WO2010079693A1 - 注出口及びその製造方法並びに該注出口を備える液体容器 - Google Patents
注出口及びその製造方法並びに該注出口を備える液体容器 Download PDFInfo
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- WO2010079693A1 WO2010079693A1 PCT/JP2009/071418 JP2009071418W WO2010079693A1 WO 2010079693 A1 WO2010079693 A1 WO 2010079693A1 JP 2009071418 W JP2009071418 W JP 2009071418W WO 2010079693 A1 WO2010079693 A1 WO 2010079693A1
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- resin
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Definitions
- the present invention relates to a spout, a manufacturing method thereof, and a liquid container including the spout, and more specifically, a port portion composed of a resin mainly composed of a cyclic polyolefin resin and a cyclic polyolefin resin as a main component.
- a port portion composed of a resin mainly composed of a cyclic polyolefin resin and a cyclic polyolefin resin as a main component.
- a soft bag formulation in which a drug for injection is diluted in advance as a formulation for intravenous infusion and filled in a flexible container such as a plastic, and the soft bag formulation is convenient for use.
- a drug for injection is diluted in advance as a formulation for intravenous infusion and filled in a flexible container such as a plastic
- the soft bag formulation is convenient for use.
- it is also useful because it is more disposable than glass bottles and ampoules.
- drugs such as nitroglycerin, albumin, hormones and other protein-containing preparations, hyaluronic acid preparations, vitamins, trace elements, insulin, anticancer drugs, antibody drugs, radical scavenging preparations, etc. It is known to adsorb or permeate the base material of pharmaceutical containers such as ordinary polyolefin resin (PO resin) such as (PE) and polypropylene (PP) and vinyl chloride, and the active ingredient of the content liquid is reduced. There are problems such as the interaction between the additive or low molecular component contained in the substrate and the active component of the content liquid.
- PO resin polyolefin resin
- PP polypropylene
- Patent Document 1 Japanese Patent No. 3227709
- Patent Document 2 Japanese Patent Application Laid-Open No. 2004-298220
- Patent Document 3 Japanese Patent Application Laid-Open No. 2008-18063
- Patent Document 4 Japanese Patent Application Laid-Open No. 2005-254508 disclose packaging bags made of a laminated film having a COP resin in the innermost layer. It is described that these packaging bags are suitable for use in injectable preparations in which active ingredients are easily adsorbed because retort sterilization is possible and component adsorption is suppressed.
- Patent Document 3 also describes that a port in which the innermost layer of the container film is made of COP resin and the outlet is also made of COP resin may be used. Further, heat sealing and ultrasonic welding are also described as a method for welding the port portion and the plug body portion holding the rubber plug. However, there is no recognition of the problem of the generation of fine cracks that occur during ultrasonic welding. In addition, there is no consideration for preventing the occurrence of cracks when a container filled with the inner solution is accidentally dropped.
- Patent Document 4 also describes a medical container using COP resin for the innermost layer.
- the thermoplastic elastomer may be mixed at a mixing ratio of 20% or less from the viewpoint of imparting flexibility to the spout and improving the sealing performance with the sheet. That is, it is disclosed that a thermoplastic elastomer is blended in the port portion of the spout, which is a portion welded to the sealant of the container.
- the plug body that holds the rubber plug.
- the thermoplastic elastomer of a port part exceeds 20%, there exists a possibility that the content component may be adsorb
- the COP resin has a larger molecular weight and is more linear than low density polyethylene.
- the molecular skeleton has a bulky molecular structure due to a cyclic hydrocarbon group. For this reason, since the thermal motion of the molecular main chain is limited, the welded portion between the COP resins is hardly welded by ordinary heat sealing.
- the COP resin is hard, ultrasonic welding is possible. Ultrasonic welding of the COP resin can be performed in a short time, and is effective and preferable as a welding method.
- a container filled with an infusion solution is generally suspended and administered by drip infusion, but may be accidentally dropped when suspended.
- the plug body portion of the spout provided at the position facing the suspension hole first hits the floor surface.
- the COP resin is hard and brittle, it is easily damaged. Therefore, it is desired to develop a medical liquid container that does not adsorb or permeate active ingredients, suppresses cracking and dust generation during welding of the spout, and has a spout that is not damaged even by impact such as dropping. It was.
- the present invention has been made in view of the above circumstances, and includes a port portion made of a resin containing COP resin as a main component, and a plug portion for holding a rubber plug made of a resin containing COP resin as a main component.
- the present invention provides the following spout, a manufacturing method thereof, and a liquid container including the spout.
- Claim 1 A spout of a liquid container in which a rubber stopper that can be pierced with an injection needle is embedded at one end, wherein the spout is at least an innermost layer that forms a discharge path of the resin mainly composed of a cyclic polyolefin resin.
- the configured port portion and the plug portion composed of a resin mainly composed of a cyclic polyolefin resin holding the rubber plug are welded to each other with resin layers mainly composed of the cyclic polyolefin resin.
- the resin constituting the plug part contains a rubber component in a range of 30% by mass or less, or has a molecular structure represented by the following general formula (1) in the main chain, and polyethylene A spout characterized by containing a system resin in a range of 30% by mass or less or containing an antioxidant in a range of 0.1% by mass or more and 1.0% by mass or less.
- R represents a hydrogen atom or an organic group having 1 to 20 carbon atoms
- n represents an integer of 1 or more.
- Claim 2 The resin constituting the port part contains a rubber component in a range of 20% by mass or less, or has a molecular structure represented by the general formula (1) in the main chain and a polyethylene resin of 20% by mass or less.
- Claim 3 The spout according to claim 1 or 2, wherein the rubber component is a thermoplastic elastomer.
- Claim 4 4. The port portion according to any one of claims 1 to 3, wherein the port portion has a flange portion that is provided with a resin layer mainly composed of a cyclic polyolefin-based resin at a welded portion with the plug body portion. Spout.
- Claim 5 The spout manufacturing method according to any one of claims 1 to 4, wherein a resin layer mainly comprising a cyclic polyolefin resin in the port portion and a cyclic polyolefin resin in the plug portion as a main component.
- Claim 6 The spout manufacturing method according to claim 5, wherein the flange portion of the port portion is supported by an anvil, and the plug portion is brought into contact with a horn and ultrasonic welding is performed.
- Claim 7 The at least one spout according to any one of claims 1 to 6 is welded to a part of a container body made of a multilayer film in which a resin sealant mainly composed of a cyclic olefin resin is laminated on one surface.
- a liquid container characterized by being made.
- a spout is formed by welding a port portion composed of a resin mainly composed of COP resin and a plug body portion holding a rubber stopper composed of a resin mainly composed of COP resin.
- a spout a manufacturing method thereof, and a liquid container including the spout, in which fine cracks, fine particles, dust generation, and damage from the spout plug body portion are unlikely to occur when the container is dropped. Details are as follows.
- the first aspect of the present invention it is possible to prevent adsorption and permeation of an active ingredient with respect to the resin constituting the spout, and when forming the spout, the port portion mainly composed of COP resin It is possible to prevent the occurrence of fine cracks, fine particles, dust generation, or bag breakage from the spout plug body when the container is dropped when ultrasonically welding the plug and the plug body. According to the invention of claim 2, in addition to the effect of the invention of claim 1 becoming more remarkable, the occurrence of breakage of the spout port portion can be more effectively suppressed when the container is dropped.
- the occurrence of breakage of the spout port portion can be more effectively suppressed when the container is dropped.
- the flange portion in addition to the effect of the invention of any one of claims 1 to 3, since the flange portion can be a welded portion with the plug body portion, This facilitates the welding operation. As a result, it is possible to more effectively suppress occurrence of breakage of the spout port portion when the container is dropped.
- the COP resin layers can be more reliably welded. As a result, it is possible to more effectively suppress occurrence of breakage of the spout port portion when the container is dropped.
- FIG. 1 It is a top view which shows the example of 1 form of the liquid container of this invention. It is sectional drawing which shows one example of the spout of this invention. It is sectional drawing which shows the example of a plug part (fitting type) and port part of the spout of this invention. It is sectional drawing which shows another example of a plug body part (insert molding type) and port part of the spout of this invention.
- FIG. 1 is a plan view showing an embodiment of the liquid container of the present invention.
- the liquid container 1 of the present invention has a bag-like shape in which a resin sealant mainly composed of COP resin (hereinafter sometimes referred to as “COP sealant”) is welded around a multilayer film or tube laminated on one side.
- a cylindrical hollow port portion having a plug body portion 4 for holding a container body 2 or a blow molded container body 2 with a part of a rubber plug 6 covered with a coating resin 7 and a discharge passage 9 connected thereto.
- 5 is a liquid container in which at least one spout 3 is welded.
- the film and the sheet are referred to as a film without distinction.
- the film which comprises the container main body 2 which consists of a multilayer film and a tube, and the container main body 2 which carried out multilayer blow molding are named generically, and it is called a multilayer film.
- the “main component” means a component containing 50% by mass or more.
- the container body 2 should not be deformed or broken by retort sterilization at 105 ° C. or higher, preferably 110 ° C. or higher, more preferably 115 ° C. or higher.
- the COP resin in the present invention may be one kind of COP resin or a blend of several kinds of COP resins.
- the glass transition temperature is 100 ° C. or higher, preferably 110 ° C. or higher. preferable. And it is excellent in the visibility of an internal solution that the film which comprises the container main body 2 is transparent, and confirmation, such as alteration of an internal solution, is easy and preferable.
- a known method can be adopted as a method of manufacturing the container body 2 of the liquid container 1.
- co-extrusion molding such as multilayer inflation molding, multilayer T-die casting molding, multilayer blow molding, or laminating methods such as extrusion laminating directly with molten resin or dry laminating using adhesives, laminating COP sealant on one side Can do.
- the container body 2 of the liquid container 1 is made of a transparent film in which a COP sealant and another resin layer are laminated.
- a PO resin such as PE or PP is preferably used.
- the PO resin include conventionally known high density polyethylene (HDPE), linear low density polyethylene (LLDPE), medium density polyethylene (MDPE), polypropylene (PP), a copolymer of ethylene and propylene and an elastomer thereof, or these And a blend of these resins.
- HDPE high density polyethylene
- LLDPE linear low density polyethylene
- MDPE medium density polyethylene
- PP polypropylene
- the container body has both heat resistance and flexibility.
- COP resin and PO resin are laminated by coextrusion molding, they may be laminated directly, but use an adhesive resin typified by Mitsui Chemicals' Admer, Mitsubishi Chemical's Modic, etc. You can also.
- a base film for ensuring physical strength or a layer imparting oxygen or water vapor barrier properties may be laminated.
- a base film for ensuring physical strength polyethylene terephthalate (PET), nylon film, or the like can be used.
- PET polyethylene terephthalate
- nylon film or the like can be used.
- the base film is preferably stretched because of its high physical strength, and more preferably biaxially stretched.
- layers that provide barrier properties such as oxygen barrier properties and water vapor barrier properties include ethylene vinyl alcohol copolymer, polyvinyl alcohol or coating film thereof, MXD nylon, polyvinylidene chloride or coating film thereof, fluorine-based film, alumina and silica It is possible to use a resin layer such as a film of PET or nylon on which is deposited.
- multilayer extrusion blow molding is suitably employed.
- a multilayer extrusion blow molding method a multi-layer extruder having a plurality of extruders is used to melt COP resin and PO resin, and if necessary, an adhesive resin and other synthetic resins in each extruder. Extrusion is performed and blow molding is performed by blowing air.
- the preform may be once blow molded after being formed into a preform, or each molten resin layer may be formed into a tubular multilayer parison inside a multilayer parison molding die, and direct blow molding may be performed. Good.
- the liquid container 1 is provided with at least one spout 3 in a part of the container body 2.
- the liquid container 1 has a hole 11 in which the liquid container 1 can be suspended, or a suspension part (not shown) made of a slit or the like obtained by cutting a part of the container body 2 at a position facing the spout 3.
- the spout 3 can also be used as a filling port, and a plurality of the spouts 3 may be provided.
- the sealing method of the spout 3 and the container body 2 is heat sealing by overlapping the sealants of the multilayer film and inserting the port portion 5 of the spout 3 between them. It can be welded with an ultrasonic seal.
- the container main body 2 is a blow molded product, it can be welded by inserting the port portion 5 into a mold and insert molding at the time of molding the container main body 2.
- the container main body 2 which has opening can be shape
- FIG. 2 is a cross-sectional view showing an embodiment of the spout 3 of the present invention.
- FIG. 3 is a conceptual diagram illustrating that the port portion 5 and the plug portion 4 are fitted and welded.
- FIG. 4 is sectional drawing which shows another example of the spout 3 of this invention.
- the spout 3 of the present invention is formed by welding a rubber plug 6 and a part of a plug part 4 that covers and holds a part of the rubber plug 6 with a coating resin 7 to the flange part 10 of the port part 5.
- the rubber plug 6 is held by inserting the rubber plug 6 into a mold and performing insert molding when physically fitting the coating resin 7 or molding the coating resin 7.
- the port portion 5 of the spout 3 is made of a resin mainly composed of COP resin as the innermost layer in contact with the inner solution in the discharge passage 9 in order to prevent adsorption and permeation of the active component of the inner solution.
- the plug part 4 of the spout 3 is also made of a resin mainly composed of COP resin in order to prevent adsorption and permeation of active components of the inner solution.
- a welding method using heat generated by ultrasonic waves is generally used.
- the ultrasonic welding method is suitable for welding resins mainly composed of hard COP resin, and the welding time is short.
- a heating element a conventionally known heating element can be used.
- Such a heating element is preferably a nickel-based alloy manufactured by Inconel.
- the COP resin is generally brittle because it has a small elongation at break of 3 to 60% and is hard at a bending elastic modulus of 2000 to 3200 MPa.
- the PE resin used for the conventional container body is sufficiently stretched to have a breaking elongation of 700 to 1000% and is flexible with a flexural modulus of 100 to 700 MPa. Therefore, the spout made of COP resin has fine cracks in the spout when compared with the stopper of PE resin and when a liquid container filled with the internal solution is accidentally dropped. There are problems such as generation of dust and increased dust generation.
- the plug part made of COP resin is susceptible to minute cracks because the horn vibrates by direct contact during ultrasonic welding.
- the COP resin when the COP resin is a COP resin having a molecular structure represented by the general formula (1) in the main chain, the COP resin becomes harder than a COP resin that does not.
- the surface of the molded product undergoes oxidative degradation during molding.
- a hard COP resin undergoes oxidative degradation
- the surface of the molded product tends to become brittle due to oxidative degradation.
- a hard COP resin that has undergone oxidative degradation has a problem that part of the surface that has undergone oxidative degradation is peeled off due to vibration generated by ultrasonic welding of the port portion and the plug body portion, resulting in increased generation of fine particles.
- the COP resin is a COP resin having the molecular structure represented by the general formula (1) in the main chain
- an antioxidant is added in a larger amount than usual.
- a resin port portion 5 (hereinafter sometimes referred to as “COP port portion”) mainly composed of a COP resin.
- COP port portion mainly composed of a COP resin.
- the coating resin 7 of the plug body 4 made of COP resin as a main component hereinafter sometimes referred to as “COP coating resin”.
- at least the coating resin 7 of the plug body 4 contains 0 rubber component.
- the main chain has a molecular structure represented by the formula (1) and the PE resin is 1% by mass to 30% by mass, preferably 3% by mass to 20% by mass, more preferably 5% by mass to 10% by mass. Contain, and In the range of 0.1 mass% or more and 1.0 mass% or less, preferably 0.2 mass% or more and 0.6 mass% or less, more preferably 0.3 mass% or more and 0.5 mass% or less. contains.
- the rubber component or PE resin is below the above range, the effect of preventing dust generation, crack generation and breakage from the spout plug body may not be sufficiently exhibited. If this range is exceeded, the performance to prevent dust generation, cracking and breakage from the spout plug body will be improved, but the shape will be maintained during retort sterilization because it will be too soft and its heat resistance will be reduced. It may not be possible.
- the antioxidant is below this range, the effect of suppressing the generation of fine particles during ultrasonic welding of the port part and the plug part part may not be sufficiently exhibited. When it exceeds this range, the generation of fine particles can be suppressed, but it is not preferable in terms of cost because it exceeds the proper usage amount.
- an antioxidant for the purpose of preventing oxidative degradation of a resin.
- a gel-like material may be generated during molding, or the antioxidant may bleed out on the surface of the molded product over time, so about 0.03% to 0.08% by mass.
- the content of the rubber component, the PE resin and the antioxidant of the coating resin 7 of the plug body 4 can be set high. The reason is that the rubber plug 6 does not block the inner solution and come into contact with the coating resin 7, so there is no influence on the active ingredient of the inner solution. Also, in the embodiment shown in FIG. 4, the portion where the inner solution is in contact with the plug portion 4 is small, so that the influence of the inner solution on the active ingredient is small.
- the COP port 5 resin may be a COP resin that does not have the molecular structure represented by the general formula (1) in the main chain, or a COP resin that does not contain a rubber component or a PE resin.
- the rubber component is 0.05% by mass or more and 20% by mass or less, preferably Is contained in a range of 0.1% by mass or more and 10% by mass or less, more preferably 0.3% by mass or more and 5% by mass or less, or has a molecular structure represented by the general formula (1) in the main chain.
- the COP resin having the molecular structure represented by the general formula (1) in the main chain generates a gel-like product during molding even when a large amount of antioxidant is blended, or oxidizes on the surface of the molded product over time. Since the inhibitor does not bleed out, the antioxidant is also 0.03% by mass or more and 0.5% by mass or less, preferably 0. It is preferable to make it contain in the range of 03 mass% or more and 0.3 mass% or less. There are no particular restrictions on the method of blending the rubber component and the antioxidant and introducing the molecular structure represented by the above general formula (1). In addition to dry blending and melt blending, the process of polymerizing COP resin by reactor polymerization or multistage polymerization The COP resin may be mixed after polymerization.
- the rubber component used in the present invention is a styrene butadiene type random or block copolymer such as styrene butadiene rubber or high styrene rubber, hydrogenated products thereof; isoprene rubber, hydrogenated products thereof; chloroprene rubber, hydrogenated products thereof; Saturated polyolefin rubber such as ethylene propylene copolymer, ethylene ⁇ -olefin copolymer, propylene ⁇ -olefin copolymer; ethylene propylene diene copolymer, ⁇ -olefin diene copolymer, diene copolymer, isobutylene isoprene copolymer, Diene polymers such as isobutylene diene copolymer, their halides, diene polymers or hydrogenated products thereof; acrylonitrile butadiene copolymers, their hydrogenated products; vinylidene fluoride / ethylene trifluoride copo
- thermoplastic elastomers such as vinyl-based thermoplastic elastomers and fluorine-based thermoplastic elastomers, cyclohexyl groups, isobornyl groups, trisyl B Poly (meth) having a cyclic substituent such as [4.3.12,5] decan-3-yl group and tricyclo [4.3.12,5] -7-decen-3-yl group Acrylate resins; copolymers of styrenes with (meth) acrylates such as octyl acrylate and hexyl acrylate butyl acrylate; polyamide resins such as poly (aminocarbonyltetramethylenecarbonylaminomethylene-1,3-cyclohexylenemethylene); Polyester resins such as [oxycarbonyl (1,3-phenylene) carbonyloxymethylene (tricyclo [4.3.12,5] -3,8-diyl) methylene]; polybutylene oxide
- thermoplastic elastomers are particularly suitable because they are less leached.
- thermoplastic elastomers such as styrene butadiene block copolymer, styrene butadiene styrene block copolymer, styrene isoprene block copolymer, styrene isoprene styrene block copolymer, and hydrogenated products thereof, styrene butadiene random copolymer, etc. Dispersion is preferable.
- antioxidant used in the present invention conventionally known ones such as phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, vitamin E and hindered amine light stabilizers may be used alone or in combination. Is possible.
- the COP resin used in the present invention is not particularly limited as long as it is a cyclic polyolefin.
- examples thereof include polymers of various cyclic olefin monomers, copolymers of cyclic olefin monomers and other monomers such as ethylene, and hydrogenated products thereof.
- Examples of the monomer of the COP resin used in the present invention include norbornene, norbornadiene, methylnorbornene, dimethylnorbornene, ethylnorbornene, chlorinated norbornene, chloromethylnorbornene, trimethylsilylnorbornene, phenylnorbornene, cyanonorbornene, dicyanonorbornene, methoxycarbonylnorbornene, and pyridyl.
- Bicyclic cycloolefins such as norbornene, nadic acid anhydride, nadic imide; tricyclic cycloolefins such as dicyclopentadiene, dihydrodicyclopentadiene and its alkyl, alkenyl, alkylidene, and aryl substituents; dimethanohexahydronaphthalene, di Tetracyclic cyclones such as methanooctahydronaphthalene and its alkyl, alkenyl, alkylidene, and aryl substituents Olefin; pentacyclic cycloolefins such as tricyclopentadiene; and hexacyclic cycloolefins such as hexamethylene cycloheptanone decene and the like.
- dinorbornene a compound in which two norbornene rings are bonded by a hydrocarbon chain or an ester group, and a compound containing a norbornene ring such as an alkyl or aryl substituent thereof can be used.
- a polynorbornene resin obtained by polymerizing one or more of norbornene monomers containing a norbornene skeleton in a molecular skeleton such as dicyclopentadiene, norbornene, and tetracyclododecene, or a hydrogenated product thereof, And what mixed those 2 or more types etc. are preferable.
- the polymerization method and polymerization mechanism of the COP resin in the present invention may be ring-opening polymerization or addition polymerization. Moreover, it can be set as a well-known polymer using a well-known method as a polymerization method in the case of using together several types of monomers, and the structure of the polymer obtained. For example, a plurality of types of monomers may be blended at the time of monomer copolymerization or may be blended after polymerization to some extent to form a block copolymer. These several types may be mixed and used.
- the rubber plug 6 held and embedded in the plug body 4 of the spout 3 of the present invention is not particularly limited as long as it is normally used, and a conventionally known one can be used.
- rubbers such as butyl rubber, isoprene rubber, chlorinated butyl rubber, and silicone rubber, or fluorine resin, ultra high molecular weight polyethylene, high molecular weight polyethylene, LLDPE, polypropylene resin, etc. on the surface in contact with the inner solution.
- a laminated rubber stopper stuck as a protective layer can be mentioned.
- the rubber plug is a laminated rubber plug
- the rubber plug 6 when the rubber plug 6 is pierced with a needle such as a syringe, the rubber is missing and mixed into the content liquid, or the active ingredient of the content liquid is adsorbed to the rubber plug. It is preferable because problems such as interaction with the inner solution can be prevented.
- an elastomeric resin instead of rubber, an elastomeric resin may be used to produce a rubber stopper. In this case, since there is little adsorption of the active ingredient of the content liquid even if there is no protective layer, it is preferable.
- Example 1 [Production of liquid container 1] Reactor polymerization type propylene ethylene elastomer having a density of 900 kg / m 3 , modified polyolefin adhesive resin (MC719 manufactured by Mitsubishi Chemical), and a molecular structure of the above general formula (1) having a glass transition temperature of 130 ° C. in the main chain Sealant adjusted to have a glass transition temperature of 115 ° C. by blending 40% by mass of COP resin and 60% by mass of COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 105 ° C. in the main chain.
- MC719 modified polyolefin adhesive resin
- the glass transition temperature of the COP resin layer is adjusted to 115 ° C., and using a resin compounded with 1.0% by mass of a styrene thermoplastic elastomer as a rubber component.
- Port portion 5 was formed by injection molding.
- the coating resin 7 has a lower end of the peripheral edge of the flange portion bulging in a flange shape, and a lower end of a cylindrical body that extends downward in order to sandwich the rubber plug from the flange portion and fit with the port portion. It is formed so as to have a sharp visual angle.
- a rubber plug 6 in which a protective layer 8 made of a fluororesin is bonded to a surface of the rubber plug 6 made of isoprene rubber that is in contact with the inner solution of the molded coating resin 7 is physically fitted into the plug body 4 shown in FIG. It was.
- Example 2 [Production of liquid container 1] Linear low density polyethylene having a density of 935 kg / m 3, density of 925 kg / m 3 and an intermediate layer consisting of linear low density polyethylene having a density of 905 kg / m 3, and a glass transition temperature of 135 ° C. in formula (1) A COP resin layer by blending 60% by mass of a COP resin having no molecular structure in the main chain with 40% by mass of a COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 102 ° C. in the main chain A sealant adjusted to have a glass transition temperature of 122 ° C.
- Example 2 The periphery of the liquid container 1 is welded by sandwiching the port portion 9 of the spout 3 produced in the following manner between the multilayer films so that the innermost layer of the liquid container 1 becomes a COP resin layer, and the width is 115 mm and the length is 170 mm shown in FIG. A liquid container 1 was prepared. The welding width, heat seal conditions, and formation of the suspended portion were the same as in Example 1.
- plug part 4 In the same manner as the port portion 5, a coating resin 7 for the plug portion 4 shown in FIG. A rubber plug 6 made of chlorinated butyl, to which the protective layer 8 is not attached, is physically fitted into the molded covering resin 7 to obtain a plug portion 4 shown in FIG. Therefore, the plug body 4 does not have the protective layer 8 of the rubber plug 6.
- Method of welding the port part 5 and the plug part 4 In the same manner as in Example 1, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed. However, the spout 3 does not have the protective layer 8 for the rubber plug 6.
- Example 3 The procedure was the same as in Example 1 except that the spout 3 was produced.
- Production of port part 5 40% by mass of a COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 130 ° C. in the main chain and a COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 105 ° C. in the main chain
- the port part 5 was shape
- plug part 4 In the same manner as the port portion 5, a coating resin 7 for the plug portion 4 shown in FIG. A rubber plug 6 made of chlorinated butyl was physically fitted into the molded coating resin 7 to obtain a plug body portion 4 shown in FIG.
- Method of welding the port part 5 and the plug part 4 In the same manner as in Example 1, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- Example 4 The procedure was the same as in Example 2 except that the spout 3 was produced.
- Production of port part 5 The port portion 5 was molded in the same manner as in Example 1 except that a styrene thermoplastic elastomer as a rubber component was dispersed and blended so as to be 0.3% by mass.
- Production of plug part 4 In the same manner as the port portion 5, a coating resin 7 for the plug portion 4 shown in FIG. A rubber plug 6 made of chlorinated butyl which does not have a protective layer is physically fitted into the molded coating resin 7 to obtain a plug body portion 4 shown in FIG. However, the welding time was 0.3 seconds.
- Method of welding the port part 5 and the plug part 4 In the same manner as in Example 2, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- Example 5 The procedure was the same as in Example 1 except that the spout 3 was produced.
- Production of port part 5 The port portion 5 was formed in the same manner as in Example 1 except that a styrene thermoplastic elastomer as a rubber component was dispersed and blended so as to be 0.15% by mass.
- Production of plug part 4 In the same manner as the port portion 5, a coating resin 7 for the plug portion 4 shown in FIG. A rubber plug made of chlorinated butyl was physically fitted into the molded coating resin 7 to obtain a plug body portion 4 shown in FIG.
- a styrene-based thermoplastic elastomer was dispersed and blended so as to be 20% by mass as a rubber component of the COP resin layer.
- Method of welding the port part 5 and the plug part 4 As in Example 1, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- Example 6 The procedure was the same as in Example 2 except that the spout 3 was produced.
- Port portion 5 was formed in the same manner as in Example 1 except that styrene-based thermoplastic elastomer was dispersed and blended so as to be 0.2% by mass as a rubber component.
- Production of plug part 4 60% by mass of the COP resin not having the molecular structure of the general formula (1) having a glass transition temperature of 135 ° C. in the main chain and no molecular structure of the general formula (1) having a glass transition temperature of 102 ° C. in the main chain.
- a COP resin prepared by blending 40% by mass of COP resin so that the glass transition temperature of the COP resin layer becomes 122 ° C., and dispersing and blending 35% by mass of a styrene-based thermoplastic elastomer as a rubber component. Except having used, the plug part 4 was produced like Example 1.
- Example 7 The procedure was the same as in Example 1 except that the spout 3 was produced.
- Port portion 5 was formed in the same manner as in Example 1 except that styrene-based thermoplastic elastomer was dispersed and blended so as to be 0.2% by mass as a rubber component.
- Production of plug part 4 40% by mass of a COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 130 ° C. in the main chain and a COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 105 ° C. in the main chain COP resin adjusted to have a glass transition temperature of 115 ° C.
- Example 8 The procedure was the same as in Example 1 except that the spout 3 was produced.
- Production of port part 5 The port portion 5 was molded in the same manner as in Example 1 except that the styrene thermoplastic elastomer was dispersed and blended so that the rubber component was 1.0% by mass.
- Production of plug part 4 60% by mass of the COP resin not having the molecular structure of the above general formula (1) having a glass transition temperature of 125 ° C. in the main chain and not having the molecular structure of the general formula (1) having a glass transition temperature of 105 ° C. in the main chain.
- the plug part 4 was molded in the same manner as in Example 1 except that a COP resin adjusted to have a glass transition temperature of 117 ° C. by blending 40% by mass of the COP resin was used.
- Method of welding the port part 5 and the plug part 4 The plug part 4 with a flat lower end and the port part 5 with a flat upper end shown in FIG. 4 were used.
- a rubber plug 6 made of isoprene rubber having a protective layer 8 made of a fluororesin is attached to the coating resin 7 by insert molding.
- the plug body portion 4 and the port portion 5 were arranged to face each other so that the lower end of the plug body portion 4 and the upper end of the port portion 5 were parallel to each other.
- Example 9 The procedure was the same as in Example 2 except that the spout 3 was produced.
- Production of port part 5 The port portion 5 was molded in the same manner as in Example 2 except that a styrene thermoplastic elastomer as a rubber component was dispersed and blended so as to be 0.4% by mass.
- Production of rubber plug part 4 40% by mass of COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 130 ° C. as a main chain and COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 105 ° C.
- the plug part 4 was produced in the same manner as in Example 2. Welding method of the port part 5 and the plug part 4: In the same manner as in Example 2, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- Example 10 The procedure was the same as in Example 2 except that the spout 3 was produced.
- Production of port part 5 The port portion 5 was molded in the same manner as in Example 2 except that a styrene thermoplastic elastomer as a rubber component was dispersed and blended so as to be 0.15% by mass.
- Production of rubber plug part 4 40% by mass of COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 130 ° C. as a main chain and COP resin having a molecular structure of the above general formula (1) having a glass transition temperature of 105 ° C. in the main chain A COP resin adjusted to have a glass transition temperature of 115 ° C.
- Example 2 by blending 60% by mass with 30% by mass of a linear low density polyethylene having a density of 922 kg / m 3 , a phenolic antioxidant. (Irganox 1010) A plug part 4 was produced in the same manner as in Example 2 except that 0.15% by mass was blended. Welding method of the port part 5 and the plug part 4: In the same manner as in Example 2, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- plug part 4 In the same manner as the port portion 5, a coating resin 7 for the plug portion 4 shown in FIG. A rubber plug 6 made of isoprene rubber is physically fitted into the molded coating resin 7 to obtain a plug body portion 4 shown in FIG.
- Method of welding the port part 5 and the plug part 4 In the same manner as in Example 1, the spout 3 shown in FIG. 2 was completed and the liquid container 1 was sealed.
- plug part 4 60% by mass of the COP resin not having the molecular structure of the general formula (1) having a glass transition temperature of 135 ° C. in the main chain and no molecular structure of the general formula (1) having a glass transition temperature of 102 ° C. in the main chain.
- the resin part covering the rubber stopper is molded using the COP resin not containing polyethylene, and then chlorine
- the butyl rubber stopper 6 was fitted into the resin part 7 to obtain a plug part 4.
- the drop test was carried out so that the spout was always dropped from the spout to the concrete, and the same container was dropped 10 times. Each spout was immersed in the above red penetrant, and the occurrence of cracks was visually evaluated. As a result, in the spouts of Examples 1 to 10, it was found that any of the port part and the plug part had no cracks and had sufficient strength. On the other hand, at the spout of Comparative Examples 1 and 2, there was no liquid leakage, but a white crack was confirmed in the plug body.
- a spout is formed by welding a port portion composed of a resin mainly composed of COP resin and a plug body portion holding a rubber stopper composed of a resin mainly composed of COP resin.
- the liquid container can be used to prevent the adsorption and permeation of medicinal ingredients to the resin that constitutes the spout, so it is filled with a preparation for intravenous infusion. Useful in the field of liquid containers for medical applications.
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Abstract
Description
また、特開2008-18063号公報(特許文献3)や特開2005-254508号公報(特許文献4)には、最内層にCOP樹脂を有する積層フィルムからなる包装袋が開示されている。
これらの包装袋は、レトルト滅菌処理が可能なことや成分吸着性が抑えられることから、有効成分が吸着されやすい注射製剤への使用に適していることが記載されている。
請求項1:
注射針を刺通可能なゴム栓が一端に埋設された液体容器の注出口であって、前記注出口が、少なくともその排出路を形成する最内層が環状ポリオレフィン系樹脂を主成分とする樹脂で構成されたポート部と、前記ゴム栓を保持する環状ポリオレフィン系樹脂を主成分とする樹脂で構成された栓体部とを、それぞれの環状ポリオレフィン系樹脂を主成分とする樹脂層同士で溶着してなると共に、少なくとも前記栓体部を構成する樹脂が、ゴム成分を30質量%以下の範囲で含有するか、又は下記一般式(1)で示される分子構造を主鎖に有し、かつポリエチレン系樹脂を30質量%以下の範囲で含有するか、もしくは、かつ酸化防止剤を0.1質量%以上1.0質量%以下の範囲で含有することを特徴とする注出口。
請求項2:
前記ポート部を構成する樹脂が、ゴム成分を20質量%以下の範囲で含有するか、又は前記一般式(1)で示される分子構造を主鎖に有しかつポリエチレン系樹脂を20質量%以下の範囲で含有することを特徴とする請求項1に記載の注出口。
請求項3:
前記ゴム成分が、熱可塑性エラストマーであることを特徴とする請求項1又は2に記載の注出口。
請求項4:
前記ポート部が、環状ポリオレフィン系樹脂を主成分とする樹脂層を備えて張り出した鍔部を栓体部との溶着部に有することを特徴とする請求項1~3のいずれか1項に記載の注出口。
請求項5:
請求項1~4のいずれか1項に記載の注出口の製造方法であって、前記ポート部の環状ポリオレフィン系樹脂を主成分とする樹脂層と前記栓体部の環状ポリオレフィン系樹脂を主成分とする樹脂層とを超音波溶着することを特徴とする注出口の製造方法。
請求項6:
前記ポート部の前記鍔部をアンビルで支持し、前記栓体部をホーンに当接させて超音波溶着することを特徴とする請求項5に記載の注出口の製造方法。
請求項7:
環状オレフィン系樹脂を主成分とする樹脂のシーラントが一面に積層された多層フィルムからなる容器本体の一部に、請求項1~6のいずれか1項に記載の注出口が少なくとも1つ以上溶着されたことを特徴とする液体容器。
詳細には以下の通りである。
請求項1の発明によれば、注出口を構成する樹脂に対して有効成分の吸着や透過を防止することが可能であり、かつ注出口を形成するに際して、COP樹脂を主成分とするポート部と栓体部とを超音波溶着する際、微細なクラック、微粒子や発塵、あるいは容器の落下時に注出口栓体部からの破袋の発生を防止することが可能である。
請求項2の発明によれば、請求項1の発明の効果がより顕著になることに加えて、容器の落下時に注出口ポート部の破損発生もより有効に抑制することができる。
請求項3の発明によれば、請求項1又は2の発明の効果に加えて、容器の落下時に注出口ポート部の破損発生をより有効に抑制することができる。
請求項4の発明によれば、請求項1~3のいずれかの発明の効果に加えて、鍔部を栓体部との溶着部とすることができるので、困難であったCOP樹脂層同士の溶着作業が容易となる。その結果、容器の落下時に注出口ポート部の破損の発生をより有効に抑制することができる。
請求項5の発明によれば、困難であったCOP樹脂層同士の超音波による溶着作業が容易となる。その結果、容器の落下時に注出口ポート部の破損の発生をより効果的に抑制することができる。
請求項6の発明によれば、請求項5の発明の効果に加えて、より確実にCOP樹脂層同士の溶着作業が可能となる。その結果、容器の落下時に注出口ポート部の破損の発生をより有効に抑制することができる。
請求項7の発明によれば、内容液の有効成分が容器本体のみならず、注出口を構成する樹脂に対して薬効成分の吸着や透過を防止することが可能であり、かつ注出口のポート部と栓体部とを溶着する際に発生する微細なクラックや発塵、あるいは容器の落下時における注出口栓体部からの破袋の発生を抑制した液体容器が得られる。
図1は、本発明の液体容器の一形態例を示す平面図である。
本発明の液体容器1は、COP樹脂を主成分とする樹脂のシーラント(以下、「COPシーラント」という場合がある。)が一面に積層された多層のフィルムやチューブの周辺を溶着した袋状の容器本体2、又はブロー成形した容器本体2に、ゴム栓6の一部を被覆樹脂7によって被覆して保持する栓体部4及びこれに連設される排出路9を有する円筒中空のポート部5からなる注出口3が少なくとも1つ以上溶着された液体容器である。
なお、本発明においては、フィルムもシートも区別することなくフィルムという。また、多層のフィルムやチューブからなる容器本体2および多層ブロー成形した容器本体2を構成するフィルムを総称して多層フィルムという。さらに、「主成分」とは、50質量%以上含む成分を意味する。
COP樹脂とPO樹脂とを共押出成形で積層する場合は、これらを直接積層してもよいが、三井化学社製のアドマー、三菱化学社製のモディックなどに代表される接着性樹脂を用いることもできる。
物理的強度を確保するための基材フィルムとしては、ポリエチレンテレフタレート(PET)やナイロンのフィルム等を使用することができる。基材フィルムは、延伸されていると物理的強度が高いので好ましく、二軸延伸されているとより好ましい。
酸素バリア性や水蒸気バリア性などのバリア性を付与する層としては、エチレンビニルアルコール共重合体、ポリビニルアルコールまたはそのコーティングフィルム、MXDナイロン、ポリ塩化ビニリデン又はそのコーティングフィルム、フッ素系フィルム、アルミナやシリカを蒸着したPETやナイロン等のフィルムなどの樹脂層を使用することができる。
また、容器本体2がブロー成形品の場合には、容器本体2の成形時にポート部5を金型内に挿入してインサート成形することにより溶着することができる。あるいは開口を有する容器本体2を成形し、あとから開口にポート部5を挿入してヒートシールや超音波シールで溶着することもできる。
図3は、ポート部5と栓体部4が嵌合されて溶着されることを説明する概念図である。また、図4は、本発明の注出口3の別の形態例を示す断面図である。
本発明の注出口3は、ゴム栓6とその一部を被覆樹脂7によって被覆して保持する栓体部4の一部がポート部5の鍔部10と溶着されて形成される。ゴム栓6は、被覆樹脂7への物理的勘合や被覆樹脂7の成形時にゴム栓6を金型内に挿入してインサート成形することにより保持される。
注出口3のポート部5は、内溶液の有効成分の吸着や透過を防止するために、その排出路9の内溶液が接する最内層としてCOP樹脂を主成分とする樹脂で構成される。注出口3の栓体部4も内溶液の有効成分の吸着や透過を防止するために、COP樹脂を主成分とする樹脂で構成される。
また、別の溶着方法としては、ポート部5の鍔部10と栓体部4の一部の両方を発熱体に近づけ、一定時間非接触状態で加熱して溶融させ、溶着することも可能である。この様な発熱体としては、従来公知の発熱体を使用することが可能である。この様な発熱体としては、インコネル社のニッケル系合金であることが好ましい。
この問題を解決するために、本発明においては、COP樹脂が上記一般式(1)で示される分子構造を主鎖に有するCOP樹脂である場合、酸化防止剤を通常より多めに配合することで、超音波溶着時に発生する微粒子を抑制する。
本発明においては、栓体部4の被覆樹脂7のゴム成分やPE樹脂や酸化防止剤の含有率を高く設定できる。その理由は、ゴム栓6が内溶液を遮断して被覆樹脂7に接することがないので、内溶液の有効成分への影響がないためである。また、図4に示す形態例においても、内溶液が栓体部4に接する部分は小さいので、内溶液の有効成分への影響が小さいためである。
ゴム成分、酸化防止剤の配合や上記一般式(1)で示される分子構造の導入方法としては特に制限はなく、ドライブレンド、メルトブレンドの他、COP樹脂をリアクター重合や多段重合で重合する過程で導入しても良いし、COP樹脂を重合後に混合しても良い。
これらのうち、ジシクロペンタジエン、ノルボルネン、テトラシクロドデセン等の分子骨格中にノルボルネン骨格を含むノルボルネン系モノマーの1種または2種以上を重合して得られるポリノルボルネン系樹脂またはその水素添加物、およびそれらの2種以上を混合したもの等が好ましい。
〔液体容器1の作製〕
密度900kg/m3のリアクター重合型のプロピレンエチレン系エラストマー、変性ポリオレフィン系接着性樹脂(三菱化学製MC719)、及びガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりガラス転移温度が115℃となるように調整したシーラントを、それぞれ170μm、30μm、及び50μmの厚みとなるように水冷多層インフレーション法により製膜して総厚み250μmの多層フィルムを作製した。
液体容器1の最内層がCOP樹脂層となるように、多層フィルム間に下記の要領で作製した注出口3のポート部5を挟んで周縁をヒートシールで溶着し、図1に示す幅115mm、長さ170mmの液体容器1を作製した。溶着幅は、両側縁で5mm、最も狭いところで3mmとし、ヒートシールの条件は、ポート部5の溶着部及びそれ以外の容器本体2の周縁とも、260℃で4秒間溶着を行った。注出口3に対向する位置に吊り下げ部として孔11を設け、図1に示す液体容器1を作製した。
〔注出口3の作製〕
ポート部5の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整し、ゴム成分としてスチレン系熱可塑性エラストマーを1.0質量%となるように配合した樹脂を使用して射出成形によりポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。この被覆樹脂7は、フランジ状に膨出した鍔部の周縁の下端、及び鍔部からゴム栓を挟持すると共にポート部と嵌合するために下方に延設された筒体の下端が、断面視鋭角となるように形成されている。成形した被覆樹脂7に、イソプレンゴム製のゴム栓6の内溶液と接する面にフッ素樹脂からなる保護層8を貼着したゴム栓6を物理的に勘合して図3に示す栓体部4とした。
ポート部5と栓体部4の溶着:
ポート部5から内容液として100mlの精製水を容器本体2に充填後、栓体部4をポート部5に勘合して超音波シール機を使用して、ポート部5の鍔部10をアンビルに支持させ、栓体部4の上面をホーンに当接させて0.2秒間溶着を行い、図2に示す注出口3として完成させると共に、液体容器1を封止した。溶着に際して、被覆樹脂7の断面視鋭角に形成された部分が溶融して平らになって、ポート部5の鍔部10と液密かつ強固に溶着されている。
〔液体容器1の作製〕
密度935kg/m3の直鎖状低密度ポリエチレン、密度925kg/m3と密度905kg/m3の直鎖状低密度ポリエチレンからなる中間層、及びガラス転移温度が135℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が102℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりCOP樹脂層のガラス転移温度が122℃となるように調整したシーラントを、それぞれ20μm、170μm、及び60μmの厚みとなるようにTダイ多層共押出し法により製膜して総厚み250μmの多層フィルムを作製した。
液体容器1の最内層がCOP樹脂層となるように、多層フィルム間に下記の要領で作製した注出口3のポート部9を挟んで周縁を溶着し、図1に示す幅115mm、長さ170mmの液体容器1を作製した。溶着幅、ヒートシールの条件及び吊り下げ部の形成は、実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ガラス転移温度が135℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が102℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりCOP樹脂層のガラス転移温度が122℃となるように調整し、ゴム成分として水添スチレン系熱可塑性エラストマーを5.0質量%となるように分散配合させた樹脂を使用して射出成形によりポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。成形した被覆樹脂7に、保護層8を貼着しない塩素化ブチル製のゴム栓6を物理的に勘合して図3に示す栓体部4とした。したがって、この栓体部4はゴム栓6の保護層8を有しない。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。ただし、この注出口3は、ゴム栓6の保護層8を有しない。
注出口3の作製以外は実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整したCOP樹脂に、密度922kg/m3の直鎖状低密度ポリエチレンを10質量%配合させた樹脂を使用して射出成形によりポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。成形した被覆樹脂7に塩素化ブチル製のゴム栓6を物理的に勘合して図3に示す栓体部4とした。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例2と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.3質量%となるように分散配合させたこと以外は、実施例1同様にしてポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。成形した被覆樹脂7に保護層を有しない塩素化ブチル製のゴム栓6を物理的に勘合して図3に示す栓体部4とした。ただし、溶着時間を0.3秒間とした。
ポート部5と栓体部4の溶着方法:
実施例2と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.15質量%となるように分散配合させたこと以外は、実施例1と同様にしてポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。成形した被覆樹脂7に塩素化ブチル製のゴム栓を物理的に勘合して図3に示す栓体部4とした。ただし、COP樹脂層のゴム成分としてスチレン系熱可塑性エラストマーを20質量%となるように分散配合させた。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例2と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.2質量%となるように分散配合させたこと以外は、実施例1と同様にしてポート部5を成形した。
栓体部4の作製:
ガラス転移温度が135℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が102℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりCOP樹脂層のガラス転移温度が122℃となるように調整し、ゴム成分としてスチレン系熱可塑性エラストマーを35質量%となるように分散配合させたCOP樹脂を使用したこと以外は、実施例1と同様にして栓体部4を作製した。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.2質量%となるように分散配合させたこと以外は、実施例1と同様にしてポート部5を成形した。
栓体部4の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整したCOP樹脂に、密度922kg/m3の直鎖状低密度ポリエチレンを10質量%、フェノール系酸化防止剤(イルガノックス1010)0.3質量%を配合させたこと以外は、実施例3と同様にして栓体部4を作製した。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分を1.0質量%となるようにスチレン系熱可塑性エラストマーを分散配合させたこと以外は、実施例1と同様にしてポート部5を成形した。
栓体部4の作製:
ガラス転移温度が125℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりガラス転移温度が117℃となるように調整したCOP樹脂を使用したこと以外は、実施例1と同様にして栓体部4を成形した。
ポート部5と栓体部4の溶着方法:
図4に示す下端が平面の栓体部4と上端が平面のポート部5を用いた。この栓体部4は、フッ素樹脂からなる保護層8を貼着したイソプレンゴム製のゴム栓6がインサート成形により被覆樹脂7に保持されている。栓体部4の下端とポート部5の上端が平行となるように栓体部4とポート部5を対向させて配置した。栓体部4とポート部5の間にインコネル社製のニッケル合金発熱体を、栓体部4の下端とポート部5の上端からの距離がそれぞれ5mmとなるように設置して10秒間通電して非接触にて加熱を行い、栓体部4の溶融した下端をポート部5の溶融した上端に圧着して注出口3を完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例2と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.4質量%となるように分散配合させたこと以外は、実施例2と同様にしてポート部5を成形した。
ゴム栓体部4の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖にするCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整したCOP樹脂に、フェノール系酸化防止剤(イルガノックス1010)0.5質量%を配合させたこと以外は、実施例2と同様にして栓体部4を作製した。
ポート部5と栓体部4の溶接方法:
実施例2と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例2と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ゴム成分としてスチレン系熱可塑性エラストマーを0.15質量%となるように分散配合させたこと以外は、実施例2と同様にしてポート部5を成形した。
ゴム栓体部4の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖にするCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整したCOP樹脂に、密度922kg/m3の直鎖状低密度ポリエチレンを30質量%、フェノール系酸化防止剤(イルガノックス1010)0.15質量%を配合させたこと以外は、実施例2と同様にして栓体部4を作製した。
ポート部5と栓体部4の溶接方法:
実施例2と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例1と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ガラス転移温度が130℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂40質量%とガラス転移温度が105℃の上記一般式(1)の分子構造を主鎖に有するCOP樹脂60質量%をブレンドすることによりCOP樹脂層のガラス転移温度が115℃となるように調整し、ゴム成分および酸化防止剤を含有しないCOP樹脂を使用して射出成形によりポート部5を成形した。
栓体部4の作製:
ポート部5と同様にして図3に示す栓体部4の被覆樹脂7を成形した。成形した被覆樹脂7にイソプレンゴム製のゴム栓6を物理的に勘合して図3に示す栓体部4とした。
ポート部5と栓体部4の溶着方法:
実施例1と同様にして、図2に示す注出口3として完成させると共に液体容器1を封止した。
注出口3の作製以外は実施例2と同様とした。
〔注出口3の作製〕
ポート部5の作製:
ガラス転移温度が135℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が102℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりCOP樹脂層のガラス転移温度が122℃となるように調整し、ポリエチレンを含有しないCOP樹脂を使用して射出成形によりポート部5を成形した。
栓体部4の作製:
ガラス転移温度が135℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂60質量%とガラス転移温度が102℃の上記一般式(1)の分子構造を主鎖に有しないCOP樹脂40質量%をブレンドすることによりCOP樹脂層のガラス転移温度が122℃となるように調整し、ポリエチレンを含有しないCOP樹脂を使用してゴム栓を被覆する樹脂部を成形した後、塩素化ブチルゴム栓6をこの樹脂部7に勘合して栓体部4とした。
ポート部5と栓体部4の溶着方法:
ポート部5から内容液として100mlの精製水を容器本体2に充填後、栓体部4をポート部5に勘合して超音波シール機を使用して0.2秒間溶着を行い注出口3とし、液体容器1を完成させた。
溶着による発塵とクラック:
実施例1~10及び比較例1と2の注出口のポート部と栓体部との溶着部を目視により観察した。結果は、実施例1~10においては、微粒子の付着は確認されなかった。また、超音波溶着時に煙状の発塵が観測されたが、PE系樹脂を使用した場合と同程度であった。一方、比較例1と2においても煙状の発塵が観測されたが、発塵量は、実施例1~10の1.5倍以上であった。また、比較例1の注出口においては、ポート部と栓体部の溶着部近傍に多数の白色微粒子の付着が確認されたが、比較例2の注出口においては、微粒子の付着は確認されなかった。
赤色染料を含有するアルコール系の溶剤からなる赤色浸透液に実施例1~10及び微粒子を除去した比較例1と2の注出口を浸漬し、目視で評価した。結果は、実施例1~10の注出口においては、いずれも注出口のポート部と栓体部との溶着部近傍に赤色浸透液の浸入は見られず、溶着によるクラック発生は確認されなかった。一方、比較例1と2の注出口においては、ポート部と栓体部の溶着部近傍、特に栓体部側が部分的に赤色浸透液にて赤色に着色された。これにより、栓体部の一部に微細なクラックが発生していることが判明した。
落下衝撃試験:
精製水が充填された実施例1~10及び比較例1と2の液体容器を121℃,30分にてレトルト滅菌処理した後、気温4℃の環境下で24時間保管した後、それぞれ1.5mの高さからコンクリート上に自然落下させて試験を行った。落下試験は注出口部を下にして常に注出口部からコンクリートに落ちるように実施し、同一の容器を10回落下させた。それぞれの注出口を上述の赤色浸透液に浸漬し、クラック発生を目視で評価した。結果は、実施例1~10の注出口においては、いずれも、ポート部と栓体部のいずれにもクラック発生はなく、十分な強度を有していることが判った。一方、比較例1と2の注出口においては、液漏れはなかったが、栓体部に白色のクラックが確認された。
2 容器本体
3 注出口
4 栓体部
5 ポート部
6 ゴム栓
7 被覆樹脂
8 保護層
9 排出路
10 鍔部
11 孔
Claims (7)
- 注射針を刺通可能なゴム栓が一端に埋設された液体容器の注出口であって、前記注出口が、少なくともその排出路を形成する最内層が環状ポリオレフィン系樹脂を主成分とする樹脂で構成されたポート部と、前記ゴム栓を保持する環状ポリオレフィン系樹脂を主成分とする樹脂で構成された栓体部とを、それぞれの環状ポリオレフィン系樹脂を主成分とする樹脂層同士で溶着してなると共に、少なくとも前記栓体部を構成する樹脂が、ゴム成分を30質量%以下の範囲で含有するか、又は下記一般式(1)で示される分子構造を主鎖に有し、かつポリエチレン系樹脂を30質量%以下の範囲で含有するか、もしくは、かつ酸化防止剤を0.1質量%以上1.0質量%以下の範囲で含有することを特徴とする注出口。
- 前記ポート部を構成する樹脂が、ゴム成分を20質量%以下の範囲で含有するか、又は前記一般式(1)で示される分子構造を主鎖に有しかつポリエチレン系樹脂を20質量%以下の範囲で含有することを特徴とする請求項1に記載の注出口。
- 前記ゴム成分が、熱可塑性エラストマーであることを特徴とする請求項1又は2に記載の注出口。
- 前記ポート部が、環状ポリオレフィン系樹脂を主成分とする樹脂層を備えて張り出した鍔部を栓体部との溶着部に有することを特徴とする請求項1~3のいずれか1項に記載の注出口。
- 請求項1~4のいずれか1項に記載の注出口の製造方法であって、前記ポート部の環状ポリオレフィン系樹脂を主成分とする樹脂層と前記栓体部の環状ポリオレフィン系樹脂を主成分とする樹脂層とを超音波溶着することを特徴とする注出口の製造方法。
- 前記ポート部の前記鍔部をアンビルで支持し、前記栓体部をホーンに当接させて超音波溶着することを特徴とする請求項5に記載の注出口の製造方法。
- 環状オレフィン系樹脂を主成分とする樹脂のシーラントが一面に積層された多層フィルムからなる容器本体の一部に、請求項1~6のいずれか1項に記載の注出口が少なくとも1つ以上溶着されたことを特徴とする液体容器。
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JP2010511415A JP5090525B2 (ja) | 2009-01-06 | 2009-12-24 | 注出口及びその製造方法並びに該注出口を備える液体容器 |
EP09837578.5A EP2377504B1 (en) | 2009-01-06 | 2009-12-24 | Pouring port, method for producing same and container for liquid provided with the pouring port |
CN200980155942.4A CN102300539B (zh) | 2009-01-06 | 2009-12-24 | 注出口、注出口的制造方法和具有该注出口的液体容器 |
KR1020117016956A KR101704763B1 (ko) | 2009-01-06 | 2009-12-24 | 주출구, 그 제조방법 및 이 주출구를 구비하는 액체 용기 |
CA2748925A CA2748925C (en) | 2009-01-06 | 2009-12-24 | Pouring port, method for producing same and container for liquid provided with the pouring port |
ES09837578T ES2706901T3 (es) | 2009-01-06 | 2009-12-24 | Conducto de vertido, método para producirlo y depósito para líquido dotado del conducto de vertido |
US13/143,330 US8863967B2 (en) | 2009-01-06 | 2009-12-24 | Pouring port, method for producing same and container for liquid provided with the pouring port |
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JP (1) | JP5090525B2 (ja) |
KR (1) | KR101704763B1 (ja) |
CN (1) | CN102300539B (ja) |
CA (1) | CA2748925C (ja) |
ES (1) | ES2706901T3 (ja) |
WO (1) | WO2010079693A1 (ja) |
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JP2021133111A (ja) * | 2020-02-28 | 2021-09-13 | 藤森工業株式会社 | ノズルを構成する中栓及び点眼剤容器 |
JP7477319B2 (ja) | 2020-02-28 | 2024-05-01 | 藤森工業株式会社 | ノズルを構成する中栓及び点眼剤容器 |
WO2023006565A1 (en) | 2021-07-26 | 2023-02-02 | Medichem, S.A. | Process for preparing formulations of edaravone |
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KR20110129375A (ko) | 2011-12-01 |
CA2748925C (en) | 2017-10-17 |
ES2706901T3 (es) | 2019-04-01 |
CA2748925A1 (en) | 2010-07-15 |
CN102300539B (zh) | 2014-03-12 |
JP5090525B2 (ja) | 2012-12-05 |
EP2377504A4 (en) | 2014-10-22 |
CN102300539A (zh) | 2011-12-28 |
US20110266184A1 (en) | 2011-11-03 |
JPWO2010079693A1 (ja) | 2012-06-21 |
EP2377504A1 (en) | 2011-10-19 |
EP2377504B1 (en) | 2018-10-31 |
KR101704763B1 (ko) | 2017-02-08 |
US8863967B2 (en) | 2014-10-21 |
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