WO2010114130A1 - 感熱発色層用塗工液及び感熱記録材料 - Google Patents
感熱発色層用塗工液及び感熱記録材料 Download PDFInfo
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- WO2010114130A1 WO2010114130A1 PCT/JP2010/056095 JP2010056095W WO2010114130A1 WO 2010114130 A1 WO2010114130 A1 WO 2010114130A1 JP 2010056095 W JP2010056095 W JP 2010056095W WO 2010114130 A1 WO2010114130 A1 WO 2010114130A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/333—Colour developing components therefor, e.g. acidic compounds
- B41M5/3333—Non-macromolecular compounds
- B41M5/3335—Compounds containing phenolic or carboxylic acid groups or metal salts thereof
- B41M5/3336—Sulfur compounds, e.g. sulfones, sulfides, sulfonamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/333—Colour developing components therefor, e.g. acidic compounds
- B41M5/3333—Non-macromolecular compounds
- B41M5/3335—Compounds containing phenolic or carboxylic acid groups or metal salts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/04—Direct thermal recording [DTR]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/40—Cover layers; Layers separated from substrate by imaging layer; Protective layers; Layers applied before imaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/323—Organic colour formers, e.g. leuco dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
- B41M5/44—Intermediate, backcoat, or covering layers characterised by the macromolecular compounds
Definitions
- the present invention relates to a heat-sensitive recording material utilizing a color-forming reaction between an electron-donating leuco dye and an electron-accepting developer, and a heat-sensitive color-developing layer coating solution used for the production thereof.
- thermosensitive recording materials having a thermosensitive color-developing layer containing as a main component are widely put into practical use. Recording of an image (information) on such a heat-sensitive recording material is usually performed by heating a portion to be an image of the heat-sensitive color developing layer with a thermal head. Compared with other conventionally known recording methods, this thermal recording method is free from noise during recording, does not require development and fixing, is maintenance-free, is relatively inexpensive, and is compact.
- the color of the image is very clear and is widely used in facsimiles, computer terminal printers, automatic ticket vending machines, measuring recorders, handy terminals used outdoors, and the like.
- the heat-sensitive recording material has been used as a voucher paper that requires high storage stability.
- thermo recording material when used as various tickets, receipts, labels, bank ATM output sheets (sheets), gas, electricity and water meter reading output sheets (sheets), cash vouchers, etc. Even if stored for a long time in contact with plastic film, synthetic leather, etc., it does not cause problems with the readability of the printed part. Light resistance and heat resistance are required. For this reason, a heat-sensitive recording material using a specific diphenylsulfone derivative as a developer is disclosed in order to improve the preservability such as plasticizer resistance, oil resistance, and heat resistance of the printed portion (Patent Document 1). 2).
- a heat-sensitive recording material using such a specific diphenylsulfone derivative as a color developer has excellent color development sensitivity and storage stability of a printed part (image part), but the production of the heat-sensitive color-developing layer coating solution is not recommended.
- the coating solution is colored and colored.
- the white background portion of the manufactured heat-sensitive recording material is colored, the appearance is deteriorated, and the brightness difference between the printed portion and the white background portion is generally reduced. For this reason, there is a problem that the readability of the printed information and the readability of the bar code are hindered.
- the problem to be solved by the present invention is that even when the above-mentioned specific diphenylsulfone derivative is used as a developer, the color development at the time of storage or production of the heat-sensitive recording material is suppressed, and the heat-sensitive excellent in storage stability.
- An object is to provide a color-developing layer coating liquid, and to provide a heat-sensitive recording material that is excellent in storage stability of a printed portion (image portion) and that suppresses the coloring of a ground color (white background).
- the present inventors have found that a hindered phenol compound together with a specific diphenylphenylsulfone derivative (diphenylsulfone derivative represented by the following general formula (1)) as a developer.
- a specific diphenylphenylsulfone derivative diphenylsulfone derivative represented by the following general formula (1)
- the coating liquid for the thermosensitive coloring layer is prepared, the coating liquid is difficult to be colored during storage, and the thermosensitive coloring layer formed by applying the coating liquid is difficult to be colored.
- the present invention has been completed based on the finding and the findings.
- the present invention [1] A colorless or light-colored electron-donating leuco dye, a hindered phenol compound, and the following general formula (1) as an electron-accepting developer:
- R 1 represents a linear or branched saturated or unsaturated hydrocarbon having 1 to 12 carbon atoms
- R 2 to R 7 each independently represents a halogen atom or a carbon number.
- A is independently A linear or branched saturated or unsaturated hydrocarbon group having 1 to 12 carbon atoms which may have an ether bond, and a diphenylsulfone derivative represented by A working fluid
- the hindered phenol compound has an average particle size (D50) of 0.5 ⁇ m or less
- a heat-sensitive color developing layer characterized in that the color tone a * measured according to JIS Z 8729 of the coating liquid is ⁇ 4.0 or more and the whiteness W measured according to JIS Z 8715 is 62 or more.
- R 8 , R 11 and R 14 each independently represents an alkyl group having 1 to 8 carbon atoms
- R 9 , R 10 , R 12 , R 13 , R 15 and R 16 are each independently A hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- the content of the hindered phenol compound is 0.01 to 10 parts by weight with respect to 1 part by weight of the diphenylsulfone derivative represented by the general formula (1) [1]
- R 8 , R 11 and R 14 are tert-butyl groups
- R 9 , R 12 and R 15 are methyl groups
- R 10 , R 13 and R 16 are The coating liquid according to [2] or [3], which is a hydrogen atom, [5]
- the coating solution according to any one of [1] to [6], wherein the diphenylsulfone derivative represented by the general formula (1) has an average particle size of 0.5 ⁇ m to 5 ⁇ m.
- a dispersion containing the diphenylsulfone derivative represented by the general formula (1) is heated at 40 ° C. to 80 ° C. for 6 to 72 hours, and then prepared using the dispersion.
- the coating liquid according to any one of [1] to [7], [9] A thermosensitive recording material in which a thermosensitive coloring layer is provided on a support, wherein the thermosensitive coloring layer is formed using the coating liquid according to any one of [1] to [8]. And [10] a protective layer containing carboxy-modified polyvinyl alcohol, epichlorohydrin resin and polyamine resin / polyamide resin is further provided on the heat-sensitive coloring layer.
- the thermostable color developing layer has excellent storage stability. It has a coating color and a ground color (white background) with high lightness that suppresses coloration, and also has a preservability in the printed part (image part), especially plasticizer resistance, oil resistance, heat resistance, etc.
- An excellent thermal recording material can be provided.
- the heat-sensitive recording material of the present invention includes, for example, various tickets, receipts, labels, bank ATM output paper (sheet), gas, electricity, water meter and other meter reading output paper (sheet), cash voucher such as a car betting ticket, Etc. can be used particularly preferably.
- 2 is an X-ray diffraction chart using an X-ray source.
- 6 is an X-ray diffraction chart of an amorphous 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane used in Example 11 using a CuK ⁇ ray X-ray source.
- a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
- the heat-sensitive recording material of the present invention comprises at least a support and a heat-sensitive color-developing layer comprising a colorless or light-colored electron-donating leuco dye, an electron-accepting developer, and a hindered phenol compound provided on the support.
- the heat-sensitive color-developing layer is formed of a coating solution for a heat-sensitive color-developing layer containing a colorless or light-colored electron-donating leuco dye, an electron-accepting developer, and a hindered phenol compound. It is formed by forming a coating film on a support and drying the coating film.
- the hindered phenolic compound used in the present invention usually has 1 or more and 15 or less, preferably 2 or more and 6 or less phenol groups in one molecule, and the molecular weight is usually 200 or more. 3000 or less, preferably 300 or more and 2500 or less, more preferably 400 or more and 2500 or less.
- the hindered phenolic compound used in the present invention preferably has a melting point of 70 ° C. or higher, more preferably 100 ° C. or higher, and the upper limit of the melting point is usually 300 ° C. or lower, preferably 150 ° C. or lower.
- the hindered phenol compound used in the present invention has at least one phenol group in which either the 2-position or the 6-position is a hydrogen atom.
- hindered phenol compound used in the present invention include the following compounds.
- R 8 , R 11 and R 14 each independently represents an alkyl group having 1 to 8 carbon atoms
- R 9 , R 10 , R 12 , R 13 , R 15 and R 16 are each independently A hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- any one of the hindered phenol compounds may be used alone, or two or more may be used in combination.
- tris (hydroxyphenyl) alkanes and 1,1,3-tris-substituted butane compounds are preferred from the viewpoint of coloring resistance of the coating solution, and particularly preferred are JP-B-39-4469 and JP-A-56.
- the alkyl group having 1 to 8 carbon atoms represented by R 8 , R 11 and R 14 is linear or branched. Or a cyclic group. Specifically, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group.
- R 8 , R 11 and R 14 are preferably the same group.
- the alkyl group may be linear, branched or cyclic, and specifically includes a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group, sec-pentyl group, tert-pentyl group, 2-methylbutyl group, n-hexyl group, isohexyl group, sec-hexyl group, tert-hexyl group, cyclohexyl group, heptyl Group, n-octyl group, isooctyl
- each of R 9 , R 10 , R 12 , R 13 , R 15 and R 16 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and R 10 , R 13 and R 16 More preferably, at least one of 16 is a hydrogen atom.
- R 8 , R 11 and R 14 are tert-butyl groups, R 9 , R 12 and R 15 are methyl groups, R 10 ,
- a compound in which R 13 and R 16 are hydrogen atoms for example, ADEKA STAB AO-30 (trade name) manufactured by ADEKA Corporation, OS-930 (trade name) manufactured by Osaka Shinyaku Co., Ltd.), or R 8 , R 11 and R 14 are cyclohexyl groups, R 9 , R 12 and R 15 are methyl groups, R 10 , R 13 and R 16 are hydrogen atoms (for example, ADEKA ARKLES DH-43 manufactured by ADEKA Corporation (product) name), etc.) are preferred, particularly preferred, R 8, R 11 and R 14 is tert- butyl group, R 9, R 12 and R 15 is a methyl group, R 10, R 13 and R 16 are hydrogen atoms It is a compound (i.e.
- the maximum diffraction X-ray peak is shown in the range of .6 °
- the 1,1,3-tris-substituted butane compound of the general formula (2) preferably has a melting point of 100 ° C. to 140 ° C., more preferably 110 ° C. to 135 ° C.
- fusing point here is melting
- 1,1,3-tris-substituted butane compound of the general formula (2) exhibiting such a preferable crystal structure and melting point include, for example, compounds described in JP-A-56-40629, OS-930 (trade name) manufactured by Osaka Shinyaku Co., Ltd. can be mentioned.
- the 1,1,3-tris-substituted butane compound of the general formula (2) is a half of the diffraction X-ray peak having the maximum diffraction angle (2 ⁇ ) in X-ray diffraction measurement using a CuK ⁇ ray X-ray source.
- An amorphous compound having a value range of 2 or less is also preferable.
- Such a compound can be produced by, for example, a method in which a crystal of a 1,1,3-tris-substituted butane compound is melted at a high temperature and then rapidly cooled. it can.
- a diphenylsulfone derivative represented by the following general formula (1) is used as an electron-accepting developer.
- R 1 represents a linear or branched saturated or unsaturated hydrocarbon group having 1 to 12 carbon atoms
- R 2 to R 7 each independently represents a halogen atom or a carbon number.
- n, o, p, q, r and s each represent an integer of 0 to 4
- m represents an integer of 0 to 5
- A is independently A linear or branched saturated or unsaturated hydrocarbon group having 1 to 12 carbon atoms which may have an ether bond.
- the linear or branched saturated or unsaturated hydrocarbon group having 1 to 12 carbon atoms represented by R 1 in the formula is preferably a saturated hydrocarbon group, preferably having a carbon number. It is 1 to 5, more preferably 1 to 4, and examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, and an isoamyl group.
- the number of carbon atoms is preferably 2 to 5, and examples thereof include a vinyl group (ethynyl group), an allyl group, an isopropenyl group, a 1-propenyl group, a 2-butenyl group, and a 3-butenyl group. Group, 1,3-butanedienyl group, 2-methyl-2-propenyl group and the like.
- each of R 2 to R 7 independently represents a halogen atom, or an alkyl group or alkenyl group having 1 to 12 carbon atoms.
- halogen atom chlorine, bromine, fluorine, iodine may be used. Particularly preferred are chlorine and bromine.
- the alkyl group having 1 to 12 carbon atoms may be linear or branched, and preferably has 1 to 5 carbon atoms, more preferably 1 to 4 carbon atoms such as a methyl group, an ethyl group, n -Propyl group, isopropyl group, n-butyl group, t-butyl group, n-pentyl group, isopentyl group, neopentyl group, t-pentyl group, n-hexyl group, isohexyl group, 1-methylpentyl group, 2-methyl A pentyl group etc. are mentioned.
- the alkenyl group may be linear or branched and preferably has 2 to 12 carbon atoms.
- a vinyl group (ethynyl group), an allyl group, an isopropenyl group, a 1-propenyl group, 2-
- examples thereof include a butenyl group, a 3-butenyl group, a 1,3-butanedienyl group, and a 2-methyl-2-propenyl group, and among them, a vinyl group and an allyl group are preferable.
- n, o, p, q, r and s each represent an integer of 0 to 4, preferably 0 to 2, and more preferably 0.
- R 2 to R 7 may be the same or different in 2 to 4 groups, respectively, but are preferably the same.
- each A independently represents a linear or branched saturated or unsaturated hydrocarbon group having 1 to 12 carbon atoms which may have an ether bond.
- a saturated hydrocarbon group which may have an ether bond is preferable, and a saturated hydrocarbon group which does not have a linear ether bond is more preferable.
- saturated hydrocarbon group examples include straight-chain or branched saturated hydrocarbon groups having 1 to 12 carbon atoms, preferably 2 to 6 carbon atoms, more preferably 3 to 4 carbon atoms. Specific examples include methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group, decamethylene group, undecamethylene group, dodecamethylene group, methyl.
- Methylene group dimethylmethylene group, methylethylene group, methyleneethylene group, ethylethylene group, 1,2-dimethylethylene group, 1-methyltrimethylene group, 1-methyltetramethylene group, 1,3-dimethyltrimethylene group, Examples include 1-ethyl-4-methyl-tetramethylene group. Among them, ethylene group, trimethylene group, tetramethylene group, pentamethylene group and hexamethylene group are preferable.
- Examples of the unsaturated hydrocarbon group include linear or branched unsaturated hydrocarbons having 1 to 12 carbon atoms, preferably 2 to 6 carbon atoms, more preferably 2 to 4 carbon atoms. Specific examples include vinylene group, ethynylene group, propenylene group, 2-butenylene group, 2-butynylene group, 1-vinylethylene group and the like, among which propenylene group and 2-butenylene group are preferable.
- hydrocarbon group having an ether bond examples include an ethyleneoxyethylene group, a tetramethyleneoxytetramethylene group, an ethyleneoxyethyleneoxyethylene group, an ethyleneoxymethyleneoxyethylene group, and a 1,3-dioxane-5,5-bismethylene group. Among them, ethyleneoxyethylene group and ethyleneoxyethyleneoxyethylene group are preferable.
- M in the formula represents an integer of 0 to 5, preferably 0 to 2, and more preferably 0.
- the diphenylsulfone derivative represented by the general formula (1) may be a compound in which m in the formula is a specific number of single compounds or a mixture of compounds in which m is different from each other. Also good.
- diphenylsulfone derivative represented by the general formula (1) include the following compounds, but are not limited thereto.
- the diphenylsulfone derivative represented by the general formula (1) is, for example, the general formula (3):
- R 21 and R 22 each independently represents a halogen atom, or an alkyl or alkenyl group having 1 to 12 carbon atoms, and t and u are each 0 Represents an integer of ⁇ 4)
- R 23 and R 24 each independently represents a halogen atom, or an alkyl or alkenyl group having 1 to 12 carbon atoms, and v and w each represents an integer of 0 to 4). It can be easily obtained by a synthesis method such as reacting with the compound represented.
- the reaction can dissolve the raw materials and reaction products and is an appropriate solvent inert to the reaction, such as water, methanol, ethanol, n-propyl alcohol, isopropyl alcohol, acetonitrile, toluene, chloroform, diethyl ether, N, N -It is carried out in a solvent such as dimethylacetamide, N, N-dimethylformamide, benzene, chlorobenzene, dichlorobenzene, diethyl ketone, ethyl methyl ketone, acetone, tetrahydrofuran, etc. at a reaction temperature of 0 ° C. to 150 ° C. for several hours to several tens of hours. . After the reaction, recrystallization with these solvents or purification by silica gel column chromatography can yield a single target compound with high yield.
- an appropriate solvent inert to the reaction such as water, methanol, ethanol, n-propyl alcohol, iso
- the content of the hindered phenol compound in the thermosensitive coloring layer is usually 0.01 to 10 parts by weight with respect to 1 part by weight of the diphenylsulfone derivative of the general formula (1).
- the amount is preferably 0.02 to 2 parts by weight, more preferably 0.05 to 0.5 parts by weight.
- the content of the hindered phenol compound in the coating solution for the thermosensitive coloring layer is usually 0.01 to 10 parts by weight with respect to 1 part by weight of the diphenylsulfone derivative of the general formula (1).
- the amount is preferably 0.02 to 2 parts by weight, more preferably 0.05 to 0.5 parts by weight.
- the content of the hindered phenol compound is less than 0.01 parts by weight, there is a possibility that the effect of suppressing the coloring of the coating solution for the thermosensitive coloring layer may not be sufficiently obtained, and when the content is more than 10 parts by weight.
- the preservability such as plasticizer resistance, oil resistance, and heat resistance of the printed portion (image portion) of the heat-sensitive recording material may be lowered.
- the heat-sensitive recording material of the present invention it is possible to use other color developer in the heat-sensitive color developing layer as long as the effect of the diphenylsulfone derivative represented by the general formula (1) is not impaired.
- the amount of developer used in combination is determined according to the required performance and recording characteristics and is not particularly limited, but the diphenylsulfone derivative represented by the general formula (1) The amount is usually 0.001 to 1000 parts by weight, preferably 0.01 to 50 parts by weight per 1 part by weight.
- any one known in the field of conventional pressure-sensitive or heat-sensitive recording paper such as various electron-accepting compounds or oxidizing agents can be used, and is not particularly limited.
- activated acidic clay for example, activated acidic clay, attapulgite, colloidal silica, inorganic acid substances such as aluminum silicate, 4,4′-isopropylidenediphenol, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (4-hydroxy) Phenyl) -4-methylpentane, 4,4′-dihydroxydiphenyl sulfide, hydroquinone monobenzyl ether, benzyl 4-hydroxybenzoate, 2,4′-dihydroxydiphenyl sulfone, bis (3-allyl-4-hydroxyphenyl) sulfone 4-hydroxyphenyl-4′-benzyloxyphenylsulfone, 3,4-dihydroxyphenyl-4′-methylphenylsulfone, aminobenzenesulfonamide derivatives described in JP-A-8-59603, bis (4-hydroxyphenyl) Oethoxy) methane, 1,5-di (4-hydroxyphenylthio)
- thiourea compounds such as N, N′-di-m-chlorophenylthiourea, p-chlorobenzoic acid, stearyl gallate, zinc bis [4- (n-octyloxycarbonylamino) salicylate] dihydrate, 4 Aromatics of [2- (p-methoxyphenoxy) ethyloxy] salicylic acid, 4- [3- (p-tolylsulfonyl) propyloxy] salicylic acid, 5- [p- (2-p-methoxyphenoxyethoxy) cumyl] salicylic acid Salts of carboxylic acids and these aromatic carboxylic acids with polyvalent metal salts such as zinc, magnesium, aluminum, calcium, titanium, manganese, tin, nickel, as well as antipyrine complexes of zinc thiocyanate, terephthalaldehyde acid and others And a composite zinc salt with an aromatic carboxylic acid.
- These developers can be used alone or in combination of two or more.
- ⁇ Electron donating leuco dye> As the colorless to light-colored electron-donating leuco dye used in the present invention, those known in the conventional pressure-sensitive or heat-sensitive recording field can be used without limitation, and are not particularly limited, but are triphenylmethane compounds. Fluoran compounds, fluorene compounds, divinyl compounds and the like are preferable. Specific examples of typical colorless or light-colored electron-donating leuco dyes (dye precursors) are shown below. These dyes (dye precursors) may be used alone or in combination of two or more.
- Triphenylmethane leuco dye 3,3-bis (p-dimethylaminophenyl) -6-dimethylaminophthalide (also known as crystal violet lactone); 3,3-bis (p-dimethylaminophenyl) phthalide (also known as malachite green lactone)
- thermosensitive coloring layer can contain a sensitizer, a binder, a crosslinking agent, a lubricant, and the like as long as the effects of the present invention are not impaired.
- a conventionally known sensitizer can be used without limitation.
- fatty acid amides such as stearic acid amide and palmitic acid amide, ethylene bisamide, montanic acid wax, polyethylene wax, 1,2-di- (3-methylphenoxy) ethane, p-benzylbiphenyl, ⁇ -benzyloxynaphthalene, 4 -Biphenyl-p-tolyl ether, m-terphenyl, 1,2-diphenoxyethane, dibenzyl oxalate, di (p-chlorobenzyl) oxalate, di (p-methylbenzyl) oxalate, dibenzyl terephthalate, p -Benzyloxybenzoic acid benzyl, di-p-tolyl carbonate, phenyl- ⁇ -naphthyl carbonate, 1,4-diethoxynaphthalene, 1-hydroxy-2
- ⁇ Binder> Although there is no restriction
- the binder In forming the thermosensitive coloring layer on the support, the binder is usually dissolved in a solvent such as water, alcohols, ketones, esters, hydrocarbons, or dispersed in the form of an emulsion or paste. Used in the form of a solution or dispersion.
- a solvent such as water, alcohols, ketones, esters, hydrocarbons, or dispersed in the form of an emulsion or paste. Used in the form of a solution or dispersion.
- the crosslinking agent is not particularly limited and can be appropriately selected from known ones according to the purpose.
- glyoxal, methylol melamine, melamine formaldehyde resin, melamine urea resin, polyamine epichlorohydrin resin, polyamide epi Chlorohydrin resin, potassium persulfate, ammonium persulfate, sodium persulfate, ferric chloride, magnesium chloride, borax, boric acid, alum, ammonium chloride, etc. can be used, depending on the intended quality, Any one type or two or more types can be used in combination.
- the pigment is not particularly limited and can be appropriately selected from known ones according to the purpose.
- silica, kaolin, calcined kaolin, calcium carbonate, aluminum oxide, titanium oxide, magnesium carbonate, aluminum silicate, silicic acid examples include inorganic pigments such as magnesium, calcium silicate, aluminum hydroxide, diatomaceous earth, and talc.
- An organic pigment for example, melamine resin filler, urea-formalin resin filler, polyethylene powder, nylon powder, etc.
- These pigments can use 1 type (s) or 2 or more types.
- lubricant there is no restriction
- the heat-sensitive color developing layer includes an image stabilizer, a benzophenone-based or triazole-based UV absorber, a dispersant, an antifoaming agent, and an antioxidant depending on the purpose.
- an image stabilizer e.g., a benzophenone-based or triazole-based UV absorber
- a dispersant e.g., a sulfate, a sulfate, sulfate, sulfate, and the like
- an antioxidant e.g., a benzophenone-based or triazole-based UV absorber
- dispersant e.g., a dispersant, an antifoaming agent, and an antioxidant depending on the purpose.
- an antioxidant e.g., a benzophenone-based or triazole-based UV absorber
- dispersant e.g., a sulfate, sulfate, sulfate, sulfate, sulf
- the amount of the developer used in the heat-sensitive color-developing layer is determined according to the required performance and recording suitability, and is not particularly limited.
- the amount is 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, based on 1 part by weight of the leuco dye. If the amount used is too large, the storability may be lowered, and if it is too small, the print density may be lowered or the storability may be lowered.
- Types and amounts of sensitizers, image stabilizers, pigments, lubricants and other various components used in the heat-sensitive color developing layer are determined according to the required performance and recording suitability of the heat-sensitive recording material, and are not particularly limited. However, in the sensitizer, about 0.5 to 10 parts by weight is preferable with respect to 1 part by weight of the dye, and in the image stabilizer, 0.01 to 10 parts by weight with respect to 1 part by weight of the dye. About parts by weight are preferred. The components other than these are generally about 0.01 to 10 parts by weight per 1 part by weight of the dye.
- thermosensitive coloring layer can be used not only in the thermosensitive coloring layer but also in various functional layers provided as necessary, such as a protective layer for protecting the thermosensitive coloring layer described later.
- ⁇ Support> There is no restriction
- the shape include a sheet shape, a roll shape, and a flat plate shape.
- the structure may be a single layer structure or a laminated structure, and the size can be appropriately selected according to the intended use of the heat-sensitive recording material.
- materials include plastic film, synthetic paper, fine paper, waste paper pulp, recycled paper, glossy paper, oil-resistant paper, coated paper, art paper, cast coated paper, finely coated paper, resin-laminated paper, release paper, etc. Is mentioned. Moreover, you may use the composite sheet which combined these as a support body.
- the thickness (total thickness) of the support is not particularly limited and may be appropriately selected depending on the intended purpose, preferably 30 ⁇ m to 2,000 ⁇ m, and more preferably 50 ⁇ m to 1,000 ⁇ m.
- the method for forming the thermosensitive coloring layer is not particularly limited and can be formed by a generally known method.
- a coating in which a dye, a developer (a diphenylsulfone derivative represented by the general formula (1)) and a hindered phenol compound, and other materials (sensitizers, etc.) to be added as necessary are dispersed. It can be formed by preparing a liquid (coating liquid for thermosensitive coloring layer), applying the coating liquid onto a support to form a coating film, and then drying.
- a solvent such as water, alcohols, ketones and esters can be used.
- Various materials are finely divided until the average particle size becomes several microns or less with a pulverizer or emulsifier such as a ball mill, attritor or sand glider. It is preferable to prepare a coating liquid by preparing a dispersion liquid in which the material is dispersed for each material, and mixing these dispersion liquids. In particular, for each material, the material is wet-ground in the presence of a binder and a solvent such as water, alcohols, ketones, esters, etc., and the average particle size is several microns or less (preferably 0. It is preferable to prepare a coating liquid (coating liquid for heat-sensitive color developing layer) by preparing a dispersion liquid dispersed in fine particles of about 1 ⁇ m to 5 ⁇ m and mixing them.
- the average particle diameter in this specification is a volume average particle diameter (D50) in a number standard distribution, and can be measured with a laser diffraction / scattering particle size distribution measuring apparatus. Specifically, it can be measured by a laser diffraction / scattering particle size analyzer Microtrac MT3000 manufactured by Nikkiso Co., Ltd.
- the average particle diameter (D50) of the hindered phenol compound is preferably 0.5 ⁇ m or less, more preferably 0.1 ⁇ m to 0.3 ⁇ m, and particularly preferably 0.1 ⁇ m to 0.2 ⁇ m. If the average particle diameter of the hindered phenol compound exceeds 0.5 ⁇ m, there is a possibility that a sufficient anti-coloring effect may not be obtained during storage of the coating solution, whereas if it is less than 0.1 ⁇ m, the coating solution Although greenish coloring is suppressed, whiteness may be reduced.
- the average particle diameter (D50) of the diphenylsulfone derivative represented by the general formula (1) is preferably 0.5 ⁇ m to 5 ⁇ m, more preferably 0.5 to 1.5 ⁇ m, and more preferably 0.5 to 1.0 ⁇ m. Even more preferred is 0.5 ⁇ m to 0.9 ⁇ m. If the average particle size of the diphenylsulfone derivative is smaller than 0.5 ⁇ m, the effect of preventing the coloring of the coating liquid tends to be insufficient, and if it exceeds 5 ⁇ m, the color development sensitivity tends to be lowered.
- the dispersion containing the diphenylsulfone derivative represented by the general formula (1) used when preparing the coating liquid is heated at 40 ° C. to 80 ° C., preferably 50 ° C. to 70 ° C.
- heating temperature exceeds 80 ° C., aggregation may occur and the quality may change, and if it is less than 40 ° C., a sufficient effect by heating may not be obtained.
- the heating time is usually about 6 hours to 72 hours, and preferably 6 hours to 48 hours, more preferably 6 hours to 30 hours in the sense that a sufficient effect can be obtained in a shorter time.
- the solid content of the coating liquid is usually preferably about 20% to 40% by weight.
- the means for applying the coating liquid is not particularly limited, and can be applied according to well-known conventional techniques. For example, an air knife coater, rod blade coater, vent blade coater, bevel blade coater, roll coater, curtain An off-machine coating machine or an on-machine coating machine equipped with various coaters such as a coater is appropriately selected and used.
- the drying method of a coating film is not specifically limited, Various things, such as drying by standing processing and drying with a ventilation dryer, can be used. When drying with heating, the temperature is preferably about 30 to 100 ° C.
- the coating amount (dry weight of the coating film) of the thermosensitive coloring layer can be appropriately selected depending on the composition, the use of the thermosensitive recording material, and the like, but is usually 1 g / m 2 to 20 g / m 2 , preferably The range is from 2 g / m 2 to 12 g / m 2 .
- Heat-sensitive coloring layer coating solution of the present invention the a * in the L * a * b * color system was measured in accordance with JIS Z 8729, usually -4.0 or more, preferably -3.6 or more, more Preferably, it is -3.4 or more (the upper limit is preferably 10 or less), and the whiteness W measured according to JIS Z 8715 is usually 62 or more, preferably 65 or more, more preferably 66 or more, particularly preferably Is 67 or more. Therefore, the heat-sensitive color forming layer obtained by applying the coating solution for the heat-sensitive color developing layer on the support has a color tone that is white and has no sense of incongruity.
- the whiteness W is preferably as high as possible, and is not particularly limited, but the upper limit is 100 or less, 90 or less, or 80 or less.
- the heat-sensitive coloring layer coating solution of the present invention is b * in the L * a * b * color system was measured in accordance with JIS Z 8729, typically -8 or more, 55 or less, preferably -5 or more, 2 L * is usually 84 or more, preferably 85 or more, more preferably 86 or more. Further, it is particularly preferable that a * is ⁇ 3.4 or more and 10 or less because green coloration is hardly recognized and the color tone is more uncomfortable as white. When the above a * is less than ⁇ 4.0, green color development becomes strong, and there is a possibility that green coloration may occur in the heat-sensitive color development layer formed on the support. Is done.
- the color resistance of the coating solution for the thermosensitive coloring layer can be evaluated by the color difference ( ⁇ E * ) immediately after preparation of the coating solution and after the lapse of time, and ⁇ E * can be made as small as possible.
- ⁇ E * is preferably 2 or less.
- the color difference ( ⁇ E * ) immediately after the preparation of the coating solution and after the lapse of time ( ⁇ E * ) is the square root of the value obtained by squaring and adding the differences of L * , a * and b * immediately after the preparation of the coating solution and after the lapse of time. Can be obtained by calculating.
- ⁇ W whiteness immediately after preparation of the coating solution for the thermosensitive coloring layer and after aging is as small as possible, ⁇ W is preferably 5 or less, more preferably 3 or less, particularly Preferably it is 2 or less.
- the heat-sensitive recording material of the present invention basically has a structure having a support and a heat-sensitive color forming layer formed on the support, but a functional layer other than the heat-sensitive color developing layer can be further provided.
- the functional layer will be described.
- a polymer substance is mainly used on the heat-sensitive color developing layer from the viewpoint of plasticizer resistance, oil resistance, heat resistance, light resistance, water resistance, moisture resistance, print running property, etc. It is preferable to provide a protective layer as a component, and as such a polymer substance, various polymer substances exemplified as the aforementioned “binder” can be applied. Usually, it is preferable to provide a protective layer containing a water-soluble polymer material such as polyvinyl alcohol polymer and starch as a main component and further containing a pigment and / or a lubricant.
- a water-soluble polymer material such as polyvinyl alcohol polymer and starch
- a carboxyl group-containing resin such as carboxy-modified polyvinyl alcohol is used as a polymer substance, and further, epichlorohydrin-based resin and An embodiment using a polyamine resin / polyamide resin is preferred. The reason is estimated as follows.
- a crosslinking reaction occurs between the carboxyl group of the carboxyl group-containing resin and the amine part or amide part of the epichlorohydrin resin as a crosslinking agent.
- this crosslinking site is a polyamine resin /
- the polyamide resin is encased with the hydrophobic group outside, that is, the hydrophilic crosslinking site is protected from water by the hydrophobic group (second water resistance).
- the carboxyl group-containing resin is carboxy-modified polyvinyl alcohol
- the hydrophilic portion of the polyamine resin / polyamide resin and the carboxy-modified polyvinyl alcohol is attracted, and the carboxy-modified polyvinyl alcohol is a hydrophobic group of the polyamine / polyamide resin.
- the cationic part of the polyamine resin / polyamide resin is cross-linked with the carboxyl group of the carboxy-modified polyvinyl alcohol, resulting in high water resistance and heat resistance. Is also expected to improve.
- a polyamine resin / polyamide resin that has a three-dimensional structure by a crosslinking reaction between carboxy-modified polyvinyl alcohol and an epichlorohydrin resin and is cationic when a pigment is contained in the protective layer. Since the resin exhibits a dispersion effect on the anionic pigment, the protective layer is considered to be a porous layer as compared with the prior art. For this reason, since the melt of a material with low heat resistance is adsorbed in the voids in the protective layer, excellent print running properties (head debris resistance, sticking resistance) can also be exhibited.
- an epichlorohydrin resin and a polyamine resin / polyamide resin in combination in the protective layer of the present invention.
- an epichlorohydrin resin and a polyamine resin / polyamide resin in combination in the protective layer of the present invention.
- an epichlorohydrin resin and a polyamine resin / polyamide resin in combination in the protective layer of the present invention.
- sufficient water resistance cannot be obtained, and there is a possibility that problems such as blocking may occur.
- other general crosslinking agents such as glyoxal are used in combination with epichlorohydrin resin or polyamine resin / polyamide resin, sufficient water resistance cannot be obtained.
- the carboxyl group-containing resin is not particularly limited as long as it has a carboxyl group.
- the carboxyl group-modified polyvinyl alcohol is obtained by introducing a carboxyl group into polyvinyl alcohol for the purpose of increasing reactivity, and a polyhydric carboxylic acid such as polyvinyl alcohol and fumaric acid, phthalic anhydride, melitonic anhydride, itaconic anhydride or the like. Obtained as a reaction product with an anhydride, or an esterification product of these reaction products, or ethylenic unsaturation such as vinyl acetate and maleic acid, fumaric acid, itaconic acid, crotonic acid, acrylic acid, methacrylic acid, etc. It is obtained as a saponified product of a copolymer with a group-containing mono- or dicarboxylic acid. Specific examples include the production methods exemplified in JP-A-53-91995.
- epichlorohydrin resin examples include polyamide epichlorohydrin resin, polyamine epichlorohydrin resin, and the like, and any of these can be used alone or in combination.
- an amine which exists in the principal chain of an epichlorohydrin-type resin the thing from a primary to a quaternary can be used, and there is no restriction
- the degree of cationization and the molecular weight preferably have a cationization degree of 5 meq / g ⁇ Solid (measured value at pH 7) and a molecular weight of 500,000 or more because of good water resistance.
- Sumire Resin 650 (30), Sumire Resin 675A, Sumire Resin 6615 (above, manufactured by Sumitomo Chemical Co., Ltd.), WS4002, WS4020, WS4024, WS4030, WS4046, WS4010, CP8970 (above, Starlight PMC) Etc.).
- polyamine resin / polyamide resin means a polyamine resin and / or a polyamide resin, or a polyamine polyamide resin
- the polyamine resin / polyamide resin includes, for example, Polyamide resin, polyamine resin, polyamide urea resin, polyethylene imine resin, polyalkylene polyamine resin, polyalkylene polyamide resin, polyamine polyurea resin, modified polyamine resin, modified polyamide resin, polyalkylene polyamine urea formalin resin, polyalkylene polyamine polyamide poly Urea resins and the like are included, and one or more of these can be used.
- Sumire Resin 302 manufactured by Sumitomo Chemical Co., Ltd .: polyamine polyurea resin
- Sumire Resin 712 manufactured by Sumitomo Chemical Co., Ltd .: polyamine polyurea resin
- Sumire Resin 703 Sumire Resin 703 (Sumitomo Chemical Co., Ltd.).
- polyamine resin or a polyamine polyamide resin (polyalkylene polyamine resin, polyamine polyurea resin, modified polyamine resin, polyalkylene polyamine urea formalin resin, polyalkylene polyamine) It is desirable to use a polyamide polyurea resin).
- the content of epichlorohydrin resin and polyamine resin / polyamide resin in the protective layer is 1 to 100 parts by weight with respect to 100 parts by weight of carboxyl group-containing resin such as carboxyl group-modified polyvinyl alcohol. It is preferably 5 parts by weight to 50 parts by weight. If the content is too small, the crosslinking reaction becomes insufficient and good water resistance cannot be obtained. If the content is too large, there arises a problem of operability due to an increase in viscosity of the coating liquid or gelation. In addition, since epichlorohydrin resin crosslinks at pH 6.0 or higher, it is desirable to adjust the pH of the protective layer coating solution used for forming the protective layer to 6.0 or higher.
- a pigment to the protective layer.
- the pigment include those exemplified for the pigment in the heat-sensitive color forming layer. These pigments may be used alone or in combination of two or more. Can be used as a mixture.
- the content of the pigment and the polymer substance in the protective layer is preferably about 30 to 300 parts by weight of the polymer substance (solid content) with respect to 100 parts by weight of the pigment.
- the protective layer may contain components other than the above as required, such as a lubricant, but the type and amount of these components can be determined according to the required performance and recording suitability.
- the coating amount of the protective layer (dry weight of the coating film) can be appropriately selected depending on the composition, use of the heat-sensitive recording material, and the like, but is usually preferably about 1 g / m 2 to 5 g / m 2 .
- an undercoat layer containing a pigment, a polymer substance or the like can be provided under the heat-sensitive color developing layer for the purpose of further enhancing the color developing sensitivity. Further, it is possible to correct the curl by providing a backcoat layer on the surface of the support opposite to the thermosensitive coloring layer. Further, an intermediate layer (heat insulating layer) may be formed between the support and the thermosensitive coloring layer, between the thermosensitive coloring layer and the protective layer, and between the support and the back layer.
- the functional layers other than the heat-sensitive color forming layer may be formed according to the method for forming the heat-sensitive color developing layer described above.
- a dispersion liquid of the material constituting the functional layer is prepared, and the coating film is formed and the coating film is dried using the dispersion liquid as a coating liquid.
- various known techniques in the heat-sensitive recording material field such as a smoothing process using a super calender after the application of each layer, can be added as necessary.
- the heat-sensitive recording material of the present invention comprises at least a support and a heat-sensitive color-developing layer comprising a colorless or light-colored electron-donating leuco dye, an electron-accepting developer, and a hindered phenol compound provided on the support.
- the heat-sensitive recording material preferably has a protective layer on the heat-sensitive recording layer. Moreover, you may have an undercoat layer and an intermediate
- the heat-sensitive recording material of the present invention has a color tone that is white and has no unpleasant color even though the diphenylsulfone derivative represented by the above general formula (1) is used as a developer. It is.
- the coating liquid used for each coating layer of the thermosensitive recording material was prepared as follows. ⁇ Coating solution for thermosensitive coloring layer> The following liquids A to D were separately wet-ground with a sand grinder until the average particle size of the solid material in the liquid was about 0.5 ⁇ m.
- the average particle diameter is a volume average particle diameter (D50) in a number-based distribution measured by a laser diffraction / scattering particle size analyzer Microtrac MT3000 (manufactured by Nikkiso Co., Ltd.).
- Liquid A Hindered phenol compound dispersion
- the OS-930 (trade name) was a crystal containing 6% moisture (hereinafter referred to as crystal A).
- the above-mentioned melting point (above 185 ° C.) in OS-930 (trade name) is a melting point measured after heating at 130 ° C. for 1 hour at normal pressure, and the melting point of OS-930 (trade name) is JIS K When measured according to 0064, the melting point was 123 ° C.
- X-ray diffraction measurement was performed using an X-ray diffractometer RAD-RB manufactured by Rigaku Corporation.
- X-ray CuKa1 Tube voltage / tube current: 40kv / 40Ma Divergence slit: 1 / 2deg Scattering slit: 1 / 2deg Receiving slit: 0.3mm
- Scan mode Continuous scan speed: 4deg / min
- Liquid B developer dispersion 1- [4- (4-Hydroxyphenylsulfonyl) phenoxy] -4- [4- (4-isopropoxyphenylsulfonyl) phenoxy] butane
- Liquid C basic colorless dye dispersion
- 3-Dibutylamino-6-methyl-7-anilinofluorane ⁇ Yamamoto Kasei Co., Ltd., trade name: ODB-2)
- Polyvinyl alcohol ⁇ Nippon Synthetic Chemical Industry Co., Ltd., trade name: Gocelan L-3266> 10% aqueous solution 5.0 parts ⁇ Water 1.5 parts
- thermosensitive coloring layer coating solution Liquid A (hindered phenol compound dispersion) 1.8 parts Liquid B (developer dispersion) 16.2 parts Liquid C (basic colorless dye dispersion) 18.0 parts Liquid D (sensitizer dispersion) ) 36.0 parts Silica ⁇ Mizusawa Chemical Co., Ltd., trade name: P537 25% dispersion> 17.5 parts Polyvinyl alcohol ⁇ Nippon Synthetic Chemical Industry Co., Ltd., trade name: Gocelan L-3266> 10% solution 25 0.0 part
- This coating solution was stored at a temperature of 22 ° C.
- L * a * b * color system lightness is represented by L *
- chromaticity indicating hue and saturation is represented by a * and b *
- a * and b * indicate the color direction
- a * indicates a positive value in the red direction
- b * indicates a positive value in the yellow direction
- Example 2 In the coating solution of Example 1, the coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 1 except that the amount of Liquid A was changed to 3.6 parts and the amount of Liquid B was changed to 14.4 parts. The color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 3 In the coating solution of Example 1, the coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 1 except that the amount of Liquid A was changed to 5.4 parts and the amount of Liquid B was changed to 12.6 parts. The color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- thermosensitive coloring layer coating liquid was prepared in the same manner as in Example 1 except that the amount of A liquid was changed to 0.9 part and the amount of B liquid was changed to 18.0 parts.
- the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 5 In the coating liquid of Example 1, the coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 1 except that the amount of the liquid A was changed to 1.8 parts and the amount of the liquid B was changed to 18.0 parts. The color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 6 In the coating solution of Example 1, the coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 1 except that the amount of the A solution was changed to 9.0 parts and the amount of the B solution was changed to 18.0 parts. The color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 7 Example 5 except that the benzyloxynaphthalene in the D liquid was changed to 1,2-di- (3-methylphenoxy) ethane (trade name: KS232, manufactured by Sanko Co., Ltd.) in the coating liquid of Example 5.
- KS232 1,2-di- (3-methylphenoxy) ethane
- a thermosensitive coloring layer coating solution was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 8 In the coating liquid of Example 5, the liquid A was changed to a dispersion having an average particle size (D50) of the hindered phenol compound of 0.2 ⁇ m, and the same procedure as in Example 5 was followed. A coating solution was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- the color tone (L * a * b * ) and whiteness W of the coating liquid after 24 hours from the preparation of the coating liquid for the thermosensitive coloring layer were measured, respectively, and immediately after the coating liquid was prepared.
- the color difference ( ⁇ E * ) and the difference in whiteness ( ⁇ W) after 24 hours were determined, the color difference ( ⁇ E * ) was 0.59, and the difference in whiteness ( ⁇ W) was 1.0. Met.
- Example 9 In the coating liquid of Example 8, the liquid B was changed to a dispersion having an average particle size of the developer of 0.9 ⁇ m, and the liquid B was further heated at 60 ° C. for 24 hours. Thus, a coating solution for the thermosensitive coloring layer was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- Example 10 In the coating solution of Example 9, a coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 9 except that the amount of the solution A was changed to 0.36 part, and the color tone (L * a * b) was prepared. * ) And whiteness W were measured. The results are shown in Table 1.
- Amorphous 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane (hereinafter referred to as B crystal) was produced by the following method. 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane ⁇ made by ADEKA Corporation, trade name: AO-30> (35 g, in 200 mL 4-neck Kolben under a nitrogen atmosphere 64.2 mmol) was melted at 200 ° C. and then rapidly cooled to obtain amorphous 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane (32 g, 58.7 mmol). It was. When the property of the compound obtained by X-ray diffraction measurement was confirmed, it was confirmed to be amorphous (see FIG. 2). In the obtained compound, water was not detected.
- thermosensitive coloring layer was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- thermosensitive coloring layer Coating for thermosensitive coloring layer in the same manner as in Example 1 except that 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane in liquid A was changed to water A liquid was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1. The obtained coating liquid was colored green and the whiteness was also lowered.
- the color tone (L * a * b * ) and whiteness W of the coating liquid after 24 hours from the preparation of the coating liquid for the thermosensitive coloring layer were measured, respectively, and immediately after the coating liquid was prepared.
- the color difference ( ⁇ E * ) and the whiteness difference ( ⁇ W) after 24 hours were determined, the color difference ( ⁇ E * ) was 9.14 and the whiteness difference ( ⁇ W) was 14.2. It was.
- Example 12 Except that A liquid 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane was changed to AO-30 (manufactured by ADEKA Corporation), the same as in Example 5 Then, a coating solution for the thermosensitive coloring layer was prepared, and the color tone (L * a * b * ) and whiteness W were measured. The results are shown in Table 1.
- AO-30 manufactured by ADEKA Co., Ltd.
- C crystal water was not detected, and the melting point was 185 ° C. when the melting point was measured according to JIS K0064.
- thermosensitive coloring layer A coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 4 except that the average particle size of the liquid A was changed to 0.9 ⁇ m, and the color tone (L * a * b * ) and the whiteness W were measured. did. The results are shown in Table 1. The obtained coating solution was slightly colored green, and the whiteness decreased.
- thermosensitive coloring layer A coating solution for the thermosensitive coloring layer was prepared in the same manner as in Example 4 except that the average particle size of the B liquid was changed to 0.3 ⁇ m, and the color tone (L * a * b * ) and the whiteness W were measured. did. The results are shown in Table 1.
- Example 14 Apply and dry the coating solution for the undercoat layer on one side of high-quality paper (47 g / m 2 base paper) with a Meyer bar so that the coating weight is 10.0 g / m 2 by dry weight. Machine, 60 ° C., 2 minutes) to obtain undercoated paper. On the undercoat layer of this undercoated paper, the coating solution for the thermosensitive coloring layer prepared in Example 1 was applied and dried (fan drying so that the dry weight was 6.0 g / m 2). Machine, 60 ° C., 2 minutes). The obtained sheet was processed with a super calendar so that the smoothness became 500 to 1000 seconds to produce a heat-sensitive recording material. The obtained heat-sensitive recording material did not have a green color and was white as a white color without any discomfort.
- Example 15 A heat-sensitive recording material was prepared in the same manner as in Example 14 except that the heat-sensitive color developing layer coating solution was changed to the heat-sensitive color developing layer coating solution prepared in Example 2. The obtained heat-sensitive recording material did not have a green color and was white as a white color without any discomfort.
- thermosensitive recording material was produced in the same manner as in Example 14 except that the thermosensitive coloring layer coating solution was changed to the thermosensitive coloring layer coating solution prepared in Example 3.
- the obtained heat-sensitive recording material did not have a green color and was white as a white color without any discomfort.
- thermosensitive recording material was prepared in the same manner as in Example 14 except that the thermosensitive coloring layer coating solution was changed to the thermosensitive coloring layer coating solution prepared in Comparative Example 1. The obtained heat-sensitive recording material was colored green and the brightness was lowered.
- the heat-sensitive recording material of the present invention can also be used as an output medium for facsimiles, computer terminal printers, automatic ticket vending machines, measurement recorders, handy terminals used outdoors, and the like.
Abstract
Description
[1]無色ないし淡色の電子供与性ロイコ染料と、ヒンダードフェノール系化合物と、電子受容性顕色剤として下記一般式(1):
前記ヒンダードフェノール系化合物の平均粒径(D50)が0.5μm以下であり、
当該塗工液のJIS Z 8729に準じて測定した色調のa*が-4.0以上、且つ、JIS Z 8715に準じて測定した白色度Wが62以上であることを特徴とする感熱発色層用塗工液、
[2]ヒンダードフェノール系化合物が、下記一般式(2):
で表される1,1,3-トリス置換ブタン系化合物であることを特徴とする[1]に記載の塗工液、
[3]ヒンダードフェノール系化合物の含有量が、一般式(1)で表されるジフェニルスルホン誘導体1重量部に対して0.01重量部~10重量部であることを特徴とする[1]又は[2]に記載の塗工液、
[4]前記一般式(2)において、R8、R11及びR14がtert-ブチル基であり、R9、R12及びR15がメチル基であり、R10、R13及びR16が水素原子であることを特徴とする[2]又は[3]に記載の塗工液、
[5]前記一般式(2)で表される1,1,3-トリス置換ブタン系化合物が、CuKα線のX線源を用いたX線回折測定において、回折角(2θ)=6.4°~6.6°の範囲に最大の回折X線ピークを示し、さらに、(2θ)=13.0°~13.2°の範囲、及び、(2θ)=19.6°~19.8°の範囲のいずれか一方に2番目に強い回折X線ピークを示し、いずれか他方に3番目に強い回折X線ピークを示す結晶構造を有することを特徴とする[2]~[4]のいずれかに記載の塗工液、
[6]前記一般式(2)で表される1,1,3-トリス置換ブタン系化合物が、アモルファス性のヒンダードフェノール系化合物であることを特徴とする[2]~[4]のいずれかに記載の塗工液、
[7]前記一般式(1)で表されるジフェニルスルホン誘導体の平均粒径が0.5μm~5μmであることを特徴とする[1]~[6]のいずれかに記載の塗工液、
[8]前記一般式(1)で表されるジフェニルスルホン誘導体を含む分散液を40℃~80℃で6時間~72時間加熱した後、当該分散液を用いて調製されたものであることを特徴とする[1]~[7]のいずれかに記載の塗工液、
[9]支持体上に感熱発色層を設けた感熱記録材料であって、該感熱発色層が[1]~[8]のいずれかに記載の塗工液を用いて形成されたものであることを特徴とする感熱記録材料、及び
[10]感熱発色層上にカルボキシ変性ポリビニルアルコール、エピクロロヒドリン系樹脂及びポリアミン系樹脂/ポリアミド系樹脂を含む保護層がさらに設けられていることを特徴とする[9]に記載の感熱記録材料、に関する。
従って、本発明の感熱記録材料は、例えば、各種チケット、レシート、ラベル、銀行のATM用出力紙(シート)、ガス、電気、水道等の検針用出力紙(シート)、車馬券等の金券、等として特に好適に使用することができる。
なお、本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。
本発明で使用するヒンダードフェノール系化合物は、一分子中に、通常1個以上、15個以下、好ましくは2個以上、6個以下のフェノール基を有するものであって、分子量が通常200以上、3000以下、好ましくは300以上、2500以下、より好ましくは400以上、2500以下の化合物である。
で表される1,1,3-トリス置換ブタン系化合物;及び
特公昭39-4469号公報、特開昭56-40629号等に記載されているトリス(ヒドロキシフェニル)アルカン、1,1,3-トリス置換ブタン系化合物等。
本発明の感熱記録材料では、電子受容性顕色剤として、下記の一般式(1)で表されるジフェニルスルホン誘導体を使用する。
1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-2-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]エタン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-3-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]プロパン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-4-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]ブタン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-5-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]ペンタン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-6-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]ヘキサン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-7-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]ヘプタン、1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-8-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]オクタン、4-(4-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]ブトキシ)-4’-(4-[4-(4-メトキシフェニルスルホニル)フェノキシ]ブトキシ)ジフェニルスルホン、4-(4-(2-(4-(4-(2-(4-(4-(2-(4-(4-メトキシフェニルスルホニル)フェノキシ)ブトキシ)フェニルスルホニル)フェノキシ)ブトキシ)フェニルスルホニル)フェノキシ)ブトキシ)フェニルスルホニル)フェノール等が挙げられる。これらの中でも、発色感度と保存性のバランスの点から、1-(4-(4-ヒドロキシフェニルスルホニル)フェノキシ)-4-(4-(4-イソプロポキシフェニルスルホニル)フェノキシ)ブタンが好ましい。
で表される化合物と、一般式(4):
で表される化合物を、塩基性触媒存在下で反応させ、得られた化合物を、さらに、塩基性触媒存在下、一般式(5):
本発明で使用される無色ないし淡色の電子供与性ロイコ染料としては、従来の感圧あるいは感熱記録分野における公知のものを制限なく使用でき、特に制限されるものではないが、トリフェニルメタン系化合物、フルオラン系化合物、フルオレン系、ジビニル系化合物等が好ましい。以下に代表的な無色ないし淡色の電子供与性ロイコ染料(染料前駆体)の具体例を示す。また、これらの染料(染料前駆体)は単独又は2種以上を混合して使用してもよい。
3,3-ビス(p-ジメチルアミノフェニル)-6-ジメチルアミノフタリド〔別名クリスタルバイオレットラクトン〕;
3,3-ビス(p-ジメチルアミノフェニル)フタリド〔別名マラカイトグリーンラクトン〕
3-ジエチルアミノ-6-メチルフルオラン;
3-ジエチルアミノ-6-メチル-7-アニリノフルオラン;
3-ジエチルアミノ-6-メチル-7-(o,p-ジメチルアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-クロロフルオラン;
3-ジエチルアミノ-6-メチル-7-(m-トリフルオロメチルアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-(o-クロロアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-(o-フルオロアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-(m-メチルアニリノ)フルオラン;
3-ジエチルアミノ-6-メチル-7-n-オクチルアニリノフルオラン;
3-ジエチルアミノ-6-メチル-7-n-オクチルアミノフルオラン;
3-ジエチルアミノ-6-メチル-7-ベンジルアミノフルオラン;
3-ジエチルアミノ-6-メチル-7-ジベンジルアミノフルオラン;
3-ジエチルアミノ-6-クロロ-7-メチルフルオラン;
3-ジエチルアミノ-6-クロロ-7-アニリノフルオラン;
3-ジエチルアミノ-6-クロロ-7-p-メチルアニリノフルオラン;
3-ジエチルアミノ-6-エトキシエチル-7-アニリノフルオラン;
3-ジエチルアミノ-7-メチルフルオラン;
3-ジエチルアミノ-7-クロロフルオラン;
3-ジエチルアミノ-7-(m-トリフルオロメチルアニリノ)フルオラン;
3-ジエチルアミノ-7-(o-クロロアニリノ)フルオラン;
3-ジエチルアミノ-7-(p-クロロアニリノ)フルオラン;
3-ジエチルアミノ-7-(o-フルオロアニリノ)フルオラン;
3-ジエチルアミノ-ベンゾ〔a〕フルオラン;
3-ジエチルアミノ-ベンゾ〔c〕フルオラン;
3-ジブチルアミノ-6-メチル-フルオラン;
3-ジブチルアミノ-6-メチル-7-アニリノフルオラン;
3-ジブチルアミノ-6-メチル-7-(o,p-ジメチルアニリノ)フルオラン;
3-ジブチルアミノ-6-メチル-7-(o-クロロアニリノ)フルオラン;
3-ジブチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン;
3-ジブチルアミノ-6-メチル-7-(o-フルオロアニリノ)フルオラン;
3-ジブチルアミノ-6-メチル-7-(m-トリフルオロメチルアニリノ)フルオラン;
3-ジブチルアミノ-6-メチル-クロロフルオラン;
3-ジブチルアミノ-6-エトキシエチル-7-アニリノフルオラン;
3-ジブチルアミノ-6-クロロ-7-アニリノフルオラン;
3-ジブチルアミノ-6-メチル-7-p-メチルアニリノフルオラン;
3-ジブチルアミノ-7-(o-クロロアニリノ)フルオラン;
3-ジブチルアミノ-7-(o-フルオロアニリノ)フルオラン;
3-ジ-n-ペンチルアミノ-6-メチル-7-アニリノフルオラン;
3-ジ-n-ペンチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン;
3-ジ-n-ペンチルアミノ-7-(m-トリフルオロメチルアニリノ)フルオラン;
3-ジ-n-ペンチルアミノ-6-クロロ-7-アニリノフルオラン;
3-ジ-n-ペンチルアミノ-7-(p-クロロアニリノ)フルオラン;
3-ピロリジノ-6-メチル-7-アニリノフルオラン;
3-ピペリジノ-6-メチル-7-アニリノフルオラン;
3-(N-メチル-N-プロピルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-メチル-N-シクロヘキシルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-シクロヘキシルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-キシルアミノ)-6-メチル-7-(p-クロロアニリノ)フルオラン;
3-(N-エチル-p-トルイディノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-イソアミルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-イソアミルアミノ)-6-クロロ-7-アニリノフルオラン;
3-(N-エチル-N-テトラヒドロフルフリルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-イソブチルアミノ)-6-メチル-7-アニリノフルオラン;
3-(N-エチル-N-エトキシプロピルアミノ)-6-メチル-7-アニリノフルオラン;
3-シクロヘキシルアミノ-6-クロロフルオラン;
2-(4-オキサヘキシル)-3-ジメチルアミノ-6-メチル-7-アニリノフルオラン;
2-(4-オキサヘキシル)-3-ジエチルアミノ-6-メチル-7-アニリノフルオラン;
2-(4-オキサヘキシル)-3-ジプロピルアミノ-6-メチル-7-アニリノフルオラン;
2-メチル-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン;
2-メトキシ-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン;
2-クロロ-3-メチル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン;
2-クロロ-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン;
2-ニトロ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン;
2-アミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン;
2-ジエチルアミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン;
2-フェニル-6-メチル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン;
2-ベンジル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン;
2-ヒドロキシ-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン;
3-メチル-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン;
3-ジエチルアミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン;
3-ジエチルアミノ-6-p-(p-ジブチルアミノフェニル)アミノアニリノフルオラン;
2,4-ジメチル-6-〔(4-ジメチルアミノ)アニリノ〕-フルオラン
3,6,6’-トリス(ジメチルアミノ)スピロ〔フルオレン-9,3’-フタリド〕;
3,6,6’-トリス(ジエチルアミノ)スピロ〔フルオレン-9,3’-フタリド〕
3,3-ビス-〔2-(p-ジメチルアミノフェニル)-2-(p-メトキシフェニル)エテニル〕-4,5,6,7-テトラブロモフタリド;
3,3-ビス-〔2-(p-ジメチルアミノフェニル)-2-(p-メトキシフェニル)エテニル〕-4,5,6,7-テトラクロロフタリド;
3,3-ビス-〔1,1-ビス(4-ピロリジノフェニル)エチレン-2-イル〕-4,5,6,7-テトラブロモフタリド;
3,3-ビス-〔1-(4-メトキシフェニル)-1-(4-ピロリジノフェニル)エチレン-2-イル〕-4,5,6,7-テトラクロロフタリド
3-(4-ジエチルアミノ-2-エトキシフェニル)-3-(1-エチル-2-メチルインドール-3-イル)-4-アザフタリド;
3-(4-ジエチルアミノ-2-エトキシフェニル)-3-(1-オクチル-2-メチルインドール-3-イル)-4-アザフタリド;
3-(4-シクロヘキシルエチルアミノ-2-メトキシフェニル)-3-(1-エチル-2-メチルインドール-3-イル)-4-アザフタリド;
3,3-ビス(1-エチル-2-メチルインドール-3-イル)フタリド;
3,6-ビス(ジエチルアミノ)フルオラン-γ-(3’-ニトロ)アニリノラクタム;
3,6-ビス(ジエチルアミノ)フルオラン-γ-(4’-ニトロ)アニリノラクタム;
1,1-ビス-〔2’,2’,2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2,2-ジニトリルエタン;
1,1-ビス-〔2’,2’,2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2-β-ナフトイルエタン;
1,1-ビス-〔2’,2’,2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2,2-ジアセチルエタン;
ビス-〔2,2,2’,2’-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-メチルマロン酸ジメチルエステル
増感剤としては、従来公知の増感剤を制限なく使用することができる。例えば、ステアリン酸アミド、パルミチン酸アミド等の脂肪酸アマイド、エチレンビスアミド、モンタン酸ワックス、ポリエチレンワックス、1,2-ジ-(3-メチルフェノキシ)エタン、p-ベンジルビフェニル、β-ベンジルオキシナフタレン、4-ビフェニル-p-トリルエーテル、m-ターフェニル、1,2-ジフェノキシエタン、シュウ酸ジベンジル、シュウ酸ジ(p-クロロベンジル)、シュウ酸ジ(p-メチルベンジル)、テレフタル酸ジベンジル、p-ベンジルオキシ安息香酸ベンジル、ジ-p-トリルカーボネート、フェニル-α-ナフチルカーボネート、1,4-ジエトキシナフタレン、1-ヒドロキシ-2-ナフトエ酸フェニルエステル、o-キシレン-ビス-(フェニルエーテル)、4-(m-メチルフェノキシメチル)ビフェニル、4,4′-エチレンジオキシ-ビス-安息香酸ジベンジルエステル、ジベンゾイルオキシメタン、1,2-ジ(3-メチルフェノキシ)エチレン、ビス[2-(4-メトキシ-フェノキシ)エチル]エーテル、p-ニトロ安息香酸メチル、p-トルエンスルホン酸フェニルを例示することができる。中でも、発色感度の観点から、β-ベンジルオキシナフタレン、1,2-ジ-(3-メチルフェノキシ)エタンが好ましい。
バインダーとしては、特に制限はないが、以下のものが好適である。例えば、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、アセトアセチル化ポリビニルアルコール、カルボキシ変性ポリビニルアルコール、アマイド変性ポリビニルアルコール、スルホン酸変性ポリビニルアルコール、ブチラール変性ポリビニルアルコール、オレフィン変性ポリビニルアルコール、ニトリル変性ポリビニルアルコール、ピロリドン変性ポリビニルアルコール、シリコーン変性ポリビニルアルコール、その他の変性ポリビニルアルコール等のポリビニルアルコール系高分子物質;ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、カルボキシメチルセルロース、アセチルセルロース等のセルロース誘導体;スチレン-無水マレイン酸共重合体、スチレン-ブタジエン共重合体等のスチレン系コポリマー等が挙げられる。また、カゼイン、アラビヤゴム、酸化澱粉、エーテル化澱粉、ジアルデヒド澱粉、エステル化澱粉、ポリ塩化ビニル、ポリ酢酸ビニル、ポリアクリルアミド、ポリアクリル酸エステル、ポリビニルブチラール、ポリスチロース及びそれらの共重合体、ポリアミド樹脂、シリコーン樹脂、石油樹脂、テルペン樹脂、ケトン樹脂、クマロ樹脂等を例示することができる。これらの高分子物質は1種又は2種以上を使用することができる。中でも、ポリビニルアルコール系高分子物質が好ましい。なお、バインダーは、支持体上への感熱発色層の形成にあたり、通常、水、アルコール類、ケトン類、エステル類、炭化水素等の溶媒に溶解させるか、或いは、乳化又はペースト状に分散させた溶液または分散液の状態にして使用される。
架橋剤としては、特に制限はなく、公知のものの中から目的に応じて適宜選択することができ、例えば、グリオキザール、メチロールメラミン、メラミンホルムアルデヒド樹脂、メラミン尿素樹脂、ポリアミンエピクロロヒドリン樹脂、ポリアミドエピクロロヒドリン樹脂、過硫酸カリウム、過硫酸アンモニウム、過硫酸ソーダ、塩化第二鉄、塩化マグネシウム、ホウ砂、ホウ酸、ミョウバン、塩化アンモニウム等を使用することができ、目的とする品質に応じて、いずれか1種を又は2種以上を併用することができる。
顔料としては、特に制限はなく、公知のものの中から目的に応じて適宜選択することができ、例えば、シリカ、カオリン、焼成カオリン、炭酸カルシウム、酸化アルミニウム、酸化チタン、炭酸マグネシウム、珪酸アルミニウム、珪酸マグネシウム、珪酸カルシウム、水酸化アルミニウム、ケイソウ土、タルク等の無機顔料が挙げられる。なお、有機顔料(例えば、メラミン樹脂フィラー、尿素-ホルマリン樹脂フィラー、ポリエチレンパウダー、ナイロンパウダー等)を使用してもよい。これらの顔料は、1種又は2種以上を使用することができる。
滑剤としては、特に制限はなく、公知のものの中から目的に応じて適宜選択することができ、例えば、ステアリン酸亜鉛、ステアリン酸カルシウム等の脂肪酸金属塩、ワックス類、シリコーン樹脂類等が挙げられる。これらの滑剤は1種又は2種以上を使用することができる。
支持体としては、その形状、構造、大きさ、材料等については、特に制限はなく、目的に応じて適宜選択することができる。形状としては、例えば、シート状、ロール状、平板状等が挙げられる。構造としては、単層構造であってもよいし、積層構造であってもよく、大きさとしては、目的とする感熱記録材料の用途等に応じて適宜選択することができる。材料としては、例えば、プラスチックフィルム、合成紙、上質紙、古紙パルプ、再生紙、片艶紙、耐油紙、コート紙、アート紙、キャストコート紙、微塗工紙、樹脂ラミネート紙、剥離紙等が挙げられる。またこれらを組み合わせた複合シートを支持体として使用してもよい。
また、本発明においては、感熱発色層用塗工液調製直後と経時後の白色度の差(△W)もできるだけ小さいことが望ましく、△Wが5以下が好ましく、より好ましくは3以下、特に好ましくは2以下である。
本発明の感熱記録材料においては、印字部の耐可塑剤性、耐油性、耐熱性、耐光性、耐水性、耐湿性、印字走行性等の点から、感熱発色層上に高分子物質を主成分とする保護層を設けることが好ましく、かかる高分子物質としては、前述の「バインダー」として例示した種々の高分子物質を適用できる。通常、ポリビニルアルコール系高分子物質、澱粉等の水溶性の高分子物質を主成分とし、さらに顔料及び/又は滑剤を含有する保護層を設けることが好ましい。
また、保護層には、滑剤等、必要に応じて上記以外の成分を含有させてもよいが、これらの成分の種類及び量は、要求される性能及び記録適性に従って決定することができる。
本発明の感熱記録材料においては、発色感度をさらに高める目的で、顔料や高分子物質等を含有する下塗層を感熱発色層の下に設けることもできる。また、支持体の感熱発色層とは反対側の面にバックコート層を設け、カールの矯正を図ることも可能である。また、支持体と感熱発色層の間、感熱発色層と保護層間、更に支持体とバック層間に中間層(断熱層)を形成してもよい。本発明の感熱記録材料を、保護層や下塗層を有するものとする場合、それら感熱発色層以外の機能層の形成は、前述の感熱発色層の形成方法に準じて行なえばよい。即ち、その機能層を構成する材料の分散液を調製し、その分散液を塗工液として塗膜形成及び塗膜の乾燥を行なえばよい。また、各層の塗工後にスーパーカレンダー等による平滑化処理を施す等、感熱記録材料分野における各種公知の技術を必要に応じて適宜付加することができる。
本発明の感熱記録材料は、支持体と、該支持体上に設けた、無色ないし淡色の電子供与性ロイコ染料、電子受容性顕色剤及びヒンダードフェノール系化合物を含む感熱発色層とを少なくとも有する感熱記録材料であり、好ましくは、感熱記録層上に保護層を有するものである。また、必要に応じて、下塗層、中間層を有していてもよい。
以下の実施例及び比較例においては、支持体の片面にアンダー層、感熱発色層(記録層)及び必要に応じて保護層を形成した。尚、説明中、部及び%はそれぞれ重量部及び重量%を示す。
<感熱発色層用塗工液>
下記のA液~D液を、それぞれ別々に、液中の固形材料の平均粒径が約0.5μmになるまでサンドグラインダーで湿式磨砕を行った。
なお、平均粒径は、レーザー回折・散乱式粒度分析計マイクロトラックMT3000(日機装株式会社製)により測定した個数基準分布での体積平均粒径(D50)である。
・1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン <大阪新薬株式会社製、商品名:OS-930、分子量545、融点185℃以上> 6.0部
・ポリビニルアルコール <日本合成化学工業株式会社製、商品名:ゴーセランL-3266>10%水溶液 5.0部
・水 1.5部
ここで、上記1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン<大阪新薬株式会社製、商品名:OS-930>は、CuKα線のX線源を用いたX線回折測定において、回折角(2θ)=6.5°に最大の回折X線ピークを示し、回折角(2θ)=13.1°に2番目に強い回折X線ピークを示し、回折角(2θ)=19.7°に3番目に強い回折X線ピークを示すものであった(図1参照)。
また、上記OS-930(商品名)は、6%の水分を含む結晶(以下、A晶と称する)であった。
(測定条件)
X線:CuKa1
管電圧/管電流: 40kv/40Ma
発散スリット:1/2deg
散乱スリット:1/2deg
受光スリット:0.3mm
走査モード:連続
スキャンスピード:4deg/min
スキャンステップ:0.02deg
走査軸:2θ/θ
走査範囲:2deg~60deg
・1-[4-(4-ヒドロキシフェニルスルホニル)フェノキシ]-4-[4-(4-イソプロポキシフェニルスルホニル)フェノキシ]ブタン <特開2003-212841号公報に記載の方法で合成した、下記式で表される化合物> 6.0部
・ポリビニルアルコール <日本合成化学工業株式会社製、商品名:ゴーセランL-3266> 10%水溶液 5.0部
・水 1.5部
・3-ジブチルアミノ-6-メチル-7-アニリノフルオラン <山本化成株式会社製、商品名:ODB-2) 6.0部
・ポリビニルアルコール <日本合成化学工業株式会社製、商品名:ゴーセランL-3266>10%水溶液 5.0部
・水 1.5部
・β-ベンジルオキシナフタレン <上野製薬株式会社製> 6.0部
・ポリビニルアルコール <日本合成化学工業株式会社製、商品名:ゴーセランL-3266>10%水溶液 5.0部
・水 1.5部
・焼成カオリン <BASF社製、商品名:アンシレックス90>
90.0部
・スチレン-ブタジエン共重合体ラテックス(固形分50%)
10.0部
・水 50.0部
上記材料を混合攪拌して下塗層用塗工液を調製した。
・水酸化アルミニウム50%分散液 <マーティンスベルグ社製、商品名:マーティフィンOL> 9.0部
・カルボキシル変性ポリビニルアルコール <株式会社クラレ製、商品名:KL118、重合度:約1700、鹸化度:95モル%~99モル%>10%水溶液 30.0部
・ポリアミドエピクロロヒドリン樹脂 <星光PMC株式会社製、商品名:WS4030、固形分25%、カチオン化度:2.7、分子量:220万、4級アミン> 4.0部
・変性ポリアミン樹脂 <住友化学株式会社製、商品名:スミレーズレジンSPI-102A、固形分45%> 2.2部
・ステアリン酸亜鉛 <中京油脂株式会社製、商品名:ハイドリンZ-7-30、固形分30%> 2.0部
上記材料を混合攪拌して保護層用塗工液を調製した。
下記の割合で各分散液を混合して感熱発色層用塗工液を調製した。
A液(ヒンダードフェノール系化合物分散液) 1.8部
B液(顕色剤分散液) 16.2部
C液(塩基性無色染料分散液) 18.0部
D液(増感剤分散液) 36.0部
シリカ <水澤化学工業株式会社製、商品名:P537 25%分散液> 17.5部
ポリビニルアルコール <日本合成化学工業株式会社製、商品名:ゴーセランL-3266>10%溶液 25.0部
この塗工液を温度22℃~23℃で保存し、24時間後に、日本電色工業株式会社製分光式色彩計SE-2000を用いて、JIS Z 8729に準じて、反射法、光源:D65、視野角:2度の条件で、色調(L*a*b*)を測定した。また、JIS Z 8715に準じ、白色度Wを測定した。その結果を表1に示す。
実施例1の塗工液において、A液の量を3.6部にB液の量を14.4部に変更したこと以外は実施例1と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例1の塗工液において、A液の量を5.4部、B液の量を12.6部に変更したこと以外は実施例1と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例1の塗工液において、A液の量を0.9部、B液の量を18.0部に変更したこと以外は実施例1と同様にして、感熱発色層塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例1の塗工液において、A液の量を1.8部、B液の量を18.0部に変更したこと以外は実施例1と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例1の塗工液において、A液の量を9.0部、B液の量を18.0部に変更したこと以外は実施例1と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例5の塗工液において、D液のベンジルオキシナフタレンを、1,2-ジ-(3-メチルフェノキシ)エタン(三光株式会社製、商品名:KS232)に変更したこと以外は実施例5と同様にして、感熱発色層塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例5の塗工液において、A液を、ヒンダードフェノール系化合物の平均粒径(D50)が0.2μmの分散液に変更したこと以外は実施例5と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例8の塗工液において、B液を、顕色剤の平均粒径が0.9μmの分散液に変更し、更にB液を60℃で24時間加熱したこと以外は実施例8と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
実施例9の塗工液において、A液の量を0.36部に変更したこと以外は実施例9と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
以下の方法により、アモルファス状1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン(以下、B晶と称する)を製造した。
窒素雰囲気下、200mL4口コルベン中で、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン<株式会社ADEKA製、商品名:AO-30>(35g、64.2mmol)を200℃で融解した後、急冷し、アモルファス状1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン(32g、58.7mmol)を得た。X線回析測定によって得られた化合物の性状の確認を行なったところ、アモルファス状であることを確認した(図2参照)。また、得られた化合物中、水分は検出されなかった。
A液の1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタンを水に変更したこと以外は、実施例1と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。得られた塗工液は、緑色に着色し、白色度も低下した。
A液の1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタンをAO-30(株式会社ADEKA製)に変更したこと以外は、実施例5と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
A液の平均粒径を0.9μmに変更したこと以外は実施例4と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。得られた塗工液は、若干緑色に着色し、白色度は低下した。
B液の平均粒径を0.3μmに変更したこと以外は実施例4と同様にして、感熱発色層用塗工液を調製し、色調(L*a*b*)及び白色度Wを測定した。その結果を表1に示す。
上質紙(47g/m2の基紙)の片面に下塗層用塗工液を、マイヤーバーで塗工量が乾燥重量で10.0g/m2になるように塗工・乾燥(送風乾燥機、60℃、2分間)し、アンダー塗工紙を得た。このアンダー塗工紙の下塗層上に、実施例1で調製した感熱発色層用塗工液を塗工量が乾燥重量で6.0g/m2となるように塗工・乾燥(送風乾燥機、60℃、2分間)した。得られたシートをスーパーカレンダーで平滑度が500秒~1000秒になるように処理して感熱記録材料を作製した。得られた感熱記録材料は、緑色の着色がなく白色として違和感のないものであった。
感熱発色層塗工液を、実施例2で調製した感熱発色層塗工液に変更したこと以外は実施例14と同様にして感熱記録体材料を作製した。得られた感熱記録材料は、緑色の着色がなく白色として違和感のないものであった。
感熱発色層塗工液を、実施例3で調製した感熱発色層塗工液に変更したこと以外は実施例14と同様にして感熱記録体材料を作製した。得られた感熱記録材料は、緑色の着色がなく白色として違和感のないものであった。
感熱発色層塗工液を、比較例1で調製した感熱発色層塗工液に変更したこと以外は実施例14と同様にして感熱記録体材料を作製した。得られた感熱記録材料は、緑色に着色し、明度が低下した。
Claims (10)
- 無色ないし淡色の電子供与性ロイコ染料と、ヒンダードフェノール系化合物と、電子受容性顕色剤として下記一般式(1):
(式中、R1は、炭素数が1~12の直鎖状又は分岐状の飽和又は不飽和炭化水素を表し、R2~R7は、それぞれ独立して、ハロゲン原子、又は炭素数が1~12のアルキル基若しくはアルケニル基を表し、n、o、p、q、r及びsはそれぞれ0~4の整数を表し、mは0~5の整数を表し、Aは、それぞれ独立して、エーテル結合を有してもよい炭素数が1~12の直鎖又は分枝の飽和又は不飽和の炭化水素基を表す。)で表されるジフェニルスルホン誘導体とを含有する感熱発色層用塗工液であって、
前記ヒンダードフェノール系化合物の平均粒径(D50)が0.5μm以下であり、
当該塗工液のJIS Z 8729に準じて測定した色調のa*が-4.0以上、且つ、JIS Z 8715に準じて測定した白色度Wが62以上であることを特徴とする感熱発色層用塗工液。 - ヒンダードフェノール系化合物の含有量が、一般式(1)で表されるジフェニルスルホン誘導体1重量部に対して0.01重量部~10重量部であることを特徴とする請求項1又は2に記載の塗工液。
- 前記一般式(2)において、R8、R11及びR14がtert-ブチル基であり、R9、R12及びR15がメチル基であり、R10、R13及びR16が水素原子であることを特徴とする請求項2又は3に記載の塗工液。
- 前記一般式(2)で表される1,1,3-トリス置換ブタン系化合物が、CuKα線のX線源を用いたX線回折測定において、回折角(2θ)=6.4°~6.6°の範囲に最大の回折X線ピークを示し、さらに、(2θ)=13.0°~13.2°の範囲、及び、(2θ)=19.6°~19.8°の範囲のいずれか一方に2番目に強い回折X線ピークを示し、いずれか他方に3番目に強い回折X線ピークを示す結晶構造を有することを特徴とする請求項2~4のいずれか一項に記載の塗工液。
- 前記一般式(2)で表される1,1,3-トリス置換ブタン系化合物が、アモルファス性のヒンダードフェノール系化合物であることを特徴とする請求項2~4のいずれか一項に記載の塗工液。
- 前記一般式(1)で表されるジフェニルスルホン誘導体の平均粒径が0.5μm~5μmであることを特徴とする請求項1~6のいずれか一項に記載の塗工液。
- 前記一般式(1)で表されるジフェニルスルホン誘導体を含む分散液を40℃~80℃で6時間~72時間加熱した後、当該分散液を用いて調製されたものであることを特徴とする請求項1~7のいずれか一項に記載の塗工液。
- 支持体上に感熱発色層を設けた感熱記録材料であって、該感熱発色層が請求項1~8のいずれか一項に記載の塗工液を用いて形成されたものであることを特徴とする感熱記録材料。
- 感熱発色層上にカルボキシ変性ポリビニルアルコール、エピクロロヒドリン系樹脂及びポリアミン系樹脂/ポリアミド系樹脂を含む保護層がさらに設けられていることを特徴とする請求項9に記載の感熱記録材料。
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JPWO2013065704A1 (ja) * | 2011-10-31 | 2015-04-02 | 日本製紙株式会社 | フェノールスルホン酸アリールエステル、顕色剤および感熱記録材料 |
CN103493081A (zh) * | 2012-04-05 | 2014-01-01 | 丰田通商株式会社 | 车辆的涂膜厚度计算系统、计算方法及计算机程序 |
CN103493081B (zh) * | 2012-04-05 | 2016-08-24 | 丰田通商株式会社 | 车辆的涂膜厚度计算系统、计算方法 |
Also Published As
Publication number | Publication date |
---|---|
CN102448732B (zh) | 2013-05-22 |
EP2415614A1 (en) | 2012-02-08 |
EP2415614B1 (en) | 2014-01-22 |
JP4856784B2 (ja) | 2012-01-18 |
US8470735B2 (en) | 2013-06-25 |
EP2415614A4 (en) | 2012-12-19 |
JPWO2010114130A1 (ja) | 2012-10-11 |
CN102448732A (zh) | 2012-05-09 |
US20120157303A1 (en) | 2012-06-21 |
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