化して合成樹脂積層体を得た。
1A フラットヤーン列
1B フラットヤーン列
1D フラットヤーン列
1a フラットヤーン
1b フラットヤーン
1c 通孔
1d フラットヤーン
2 網状体
21 第一網状体
22 第二網状体
2A 太幅網部列
2B 細幅網部列
2C 通孔
2a 太幅網部
2b 細幅網部
3 網状体
31 経糸
32 緯糸
33 通孔
34 フラットヤーン列
34a フラットヤーン
4 一軸延伸合成樹脂フィルム
4A スリット列
4a スリット
4a” スリット
Claims (14)
- 合成樹脂と、グラフェンシートの積層体であって積層数が150層以下であり且つアスペクト比が20以上である薄片化黒鉛とを含有することを特徴とする樹脂組成物。
- 合成樹脂が熱可塑性樹脂であることを特徴とする請求項1に記載の樹脂組成物。
- 合成樹脂がポリオレフィン系樹脂であることを特徴とする請求項2に記載の樹脂組成物。
- ポリオレフィン系樹脂がポリプロピレン系樹脂であることを特徴とする請求項3に記載の樹脂組成物。
- 合成樹脂がポリアミド系樹脂であることを特徴とする請求項2に記載の樹脂組成物。
- 合成樹脂がポリアクリロニトリルであることを特徴とする請求項2に記載の樹脂組成物。
- 合成樹脂がメタクリル系樹脂であることを特徴とする請求項2に記載の樹脂組成物。
- 合成樹脂100重量部に対して薄片化黒鉛0.5~30重量部含有していることを特徴とする請求項1乃至請求項7の何れか1項に記載の樹脂組成物。
- 請求項1乃至請求項8の何れか1項に記載の樹脂組成物からなると共に、JIS K7161に準拠して測定した23℃における引張弾性率が2.5GPa以上で且つJIS K7197に準拠して測定された昇温速度5℃/分における線膨張係数が7.5×10-5/K以下であることを特徴とする合成樹脂シート。
- 請求項1乃至請求項8の何れか1項に記載の樹脂組成物を成形して得られることを特徴とする合成樹脂成形品。
- 複数層の合成樹脂層が積層一体化されてなる合成樹脂積層体であって、上記合成樹脂層のうちの少なくとも一層が、請求項1に記載の樹脂組成物からなる合成樹脂層であることを特徴とする合成樹脂積層体。
- 合成樹脂層として、合成樹脂を含み且つグラフェンシートの積層体である薄片化黒鉛を含有しない第一合成樹脂層と、請求項1に記載の樹脂組成物からなる第二合成樹脂層とを含むことを特徴とする請求項8に記載の合成樹脂積層体。
- 第一合成樹脂層の合計厚みT1と第二合成樹脂層の合計厚みT2との比(T1/T2)が0.5~10であることを特徴とする請求項12に記載の合成樹脂積層体。
- 第二合成樹脂層において、合成樹脂100重量部に対して薄片化黒鉛0.5~30重量部を含有していることを特徴とする請求項11に記載の合成樹脂積層体。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020137005775A KR20130038951A (ko) | 2010-03-25 | 2011-03-18 | 수지 조성물, 합성 수지 시트, 합성 수지 성형품 및 합성 수지 적층체 |
JP2011524522A JP4875786B2 (ja) | 2010-03-25 | 2011-03-18 | 合成樹脂積層体 |
CN2011800144407A CN102803392B (zh) | 2010-03-25 | 2011-03-18 | 树脂组合物、合成树脂片、合成树脂成形品及合成树脂叠层体 |
US13/636,428 US20130034709A1 (en) | 2010-03-25 | 2011-03-18 | Resin composition, synthetic resin sheet, synthetic resin molded article, and synthetic resin laminate |
EP11759341.8A EP2551302B1 (en) | 2010-03-25 | 2011-03-18 | Synthetic resin laminate |
KR1020127024160A KR101330949B1 (ko) | 2010-03-25 | 2011-03-18 | 수지 조성물, 합성 수지 시트, 합성 수지 성형품 및 합성 수지 적층체 |
US13/862,668 US20130225759A1 (en) | 2010-03-25 | 2013-04-15 | Resin composition, synthetic resin sheet, synthetic resin molded article, and synthetic resin laminate |
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JP5636096B2 (ja) * | 2012-03-27 | 2014-12-03 | 積水化学工業株式会社 | 樹脂複合材料 |
CN104204104A (zh) * | 2012-03-27 | 2014-12-10 | 积水化学工业株式会社 | 树脂复合材料 |
KR20140148375A (ko) * | 2012-03-27 | 2014-12-31 | 세키스이가가쿠 고교가부시키가이샤 | 수지 복합 재료 |
EP2832798A4 (en) * | 2012-03-27 | 2015-11-18 | Sekisui Chemical Co Ltd | RESIN COMPOSITE MATERIAL |
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WO2014087992A1 (ja) * | 2012-12-04 | 2014-06-12 | 昭和電工株式会社 | グラフェンシート組成物 |
JPWO2014087992A1 (ja) * | 2012-12-04 | 2017-01-05 | 昭和電工株式会社 | グラフェンシート組成物 |
JP2019143163A (ja) * | 2014-08-27 | 2019-08-29 | 積水化学工業株式会社 | 熱膨張性耐火樹脂組成物 |
JP2018535338A (ja) * | 2015-11-11 | 2018-11-29 | クナーフ ギプス カーゲーKnauf Gips Kg | グラフェン又は酸化グラフェンを有する建材製品 |
Also Published As
Publication number | Publication date |
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EP2551302B1 (en) | 2015-03-04 |
JP4875786B2 (ja) | 2012-02-15 |
EP2607422B1 (en) | 2017-06-28 |
JP2012077286A (ja) | 2012-04-19 |
US20130034709A1 (en) | 2013-02-07 |
EP2551302A1 (en) | 2013-01-30 |
KR20130038951A (ko) | 2013-04-18 |
US20130225759A1 (en) | 2013-08-29 |
CN103173031A (zh) | 2013-06-26 |
EP2607422A1 (en) | 2013-06-26 |
JPWO2011118535A1 (ja) | 2013-07-04 |
EP2551302A4 (en) | 2013-06-05 |
KR20130018691A (ko) | 2013-02-25 |
KR101330949B1 (ko) | 2013-11-18 |
JP5869792B2 (ja) | 2016-02-24 |
CN102803392A (zh) | 2012-11-28 |
CN102803392B (zh) | 2013-10-30 |
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