WO2011016563A1 - 電気化学デバイス及びバインダー組成物 - Google Patents
電気化学デバイス及びバインダー組成物 Download PDFInfo
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- WO2011016563A1 WO2011016563A1 PCT/JP2010/063420 JP2010063420W WO2011016563A1 WO 2011016563 A1 WO2011016563 A1 WO 2011016563A1 JP 2010063420 W JP2010063420 W JP 2010063420W WO 2011016563 A1 WO2011016563 A1 WO 2011016563A1
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- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
- H01G11/28—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
- H01G11/38—Carbon pastes or blends; Binders or additives therein
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/483—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides for non-aqueous cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Definitions
- the present invention relates to an electrochemical device and a binder composition. More specifically, the present invention relates to an electrochemical device and a binder composition having excellent charge / discharge characteristics.
- electrochemical devices eg, secondary batteries, capacitors, etc.
- electrochemical devices used as power sources for driving electronic devices have also become smaller and higher in energy density.
- electrochemical devices batteries
- nickel hydride secondary batteries, lithium ion secondary batteries, electric double layer capacitors, lithium ion capacitors and the like have been developed recently.
- a lithium ion secondary battery is composed of a positive electrode mainly composed of a lithium-containing transition metal oxide, a negative electrode mainly composed of a carbon material that can occlude and desorb lithium ions, and an organic electrolyte containing a lithium salt. ing.
- a positive electrode mainly composed of a lithium-containing transition metal oxide
- a negative electrode mainly composed of a carbon material that can occlude and desorb lithium ions
- an organic electrolyte containing a lithium salt containing a lithium salt.
- the electric double layer capacitor generally includes an aqueous electrolyte type using an inorganic aqueous electrolyte such as sulfuric acid and potassium hydroxide, and an organic solvent that does not contain water such as propylene carbonate and acetonitrile, depending on the type of electrolyte used. It is classified into a non-aqueous electrolytic solution type using an electrolytic solution as a solvent and tetraethylammonium tetrafluoroborate (Et 4 NBF 4 ) or the like as an electrolyte.
- Such an electrochemical device is naturally required to have a long life or a high capacity, and therefore, an electrochemical device having a long life and a high capacity has been developed. Recently, in addition to long life and high capacity, it has been required to improve charge / discharge characteristics such as low temperature characteristics and high rate characteristics (hereinafter sometimes referred to as “rate characteristics”).
- the electrode includes a current collector and an electrode layer disposed on one surface of the current collector.
- a method for manufacturing this electrode for example, the following methods are known. First, a paste or slurry in which an active material such as a hydrogen storage alloy, graphite, metal oxide or activated carbon, a thickener such as carboxymethylcellulose, and a binder made of latex containing polymer particles are dispersed in water. After the obtained paste or slurry is applied to the surface of the current collector and dried, the resulting coating film is pressed to form an electrode layer on the surface of the current collector to produce an electrode To do.
- an active material such as a hydrogen storage alloy, graphite, metal oxide or activated carbon
- a thickener such as carboxymethylcellulose
- a binder made of latex containing polymer particles are dispersed in water.
- the binder has a function of binding the active materials to each other and a function of improving the adhesion between the electrode layer and the current collector.
- the characteristics of the electrochemical device can be improved. Improvements are being made.
- a binder obtained by emulsion polymerization of a monomer composition containing a conjugated diene, an aromatic vinyl compound, a (meth) acrylate compound, and an unsaturated carboxylic acid is known (for example, see Patent Document 1).
- the electrochemical device provided with the electrode using the composition (binder) described in Patent Document 1 ensures the current collecting property of the electrode active material, improves its utilization efficiency, and has little influence on the electrode active material. Therefore, long life and high capacity can be achieved.
- charge / discharge characteristics specifically, low temperature characteristics and high rate characteristics in secondary batteries, and capacitor cycle characteristics in capacitors (hereinafter sometimes simply referred to as “cycle characteristics”)). Therefore, the development of electrochemical devices with excellent charge / discharge characteristics has been eagerly desired.
- the present invention has been made in order to solve the above-mentioned problems of the prior art, and charge / discharge characteristics of electrochemical devices, specifically, low temperature characteristics and high rate characteristics in secondary batteries, and cycle in capacitors.
- An object is to provide an electrochemical device having excellent characteristics.
- the present invention provides the following electrochemical device and binder composition.
- a positive electrode and a negative electrode paired with the positive electrode wherein at least one of the positive electrode and the negative electrode is a flat plate current collector and an electrode layer disposed on at least one surface of the current collector And the electrode layer includes an electrode active material, a binder that bonds and fixes the electrode active materials and the electrode active material and the current collector, and the configuration of the binder
- a polymer having a structural unit hereinafter sometimes referred to as “(a2) structural unit”
- (A) polymer”) Is an electrochemical device satisfying the following condition (1) or (2) (first Electrochemical device).
- Lithium hexafluorophosphate is added to a solvent composed of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate having a volume fraction of 1: 1: 1, and the concentration of lithium hexafluorophosphate is 1 mol / L.
- a solution (i) hereinafter sometimes referred to as “electrolyte solution A”
- the obtained solution (i) adjusts the obtained solution (i) to 80 ° C., and then add the polymer (A) to 80
- the swelling ratio of the polymer (A) when immersed in the solution (i) at 24 ° C. for 24 hours is 120 to 600%.
- Methyl triethylammonium tetrafluoroborate is dissolved in propylene carbonate so that the concentration of methyltriethylammonium tetrafluoroborate is 1 mol / L.
- Solution (ii) (hereinafter sometimes referred to as “electrolytic solution B”) And the solution (ii) is adjusted to 80 ° C., and then the polymer (A) is immersed in the solution (ii) at 80 ° C. for 24 hours.
- the swelling ratio is 110 to 300%.
- the polymer (A), which is a constituent component of the binder, is a polymer containing 1 to 10% by mass of a constituent unit derived from the amide group-containing monomer (a1) with respect to all constituent units.
- the polymer (A) which is a constituent component of the binder contains 0.3 to 5% by mass of the constituent unit derived from the (a2) (meth) acrylic acid with respect to the total constituent units.
- a positive electrode and a negative electrode that forms a pair with the positive electrode wherein at least one of the positive electrode and the negative electrode is a flat plate current collector and an electrode layer disposed on at least one surface of the current collector And the electrode layer includes an electrode active material, a binder that bonds and fixes the electrode active materials and the electrode active material and the current collector, and the configuration of the binder
- A 1 to 10% by mass of (a1) a structural unit derived from an amide group-containing monomer with respect to all the structural units, and 0.3 to 5% by mass with respect to all structural units
- An electrochemical device (second electrochemical device) comprising a polymer containing a structural unit derived from (meth) acrylic acid.
- R 1 is a hydrogen atom or a methyl group.
- R 2 and R 3 are each independently a hydrogen atom or a C 1-10 carbon atom that may have a substituent. It is a hydrocarbon group.
- the polymer (A), which is a constituent component of the binder, further comprises 20 to 60% by mass of a constituent unit derived from (a3) conjugated diene, based on the total constituent units thereof.
- the electrochemical device according to any one of [6].
- the polymer (A) as a constituent component of the binder is a polymer raw material containing an amide group-containing monomer and (meth) acrylic acid with respect to 100 parts by mass of the total amount of the polymer raw material.
- (A) (a1) A structural unit derived from an amide group-containing monomer, (a2) a polymer having a structural unit derived from (meth) acrylic acid, and (B) a dispersion medium.
- a binder composition (first binder composition) containing and wherein the (A) polymer satisfies the following condition (1) or (2).
- Lithium hexafluorophosphate is added to a solvent composed of ethylene carbonate, diethyl carbonate, and ethyl methyl carbonate having a volume fraction of 1: 1: 1, and the concentration of lithium hexafluorophosphate is 1 mol / L.
- a solution (i) that is, “electrolytic solution A”
- adjust the obtained solution (i) to 80 ° C. and then add the polymer (A) to the solution (80 ° C.)
- the swelling ratio of the polymer (A) when immersed in i) for 24 hours is 120 to 600%.
- Methyl triethylammonium tetrafluoroborate is dissolved in propylene carbonate so that the concentration of methyltriethylammonium tetrafluoroborate is 1 mol / L to obtain a solution (ii) (that is, “electrolytic solution B”), After the obtained solution (ii) is adjusted to 80 ° C., the swelling ratio of the (A) polymer when the (A) polymer is immersed in the solution (ii) at 80 ° C. for 24 hours, 110 to 300%.
- a solution (ii) that is, “electrolytic solution B”
- the first electrochemical device of the present invention includes (A) (a1) a structural unit derived from an amide group-containing monomer and (a2) a structural unit derived from (meth) acrylic acid as a constituent component of the binder.
- the polymer (A) satisfies the above condition (1) or (2), the diffusibility of electrolyte ions in the polymer network is improved, and the charge / discharge characteristics are excellent. This is an effect.
- the second electrochemical device of the present invention comprises (A) a structural unit derived from a predetermined amount of (a1) an amide group-containing monomer and a predetermined amount of (a2) (meth) acrylic as a constituent component of the binder. Since a polymer containing a structural unit derived from an acid is included, the diffusibility of electrolyte ions in the polymer network is improved, and the effect of excellent charge / discharge characteristics is achieved.
- the 1st binder composition of this invention contains (A) polymer and this (A) polymer satisfy
- the second binder composition of the present invention comprises (A) a structural unit derived from a predetermined amount of (a1) an amide group-containing monomer, and a structural unit derived from a predetermined amount of (a2) (meth) acrylic acid. Therefore, it can be used as a material for an electrode constituting an electrochemical device having excellent charge / discharge characteristics.
- a first electrochemical device of the present invention includes a positive electrode and a negative electrode that is paired with the positive electrode, and at least one of the positive electrode and the negative electrode is a flat plate current collector and at least one surface of the current collector
- the electrode layer has an electrode active material, and a binder for bonding and fixing the electrode active materials and the electrode active material and the current collector,
- a constituent component of the binder a polymer having (A) (a1) constituent unit and (a2) constituent unit is included, and this (A) polymer satisfies the above condition (1) or (2) It is.
- the polymer (A) is included as a constituent component of the binder, and the polymer (A) satisfies the above condition (1) or (2).
- the diffusibility of the electrolyte ions becomes good and the charge / discharge characteristics are excellent.
- the first electrochemical device of the present invention include a lithium ion secondary battery, an electric double layer capacitor, and a lithium ion capacitor.
- Positive electrode and negative electrode In the first electrochemical device of the present invention, at least one of the positive electrode and the negative electrode includes a flat plate current collector, and an electrode layer disposed on at least one surface of the current collector, The electrode layer satisfies the above predetermined requirement.
- a battery electrochemical device having excellent charge / discharge characteristics can be obtained.
- the 1st electrochemical device of this invention may be provided with multiple electrode groups which consist of a positive electrode and a negative electrode.
- one electrochemical device includes a plurality of the electrode groups. You may have.
- an appropriate material can be selected from metal materials such as aluminum, copper, nickel, tantalum, stainless steel, and titanium according to the type of the target electrochemical device.
- the thickness of the current collector is preferably 5 to 30 ⁇ m, and more preferably 8 to 25 ⁇ m, for example, in the case of constituting an electrode for a lithium secondary battery. Further, for example, when constituting an electrode for a capacitor, it is preferably 5 to 100 ⁇ m, more preferably 10 to 70 ⁇ m, and particularly preferably 15 to 30 ⁇ m.
- Electrode layer As described above, the electrode layer is disposed on at least one surface side of the current collector, the electrode active material, the electrode active material, and the predetermined binder that adheres and fixes the electrode active material and the current collector. ,have.
- Electrode active material is preferably used in the form of powder having a particle size of 3 to 400 ⁇ m.
- a hydrogen storage alloy powder is preferably used in an aqueous battery, for example, a nickel metal hydride battery. More specifically, a material in which a part of Ni is substituted with an element such as Mn, Al, Co or the like based on MmNi 5 is preferably used.
- Mm indicates Misch metal, which is a mixture of rare earth elements.
- lithium cobaltate lithium nickelate, lithium manganate, lithium iron phosphate, ternary nickel cobalt lithium manganate, MnO 2 , MoO 3 , V 2 O 5 , V 6 O 13 , Fe 2 O 3 , Fe 3 O 4 , Li (1-x) CoO 2 , Li (1-x) ⁇ NiO 2 , Li x Co y Sn z O 2 , Li (1-x ) Co (1-y) Inorganic compounds such as Ni y O 2 , TiS 2 , TiS 3 , MoS 3 , FeS 2 , CuF 2 , NiF 2 ; fluorinated carbon, graphite, vapor grown carbon fiber and / or pulverized thereof , Carbon materials such as PAN-based carbon fiber and / or pulverized product thereof, pitch-based carbon fiber and / or pulverized product thereof; polyacetylene, poly-p-phenylene,
- Examples of the negative electrode active material include carbon such as carbon fluoride, graphite, vapor-grown carbon fiber and / or pulverized product thereof, PAN-based carbon fiber and / or pulverized product thereof, pitch-based carbon fiber and / or pulverized product thereof.
- Preferred examples include materials, conductive polymers such as polyacetylene and poly-p-phenylene, and amorphous compounds composed of compounds such as tin oxide and fluorine.
- a graphite material such as natural graphite, artificial graphite, or graphitized mesophase carbon having a high graphitization degree is used, a battery having good charge / discharge cycle characteristics and high capacity can be obtained.
- the average particle size of the carbonaceous material is preferably 0.1 to 50 ⁇ m, more preferably 1 to 45 ⁇ m, and 3 to 40 ⁇ m. It is particularly preferred. Within the above range, there are advantages that problems such as a decrease in current efficiency, a decrease in paste stability, and an increase in interparticle resistance within the coating film of the obtained electrode are unlikely to occur.
- activated carbon and polyacene organic semiconductor can be used in addition to the active material exemplified in the non-aqueous battery.
- Binder contains, as its constituent components, a polymer having (A) (a1) structural unit and (a2) structural unit ((A) polymer), and the (A) polymer is subjected to the conditions (1). ) Or (2) is satisfied.
- the polymer (A) satisfies either of the above conditions (1) or (2), that is, the polymer (A) is an electrolytic solution. Since it has a specific swelling ratio with respect to A or electrolytic solution B, the charge / discharge characteristics are excellent. That is, by containing a polymer having (a1) structural unit and (a2) structural unit, and this polymer has a specific swelling property (swelling rate) with respect to the electrolytic solution A or the electrolytic solution B The diffusibility of electrolyte ions (lithium ions in a lithium secondary battery) in the polymer network of the binder composition is improved, so that the conductivity is improved, and as a result, the charge / discharge characteristics are considered to be improved.
- (A) Polymer As described above, the (A) polymer has the (a1) structural unit and the (a2) structural unit, and the (A) polymer is included in the electrode layer (the (A) polymer is a binder. Thus, an electrochemical device having excellent charge / discharge characteristics can be obtained.
- (a1) Structural unit By including (A) a polymer having a structural unit derived from (a1) an amide group-containing monomer as a binder, the affinity for the electrolyte is improved, or the adhesion between the electrode layer and the current collector is improved. improves. Therefore, it is considered that the charge / discharge characteristics of the electrochemical device can be improved.
- the structural unit is not particularly limited as long as it is derived from an amide group-containing monomer.
- A By arranging an amide group outside the polymer, electrolyte ions in the polymer network Since the diffusibility of (lithium ion in a lithium secondary battery) becomes better, it is preferably a structural unit derived from a monomer having an amide group in the side chain. Examples of such a structural unit include a structural unit derived from a monomer represented by the following general formula (1) and a structural unit derived from a monomer represented by the following general formula (2). Can do. Among these, the structural unit derived from the monomer represented by the general formula (1) is preferable from the viewpoint that an electrochemical device having further excellent charge / discharge characteristics can be obtained.
- R 1 is a hydrogen atom or a methyl group.
- R 2 and R 3 are each independently a carbon atom having 1 to 10 carbon atoms which may have a hydrogen atom or a substituent. It is a hydrogen group.
- R 1 is a hydrogen atom or a methyl group.
- R 4 is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms which may have a substituent.
- R 5 Is an optionally substituted hydrocarbon group having 1 to 20 carbon atoms.
- R 1 in the general formula (1) is preferably a methyl group because an electrochemical device having further excellent charge / discharge characteristics can be obtained.
- the hydrocarbon group represented by R 2 and R 3 in the general formula (1) is an aliphatic hydrocarbon group having 1 to 10 carbon atoms such as a straight chain hydrocarbon group, a branched hydrocarbon group, or a cyclic hydrocarbon group; Group hydrocarbon group and the like.
- Examples of the substituent for the hydrocarbon group having 1 to 10 carbon atoms of R 2 and R 3 include a hydroxyl group, an amino group, and a carboxyl group.
- R 2 and R 3 are each independently preferably a hydrocarbon group or a hydrogen atom having no substituent.
- the hydrocarbon group represented by R 4 in the general formula (2) is an aliphatic hydrocarbon group having 1 to 10 carbon atoms such as a linear hydrocarbon group, a branched hydrocarbon group, or a cyclic hydrocarbon group; an aromatic hydrocarbon Examples include groups.
- Examples of the substituent of the hydrocarbon group having 1 to 10 carbon atoms of R 4 include a hydroxyl group, an amino group, and a carboxyl group, as in R 2 and R 3 .
- R 2 to R 4 include a hydrogen atom, a methyl group, an ethyl group, an isopropyl group, a butyl group, an octyl group, a hydroxymethyl group, a 2-hydroxyethyl group, a 2-hydroxypropyl group, and a 3-hydroxypropyl group. Carboxymethyl group, aminomethyl group, 2-aminoethyl group and the like.
- the hydrocarbon group of R 5 in the general formula (2) is an aliphatic hydrocarbon group having 1 to 20 carbon atoms, such as a linear hydrocarbon group, a branched hydrocarbon group, or a cyclic hydrocarbon group; an aromatic hydrocarbon Examples include groups.
- Examples of the substituent of the hydrocarbon group having 1 to 20 carbon atoms of R 5 include a hydroxyl group, an amino group, and a carboxyl group, as in R 2 and R 3 .
- the content ratio of the structural unit (a1) is preferably 1 to 10% by mass, more preferably 2 to 8% by mass, and more preferably 2 to 5% by mass with respect to all the structural units of the polymer (A). % Is particularly preferred. (A1) When the content rate of a structural unit is in the said range, the charge / discharge characteristic of an electrochemical device is fully exhibited and it is preferable from a viewpoint that the slurry for electrodes which has high coating property is obtained.
- a polymer contains the structural unit derived from (a2) (meth) acrylic acid other than the structural unit derived from the (a1) amide group containing monomer. (A2) Since the structural unit has a carboxyl group, when (a2) the structural unit is contained, the polymer (A) is considered to exhibit high dispersibility with respect to the electrode active material. Further, (meth) acrylic acid (acrylic acid and / or methacrylic acid) exhibits high copolymerizability with respect to other monomers.
- (a2) when (meth) acrylic acid is included as a raw material in the synthesis of (A) polymer, (a2) the structural unit is efficiently introduced into the obtained (A) polymer, in other words, For example, a carboxyl group can be efficiently introduced.
- the (a1) structural unit and the (a2) structural unit are combined, that is, the (A2) structural unit allows the (A) polymer to be well dispersed, and the (a1) structural unit is contained. Since the (A) polymer makes the diffusibility of the electrolyte ions good, the charge / discharge characteristics of the electrochemical device can be improved.
- the content of the structural unit (a2) is preferably 0.3 to 5% by mass, more preferably 1 to 4% by mass, based on the total structural units of the polymer (A). It is especially preferable that it is 3 mass%. (A2) It is preferable from a viewpoint that the content rate of a structural unit exists in the said range from the viewpoint that the charge / discharge characteristic of an electrochemical device is further improved and the slurry for electrodes which has high coating property is obtained.
- the (A) polymer preferably further contains a structural unit derived from a conjugated diene ((a3) structural unit) in addition to the (a1) structural unit and the (a2) structural unit.
- a3 structural unit derived from a conjugated diene
- flexibility is imparted to the polymer (A), and cracks are unlikely to occur in the obtained electrode layer, and adhesion to the current collector is improved. It is preferable at the point which can obtain a layer.
- Examples of the monomer (conjugated diene) for providing a structural unit derived from a conjugated diene include 1,3-butadiene, isoprene, 2-chloro-1,3-butadiene, chloroprene and the like.
- 1,3-butadiene is preferable from the viewpoint that an electrode layer with improved adhesion to the current collector can be obtained and that the copolymerizability is good.
- the content of the structural unit (a3) is preferably 20 to 60% by mass, more preferably 25 to 55% by mass, and more preferably 30 to 53% by mass with respect to all the structural units of the polymer (A). % Is particularly preferred.
- (A3) When the content rate of a structural unit is in the said range, it is preferable from a viewpoint that the glass transition temperature of (A) polymer will become moderate.
- the electrode layer containing such a polymer (A) has appropriate flexibility, and cracks are less likely to occur when the electrode (electrode plate) is wound. Furthermore, since the adhesiveness of the surface of the electrode layer becomes appropriate, problems such as roll contamination are less likely to occur when the electrode is pressed and compressed.
- the polymer may contain other structural units in addition to the (a1) structural unit, (a2) structural unit, and (a3) structural unit.
- structural units for example, structural units derived from aromatic vinyl compounds, structural units derived from unsaturated carboxylic acids (excluding (meth) acrylic acid), structural units derived from vinyl cyanide compounds, (meta )
- structural units derived from an alkyl acrylate ester compound for example, structural units derived from aromatic vinyl compounds, structural units derived from unsaturated carboxylic acids (excluding (meth) acrylic acid), structural units derived from vinyl cyanide compounds, (meta )
- a structural unit derived from an alkyl acrylate ester compound for example, structural units derived from aromatic vinyl compounds, structural units derived from unsaturated carboxylic acids (excluding (meth) acrylic acid), structural units derived from vinyl cyanide compounds, (meta )
- a structural unit derived from an alkyl acrylate ester compound for example, structural units derived from aromatic vinyl compounds, structural units derived from unsatur
- Examples of the monomer (aromatic vinyl compound) that provides a structural unit derived from an aromatic vinyl compound include styrene, ⁇ -methylstyrene, p-methylstyrene, vinyltoluene, chlorostyrene, and the like. Among these, styrene is preferable.
- the content ratio of the structural unit derived from the aromatic vinyl compound is preferably 5 to 55% by weight, more preferably 10 to 53% by weight, based on all the structural units of the polymer (A). It is particularly preferably 15 to 50% by mass.
- Examples of the monomer that gives a structural unit derived from unsaturated carboxylic acid include itaconic acid, maleic acid, fumaric acid, and the like. Of these, itaconic acid is preferred.
- the content of the structural unit derived from unsaturated carboxylic acid (excluding (meth) acrylic acid) is preferably 0 to 5% by mass relative to the total structural unit of the polymer (A), and preferably 1 to 4%. More preferably, it is more preferably 1 to 3% by mass.
- Examples of the (meth) acrylic acid alkyl ester include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, tert- Butyl (meth) acrylate, pentyl (meth) acrylate, amyl (meth) acrylate, isoamyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, 2- Ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth)
- Phenoxyalkyl (meth) acrylates such as methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, methoxybutyl (meth) acrylate, etc.
- alkoxyalkyl (meth) acrylates such as methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, methoxybutyl (meth) acrylate, etc.
- alkoxyalkyl (meth) acrylates such as methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate, butoxyethyl (meth)
- Polyethylene glycol (meth) acrylates such as polyethylene glycol mono (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, and nonylphenoxypolyethylene glycol (meth) acrylate; polypropylene Polypropylene glycol (meth) acrylates such as glycol mono (meth) acrylate, methoxypolypropylene glycol (meth) acrylate, ethoxypolypropylene glycol (meth) acrylate, nonylphenoxypolypropylene glycol (meth) acrylate; cyclohexyl (meth) acrylate, 4-butyl Cyclohexyl (meth) acrylate, Cycloalkyls such as cyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopent
- Examples of the vinyl cyanide compound for providing a structural unit derived from the vinyl cyanide compound include acrylonitrile, methacrylonitrile, ⁇ -chloroacrylonitrile, ⁇ -ethylacrylonitrile and the like. Among these, acrylonitrile and methacrylonitrile are preferable because of good polymerizability and easy availability of raw materials.
- the content ratio of the structural unit derived from the vinyl cyanide compound is preferably 5 to 25% by weight, more preferably 5 to 23% by weight, based on all the structural units of the polymer (A). It is particularly preferably 5 to 20% by mass. When the content ratio of the structural unit derived from the vinyl cyanide compound is within the above range, it is preferable from the viewpoint that the degree of swelling of the polymer (A) can be moderated.
- the polymer can be synthesized by a conventionally known method such as emulsion polymerization.
- emulsion polymerization is a method in which polymerization is carried out in an aqueous medium containing a predetermined amount of a monomer for giving each structural unit in the presence of an emulsifier, a polymerization initiator, a molecular weight regulator, and a chain transfer agent. is there.
- the temperature of emulsion polymerization is preferably 40 to 80 ° C., and the polymerization time is preferably 2 to 20 hours.
- an anionic surfactant As the emulsifier, an anionic surfactant, a nonionic surfactant, an amphoteric surfactant and the like can be used. These can be used alone or in combination of two or more.
- anionic surfactant sulfates of higher alcohols, alkylbenzene sulfonates, aliphatic sulfonates, sulfates of polyethylene glycol alkyl ethers, and the like can be used.
- nonionic surfactant an alkyl ester type of polyethylene glycol, an alkyl ether type, an alkylphenyl ether type, or the like can be used.
- amphoteric surfactant for example, an anionic moiety is a carboxylate, sulfate ester, sulfonate, phosphate ester salt and a cation moiety is an amine salt or a quaternary ammonium salt. it can.
- amino acid types such as bentines such as lauryl betaine and stearyl betaine, lauryl- ⁇ -alanine, lauryl di (aminoethyl) glycine, and octyldi (aminoethyl) glycine.
- the amount of the emulsifier used is preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the total amount of monomers for giving each of the structural units.
- polymerization initiator examples include water-soluble polymerization initiators such as sodium persulfate, potassium persulfate, and ammonium persulfate, and oil-soluble polymerization such as benzoyl peroxide, lauryl peroxide, and 2,2′-azobisisobutyronitrile.
- water-soluble polymerization initiators such as sodium persulfate, potassium persulfate, and ammonium persulfate
- oil-soluble polymerization such as benzoyl peroxide, lauryl peroxide, and 2,2′-azobisisobutyronitrile.
- An initiator, a redox polymerization initiator in combination with a reducing agent such as sodium bisulfite, and the like can be used. These can be used alone or in combination of two or more.
- the amount of the polymerization initiator used is preferably 0.3 to 3 parts by mass with respect to 100 parts by mass of the total amount of monomers for providing the above structural units.
- chain transfer agents examples include mercaptans such as octyl mercaptan, n-dodecyl mercaptan, t-dodecyl mercaptan, n-hexadecyl mercaptan, n-tetradecyl mercaptan, t-tetradecyl mercaptan; dimethylxanthogen disulfide, diethylxanthogen disulfide Xanthogen disulfides such as diisopropylxanthogen disulfide; thiuram disulfides such as tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram disulfide; halogenated hydrocarbons such as chloroform, carbon tetrachloride, ethylene bromide; pentaphenylethane, Hydrocarbons such as ⁇ -methylstyrene
- chain transfer agents can be used individually by 1 type or in combination of 2 or more types.
- the amount of the chain transfer agent used is preferably 0.3 to 4 parts by mass with respect to 100 parts by mass of the total amount of the polymer raw material containing the monomer for providing each structural unit, and 0.35 It is more preferably 3 to 3 parts by mass, and particularly preferably 0.4 to 2 parts by mass.
- the swelling ratio with respect to the electrolytic solution A is preferably 150 to 400%, more preferably 200 to 350%, from the viewpoint of improving the low temperature characteristics and rate characteristics.
- the swelling ratio with respect to the electrolytic solution B is preferably 120 to 250%, more preferably 150 to 250%, from the viewpoint of improving the capacitor cycle characteristics.
- the swelling ratio with respect to the electrolytic solution is a value measured by either of the above conditions (1) or (2), and specifically, a value measured by the following method. .
- (A) water (dispersion medium) is added to the polymer to adjust the solid content to 30% to obtain a dispersion.
- 25 g of the dispersion (converted to solid content) 25 g is poured into a frame of 8 cm ⁇ 14 cm and dried at room temperature for 5 days to obtain a dry film.
- the dried film is taken out from the frame and further dried at 80 ° C. for 3 hours to obtain a test film.
- a plurality of the test films obtained are cut into a size of 2 cm ⁇ 2 cm, and the initial mass (W 0 ) is measured. Then, it puts into the screw bottle containing the electrolytic solution A and the screw bottle containing the electrolytic solution B, respectively, and is immersed at 80 ° C. for 24 hours. Thereafter, the test film is taken out from each of the electrolytic solutions A and B, and after wiping off the electrolytic solution adhering to the film surface, the post-immersion mass (W 1 ) after the test is measured. Then, the swelling ratio (%) with respect to the electrolytic solution is calculated by the formula: mass after immersion (W 1 ) / initial mass (W 0 ) ⁇ 100.
- the swelling ratio with respect to the electrolytic solution can be controlled, for example, by adjusting the polarity of the polymer (A) by copolymerizing a component having high affinity and a component having low affinity with the electrolytic solution.
- Components having high affinity for the electrolyte include, for example, vinyl cyanide compounds such as acrylonitrile and methacrylonitrile; carbon numbers of 1 to 3 such as methyl (meth) acrylate, ethyl (meth) acrylate, and butyl (meth) acrylate (Meth) acrylates having 4 alkyl groups; amide group-containing monomers such as acrylamide and methacrylamide; polymethene glycols such as polyethylene glycol mono (meth) acrylate and methoxypolyethylene glycol mono (meth) acrylate (meth) An acrylate compound etc. are mentioned. Among these, acrylonitrile is preferable.
- C8 or more such as a conjugated diene compound; aromatic vinyl compound; octyl (meth) acrylate, 2 ethylhexyl (meth) acrylate, stearyl (meth) acrylate, etc., for example (Meth) acrylate compounds having an alkyl group of
- Composition ratio of components having high affinity to electrolyte and components having low affinity for electrolyte in order to keep the swelling ratio for electrolyte in the above range (component having high affinity for electrolyte / affinity to electrolyte)
- the low component varies depending on the combination of specific components to be copolymerized, but is generally preferably 5/95 to 70/30.
- the content ratio of the structural unit derived from the crosslinkable monomer such as divinylbenzene or polyfunctional (meth) acrylate is preferably 1% by mass or less based on the total structural unit in the polymer (A). More preferably, it is 0.1 mass% or less.
- the content ratio is more than 1% by mass, the (A) polymer is cross-linked so that a sufficient swelling rate cannot be obtained, and an electrochemical device having excellent charge / discharge characteristics such as low-temperature characteristics and high-rate characteristics is obtained. It is because it becomes difficult to use as a material of the electrode which comprises.
- the number average particle diameter of the polymer is preferably 40 to 500 nm, and more preferably 50 to 300 nm.
- the number average particle diameter is within the above range, the dispersion stability of the polymer particles is increased, which is preferable from the viewpoint of easily obtaining a slurry for an electrode having good properties. Furthermore, it is preferable at the point which can improve the adhesiveness of a collector and an electrode layer.
- the “number average particle diameter” in the present specification is a value measured by a dynamic light scattering method using water as a dispersion medium.
- the glass transition temperature of the polymer is preferably ⁇ 50 to 50 ° C., more preferably ⁇ 40 to 40 ° C. If the glass transition temperature is less than ⁇ 50 ° C., the surface of the electrode plate becomes excessively sticky, and problems such as roll contamination may occur when the electrode plate is pressed and compressed. On the other hand, if the temperature exceeds 50 ° C., the electrode plate becomes hard, and thus cracks tend to occur when the electrode plate is wound.
- the glass transition temperature (Tg) is a value measured as follows. 4 g of the polymer (A) is poured into a 5 cm ⁇ 4 cm frame and dried in a constant temperature bath at 70 ° C.
- each member used in conventionally known electrochemical devices such as a separator and an exterior member can be appropriately selected and used.
- the separator is an insulating thin plate and needs to be a material through which the electrolyte solution can easily penetrate.
- a polyolefin nonwoven fabric such as polyethylene and polypropylene can be used.
- Exterior member is not particularly limited as long as it accommodates the positive electrode, the negative electrode, and the separator and can be filled with the electrolytic solution.
- the thing which consists of a metal film and the laminated film which bonded metal foil and the polyolefin-type film can be mentioned.
- Examples of the electrolytic solution include a lithium ion secondary battery in which an electrolyte composed of a lithium compound is dissolved in a solvent.
- LiClO 4 LiBF 4, LiI , LiPF 6, LiCF 3 SO 3, LiAsF 6, LiSbF 6, LiAlCl 4, LiCl, LiBr, LiB (C 2 H 5) 4, LiCH 3 SO 3, LiC 4 F 9 SO 3, Li (C 4 F 3 SO 2) 2 N, Li [CO 2) 2] such as 2 B and the like.
- solvent examples include carbonates such as propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate and methyl ethyl carbonate, lactones such as ⁇ -butyrolactone, trimethoxysilane, 1,2-dimethoxyethane, and diethyl ether.
- carbonates such as propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate and methyl ethyl carbonate
- lactones such as ⁇ -butyrolactone, trimethoxysilane, 1,2-dimethoxyethane, and diethyl ether.
- Ethers such as 2-ethoxyethane, tetrahydrofuran and 2-methyltetrahydrofuran, sulfoxides such as dimethyl sulfoxide, oxolanes such as 1,3-dioxolane and 4-methyl-1,3-dioxolane, nitrogen such as acetonitrile and nitromethane Containing compounds, esters such as methyl formate, methyl acetate, butyl acetate, methyl propionate, ethyl propionate, phosphate triester, diglyme, triglyme, tetrag Glymes such as Im, ketones such as acetone, diethyl ketone, methyl ethyl ketone, methyl isobutyl ketone, sulfones such as sulfolane, oxazolidinones such as 2-methyl-2-oxazolidinone, 1,3-propane sultone, 4-butane
- the first electrochemical device of the present invention can be produced, for example, as follows.
- a positive electrode and a negative electrode are each formed in a strip shape, and a separator is disposed between the strip-shaped positive electrode and negative electrode to form an electrode group.
- the formed electrode group is wound in a spiral shape, it is housed in an exterior member.
- an electrolytic solution is injected into the exterior member in which the electrode group is accommodated, and the electrode group is impregnated with the electrolytic solution.
- an electrochemical device can be produced by sealing the opening of the exterior member.
- At least one of the positive electrode and the negative electrode can be obtained by applying an electrode slurry to at least one surface of the current collector to form an electrode layer.
- an electrode slurry a conventionally known method can be appropriately employed. Examples thereof include a doctor blade method, a reverse roll method, a comma bar method, a gravure method, and an air knife method.
- the treatment temperature is preferably 20 to 250 ° C., more preferably 50 to 150 ° C.
- the treatment time is preferably 1 to 120 minutes, more preferably 5 to 60 minutes.
- a pressing method for example, a method using a high pressure super press, a soft calender, a one-ton press, or the like can be employed.
- the electrode slurry contains the binder composition containing the polymer (A) and the dispersion medium (B) and the electrode active material. Since the electrode (positive electrode, negative electrode, or both) is prepared using the slurry for an electrode containing the polymer (A), the diffusibility of the electrolyte ions in the polymer network is improved in the prepared electrode, An electrochemical device having excellent charge / discharge characteristics such as low temperature characteristics and high rate characteristics can be obtained.
- the dispersion medium is an aqueous electrode slurry. This is because the use of a water-based electrode slurry can reduce the environmental load and increase the safety of the electrode manufacturing process.
- Dispersion medium is water; organic dispersion medium such as aromatic hydrocarbon compound, non-aromatic hydrocarbon compound, oxygen-containing hydrocarbon compound, chlorine-containing hydrocarbon compound, nitrogen-containing hydrocarbon compound, sulfur-containing hydrocarbon compound And so on.
- organic dispersion medium such as aromatic hydrocarbon compound, non-aromatic hydrocarbon compound, oxygen-containing hydrocarbon compound, chlorine-containing hydrocarbon compound, nitrogen-containing hydrocarbon compound, sulfur-containing hydrocarbon compound And so on.
- water when using water as a dispersion medium, you may use the water dispersion medium used at the time of emulsion polymerization of (A) polymer as it is.
- organic dispersion medium examples include toluene, N-methylpyrrolidone (NMP), methyl isobutyl ketone (MIBK), cyclohexanone, dimethyl sulfoxide (DMSO), dimethylformamide (DMF) and the like.
- the concentration of the (A) polymer in the binder composition can be appropriately set so that the viscosity range is easy to handle depending on the type of the (B) dispersion medium to be used.
- the solid content concentration of the binder composition to be used is preferably 15 to 50% by mass, and more preferably 20 to 40% by mass.
- the solid content concentration is less than 15%, the solid content of the electrode slurry decreases when a specified amount of the binder composition in terms of solid content is added to the active material, conductive carbon, and the like. There is a possibility that an electrode having a desired thickness cannot be produced.
- it exceeds 50% the viscosity of the binder composition becomes high, which may make it difficult to handle in a blending process such as weighing.
- solid content conversion shows converting into the component remove
- the binder composition contains an emulsifier, a polymerization initiator, a chain transfer agent, etc. used in the polymerization of the polymer (A). May be.
- the solid content of the binder composition is preferably 0.5 to 5 parts by mass, more preferably 0.75 to 4 parts by mass with respect to 100 parts by mass of the electrode active material. If the content is less than 0.5 parts by mass, good adhesion between the electrode layer and the current collector may not be obtained. On the other hand, if it exceeds 5 parts by mass, it may be difficult to sufficiently improve the electrochemical device characteristics.
- the electrode slurry may further contain additives such as a thickener, a dispersant such as sodium polyacrylate, a surfactant, and an antifoaming agent, in addition to the binder composition and the electrode active material described above.
- additives such as a thickener, a dispersant such as sodium polyacrylate, a surfactant, and an antifoaming agent, in addition to the binder composition and the electrode active material described above.
- the electrode slurry can be prepared by mixing a binder composition, an electrode active material, and, if necessary, an additive using a mixer such as a stirrer, a defoamer, a bead mill, or a high-pressure homogenizer. In addition, it is preferable to perform the said mixing under reduced pressure. When the mixing is performed under reduced pressure, bubbles can be prevented from being generated in the obtained electrode layer.
- the second electrochemical device of the present invention includes a positive electrode and a negative electrode that is paired with the positive electrode, and at least one of the positive electrode and the negative electrode is a flat plate current collector and at least one surface of the current collector.
- the electrode layer has an electrode active material, and a binder for bonding and fixing the electrode active materials and the electrode active material and the current collector, As a constituent component of the binder, a constituent unit derived from 1 to 10% by mass of (a1) an amide group-containing monomer (hereinafter referred to as “(c1) constituent unit” with respect to all constituent units (A).
- (c2) component unit a structural unit derived from 0.3 to 5% by mass of (a2) (meth) acrylic acid (hereinafter sometimes referred to as “(c2) component unit”) with respect to all the structural units.
- (c2) component unit a structural unit derived from 0.3 to 5% by mass of (a2) (meth) acrylic acid (hereinafter sometimes referred to as “(c2) component unit”) with respect to all the structural units.
- a2) (meth) acrylic acid hereinafter sometimes referred to as “(c2) component unit”
- the second electrochemical device of the present invention include a lithium ion secondary battery, an electric double layer capacitor, and a lithium ion capacitor.
- (C) Polymer (C) The polymer is 1 to 10% by mass of (c1) structural unit with respect to 100% by mass of all structural units, and 0.3 to 5% by mass of (100% by mass of all structural units) ( c2) Containing structural units.
- a binder composition that can be used as an electrode material constituting an electrochemical device having excellent charge / discharge characteristics can be obtained.
- Such a polymer (C) has a specific affinity for the electrolytic solution A or the electrolytic solution B. Specifically, the swelling rate with respect to the electrolytic solution A under the above conditions is 120% to 600%, and the swelling rate with respect to the electrolytic solution B under the above conditions is 110% to 300%.
- (c1) Structural unit By including (C) a polymer having a structural unit derived from (c1) an amide group-containing monomer as a binder, the affinity for the electrolytic solution is improved, and the adhesion between the electrode layer and the current collector is improved. improves. Therefore, it is considered that the charge / discharge characteristics of the electrochemical device can be improved.
- (c1) structural unit the thing similar to (a1) structural unit can be illustrated.
- the content ratio of the structural unit (c1) is 1 to 10% by mass, preferably 2 to 8% by mass, preferably 2 to 5% by mass with respect to 100% by mass of all the structural units in the polymer (C). % Is more preferable.
- the content ratio is less than 1% by mass, the amide group content is small, so that the charge / discharge characteristics of the electrochemical device are not sufficiently exhibited.
- it exceeds 10% by mass the coating property of the electrode slurry is lowered, and a battery (electrochemical device) having excellent charge / discharge characteristics cannot be obtained.
- (c2) Structural unit (C2)
- the structural unit is a structural unit derived from (meth) acrylic acid, and the (c1) structural unit and the (c2) structural unit combine to improve the charge / discharge characteristics. Can be obtained.
- the structural unit (c2) when only a structural unit derived from an unsaturated carboxylic acid other than (meth) acrylic acid (for example, a structural unit derived from itaconic acid) is used, sufficient dispersion is achieved. The charge / discharge characteristics cannot be sufficiently improved.
- unsaturated carboxylic acids other than (meth) acrylic acid for example, itaconic acid
- have low copolymerizability with other monomers so that carboxylic acid is introduced into the resulting (A) polymer. It is difficult to improve the charge / discharge characteristics of the electrochemical device.
- the content of the structural unit (c2) is 0.3 to 5% by mass, preferably 1 to 4% by mass, and preferably 1 to 3% by mass with respect to all the structural units in the polymer (C). More preferably.
- the content ratio is less than 0.3% by mass, an electrochemical device that sufficiently exhibits charge / discharge characteristics cannot be obtained.
- it exceeds 5% by mass the coating property of the electrode slurry is lowered, and a battery (electrochemical device) having excellent charge / discharge characteristics cannot be obtained.
- the (C) polymer preferably further contains a structural unit derived from a conjugated diene ((c3) structural unit) in addition to the (c1) structural unit and the (c2) structural unit.
- a structural unit derived from a conjugated diene ((c3) structural unit)
- flexibility can be imparted to the polymer (C), and an electrode layer having high adhesion to the current collector can be obtained.
- Examples of the structural unit include those similar to the structural unit (a3) described above. Moreover, the content rate can be made into the content rate similar to the (a3) structural unit mentioned above.
- the polymer (C) may contain other structural units in addition to the (c1) structural unit, (c2) structural unit, and (c3) structural unit.
- the same structural units as those described above can be exemplified.
- the content ratio of the structural unit derived from the crosslinkable monomer such as divinylbenzene or polyfunctional (meth) acrylate is preferably 1% by mass or less based on the total structural unit in the polymer (C). More preferably, it is 0.1 mass% or less.
- the polymer (C) is used as a material for an electrode constituting an electrochemical device having an excellent charge / discharge characteristic because the polymer is cross-linked and the swelling rate is not sufficiently obtained. This is because it becomes difficult.
- the polymer can be prepared in the same manner as the (A) polymer.
- Components other than the polymer (C) used in the second electrochemical device of the present invention that is, the positive electrode, the negative electrode, the separator, the electrolytic solution, the exterior member, the current collector, the electrode active material, etc.
- (A) Constituent elements other than the polymer used in the first electrochemical device, that is, the same materials as the positive electrode, the negative electrode, the separator, the electrolytic solution, the exterior member, the current collector, and the electrode active material are preferably used. Can do.
- the second electrochemical device of the present invention can be produced in the same manner as the first electrochemical device production method described above except that (C) the polymer is used.
- the first binder composition of the present invention comprises (A) (a1) a structural unit derived from an amide group-containing monomer, and (a2) a polymer having a structural unit derived from (meth) acrylic acid, (B) a dispersion medium, and (A) the polymer satisfies the above condition (1) or (2).
- Such a binder composition contains (A) a polymer, and since this (A) polymer satisfies either of the above conditions (1) or (2), that is, (A) polymer. Since it has a specific swelling ratio with respect to the electrolytic solution A or the electrolytic solution B, it can be used as a material for an electrode constituting an electrochemical device having excellent charge / discharge characteristics.
- it contains (A) a polymer having (a1) structural unit and (a2) structural unit, and (A) the polymer has a specific swelling property with respect to the electrolytic solution A or the electrolytic solution B ( Swell ratio), the diffusibility of the electrolyte ions (lithium ions in the lithium secondary battery) in the polymer network of the electrode layer is improved, so that the conductivity is improved, and as a result, the charge / discharge characteristics are improved. Conceivable.
- the (A) polymer contained in the first binder composition of the present invention can be the same as the (A) polymer used in the first electrochemical device of the present invention.
- the (B) dispersion medium contained in the first binder composition of the present invention is the same as the (B) dispersion medium used in the first method for producing an electrochemical device of the present invention. it can.
- the concentration of the polymer (A) in the first binder composition of the present invention can be appropriately set so as to be in a viscosity range that is easy to handle depending on the type of the (B) dispersion medium to be used.
- the solid content concentration of the first binder composition of the present invention is preferably 15 to 50% by mass, and more preferably 20 to 40% by mass.
- the solid content concentration is less than 15%, the solid content of the electrode slurry decreases when a specified amount of the binder composition in terms of solid content is added to the active material, conductive carbon, and the like. There is a possibility that an electrode having a desired thickness cannot be produced.
- it exceeds 50% the viscosity of the binder composition becomes high, which may make it difficult to handle in a blending process such as weighing.
- the first binder composition of the present invention includes an emulsifier, a polymerization initiator, and a chain transfer agent that were used in the polymerization of the (A) polymer. Etc. may be contained.
- the second binder composition of the present invention comprises (A) 1 to 10% by mass of (a1) an amide group-containing monomer and 100% by mass of all structural units, and all of the structural units. It contains 0.3 to 5% by mass of (a2) a polymer containing a structural unit derived from (meth) acrylic acid and (B) a dispersion medium with respect to 100% by mass. Since such a binder composition contains the polymer (A), it can be used as a material for an electrode constituting an electrochemical device having excellent charge / discharge characteristics.
- an electrolyte ion (lithium secondary battery) in the polymer network of the electrode layer by containing (A) a polymer having a predetermined amount of (a1) structural unit and a predetermined amount of (a2) structural unit.
- the diffusibility of lithium ions is improved, so that the conductivity is improved, and as a result, the charge / discharge characteristics are considered to be improved.
- the (A) polymer contained in the second binder composition of the present invention can be the same as the (A) polymer used in the second electrochemical device of the present invention.
- the (B) dispersion medium contained in the second binder composition of the present invention is the same as the (B) dispersion medium used in the first method for producing an electrochemical device of the present invention. it can.
- the concentration of the (A) polymer in the second binder composition of the present invention can be appropriately set so that the viscosity range is easy to handle depending on the type of the (B) dispersion medium to be used.
- the solid content concentration of the second binder composition of the present invention is preferably 15 to 50% by mass, and more preferably 20 to 40% by mass.
- the solid content concentration is less than 15%, the solid content of the electrode slurry decreases when a specified amount of the binder composition in terms of solid content is added to the active material, conductive carbon, and the like. There is a possibility that an electrode having a desired thickness cannot be produced.
- it exceeds 50% the viscosity of the binder composition becomes high, which may make it difficult to handle in a blending process such as weighing.
- the second binder composition of the present invention includes an emulsifier, a polymerization initiator, and a chain transfer agent used during the polymerization of the (A) polymer. Etc. may be contained.
- peel strength (mN / 2 cm).
- low temperature characteristic (%) ⁇ (C 10 Cycle ) / (C 0.2 ) ⁇ ⁇ 100.
- this evaluation is indicated as “low temperature characteristics (0 ° C.) [%]”.
- Capacitor cycle characteristics (%) First, for the fabricated capacitor secondary battery, after charging with a constant current (1C) -constant voltage (3.5 V) method, a charge / discharge cycle of discharging with a constant current (1C) method was repeated three times to obtain an average The discharge capacity (C 3 ) was calculated. Thereafter, the charge / discharge cycle was further repeated to perform a total of 100 charge / discharge cycles, and the average discharge capacity (C 100 ) was calculated. Next, the retention rate of discharge capacity with respect to the third cycle (value calculated by the formula: ⁇ (C 100 ) / (C 3 ) ⁇ ⁇ 100) was defined as capacitor cycle characteristics (%). In addition, all this measurement was implemented at 25 degreeC.
- Example 1 Evaluation of negative electrode of lithium ion secondary battery: In a temperature-controllable autoclave equipped with a stirrer, 200 parts of water as a dispersion medium, 0.6 part of sodium dodecylbenzenesulfonate, 1.0 part of potassium persulfate, 0.5 part of sodium bisulfite, shown in Table 1 The monomers and chain transfer agent were charged all at once in the amounts shown in Table 1 and reacted at 80 ° C. for 6 hours. After completion of the polymerization reaction, the pH of the reaction solution was adjusted to 7.2.
- the prepared slurry for negative electrode was uniformly applied to the surface of the current collector made of copper foil by a doctor blade method so that the film thickness after drying was 100 ⁇ m, followed by drying at 120 ° C. for 20 minutes. Then, the lithium ion secondary battery negative electrode was obtained by pressing with a roll press so that the density of the obtained electrode layer might be 1.8 g / cm ⁇ 3 >.
- PVdF positive electrode a positive electrode was produced as a counter electrode used for evaluation.
- 4 parts of PVdF (polyvinylidene fluoride) (in terms of solid content) is added to a biaxial planetary mixer (TK Hibismix 2P-03: manufactured by Primex), and 100 parts of lithium iron phosphate as the positive electrode active material (solid content) Conversion), 5 parts of acetylene black (converted to solid content) and 25 parts of NMP (N-methylpyrrolidone) were added as conductive agents, and the mixture was stirred at 60 rpm for 1 hour.
- the prepared positive electrode slurry was uniformly applied to the surface of the current collector made of aluminum foil by a doctor blade method so that the film thickness after drying was 90 ⁇ m, and was dried at 120 ° C. for 20 minutes. Then, it pressed with the roll press machine so that the density of the electrode layer obtained might be 3.8 g / cm ⁇ 3 >. In this way, a lithium ion secondary battery positive electrode was obtained.
- the negative electrode of the lithium ion secondary battery punched to a diameter of 16.16 mm was placed on a bipolar coin cell (trade name “HS Flat Cell” (made by Hosen Co., Ltd.)) in a glove box.
- a separator (trade name “Celguard # 2400” (manufactured by Celgard)) made of a polypropylene porous film punched to a diameter of 18 mm is placed on the negative electrode, and the electrolytic solution A is used to prevent air from entering. Injected.
- the lithium ion secondary battery positive electrode punched out to a diameter of 15.95 mm is placed on the separator, and the outer body of the two-pole coin cell is tightened and sealed to seal the lithium ion secondary battery (electrochemical device). ) was produced.
- Each evaluation (number average particle diameter, electrolyte solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. As shown in Table 1, the evaluation result shows that the number average particle size is 120 nm, the electrolytic solution swelling ratio (electrolytic solution A) is 170%, the peel strength is 490 (mN / 2 cm), and the rate characteristics are The low-temperature characteristic was 85%.
- Examples 1 to 14 and Comparative Examples 1 to 4 are cases in which the electrode layer of the lithium ion secondary battery negative electrode contains (A) a polymer and a binder that satisfies the condition (1) or (2). is there. The column “Evaluation” in Tables 1 and 2 indicates “Evaluation for negative electrode of lithium ion secondary battery”.
- Examples 2 to 14, Comparative Examples 1 to 4 A binder composition was obtained in the same manner as in Example 1 except that the components shown in Tables 1 and 2 were used in the blending amounts (parts by mass) shown in Tables 1 and 2. Then, the lithium ion secondary battery was produced by the same method as Example 1 except having used the obtained binder composition. Each evaluation (number average particle diameter, electrolytic solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. The evaluation results are shown in Table 1 or Table 2.
- Example 15 [Evaluation of positive electrode for lithium ion secondary battery]: First, a binder composition was obtained in the same manner as in Example 1 except that the components shown in Tables 1 and 2 were used in the blending amounts (parts by mass) shown in Tables 1 and 2.
- the prepared positive electrode slurry was uniformly applied to the surface of the current collector made of aluminum foil by a doctor blade method so that the film thickness after drying was 90 ⁇ m, followed by drying treatment at 120 ° C. for 20 minutes. Then, the lithium ion secondary battery positive electrode was obtained by pressing with a roll press so that the density of the electrode layer obtained may be 3.5 g / cm ⁇ 3 >.
- PVdF negative electrode Preparation of counter electrode (PVdF negative electrode)
- 4 parts of PVdF (in terms of solid content), 100 parts of graphite (in terms of solid content), and 80 parts of NMP as the negative electrode active material are added to a twin-screw planetary mixer (TK Hibismix 2P-03: manufactured by Primex). The mixture was stirred at 60 rpm for 1 hour. Then, after adding 20 parts of NMP further, using a stirring defoaming machine (product name “THINKYO NITERO” manufactured by THINKY), 1 minute at 1800 rpm under vacuum, 2 minutes at 200 rpm, 5 minutes at 1800 rpm. A slurry for negative electrode was prepared by sequentially stirring and mixing for 5 minutes.
- the prepared slurry for negative electrode was uniformly applied to the surface of the current collector made of copper foil by a doctor blade method so that the film thickness after drying was 150 ⁇ m, and was dried at 120 ° C. for 20 minutes. Then, the lithium ion secondary battery negative electrode was obtained by pressing with a roll press so that the density of the obtained electrode layer might be 1.8 g / cm ⁇ 3 >.
- a lithium ion secondary battery negative electrode punched to a diameter of 16.16 mm was placed on a bipolar coin cell (trade name “HS Flat Cell” (made by Hosen Co., Ltd.)) in a glove box.
- a separator (trade name “Celguard # 2400” (manufactured by Celgard)) made of a polypropylene porous film punched to a diameter of 18 mm is placed on the negative electrode, and the electrolytic solution A is used to prevent air from entering. Injected.
- each evaluation (number average particle diameter, electrolyte solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. As shown in Table 1, the evaluation result is that the number average particle diameter is 120 nm, the electrolyte swelling ratio is 150%, the peel strength is 480 (mN / 2 cm), and the rate characteristic is 88%. The low temperature characteristic was 90%.
- the electrode layer of the lithium ion secondary battery positive electrode contains (A) a polymer and a binder satisfying the condition (1) or (2). is there.
- the column “Evaluation” in Tables 1 and 2 indicates “Evaluation for positive electrode of lithium ion secondary battery”.
- Example 16 comparative example 5
- a separable flask having a volume of 7 liters was charged with 150 parts by mass of water, and the inside was sufficiently purged with nitrogen.
- 60 parts by mass of water 60 parts by mass of water, 2 parts of an ether sulfate type emulsifier (Adekaria soap SR1025: made by ADEKA) as an emulsifier (in terms of solid content)
- the monomers shown in Tables 1 and 2 are shown in Tables 1 and 2
- a monomer emulsified liquid was prepared by adding in the indicated blending amount (parts by mass) and stirring sufficiently.
- a lithium ion secondary battery was produced in the same manner as in Example 15 except that the binder composition thus obtained was used.
- Each evaluation (number average particle diameter, electrolytic solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. The evaluation results are shown in Table 1 or Table 2.
- Example 6 A binder composition was obtained in the same manner as in Example 1 except that the components shown in Tables 1 and 2 were used in the blending amounts (parts by mass) shown in Tables 1 and 2. Then, the lithium ion secondary battery was produced by the same method as Example 15 except having used the obtained binder composition. Each evaluation (number average particle diameter, electrolytic solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. The evaluation results are shown in Table 2.
- Example 17 The inside of an autoclave having an internal volume of about 6 liters equipped with an electromagnetic stirrer was sufficiently purged with nitrogen. Thereafter, 2.5 liters of deoxygenated pure water and 25 g of ammonium perfluorodecanoate as an emulsifier were charged, and the temperature was raised to 60 ° C. while stirring at 350 rpm. Next, a mixed gas composed of 44.2% vinylidene fluoride (VdF) and 55.8% propylene hexafluoride (HFP) was charged until the internal pressure reached 20 kg / cm 2 G.
- VdF vinylidene fluoride
- HFP propylene hexafluoride
- a lithium ion secondary battery was produced in the same manner as in Example 15 except that the binder composition thus obtained was used.
- Each evaluation (number average particle diameter, electrolytic solution swelling ratio, peel strength, rate characteristic, low temperature characteristic) was performed on the produced lithium ion secondary battery by the method described above. The evaluation results are shown in Table 1.
- Example 18 [Capacitor evaluation]: First, a binder composition was obtained in the same manner as in Example 1 except that the components shown in Table 3 were used in the amounts (parts by mass) shown in Table 3.
- the slurry for capacitor electrodes was prepared by sequentially stirring and mixing at 1800 rpm for 1.5 minutes under vacuum for 5 minutes.
- the prepared capacitor electrode slurry was uniformly applied to the surface of the current collector made of aluminum foil by a doctor blade method so that the film thickness after drying was 150 ⁇ m, thereby obtaining a capacitor electrode. .
- a capacitor electrode punched to a diameter of 16.16 mm was placed on a bipolar coin cell (trade name “HS Flat Cell” (made by Hosen Co., Ltd.)) (exterior member).
- a cellulose separator (trade name “TF45” (manufactured by Nippon Kogyo Paper Industries Co., Ltd.)) punched to a diameter of 18 mm is placed on the capacitor electrode, and electrolyte B is injected so that air does not enter. did.
- another capacitor electrode punched to a diameter of 15.95 mm was placed on the separator, and the outer body of the bipolar coin cell was sealed with a screw to produce a capacitor (electrochemical device).
- Examples 18 to 22 and Comparative Examples 7 to 9 are cases in which the electrode layer of the capacitor electrode contains (A) a binder that satisfies the condition (1) or (2). “Evaluation for capacitor electrodes” is shown in the column of “Evaluation” in Tables 1 and 2.
- Example 19 to 22, Comparative Examples 7 to 9 A binder composition was obtained in the same manner as in Example 1 except that the components shown in Table 2 or Table 3 were used in the amounts (parts by mass) shown in Table 2 or Table 3. Thereafter, a capacitor was produced in the same manner as in Example 18 except that the obtained binder composition was used. Each evaluation (number average particle diameter, electrolyte solution swelling ratio, peel strength, capacitor cycle characteristics) was performed on the produced capacitor by the method described above. The evaluation results are shown in Table 2 or Table 3.
- the swelling rate is in the range of 200 to 350% (more preferable range) (swelling rate is 210% and 320%), and by such a range, the rate characteristics and the low temperature characteristics are particularly good. It has become.
- the above-mentioned swelling rate is obtained by setting the content of acrylonitrile used as a raw material (that is, the content ratio of structural units derived from acrylonitrile) to an appropriate value.
- the electrochemical device of the present invention can be suitably used as a power source for driving electronic equipment, for example.
- the binder composition of the present invention is suitable as a material for an electrode constituting an electrochemical device used as a power source for driving electronic equipment, for example.
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Abstract
Description
(1)体積分率が1:1:1のエチレンカーボネートとジエチルカーボネートとエチルメチルカーボネートとからなる溶媒に六フッ化リン酸リチウムを、六フッ化リン酸リチウムの濃度が1mol/Lとなるように溶解して溶液(i)(以下、「電解液A」と記す場合がある)を得て、得られた前記溶液(i)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(i)に24時間浸漬させたときの前記(A)重合体の膨潤率が、120~600%である。
(2)プロピレンカーボネートにメチルトリエチルアンモニウムテトラフルオロボレートを、メチルトリエチルアンモニウムテトラフルオロボレートの濃度が1mol/Lとなるように溶解して溶液(ii)(以下、「電解液B」と記す場合がある)を得て、得られた前記溶液(ii)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(ii)に24時間浸漬させたときの前記(A)重合体の膨潤率が、110~300%である。
(1)体積分率が1:1:1のエチレンカーボネートとジエチルカーボネートとエチルメチルカーボネートとからなる溶媒に六フッ化リン酸リチウムを、六フッ化リン酸リチウムの濃度が1mol/Lとなるように溶解して溶液(i)(即ち、「電解液A」)を得て、得られた前記溶液(i)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(i)に24時間浸漬させたときの前記(A)重合体の膨潤率が、120~600%である。
(2)プロピレンカーボネートにメチルトリエチルアンモニウムテトラフルオロボレートを、メチルトリエチルアンモニウムテトラフルオロボレートの濃度が1mol/Lとなるように溶解して溶液(ii)(即ち、「電解液B」)を得て、得られた前記溶液(ii)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(ii)に24時間浸漬させたときの前記(A)重合体の膨潤率が、110~300%である。
本発明の第一の電気化学デバイスは、正極と、この正極と対をなす負極とを備え、正極及び負極の少なくとも一方は、平板状の集電体と、この集電体の少なくとも一方の面に配置された電極層と、を備えており、上記電極層は、電極活物質と、この電極活物質どうし及び電極活物質と集電体とを接着固定するバインダーと、を有しており、バインダーの構成成分として、(A)(a1)構成単位及び(a2)構成単位を有する重合体が含まれ、かつ、この(A)重合体が、上記条件(1)または(2)を満たすものである。このような電気化学デバイスは、バインダーの構成成分として(A)重合体が含まれ、かつ、この(A)重合体が、上記条件(1)または(2)を満たすため、重合体ネットワーク中における電解質イオンの拡散性が良好となり、充放電特性に優れるものである。
本発明の第一の電気化学デバイスにおいて、正極及び負極の少なくとも一方は、平板状の集電体と、この集電体の少なくとも一方の面に配置された電極層と、を備えており、上記電極層が上記所定の要件を満たすものである。このような電極(正極、負極、またはこれらの両方)を備えることにより、充放電特性が優れた電池(電気化学デバイス)を得ることができる。なお、本発明の第一の電気化学デバイスは、正極及び負極からなる電極群を複数備えていてもよい。即ち、例えば、正極及び負極を、それぞれ帯状に形成し、この帯状の正極及び負極の間にセパレータを配して1つの電極群を形成した場合、1つの電気化学デバイスは、上記電極群を複数備えていてもよい。
集電体を構成する材料としては、例えば、アルミニウム、銅、ニッケル、タンタル、ステンレス、チタンなどの金属材料の中から目的とする電気化学デバイスの種類に応じて適宜選択して用いることができる。
電極層は、上述したように、集電体の少なくとも一方の面側に配置され、電極活物質と、この電極活物質どうし及び電極活物質と集電体とを接着固定する上記所定のバインダーと、を有している。
電極活物質は、その粒子径が3~400μmの粉末状のものを用いることが好ましい。電極活物質としては、水系電池、例えば、ニッケル水素電池では、水素吸蔵合金粉末が好適に用いられる。より具体的には、MmNi5をベースに、Niの一部をMn、Al、Co等の元素で置換したものが好適に用いられる。なお、「Mm」は、希土類の混合物であるミッシュメタルを示す。また、非水系電池においては、例えば、正極活物質として、コバルト酸リチウム、ニッケル酸リチウム、マンガン酸リチウム、リン酸鉄リチウム、三元系ニッケルコバルトマンガン酸リチウム、MnO2、MoO3、V2O5、V6O13、Fe2O3、Fe3O4、Li(1-x)CoO2、Li(1-x)・NiO2、LixCoySnzO2、Li(1-x)Co(1-y)NiyO2、TiS2、TiS3、MoS3、FeS2、CuF2、NiF2等の無機化合物;フッ化カーボン、グラファイト、気相成長炭素繊維及び/またはその粉砕物、PAN系炭素繊維及び/またはその粉砕物、ピッチ系炭素繊維及び/またはその粉砕物等の炭素材料;ポリアセチレン、ポリ-p-フェニレン等の導電性高分子等を挙げることができる。
バインダーは、その構成成分として、(A)(a1)構成単位及び(a2)構成単位を有する重合体((A)重合体)を含み、かつ、この(A)重合体が、上記条件(1)または(2)を満たすものである。
(A)重合体は、上述したように、(a1)構成単位及び(a2)構成単位を有しており、この(A)重合体を電極層に包含させること((A)重合体をバインダーの構成要素として用いること)によって、充放電特性が優れた電気化学デバイスを得ることができる。
バインダーとして、(a1)アミド基含有単量体に由来する構成単位を有する(A)重合体を含むことにより、電解液に対する親和性が向上したり、電極層と集電体との密着性が向上する。そのため、電気化学デバイスの充放電特性を向上させることができると考えられる。
(A)重合体は、(a1)アミド基含有単量体に由来する構成単位以外に、(a2)(メタ)アクリル酸に由来する構成単位を含有する。(a2)構成単位がカルボキシル基を有しているために、(a2)構成単位を含有する場合、(A)重合体は、電極活物質に対して高い分散性を示すことが考えられる。また、(メタ)アクリル酸(アクリル酸及び/またはメタクリル酸)は、他の単量体に対して高い共重合性を示す。従って、(A)重合体の合成に際して(メタ)アクリル酸が原料として含まれていると、得られる(A)重合体には(a2)構成単位が効率的に導入されること、別言すれば、カルボキシル基が効率的に導入されることが考えられる。このように、(a1)構成単位と(a2)構成単位とが相俟って、即ち、(a2)構成単位により(A)重合体が良好に分散し、かつ、(a1)構成単位を含有する(A)重合体により電解質イオンの拡散性が良好となるため、電気化学デバイスの充放電特性を向上させることができる。ここで、(a2)構成単位に代えて、(メタ)アクリル酸以外の不飽和カルボン酸に由来する構成単位(例えば、イタコン酸に由来する構成単位)のみを用いた場合には、十分な分散性が得られず、充放電特性を十分に向上させることができない。即ち、(メタ)アクリル酸以外の不飽和カルボン酸(例えば、イタコン酸)は、他の単量体との共重合性が低いことから、得られる(A)重合体にはカルボキシル基が導入され難く電気化学デバイスの充放電特性を向上させることができ難い。
(A)重合体は、(a1)構成単位及び(a2)構成単位以外に、共役ジエンに由来する構成単位((a3)構成単位)を更に含有することが好ましい。このような(a3)構成単位を更に含有することによって、(A)重合体に柔軟性が付与され、得られる電極層にクラックが生じ難くなるとともに、集電体との密着性が向上した電極層を得ることができる点で好ましい。
(A)重合体は、(a1)構成単位、(a2)構成単位、及び(a3)構成単位以外に、その他の構成単位を含有してもよい。その他の構成単位としては、例えば、芳香族ビニル化合物に由来する構成単位、不飽和カルボン酸((メタ)アクリル酸を除く)に由来する構成単位、シアン化ビニル化合物に由来する構成単位、(メタ)アクリル酸アルキルエステル化合物に由来する構成単位などを挙げることができる。
(A)重合体は、乳化重合などの従来公知の方法によって合成することができる。例えば、乳化重合は、乳化剤、重合開始剤、分子量調節剤、及び連鎖移動剤の存在下で、上記各構成単位を与えるための単量体を所定量含有する水性媒体中で重合を行う方法である。乳化重合の温度は、40~80℃であることが好ましく、重合時間は、2~20時間であることが好ましい。
以下、(A)重合体の物性について、電解液に対する膨潤率、その他の物性の順に説明する。
(A)重合体は、電解液Aまたは電解液Bに対して、特定の親和性を有する必要がある。即ち、電解液Aに対する膨潤率が120%~600%であるか、または、電解液Bに対する膨潤率が110%~300%であることが必要である。電解液Aに対する膨潤率が120%未満、または、電解液Bに対する膨潤率が110%未満である場合には、電解液A,Bに対する親和性が十分でなく、得られる電極は十分な充放電特性を得ることができない。一方、電解液Aに対する膨潤率が600%超、または、電解液Bに対する膨潤率が300%超である場合には、電解液A,Bによる電極の膨潤が過大となり電池の内部抵抗が上昇してしまうため、十分な充放電特性を得ることができない。
(A)重合体の数平均粒子径は、40~500nmであることが好ましく、50~300nmであることが更に好ましい。数平均粒子径が上記範囲内であると、重合体粒子の分散安定性が高くなり、良好な性状の電極用スラリーを得やすい点で好ましい。更に、集電体と電極層との密着性を向上させられる点で好ましい。ここで、本明細書において「数平均粒子径」は、水を分散媒として動的光散乱法によって測定される値である。
セパレータは、絶縁性の薄板であり、電解液が浸透しやすい素材であることが必要である。セパレータとしては、例えば、ポリエチレン、ポリプロピレン等のポリオレフィン製不織布等を用いることができる。
外装部材は、正極、負極、及びセパレータを収納し、かつ電解液を充填することができるものである限り特に制限はない。例えば、金属製のものや金属箔とポリオレフィン系フィルムを貼り合わせたラミネートフィルムからなるものなどを挙げることができる。
本発明の第一の電気化学デバイスは、例えば以下のように製造することができる。
電極用スラリーは、上記(A)重合体及び(B)分散媒を含むバインダー組成物と、上記電極活物質とを含有するものである。上記(A)重合体を含有する電極用スラリーを用いて電極(正極、負極、またはこれらの両方)を作製するため、作製された電極において重合体ネットワーク中における電解質イオンの拡散性が良好となり、低温特性、ハイレート特性などの充放電特性が優れた電気化学デバイスを得ることができる。本発明の電気化学デバイスの製造方法においては、(B)分散媒が水系の電極用スラリーを用いることが好ましい。水系の電極用スラリーを用いると、環境への負荷を小さくでき、また電極作製プロセスの安全性を高めることが可能となるためである。
(B)分散媒は、水;芳香族炭化水素化合物、非芳香族炭化水素化合物、含酸素炭化水素化合物、含塩素炭化水素化合物、含窒素炭化水素化合物、含硫黄炭化水素化合物などの有機物分散媒などを挙げることができる。なお、分散媒として水を用いる場合、(A)重合体の乳化重合時に使用した水分散媒をそのまま用いてもよい。
電極用スラリーは、上述したバインダー組成物及び電極活物質以外に、増粘剤、ポリアクリル酸ナトリウムなどの分散剤、界面活性剤、消泡剤などの添加剤を更に含有していてもよい。
本発明の第二の電気化学デバイスは、正極と、この正極と対をなす負極とを備え、正極及び負極の少なくとも一方は、平板状の集電体と、この集電体の少なくとも一方の面に配置された電極層と、を備えており、上記電極層は、電極活物質と、この電極活物質どうし及び電極活物質と集電体とを接着固定するバインダーと、を有しており、バインダーの構成成分として、(A)全構成単位に対して、1~10質量%の(a1)アミド基含有単量体に由来する構成単位(以下、「(c1)成単位」と記す場合がある)、及び、全構成単位に対して、0.3~5質量%の(a2)(メタ)アクリル酸に由来する構成単位(以下、「(c2)成単位」と記す場合がある)を含有する重合体(以下、「(C)重合体」と記す場合がある)が含まれるものである。このような電気化学デバイスは、バインダーの構成成分として(C)重合体を含むため、重合体ネットワーク中における電解質イオンの拡散性が良好となり、充放電特性に優れるものである。
(C)重合体は、全構成単位100質量%に対して、1~10質量%の(c1)構成単位、及び、全構成単位100質量%に対して、0.3~5質量%の(c2)構成単位を含有するものである。この(C)重合体によって、充放電特性が優れた電気化学デバイスを構成する電極の材料として用いることが可能なバインダー組成物を得ることができる。このような(C)重合体は、電解液Aまたは電解液Bに対して、特定の親和性を有する。具体的には、上記条件における電解液Aに対する膨潤率が120%~600%となり、上記条件における電解液Bに対する膨潤率が110%~300%となる。
バインダーとして、(c1)アミド基含有単量体に由来する構成単位を有する(C)重合体を含むことにより、電解液に対する親和性が向上したり、電極層と集電体との密着性が向上する。そのため、電気化学デバイスの充放電特性を向上させることができると考えられる。なお、(c1)構成単位としては、(a1)構成単位と同様のものを例示することができる。
(c2)構成単位は、(メタ)アクリル酸に由来する構成単位であり、(c1)構成単位と(c2)構成単位とが相俟って、充放電特性を向上させることができるバインダー組成物を得ることができる。ここで、(c2)構成単位に代えて、(メタ)アクリル酸以外の不飽和カルボン酸に由来する構成単位(例えば、イタコン酸に由来する構成単位)のみを用いた場合には、十分な分散性が得られず、充放電特性を十分に向上させることができない。即ち、(メタ)アクリル酸以外の不飽和カルボン酸(例えば、イタコン酸)は、他の単量体との共重合性が低いことから、得られる(A)重合体にはカルボン酸が導入され難く電気化学デバイスの充放電特性を向上させることができ難い。
(C)重合体は、(c1)構成単位及び(c2)構成単位以外に、共役ジエンに由来する構成単位((c3)構成単位)を更に含有することが好ましい。このような(c3)構成単位を更に含有することによって、(C)重合体に柔軟性を付与することができるとともに、集電体との密着性が高い電極層を得ることができる。
(C)重合体は、(c1)構成単位、(c2)構成単位、及び(c3)構成単位以外に、その他の構成単位を含有してもよい。その他の構成単位としては、上述したその他の構成単位と同様のものを例示することができる。
本発明の第一のバインダー組成物は、(A)(a1)アミド基含有単量体に由来する構成単位、及び、(a2)(メタ)アクリル酸に由来する構成単位を有する重合体と、(B)分散媒と、を含有し、(A)重合体が、上記条件(1)または(2)を満たすものである。このようなバインダー組成物は、(A)重合体を含有し、この(A)重合体が上記条件(1)または(2)のいずれかを満たすものであるため、即ち、(A)重合体が電解液Aまたは電解液Bに対して特定の膨潤率を有するものであるため、充放電特性が優れた電気化学デバイスを構成する電極の材料として用いることができる。別言すれば、(a1)構成単位及び(a2)構成単位を有する(A)重合体を含有し、かつ、(A)重合体が電解液Aまたは電解液Bに対して特定の膨潤性(膨潤率)を有することによって、電極層の重合体ネットワーク中における電解質イオン(リチウム二次電池においてはリチウムイオン)の拡散性が良好となるため導電性が向上し、結果として充放電特性が向上すると考えられる。
本発明の第二のバインダー組成物は、(A)全構成単位100質量%に対して、1~10質量%の(a1)アミド基含有単量体に由来する構成単位、及び、全構成単位100質量%に対して、0.3~5質量%の(a2)(メタ)アクリル酸に由来する構成単位を含有する重合体と、(B)分散媒と、を含有するものである。このようなバインダー組成物は、(A)重合体を含有するため、充放電特性が優れた電気化学デバイスを構成する電極の材料として用いることができる。別言すれば、所定量の(a1)構成単位及び所定量の(a2)構成単位を有する(A)重合体を含有することによって、電極層の重合体ネットワーク中における電解質イオン(リチウム二次電池においてはリチウムイオン)の拡散性が良好となるため導電性が向上し、結果として充放電特性が向上すると考えられる。
分散媒として水を用いて、得られた(A)重合体を分散させた分散液を作製し、作製した分散液について、測定装置として、22mWのHe-Neレーザー(波長λ=632.8nm)を光源とするALV社製の光散乱測定装置「ALV5000」を使用して測定を行った。
バインダー組成物を水で固形分30%に希釈した後、8cm×14cmの枠に調整後のバインダー組成物25gを流しこみ、常温にて5日間乾燥させて乾燥フィルムを得る。その後、乾燥フィルムを枠から取り出し、更に80℃×3時間乾燥を行い、試験用フィルムを得る。次に、得られた試験用フィルムを2cm×2cmの大きさに複数枚切り出し、初期質量(W0)を測定する。その後、電解液Aが入ったスクリュー瓶及び電解液Bが入ったスクリュー瓶にそれぞれ投入して、80℃にて24時間浸漬する。その後、試験用フィルムを各電解液A,Bから取り出し、電解液A,Bを拭き取り、試験後の浸漬後質量(W1)を測定する。その後、式:浸漬後質量(W1)/初期質量(W0)×100によって電解液に対する膨潤率(%)を算出する。表1,2中、本評価を「電解液膨潤率[%](電解液A)」または「電解液膨潤率[%](電解液B)」と示す。
評価対象の電極から、幅2cm×長さ12cmの試験片を切り出し、この試験片の電極層側の表面に両面テープを貼り付け、その後、この両面テープにより上記試験片をアルミ板に貼り付けた。次に、上記試験片の集電体の一部を電極層から剥離させ、上記集電体の剥離させた部分の表面に、幅18mmテープ(商品名「セロテープ(登録商標)」、ニチバン社製、JIS Z1522に規定されている)を貼り付けた後、このテープを90°方向に50mm/分の速度で引っ張った。そして、集電体が電極層から更に剥離されたときに上記テープを引っ張っている力(剥離力)(mN/2cm)を6回(6個の異なる試験片で)測定し、その平均値をピール強度(mN/2cm)として算出した。なお、ピール強度の値が大きいほど、集電体と電極層との密着強度が高く、集電体から電極層が剥離し難いと評価することができる。表1,表2中、本評価を「ピール強度[mN/2cm]」と示す。
まず、作製したリチウムイオン二次電池について、定電流(0.2C)-定電圧(4.2V)方式にて充電した後、定電流(0.2C)方式にて放電する充放電サイクルを3回繰り返し、平均の放電容量(C0.2)を算出した。その後、更に、定電流(0.2C)-定電圧(4.2V)方式にて充電した後、定電流(1.0C)方式にて放電し、このときの容量(C1.0)を測定した。次に、これらの測定値を用い、式:レート特性(%)={(C1.0)/(C0.2)}×100によってレート特性(%)を算出した。なお、表1,表2中、本評価を「レート特性(1.0C/0.2C)[%]」と示す。なお、本測定は全て25℃にて実施した。
まず、作製したリチウムイオン二次電池について、25℃にて定電流(0.2C)-定電圧(4.2V)方式にて充電した後、定電流(0.2C)方式にて放電する充放電サイクルを3回繰り返し、平均の放電容量(C0.2)を算出した。その後、0℃にて24時間放置した。放置後、0℃にて定電流(0.5C)-定電圧(4.2V)方式にて充電して定電流(0.5C)方式にて放電する充放電サイクルを10回繰り返し、平均の容量(C10Cycle)を算出した。その後、得られた測定値から、式:低温特性(%)={(C10Cycle)/(C0.2)}×100によって低温特性[%]を算出した。なお、表1,表2中、本評価を「低温特性(0℃)[%]」と示す。
まず、作製したキャパシタ二次電池について、定電流(1C)-定電圧(3.5V)方式にて充電した後、定電流(1C)方式にて放電する充放電サイクルを3回繰り返し、平均の放電容量(C3)を算出した。その後、更に充放電サイクルを繰り返して合計100回の充放電サイクルを行い、平均の放電容量(C100)を算出した。次に、3サイクル目に対する放電容量の維持率(式:{(C100)/(C3)}×100で算出される値)をキャパシタサイクル特性(%)とした。なお、本測定は全て25℃にて実施した。
[リチウムイオン二次電池負極の評価]:
攪拌機を備えた温度調節の可能なオートクレーブ中に、分散媒として水200部、ドデシルベンゼンスルホン酸ナトリウム0.6部、過硫酸カリウム1.0部、重亜硫酸ナトリウム0.5部、表1に示したモノマー、及び、連鎖移動剤を表1に示す量で一括して仕込み80℃にて6時間反応させた。重合反応終了後、反応液のpHを7.2に調節した。その後、分散剤としてポリアクリル酸ナトリウムを1部添加した後、残留モノマーを水蒸気蒸留により除去し、減圧下で固形分48%まで濃縮して、バインダー組成物を得た(数平均粒子径120nm)。なお、上記重合反応において、表1に示したモノマーのほぼ全量が反応した。以下の実施例及び比較例においても同様である。
二軸型プラネタリーミキサー(プライミクス社製の「TKハイビスミックス 2P-03」)に、増粘剤としてダイセル化学社製の「CMC2200」を固形分換算で1部、負極活物質としてグラファイトを固形分換算で100部、及び、水68部を投入し、60rpmで1時間攪拌を行った。その後、バインダー組成物を固形分換算で1部加え、更に1時間攪拌を行い、ペーストを得た。得られたペーストに水34部を投入した後、攪拌脱泡機(THINKY社製の製品名「泡とり練太郎」)を使用して、200rpmで2分間、1800rpmで5分間の順に攪拌混合した後、真空下、1800rpmで1.5分間攪拌混合して負極用スラリーを調製した。
次に、評価に用いる対極として正極を作製した。まず、二軸型プラネタリーミキサー(TKハイビスミックス 2P-03:プライミクス社製)にPVdF(ポリフッ化ビニリデン)を4部(固形分換算)、正極活物質としてリン酸鉄リチウムを100部(固形分換算)、導電剤としてアセチレンブラックを5部(固形分換算)、NMP(N-メチルピロリドン)を25部投入し、60rpmで1時間攪拌を行った。その後、更に、NMPを10部投入した後、攪拌脱泡機(THINKY社製の製品名「泡とり練太郎」)を使用して、200rpmで2分間、1800rpmで5分間、真空下において1800rpmで1.5分攪拌混合することにより、正極用スラリーを調製した。
表1及び表2に示す各成分を表1及び表2に示す配合量(質量部)で用いたこと以外は、実施例1と同様の手法にて、バインダー組成物を得た。その後、得られたバインダー組成物を用いたこと以外は、実施例1と同様の手法にてリチウムイオン二次電池を作製した。作製したリチウムイオン二次電池について上述した方法により各評価(数平均粒子径、電解液膨潤率、ピール強度、レート特性、低温特性)を行った。評価結果を表1または表2に示す。
[リチウムイオン二次電池正極の評価]:
まず、表1及び表2に示す各成分を表1及び表2に示す配合量(質量部)で用いたこと以外は、実施例1と同様の手法にて、バインダー組成物を得た。
次に、二軸型プラネタリーミキサー(TKハイビスミックス 2P-03:プライミクス社製)に増粘剤としてダイセル化学社製の「CMC2200」を1部(固形分換算)、正極活物質としてリン酸鉄リチウムを100部(固形分換算)、導電剤としてアセチレンブラックを5部(固形分換算)、水を25部投入し、60rpmで1時間攪拌を行った。その後、バインダー組成物を2部(固形分換算)加え、更に1時間攪拌を行ってペーストを得た。得られたペーストに水を10部投入した後、攪拌脱泡機(THINKY社製の製品名「泡とり練太郎」)を使用して、200rpmで2分間、1800rpmで5分間、真空下において1800rpmで1.5分間順次攪拌混合することにより、正極用スラリーを調製した。
まず、二軸型プラネタリーミキサー(TKハイビスミックス 2P-03:プライミクス社製)にPVdFを4部(固形分換算)、負極活物質としてグラファイトを100部(固形分換算)、NMPを80部投入し、60rpmで1時間攪拌を行った。その後、更にNMPを20部投入した後、攪拌脱泡機(THINKY社製の製品名「泡とり練太郎」)を使用して、200rpmで2分間、1800rpmで5分間、真空下において1800rpmで1.5分順次攪拌混合することにより、負極用スラリーを調製した。
容量7リットルのセパラブルフラスコに水150質量部を仕込み、内部を十分に窒素置換した。一方、別の容器に、水60質量部、乳化剤としてエーテルサルフェート型乳化剤(アデカリアソープSR1025:ADEKA製)2部(固形分換算)、表1及び表2に示すモノマーを表1及び表2に示す配合量(質量部)で加え、十分に攪拌することでモノマー乳化液を作製した。上記フラスコ内部の昇温を開始し、60℃に到達したところで、重合開始剤として過硫酸ナトリウム0.5部を加え、更に75℃に到達した時点でモノマー乳化液の添加を開始した。反応温度を75℃に維持したままモノマー乳化液を2時間かけて投入し、更に85℃にて1時間反応させた。冷却して反応を停止させた後、水酸化ナトリウム水溶液でpHを7.5に調整することでバインダー組成物を得た。
表1及び表2に示す各成分を表1及び表2に示す配合量(質量部)で用いたこと以外は、実施例1と同様の手法にて、バインダー組成物を得た。その後、得られたバインダー組成物を用いたこと以外は、実施例15と同様の手法にてリチウムイオン二次電池を作製した。作製したリチウムイオン二次電池について上述した方法により各評価(数平均粒子径、電解液膨潤率、ピール強度、レート特性、低温特性)を行った。評価結果を表2に示す。
電磁式撹拌機を備えた内容積約6リットルのオートクレーブの内部を十分に窒素置換した。その後、脱酸素した純水2.5リットル、及び乳化剤としてパーフルオロデカン酸アンモニウム25gを仕込み、350rpmで撹拌しながら60℃まで昇温させた。次に、フッ化ビニリデン(VdF)44.2%、及び六フッ化プロピレン(HFP)55.8%からなる混合ガスを、内圧が20kg/cm2Gに達するまで仕込んだ。その後、重合開始剤としてジイソプロピルパーオキシジカーボネートを20質量%含有するフロン113溶液25gを、窒素ガスを使用して上記オートクレーブ内に圧入し、重合を開始させた。重合中は上記オートクレーブ内にVDF60.2%、及びHFP39.8%からなる混合ガスを逐次圧入して、圧力を20kg/cm2Gに維持した。また、重合の進行とともに重合速度が低下するため、3時間経過後に、上記重合開始剤と同量の重合開始剤を、窒素ガスを使用して上記オートクレーブ内に圧入し、更に3時間反応を継続させた。その後、反応液を冷却するとともに撹拌を停止し、未反応単量体を放出して反応を停止させ、フッ素重合体ラテックス(シード粒子)を得た。
[キャパシタの評価]:
まず、表3に示す各成分を表3に示す配合量(質量部)で用いたこと以外は、実施例1と同様の手法にてバインダー組成物を得た。
次に、二軸型プラネタリーミキサー(TKハイビスミックス 2P-03:プライミクス社製)に、活性炭「クラレコールYP」(クラレケミカル株式会社製)100部、導電性カーボン「デンカブラック」(電気化学工業社製)6部、増粘剤としてダイセル化学社製の「CMC2200」を2部、及び水278部を投入し、60rpmで1時間攪拌を行った。その後、得られたバインダー組成物(固形分換算)を4部加え、更に1時間攪拌を行ってペーストを得た。得られたペーストに水を投入して、固形分を25%に調整した後、攪拌脱泡機(THINKY社製の製品名「泡とり練太郎」)を使用して、200rpmで2分間、1800rpmで5分間、真空下において1800rpmで1.5分間順次攪拌混合することにより、キャパシタ電極用スラリーを調製した。
表2または表3に示す各成分を表2または表3に示す配合量(質量部)で用いたこと以外は、実施例1と同様の手法にてバインダー組成物を得た。その後、得られたバインダー組成物を用いたこと以外は、実施例18と同様の手法にて、キャパシタを作製した。作製したキャパシタについて上述した方法により各評価(数平均粒子径、電解液膨潤率、ピール強度、キャパシタサイクル特性)を行った。評価結果を表2または表3に示す。
Claims (12)
- 正極と、前記正極と対をなす負極とを備え、
前記正極及び前記負極の少なくとも一方は、平板状の集電体と、前記集電体の少なくとも一方の面に配置された電極層と、を備えており、
前記電極層は、電極活物質と、前記電極活物質どうし及び前記電極活物質と前記集電体とを接着固定するバインダーと、を有しており、
前記バインダーの構成成分として、(A)(a1)アミド基含有単量体に由来する構成単位、及び、(a2)(メタ)アクリル酸に由来する構成単位を有する重合体が含まれ、かつ、前記(A)重合体が、下記条件(1)または(2)を満たす電気化学デバイス。
(1)体積分率が1:1:1のエチレンカーボネートとジエチルカーボネートとエチルメチルカーボネートとからなる溶媒に六フッ化リン酸リチウムを、六フッ化リン酸リチウムの濃度が1mol/Lとなるように溶解して溶液(i)を得て、得られた前記溶液(i)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(i)に24時間浸漬させたときの前記(A)重合体の膨潤率が、120~600%である。
(2)プロピレンカーボネートにメチルトリエチルアンモニウムテトラフルオロボレートを、メチルトリエチルアンモニウムテトラフルオロボレートの濃度が1mol/Lとなるように溶解して溶液(ii)を得て、得られた前記溶液(ii)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(ii)に24時間浸漬させたときの前記(A)重合体の膨潤率が、110~300%である。 - 前記バインダーの構成成分である前記(A)重合体は、その全構成単位に対して、前記(a1)アミド基含有単量体に由来する構成単位を1~10質量%含有する重合体である請求項1に記載の電気化学デバイス。
- 前記バインダーの構成成分である前記(A)重合体は、その全構成単位に対して、前記(a2)(メタ)アクリル酸に由来する構成単位を0.3~5質量%含有する重合体である請求項1または2に記載の電気化学デバイス。
- 正極と、前記正極と対をなす負極とを備え、
前記正極及び前記負極の少なくとも一方は、平板状の集電体と、前記集電体の少なくとも一方の面に配置された電極層と、を備えており、
前記電極層は、電極活物質と、前記電極活物質どうし及び前記電極活物質と前記集電体とを接着固定するバインダーと、を有しており、
前記バインダーの構成成分として、(A)全構成単位に対して、1~10質量%の(a1)アミド基含有単量体に由来する構成単位、及び、全構成単位に対して、0.3~5質量%の(a2)(メタ)アクリル酸に由来する構成単位を含有する重合体が含まれる電気化学デバイス。 - 前記一般式(1)中のR1が、メチル基である請求項5に記載の電気化学デバイス。
- 前記バインダーの構成成分である前記(A)重合体が、その全構成単位に対して、20~60質量%の(a3)共役ジエンに由来する構成単位を更に有する請求項1~6のいずれか一項に記載の電気化学デバイス。
- 前記バインダーの構成成分である前記(A)重合体は、アミド基含有単量体と(メタ)アクリル酸とを含有する重合体原料を、前記重合体原料の総量100質量部に対して、0.3~4質量部の連鎖移動剤の存在下で、重合して得られるものである請求項1~7のいずれか一項に記載の電気化学デバイス。
- (A)(a1)アミド基含有単量体に由来する構成単位、及び、(a2)(メタ)アクリル酸に由来する構成単位を有する重合体と、(B)分散媒と、を含有し、
前記(A)重合体が、下記条件(1)または(2)を満たすバインダー組成物。
(1)体積分率が1:1:1のエチレンカーボネートとジエチルカーボネートとエチルメチルカーボネートとからなる溶媒に六フッ化リン酸リチウムを、六フッ化リン酸リチウムの濃度が1mol/Lとなるように溶解して溶液(i)を得て、得られた前記溶液(i)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(i)に24時間浸漬させたときの前記(A)重合体の膨潤率が、120~600%である。
(2)プロピレンカーボネートにメチルトリエチルアンモニウムテトラフルオロボレートを、メチルトリエチルアンモニウムテトラフルオロボレートの濃度が1mol/Lとなるように溶解して溶液(ii)を得て、得られた前記溶液(ii)を80℃に調節した後、前記(A)重合体を80℃の前記溶液(ii)に24時間浸漬させたときの前記(A)重合体の膨潤率が、110~300%である。 - 前記(A)重合体は、その全構成単位に対して、前記(a1)アミド基含有単量体に由来する構成単位を1~10質量%含有する請求項9に記載のバインダー組成物。
- 前記(A)重合体は、その全構成単位に対して、前記(a2)(メタ)アクリル酸に由来する構成単位を0.3~5質量%含有する請求項9または10に記載のバインダー組成物。
- (A)全構成単位100質量%に対して、1~10質量%の(a1)アミド基含有単量体に由来する構成単位、及び、全構成単位100質量%に対して、0.3~5質量%の(a2)(メタ)アクリル酸に由来する構成単位を含有する重合体と、(B)分散媒と、を含有するバインダー組成物。
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CN2010800350452A CN102473921A (zh) | 2009-08-07 | 2010-08-06 | 电化学器件和粘合剂组合物 |
US13/388,827 US20120177991A1 (en) | 2009-08-07 | 2010-08-06 | Electrochemical device and binder composition |
EP10806562.4A EP2463943A4 (en) | 2009-08-07 | 2010-08-06 | ELECTROCHEMICAL DEVICE AND BINDER COMPOSITION |
JP2011525958A JPWO2011016563A1 (ja) | 2009-08-07 | 2010-08-06 | 電気化学デバイス及びバインダー組成物 |
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EP2463943A4 (en) | 2015-10-28 |
JP2014212122A (ja) | 2014-11-13 |
TW201121129A (en) | 2011-06-16 |
TWI489685B (zh) | 2015-06-21 |
CN102473921A (zh) | 2012-05-23 |
EP2463943A1 (en) | 2012-06-13 |
KR20120038994A (ko) | 2012-04-24 |
CA2770285A1 (en) | 2011-02-10 |
JPWO2011016563A1 (ja) | 2013-01-17 |
US20120177991A1 (en) | 2012-07-12 |
CA2770285C (en) | 2014-03-25 |
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