Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
  • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
  • B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
  • B21C47/245—Devices for the replacement of full reels by empty reels or vice versa, without considerable loss of time
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
  • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
  • B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21B—ROLLING OF METAL
  • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
  • B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
  • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
  • C21D9/54—Furnaces for treating strips or wire
  • C21D9/68—Furnace coilers; Hot coilers

Definitions

• the present invention concerns a device and a method for winding/unwinding a semi-worked metal product, for example a flat rolled product exiting from a roughing train, in a rolling line, in particular but not only for flat products such as strip, thin strip or sheet.
• the invention concerns a winding/unwinding device, interposed between a roughing train and a finishing train, which can be used both in discontinuous or semi-endless mode, to wind the flat product exiting from the roughing train and then to unwind it so as to feed it to the finishing train, and also in continuous or endless mode, with the flat rolled product passing through the device without interruptions.
• the invention is applied on flat rolled products which can have a thickness of less than 30 mm, advantageously comprised between 10 and 30 mm.
• winding/unwinding units possibly associated with a heating furnace, the function of which is to wind a semi-worked product, for example a slab, exiting from a working step, and then to unwind it to feed it to a subsequent process.
• US-A-5, 335,713 describes for example a winding/unwinding device disposed at exit from a continuous casting.
• the device comprises two reeling stations disposed inside a furnace, which alternately exchange positions so as to be disposed selectively in a first position for winding a slab exiting from the continuous casting, and a second position to feed the slab to a rolling train.
• the reeling stations each comprise a rotary mandrel on which the slab winds/unwinds.
• the device does not provide a passage system which can exclude its functioning in the event that it is desired to make the slab pass without proceeding to winding/unwinding. Moreover, the device does not provide auxiliary means that intervene to facilitate the unwinding of the reel when unwinding is started, thus limiting the use of this solution to determinate thicknesses.
• Another disadvantage of the device is that at least one end of the reel is blocked outside the heating furnace, so that it is subjected to an unwanted lowering of the temperature.
• the purpose of the invention is to solve the above problems, achieving a device which, functioning in semi-endless mode, allows to selectively wind a complete slab exiting from a roughing train and then unwind it so as to feed it to a finishing train, but which can easily and quickly be configured to function in endless mode, with the continuous passage of the roughed slab from the roughing train to the finishing train.
• Another purpose of the invention is to reduce the cycle times required to complete the operations to wind a reel onto a first drum, to unwind the reel from a second drum and to reposition the drums in order to start a new winding cycle of a new reel.
• a winding/unwinding device for semi- worked flat rolled products is disposed between two rolling units, for example a roughing unit and a finishing unit, located respectively upstream and downstream of the device.
• the function of the winding/unwinding device in semi-endless mode, is to wind in the form of reel or roll a length of complete slab exiting from a first rolling process, and then to unwind it so as to feed it to a subsequent rolling process downstream.
• the slab roughed in the first rolling process is also called transfer bar.
• the winding/ unwinding device consists of a heating furnace and a support structure disposed outside the heating furnace, wherein two winding/unwinding drums are mounted on the support structure, in a substantially diametrically opposite position, positioned inside the furnace, and wherein the support structure, outside the furnace, is selectively rotating so as to dispose alternately a first of the two drums in its winding position or in its unwinding position, the second of the two drums consequently assuming the opposite unwinding/winding position.
• the two winding/unwinding drums are mounted on the support structure so that they are able to assume an inactive position not interfering with the pass-line of the flat rolled product; the device according to the invention also has support and sliding means, able to be selectively activated at least when the drums assume their inactive position, so as to define a pass-line for the flat rolled product in the event that the activation of the winding/unwinding drums is not required.
• the device comprises an extraction unit, able to be selectively activated, suitable to cooperate with the leading end of the full reel at least at the start of the unwinding cycle, in order to promote the operations to start unwinding and accompanying the first segment of transfer bar toward the drawing and guide elements toward the rolling unit disposed downstream.
• the two drums each have at least an eyelet to introduce the leading end of the flat rolled product at the start of winding, so that the leading end can be gripped, for a desired segment, stably inside the drum, thus promoting both the start of the winding operation and also the correct tensing and stable maintenance of the reel, also in the wound condition.
• the flat rolled product is wound, after the leading end has been attached while the drum is stationary, at least partly during the step when a first drum is moved from the winding position to the unwinding position, with the simultaneous positioning of the other drum from the unwinding position to the winding position.
• the movement from the winding position (inlet side) to the unwinding position (exit side) of the winding drum begins not before the unwinding of the reel on the other drum has terminated.
• the reduction in the cycle time allows to use the winding/unwinding device according to the invention even when the distance between the tail end of a first transfer bar and the leading end of a subsequent second transfer bar is very limited.
• the device can therefore be used effectively and with great productivity in plants of the rapid type, or when it is desired to keep the winding speed as constant as possible.
• a constant winding speed is extremely important when the device is installed immediately downstream of a heating furnace, since it determines a constant passage time of the bar through the furnace, and therefore a more uniform temperature of the material and consequently a greater ease in rolling.
• a constant winding speed is also important in applications different than those using a heating furnace upstream the winding/unwinding device, for example in cooling treatments, (e.g. after the casting), or in pickling or other chemical processes.
• the uniform temperature over the length of the material is also guaranteed by the fact that, with the device according to the invention, the material is completely wound onto the drum, including its tail end, which means that the entire transfer bar is located inside the furnace, so that the tail end of the transfer bar does not go cool.
• the empty drum may be prepared for a new winding cycle in a shorter time, since the space that the empty drum has to travel from the moment the unwinding ends to the moment the new winding starts is reduced.
• the winding step is completed with the drum already positioned in the unwinding position.
• the extraction unit in the final winding step of the reel can be used to accompany and guide the tail end of the reel being wound.
• the tail end of the reel being wound therefore becomes the leading end of the reel in the subsequent unwinding step.
• the unwinding operation is performed at a speed greater than the winding speed, which allows to free the mandrel more quickly and to take it to the winding position before completing the winding onto the other mandrel; in this way it is possible to manage subsequent transfer bars that have a reduced phase difference time between them.
• - fig. 1 is a view of the overall lay-out of a rolling line in which the device according to the present invention is applied;
• - fig. 2 is a view in section of the device for winding/unwinding a metal product according to the invention
• - figs. 3-9 show in sequence the various positions that the various components of the winding/unwinding device according to the invention can assume, in relation to the step of the cycle in progress;
• - figs. 1 1- 12 show two positions that the components of the extraction unit in fig. 10 can assume.
• the number 10 denotes in its entirety a device for winding/unwinding a semi-worked flat rolled product 20 in an intermediate step of a rolling process for strip or sheet.
• the device 10 is inserted in a rolling line 100 comprising a continuous casting device (not shown) for conventional slabs or thin slabs, a roughing rolling unit 102, a shears 103 to obtain in semi-endless mode lengths of slab of the desired size, a heating and equalization furnace 104, the device 10, an extraction unit 25, a finishing rolling train 105, pinch-roll type drawing devices 106 and conventional cooling and winding devices for the strip (not shown).
• the device 10 comprises, as essential elements, a furnace 11 equipped with an inlet door 12 and an exit door 13, selectively movable depending on the step of the winding/unwinding cycle in progress,
• the furnace 1 provided in known manner with a chimney 14 to discharge the fumes, defines a heated internal volume 15 which houses two motorized winding drums or mandrels, respectively 18a and 18b.
• the drums are mounted on a support structure 16, outside the furnace 1 1, in this case conformed as a rotating disc 17.
• Fig. 2 shows the support structure 16 comprising two rotating discs 17 to which are attached the respective ends of the drums 18a and 18b.
• the furnace 1 1 comprises covers 40 that are made to rotate together with the discs 17.
• the discs 17 each comprise a wheel with stakes 41 which engages on respective movement devices 42.
• Each movement device 42 of the support structure 16 comprises a motor 43 and a reduction unit 44.
• the two reduction units 44 are synchronized mechanically by means of a transmission shaft 45, which provides to transfer the torque to the wheel with stakes 41.
• the motors 43 of the movement device 42 must be synchronized electrically so that they both provide at the same moment the same torque and the same speed of rotation.
• Motor elements 51 are mounted directly on the discs 17 and provide to move the two drums 18a and 18b.
• the centers of the motorized drums 18a, 18b are disposed along a diameter 19 of the rotary disc 17 in a diametrically opposite position; when the diameter 19 joining the centers of the drums 18a, 18b is disposed horizontal, it lies in this case in a position of non-interference and above the pass-line of the flat rolled product 20, for the reasons discussed in detail hereafter.
• the device 10 also comprises an inlet table 21 and an exit table 22, selectively movable with respect to the rotary disc 17, and hence to the drums 18a, 18b, in relation to the different functions that they have to perform as the winding/ unwinding cycle progresses.
• the inlet table 21 comprises a first inlet segment, or feeding table, 23, with a flat surface, the function of which is substantially to guide the leading end of the rolled product 20 into an introduction eyelet 30 with which the drums 18a, 18b are provided, and a second segment, or entry table, 26, substantially mobile, on whose surface a plurality of rolls may be present.
• the exit table 22 is also selectively mobile, and may also have rolls 28 (fig. 9) which define its upper surface. As an alternative to the rolls 28, according to another form of embodiment, sliding guides may be present, both on the inlet table 21 and the exit table 22.
• the device 10 also comprises an extractor element 24, disposed on the exit side of the furnace 1 1 and able to be selectively activated to help to open the reel at the start of the unwinding step.
• An extraction/straightening unit 25 is provided in the case shown here, downstream of the device 10, in order to perform one or both of the following functions:
• the extraction/straightening unit 25 comprises a conveyor 39, which facilitates the correct insertion of the transfer bar 20 into the extraction/straightening unit 25 (fig. 7).
• the drum 18b is in the diametrically opposite position and at the start of the casting cycle has no reel to unwind.
• the leading end of the transfer bar 20 is introduced for a desired segment with the drum 18a stationary, then the drum 18a, driven by the motor, starts to rotate on its own axis so as to start winding the first transfer bar 20.
• the first segment 23 of the inlet table 21 is still up to support the head of the bar 20, while the second segment 26 is moved down. After few coils being wound on the drum 18a, also the first segment 23 of the inlet table 21 is moved down.
• the disc 17 After having reached a certain diameter of the reel 29 on the drum 18a stationary in position (fig. 4), for example 45 wraps, the disc 17 also starts to rotate (fig. 5), so that the two drums 18a, 18b start to invert their respective positions, the drum 18a continuing to rotate on its axis to continue and complete the winding of the reel 29, the opposite drum 18b moving progressively toward the winding position.
• the first segment 23 of the inlet table 21 is raised in a high position, in order to protect the drum and to support the tail of the transfer-bar 20; then, when the drum 18b has reached the winding position, the first segment 23 is moved in the winding position so as to allow the head of the transfer-bar 20 to be fed in the drum;
• the extraction unit 24 comprises an actuator 32 suitable to drive a rod 31 at the end of which a presser/extractor device 33 is mounted.
• the presser/extractor device 33 consists of a frame 34, substantially triangular in shape, on a first top of which an idle presser roll 35 is mounted, on a second top of which an extractor element 36 is mounted, conformed substantially as a hook.
• the frame 34 is free to rotate around the pin 37.
• the frame 34 is balanced so that its mass barycenter is disposed so as to return it to the inactive position, with the presser roll 35 located forward with respect to the extractor element 36.
• An abutment element 48 located substantially as an extension of the rod 31, upstream of the frame 34, and a striker element 49, attached on the frame 34, limit its spontaneous rotation in one direction.
• the frame 34 due to the effect of the pressure exerted by the reel 29 on the presser roll 35, rotates around the pin 37 and takes the extractor element 36 into contact with the surface of the reel 29.
• the presser/extractor device 33 by means of the actuator 32, is made to advance until it takes the presser roll 35 into contact with the reel 29, so that the last segment of the transfer bar 20, that is, the tail end of the reel 29, adheres to the last spirals already wound.
• the winding step onto the drum 18a terminates with the tail end of the reel 29 positioned between the presser roll 35 and the snubber roll 27.
• the extractor element 24 also has a shaped profile 38 which, in cooperation with the extractor element 36, creates a path to guide the leading end of the transfer bar 20 unrolling from the reel 29 and inserts it in the inlet of the extraction/straightening device 25.
• the extraction unit 24 retreats, and the exit door 13 of the furnace 1 1 closes, even if not completely, leaving only the space necessary for the reel 29 to unroll (fig. 8).
• the drum 18b is progressively moved towards an intermediate position between the unwinding position and the winding position, and the drum 18a is positioned at the same time in an intermediate position between the winding position and the unwinding position.
• the exit table 22 may be positioned in a raised position to support the transfer-bar during the unwinding.
• This variant allows to reduce the cycle times, since the unwinding operation is performed by moving progressively the full drum towards its position of winding of a new reel, thus providing an empty drum for a new winding cycle in a shorter time.
• Fig. 9 shows the case where the transfer bar 20 passes through the winding/ unwinding device 10 without any intervention by the latter, this solution being provided when the rolling line 100 is functioning in endless mode.
• the two drums 18a, 18b are disposed with the respective centers lying on a substantially horizontal plane and above the pass-line of the transfer bar 20.
• both the inlet table 21, with its two elements 23 and 26, and also the exit table 22, are taken to the operating position so that the bar 20 can be made to transit on the rolls 28, if present, on the second segment 26 of the inlet table 23 and on the exit table 22, so as to guide it toward the extraction/straightening device 25.
• the passage of the transfer bar 20 from the roughing unit 102 to the finishing unit 105 does not entail any losses in temperature in passing through the winding/un winding device 10, since the furnace 1 1 remains active and keeps the transfer bar 20 at a temperature suitable for the subsequent finishing rolling.

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