WO2009107752A1 - 電気電子部品用材料および電気電子部品 - Google Patents
電気電子部品用材料および電気電子部品 Download PDFInfo
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- WO2009107752A1 WO2009107752A1 PCT/JP2009/053608 JP2009053608W WO2009107752A1 WO 2009107752 A1 WO2009107752 A1 WO 2009107752A1 JP 2009053608 W JP2009053608 W JP 2009053608W WO 2009107752 A1 WO2009107752 A1 WO 2009107752A1
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- resin
- metal substrate
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- resin film
- metal
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/1053—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the tetracarboxylic moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1035—Preparatory processes from tetracarboxylic acids or derivatives and diisocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/14—Polyamide-imides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0084—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/303—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups H01B3/38 or H01B3/302
- H01B3/306—Polyimides or polyesterimides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12556—Organic component
- Y10T428/12569—Synthetic resin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
Definitions
- the present invention relates to an electrical / electronic component material and an electrical / electronic component in which a resin film is provided on a metal substrate.
- a material in which an electrically insulating resin film is provided on a metal base material such as a metal substrate is used as a shielding material in, for example, a circuit board (see Patent Document 1).
- This material is preferably used for a housing, a case, a cover, a cap, and the like, and particularly preferably used for a low-profile housing for a built-in element in which the height of the internal space of the housing is lowered. Has been.
- Patent Document 2 A method of improving the adhesion between the metal base material and the resin film of the metal material with an insulating resin film.
- Patent Document 3 A method of applying a coupling agent to the surface of the metal base material (see Patent Document 2)
- Patent Document 3 A method of forming a plating layer having dendritic crystals on the surface of a metal substrate (see Patent Document 3) is known.
- JP 2004-197224 A Japanese Patent No. 2802402 JP-A-5-245432
- a material in which a resin film is provided on a metal base material such as a metal substrate is applied as the material for the electric / electronic component, it is processed as follows. For example, since this material is provided with a resin film on a metal substrate, electrical and electronic parts such as connector contacts are formed by punching the metal substrate and the resin film at locations including their interfaces. Form. As a result, electrical and electronic parts such as the connector contacts can be arranged at a narrow pitch, and various applications can be considered.
- the conventional material is subjected to punching processing or the like at a portion including the interface between the metal base material and the resin film, and in the processed portion, the metal base material and the resin film are several ⁇ m to several tens ⁇ m. There may be a slight gap.
- 21 is a metal substrate
- 22 is a resin film
- a gap 23 is formed between the metal substrate 21 and the resin film 22 in the vicinity of the punched surface 21 a of the metal substrate 21.
- This tendency becomes stronger as the clearance in the punching process is larger (for example, at 5% or more with respect to the thickness of the metal substrate). It can also be said that this tendency becomes stronger as the workpiece becomes finer because the clearance in the punching process has an actual upper limit.
- the resin film 22 is completely peeled off from the metal substrate 21 due to secular change or the like, and it is meaningless to provide the resin film 22 on the metal substrate 21.
- the exposed metal surface for example, stamped surface 21a
- it is also possible to attach a metal layer to the exposed metal surface for example, stamped surface 21a) by plating or the like. It is done.
- the plating solution may infiltrate from the gap 23 and promote the separation of the resin film 22 from the metal substrate 21.
- a gap may be formed between the metal substrate and the resin film after application.
- 31 is a metal substrate
- 32 is a resin film
- a gap 33 is formed inside the bent portion of the metal substrate 31
- a gap 34 is formed at an end of the electric / electronic component (especially when bent). Yes.
- these gaps 33 and 34 are conspicuous on the side surface and inner surface side of the bent electrical / electronic component, and on the end of the electrical / electronic component. This causes the film 32 to peel off.
- Patent Document 2 when applying the method of Patent Document 2 as a method for improving the adhesion between the metal substrate and the resin film, it is necessary to pay close attention to the management of the liquid because the liquid life of the coupling agent is short. There is a problem that there is. In addition, since it is difficult to perform a uniform treatment on the entire surface of the metal substrate, it may not be effective for the fine gaps described above. In the case of applying the method of Patent Document 3, it is necessary to perform plating under limited plating conditions in order to control the crystal state of the formed plating layer, and careful attention must be paid to management. Moreover, since it is necessary to make plating thickness thicker than 1 micrometer in order to acquire sufficient adhesiveness, it is not preferable economically.
- the present invention provides a material for electrical and electronic parts that maintains a high adhesion state between the metal substrate and the resin film even if a punching process or the like is performed at a location including the interface between the metal substrate and the resin film. It is an object of the present invention to provide an electric / electronic component formed from the electric / electronic component material and a method of manufacturing the electric / electronic component material.
- the following means are provided: (1) In the molecular structure of the resin, the following formula (I) (wherein R 1 represents one selected from a hydrogen atom, an alkyl group, a hydroxyl group, a halogen atom and an alkoxy group, R 2 represents a hydrogen atom, A resin composition comprising at least one selected from the group consisting of a polyamide-imide resin and a polyimide resin having a structure represented by: an alkyl group, a hydroxyl group, a halogen atom and an alkoxy group; and / or Or, in the molecular structure of the resin, the following formula (II) (wherein R 3 represents one selected from a hydrogen atom, an alkyl group, a hydroxyl group, a halogen atom and an alkoxy group.
- R 4 represents a hydrogen atom, an alkyl group) Selected from the group consisting of a polyamideimide resin and a polyimide resin having a structure represented by: a group, a hydroxyl group, a halogen atom and an alkoxy group.
- the resin film formed by the resin composition comprising at least one kind is directly formed on at least part of the metal substrate or at least part of the metal layer provided on the metal substrate.
- a repeating unit derived from a monomer component having a structure represented by the formula (I) in part or all of the insulating layer that is, the resin film as the insulating layer; hereinafter the same). And / or comprising 20 to 60 mol% of repeating units derived from the monomer component having the structure represented by formula (II) in the total repeating units, Materials for electrical and electronic parts, (3) A part or all of the insulating layer is derived from a repeating unit derived from a monomer component having a structure represented by formula (I) and / or a monomer component having a structure represented by formula (II).
- the material for electronic parts of the present invention can be made excellent in punching and bending workability by pressing because the resin film and the metal substrate are in very close contact with each other.
- FIG. 1 is a cross-sectional view showing an embodiment of the material for electric and electronic parts of the present invention.
- FIG. 2 is a cross-sectional view showing another embodiment of the material for electric and electronic parts of the present invention.
- FIG. 3 is a conceptual diagram showing an example of a state in which a gap is formed between a metal substrate of a conventional material for electric and electronic parts and a resin film.
- FIG. 4 is a conceptual diagram showing another example of a state where a gap is formed between a metal substrate of a conventional material for electric and electronic parts and a resin film.
- FIG. 1 is a cross-sectional view showing a preferred embodiment of the material for electric and electronic parts of the present invention.
- the resin film 2 is provided on one entire surface (here, the upper surface) of the metal substrate 1 is shown as an example.
- the entire upper surface and the entire lower surface may be provided, or may be provided on a part of one surface (for example, the upper surface) and a part of the other surface (for example, the lower surface) of the metal substrate 1. That is, the resin film 2 only needs to be provided on at least a part of the metal substrate 1.
- the resin film 2 can be provided in the shape of stripes, spots, or the like on a part of one side or both sides of the metal substrate 1, and a plurality of resin films 2 can be provided.
- the material for electrical and electronic parts of the present invention is a polyamideimide having a resin film 2 formed on at least a part of a metal substrate 1 and having a structure represented by the following formula (I) in the molecular structure of the resin.
- a resin composition comprising at least one selected from the group consisting of a resin and a polyimide resin, and / or a polyamideimide resin and a polyimide resin having a structure represented by the following formula (II) in the molecular structure of the resin
- a resin film 2 formed of a resin composition containing at least one selected from the group is directly formed on at least a part of the metal substrate 1.
- directly formed means “without inclusions such as an adhesive”.
- R 1 and R 2 may be the same or different and are a hydrogen atom or an alkyl group (preferably an alkyl group having 1 to 5 carbon atoms, such as methyl, ethyl or butyl). .), A hydroxyl group, a halogen atom (for example, a chlorine atom, a bromine atom, a fluorine atom), or an alkoxy group (preferably an alkoxy group having 1 to 5 carbon atoms, such as methyloxy, ethyloxy, butyloxy). .)
- R 3 and R 4 may be the same or different and each represents a hydrogen atom, an alkyl group, a hydroxyl group, a halogen atom, or an alkoxy group, and specific examples and preferred ranges thereof are represented by the formula (I ) Are the same as those described for R 1 and R 2 .
- the polyamideimide resin and the polyimide resin used for forming the resin film 2 to be an insulating layer are dicarboxylic acids, tricarboxylic acids, tetracarboxylic acids or acid anhydrides or acid dianhydrides, diisocyanates, or Among the diamines, those having at least one of the structures of the formula (I) and / or the formula (II) in the molecule as raw materials, and other dicarboxylic acids, tricarboxylic acids, tetracarboxylic acids or acid anhydrides thereof Or it can manufacture by mixing an acid dianhydride, diisocyanate, or diamine and using it as a synthesis raw material.
- dicarboxylic acid having the structure shown in the formula (I) include, for example, 4,4′-biphenyldicarboxylic acid, 3,3′-biphenyldicarboxylic acid, 3,3′-dimethyl-4,4′- Biphenyl dicarboxylic acid, 3,3′-diethyl-4,4′-biphenyl dicarboxylic acid, 3,3′-dihydroxy-4,4′-biphenyl dicarboxylic acid, 3,3′-dichloro-4,4′-biphenyl dicarboxylic acid Acid, 3,3′-dimethyloxy-4,4′-biphenyldicarboxylic acid, 3,3′-diethyloxy-4,4′-biphenyldicarboxylic acid, 4,4′-dimethyl-3,3′-biphenyldicarboxylic acid Acid, 4,4′-diethyl-3,3′-biphenyldicarboxylic acid Acid, 4,
- 4,4'-biphenyldicarboxylic acid and 3,3'-dimethyl-4,4'-biphenyldicarboxylic acid are preferred, and 4,4'-biphenyldicarboxylic acid is particularly preferred.
- tetracarboxylic acids and tetracarboxylic dianhydrides having the structure represented by the above formula (II) include 3,3 ′, 4,4′-biphenyltetracarboxylic acid and acid dianhydrides thereof. And 3,3 ′, 4,4′-biphenyltetracarboxylic acid or acid dianhydride thereof, and these molecular structures substituted with functional groups such as —OH, —CH 3 , —Cl, etc. And the like. These may be used alone or in admixture of two or more.
- 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride and 2,2′-dimethyl-3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride are preferable.
- 3 ′, 4,4′-biphenyltetracarboxylic dianhydride is particularly preferred.
- diisocyanates having the structure represented by the formula (I) include, for example, biphenyl-4,4′-diisocyanate, biphenyl-3,3′-diisocyanate, biphenyl-3,4′-diisocyanate, 3,3 '-Dichlorobiphenyl-4,4'-diisocyanate, 2,2'-dichlorobiphenyl-4,4'-diisocyanate, 3,3'-dibromobiphenyl-4,4'-diisocyanate, 2,2'-dibromobiphenyl- 4,4'-diisocyanate, 3,3'-dimethylbiphenyl-4,4'-diisocyanate (4,4'-bitolylene diisocyanate (TODI)), 2,2'-dimethylbiphenyl-4,4'-diisocyanate 2,3'-dimethylbiphenyl-4,4'-diisocyanate (TO
- 3,3′-dimethylbiphenyl-4,4′-diisocyanate and 3,3′-diethoxybiphenyl-4,4′-diisocyanate are preferred, and 3,3′-dimethylbiphenyl-4,4′- Diisocyanate is particularly preferred.
- diamine having the structure represented by the formula (I) examples include benzidine, 3,3′-dimethylbenzidine, 2,2′-dihydroxybenzidine and the like. These can be used alone or in admixture of two or more. Of these, 3,3′-dimethylbenzidine and 3,3′-dihydroxyethylbenzidine are preferable, and 3,3′-dimethylbenzidine is particularly preferable.
- the polyamideimide resin used in the present invention is replaced with a dicarboxylic acid and / or a tetracarboxylic dianhydride by a conventional method, for example, in a polar solvent, tricarboxylic anhydride alone or a part of the tricarboxylic anhydride.
- At least one of acid components, diisocyanates and diamines having a structure represented by the above formula (I) and / or (II) is used.
- Acids such as trimellitic acid, isophthalic acid, terephthalic acid, trimellitic anhydride, pyromellitic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride and their derivatives Component, aromatic diisocyanates such as 4,4′-diphenylmethane diisocyanate (MDI) and tolylene diisocyanate (TDI), m-phenylenediamine, 4,4′-diaminodiphenyl ether, 4,4′-diaminodiphenylmethane, 4,4 '-Diaminodiphenylsulfone, 4,4'-diaminobenzophenone, etc.
- aromatic diamines can be used in
- the solvent used in the synthesis may be any solvent as long as the resin after preparation is dissolved, and N, N′-dimethylformamide, N, N′-dimethylacetamide, or the like can be used.
- N-methyl-2-pyrrolidone can be used.
- a mixture of 4,4′-biphenyldicarboxylic acid and trimellitic anhydride is used as the acid component, and 4,4′-diphenylmethane diisocyanate is used as the diisocyanate component.
- the most simple method is to obtain a polyamide-imide resin insulating paint (resin composition) by reacting in a polar solvent such as N-methyl-2-pyrrolidone.
- a polyamideimide resin coating can be produced in the same manner even when the 4,4′-biphenyldicarboxylic acid used in the above example is changed to 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride. Can do.
- the amide component is larger than the imide component, and in the latter case, the opposite of the former.
- the polyamideimide resin insulating paint thus obtained is directly applied and baked on the metal substrate 1 to form the resin film 2 on the metal substrate 1.
- the polyimide resin used for the resin film serving as the insulating layer can be obtained by a conventional method.
- This is a method in which a polycarboxylic acid resin solution is obtained by reacting tetracarboxylic dianhydride and diamines in a polar solvent, and this solution is dehydrated by heat treatment when used as an electric wire and imidized. .
- the tetracarboxylic dianhydride used may be singly or a mixture of two or more.
- diamines or diisocyanates may be used alone or in combination of two or more.
- a resin film containing both polyamideimide resin and polyimide resin when used, a single resin film is formed by mixing separately prepared polyamideimide resin composition and polyimide resin composition at the time of coating and baking.
- a resin film may be formed by first preparing a single resin mixture containing both a polyamideimide resin and a polyimide resin, and applying and baking it.
- additives for example, lubricants, inorganic fine powders, metal alkoxylates, etc.
- lubricants for example, lubricants, inorganic fine powders, metal alkoxylates, etc.
- a polyamideimide resin or a polyimide resin is obtained using at least one of an acid component having a structure represented by the formula (I) and / or (II), a diisocyanate, and a diamine as a synthesis raw material, By using these resins, an insulating layer with high hardness is formed.
- the structure represented by the formula (I) or (II) among the total amount of all acid components, diisocyanates and diamines forming these resins in the polyamideimide resin or polyimide resin It is preferable that the repeating unit derived from the monomer component having a content of 20 to 60 mol%, and more preferably 35 to 55 mol%.
- the resin composition containing the polyamideimide resin and / or the polyimide resin having the molecular structure represented by the formula (I) and / or (II) is provided on the metal substrate 1 or the metal substrate 1.
- the resin film 2 formed by direct coating and baking on the metal layer is excellent in insulation and strength, and has very strong adhesion to the metal substrate 1.
- the adhesion between the metal substrate 1 and the resin film 2 is preferably less than 5 ⁇ m, and more preferably less than 3 ⁇ m, at the end of the material after punching.
- 3,3′-dimethylbiphenyl-4,4 as a monomer component having a structure represented by the formula (I) and / or the formula (II) among all monomers constituting the resin forming the resin film 2.
- Polyamideimide resins containing 20 to 60 mol% of repeating units derived from '-diisocyanate (4,4'-vitrylene diisocyanate (TODI)) are preferred, and polyamideimide resins containing 35 to 55 mol% are more preferred. .
- the metal substrate 1 may be, for example, a metal strip, a metal foil, or a metal plate.
- the thickness of the metal substrate 1 is preferably 0.01 to 1 mm, more preferably 0.04 to 0.4 mm, and still more preferably 0.04 to 0.3 mm.
- copper or a copper-based alloy or iron or an iron-based alloy from the viewpoint of conductivity.
- copper-based alloys include phosphor bronze (Cu—Sn—P series), brass (Cu—Zn series), white (Cu—Ni—Zn series), Corson alloy (Cu—Ni—Si series), and the like.
- iron-based alloy examples include SUS (Fe—Cr—Ni system), 42 alloy (Fe—Ni system), and the like.
- the thickness of the metal substrate 1 is preferably 0.04 mm or more. This is because if it is thinner than 0.04 mm, sufficient strength as an electric / electronic component cannot be secured. Further, if the thickness is too thick, the absolute value of the clearance is increased during punching, and the sagging of the punched portion is increased. Therefore, the thickness is preferably 0.4 mm or less, and more preferably 0.3 mm or less. . As described above, the upper limit of the thickness of the metal substrate 1 is determined in consideration of the influence (clearance, sagging size, etc.) of the punching process or the like.
- the metal substrate 1 can be manufactured, for example, by melting and casting a predetermined metal material, and sequentially obtaining the ingot obtained by hot rolling, cold rolling, homogenization treatment, and degreasing in the usual manner. .
- n metal layers may be provided on the metal substrate.
- This metal layer is provided, for example, for protecting the surface of the metal substrate.
- the form in which the resin film is provided on the metal substrate may be one in which the resin film is provided directly on the metal substrate, and the resin film is provided through at least one layer of the metal layer. It may be.
- FIG. 2 shows a cross-sectional view of one example of the material for electric and electronic parts of the embodiment provided with the metal layer. As shown in FIG. 2, the material for electric and electronic parts of this embodiment is provided with a metal layer 3 between a metal substrate 1 and a resin film 2. The resin film 2 is directly formed on the metal layer 3.
- the specific example was formed by directly applying and baking the resin composition containing the polyamideimide resin and / or the polyimide resin having the molecular structure shown in the formula (I) and / or (II) on the metal layer 3.
- the number n of the metal layers 3 is preferably 1 to 2 from the viewpoint of maintaining good punchability and bendability by pressing.
- the resin composition containing the polyamideimide resin and / or the polyimide resin having the molecular structure represented by the formula (I) and / or (II) is a metal. Since the resin film 2 is formed by direct coating and baking on the layer 3, the adhesion between the metal layer 3 and the resin film 2 can be improved.
- the metal layer 3 is preferably formed by a method such as electroplating or chemical plating, and a metal selected from Ni, Zn, Fe, Cr, Sn, Si, Ti or an alloy between these metals (Ni—Zn). Alloy, Ni—Fe alloy, Fe—Cr alloy, etc.).
- wet plating or dry plating may be used. Examples of the wet plating include an electrolytic plating method and an electroless plating method. Examples of the dry plating include physical vapor deposition (PVD) and chemical vapor deposition (CVD).
- the thickness of the metal layer 3 is preferably 0.001 to 1 ⁇ m, and more preferably 0.005 to 0.5 ⁇ m.
- the resin film 2 shows an example in which a part of one surface (here, the upper surface) of the metal substrate 1 and the other surface (here, the lower surface) of the metal substrate 1 are provided.
- the resin film 2 may be provided only on both surfaces of the metal substrate 1 (that is, the entire upper surface and the entire lower surface), and part of one surface (for example, the upper surface) of the metal substrate 1 and the other surface. It may be provided in a part of (for example, the lower surface). That is, the resin film 2 only needs to be provided on at least a part of the metal substrate 1.
- the resin film 2 can be provided in the shape of stripes, spots, or the like on a part of one side or both sides of the metal substrate 1, and a plurality of resin films 2 can be provided.
- the method of providing the resin film 2 containing the above resin on the metal substrate 1 is obtained by applying the resin composition containing the above resin to the metal substrate 1 or the metal at a location requiring insulation on the metal substrate.
- Application baking is performed directly on the metal layer 3 provided on the substrate 1.
- a method in which a varnish in which the above resin or resin precursor is dissolved in a solvent is applied, the solvent is volatilized, and then heat-treated to perform reaction-curing bonding is exemplified.
- the thickness of the insulating film 2 is too thin, an insulating effect cannot be expected, and if it is too thick, punching becomes difficult, and it is preferably 2 to 20 ⁇ m, and more preferably 3 to 10 ⁇ m.
- wet post-treatment may be performed on a portion where the resin film 2 is not provided.
- the part where the resin film 2 is not provided means, for example, a part other than the side surface of the metal substrate 1 in FIG. 4 or a part of the upper surface of the metal substrate 1 where the resin film 2 is provided.
- wet treatment used here include wet plating (Ni plating, Sn plating, Au plating, etc.), aqueous cleaning (pickling, alkaline degreasing, etc.), solvent cleaning (ultrasonic cleaning, etc.), and the like.
- the surface of the metal substrate 1 can be protected by providing a post-attached metal layer by wet plating.
- the material for electrical and electronic parts of the present embodiment is represented by the formula (I) and / or (II).
- a post-attached metal layer is provided by post-processing such as plating.
- post-processing such as plating.
- the resin film 2 does not peel from the metal substrate 1.
- the thickness of the retrofitted metal layer is appropriately determined regardless of the presence or absence of the metal layer 3 and the thickness in the case where the metal layer 3 is present, but in the range of 0.001 to 1 ⁇ m as with the metal layer 3. Also good.
- the metal used as the retrofitting metal layer is appropriately selected depending on the use of the electrical / electronic component, but when used for electrical contacts, connectors, etc., it may be Au, Ag, Cu, Ni, Sn or an alloy containing these. desirable.
- the material for electric and electronic parts in which the resin film is formed on the metal substrate of the present invention can be used for any electric and electronic parts, and the parts are not particularly limited. These can be used for electric and electronic devices such as mobile phones, personal digital assistants, notebook computers, digital cameras, and digital videos.
- Preparation of a polyamideimide resin-based insulating paint (resin composition) and a polyimide resin-based insulating paint (resin composition) was performed as follows.
- a mechanical rotary stirrer and a heating device are attached to a 3 liter three-necked flask capable of introducing an inert gas attached to a condensation tube, and N-methyl-2-pyrrolidone as a solvent and a dehydrating solvent as a solvent therein.
- Xylene was added at a ratio (weight ratio) of 8: 2, and each component of the polyvalent carboxylic acid and each polyisocyanate shown in Table 1 was mixed with each component of the polyvalent carboxylic acid at room temperature while stirring.
- the resins of AI-1 to AI-7 and PI-1 to PI-2 have the structure represented by the above formulas (I) and (II) in the molecular structure of the resin.
- Table 1 shows the ratio of the monomers having the structures represented by the formulas (I) and (II) in all the monomers.
- the resin of AI-0 does not have the structure represented by the above formulas (I) and (II) in the resin molecular structure.
- a polyamide-imide resin system using trimellitic anhydride (TMA) component as a raw material which does not include the structure represented by the above formulas (I) and (II) in addition to the above AI-0 resin
- TMA trimellitic anhydride
- PMDA pyromellitic dianhydride
- JIS alloy C5210R phosphor bronze, manufactured by Furukawa Electric Co., Ltd.
- C7701R yohaku, manufactured by Mitsubishi Electric Metex Co., Ltd.
- SUS304CPS stainless steel, manufactured by Nisshin Steel Co., Ltd.
- the polyimide resin-based or polyamide-imide resin-based insulating coating is directly applied in a stripe shape having a thickness of 10 ⁇ m ( ⁇ 1 ⁇ m) and a width of 10 mm ( ⁇ 1 mm) at the center in the width direction of the metal substrate, and is heated by a conventional method. It processed and hardened with solvent drying, the resin film was provided, and the electric and electronic component material of an Example and a comparative example shown in Table 2 and 3 was obtained.
- the obtained materials for electric and electronic parts were subjected to punching workability and bending workability evaluation tests.
- the punching processability evaluation test is performed by punching a sample into a 5 mm ⁇ 10 mm rectangular shape using a mold having a clearance of 5%, and then dipping it in an aqueous solution in which red ink is dissolved, and peeling the resin at the punching end.
- a case where the width was less than 5 ⁇ m was marked as ⁇ (especially when it was almost close to 0), a case where the width was 5 ⁇ m or more and less than 10 ⁇ m, and a case where it was 10 ⁇ m or more.
- the results are shown in the column of “press punching workability” in Tables 2 to 3.
- a bending process with each bend R is performed using a mold with a bending angle of 90 degrees, and the presence or absence of resin peeling, cracking, and wrinkles on the inner and outer sides of the bend is optically checked. The determination was made by observing with a microscope 40 times.
- the bending R is 0.025R, 0.050R, 0.075R, 0.100R, the numbers correspond to the bending radii, and the unit is mm.
- the evaluation was based on the bending radius at which no resin peeling, cracking, or wrinkle occurred. Tables 2 to 3 show the maximum bending radii at which no peeling, cracking or wrinkling of the resin occurs on the inner side (inner bending) and outer side (outer bending).
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Abstract
Description
(1)樹脂の分子構造中に下記式(I)(式中、R1は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わし、R2は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わす。)で示される構造を有するポリアミドイミド樹脂及びポリイミド樹脂からなる群から選ばれる少なくとも1種類を含んでなる樹脂組成物、及び/又は、樹脂の分子構造中に下記式(II)(式中、R3は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わし。R4は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わす。)で示される構造を有するポリアミドイミド樹脂及びポリイミド樹脂からなる群から選ばれる少なくとも1種を含んでなる樹脂組成物により形成される樹脂皮膜が、金属基板上の少なくとも一部または金属基板上に設けられた金属層上の少なくとも一部に直接形成されていることを特徴とする電気電子部品用材料、
(3)絶縁層の一部もしくは全部に、式(I)で示される構造を有するモノマー成分から誘導される繰返し単位、及び/又は、式(II)で示される構造を有するモノマー成分から誘導される繰返し単位を全繰返し単位中の35モル%~55モル%含んでなることを特徴とする(1)項記載の電気電子部品用材料、
(4)前記樹脂皮膜を前記金属基板上に1層以上有することを特徴とする(1)~(3)のいずれか1項に記載の電気電子部品用材料、
(5)前記金属基板が銅もしくは銅基合金、または、鉄もしくは鉄基合金からなることを特徴とする(1)~(4)のいずれか1項に記載の電気電子部品用材料、
(6)前記金属基板上に金属層がn層(nは1以上の整数)設けられ、かつ前記樹脂皮膜が前記金属基板上に、直接、または前記金属層の少なくとも1層を介して設けられることを特徴とする(1)~(5)のいずれか1項に記載の電気電子部品用材料、および、
(7)(1)~(6)のいずれか1項に記載の電気電子部品材料を用いてなることを特徴とする電気電子部品。
2 樹脂皮膜
3 金属層
21、31 金属基板
22、32 絶縁皮膜
21a 打ち抜き加工面
23、33、34 隙間
図1において、樹脂皮膜2は金属基板1の片面(ここでは上面)の全体に設けられている例を示すが、これはあくまでも一例であって、樹脂皮膜2は金属基板1の両面全体(すなわち上面全体および下面全体)に設けられていてもよく、金属基板1の一方の面(たとえば上面)の一部および他方の面(たとえば下面)の一部に設けられていてもよい。すなわち、金属基板1上の少なくとも一部に樹脂皮膜2が設けられていればよい。また、樹脂皮膜2は金属基板1の片面または両面の一部にストライプ状またはスポット状などの形状で設けることができ、複数設けることもできる。
本発明に用いられるポリアミドイミド樹脂は、常法により、例えば、極性溶媒中で、トリカルボン酸無水物単独、もしくはトリカルボン酸無水物の一部をジカルボン酸及び/またはテトラカルボン酸二無水物に置き換えた混合物、もしくはジカルボン酸とテトラカルボン酸二無水物との混合物と、ジイソシアネート類とを直接反応させて得ることができる。また、極性溶媒中で、テトラカルボン酸二無水物2モルに対してジアミン類1モルを反応させて得られるイミド結合導入のオリゴマーと、ジカルボン酸類1モルに対してジイソシアネート類2モルを反応させて得られるアミド結合導入のオリゴマーとを反応させて得ることができる。
このようにして得たポリアミドイミド樹脂絶縁塗料を金属基板1上に直接塗布、焼付けして、金属基板1上に樹脂皮膜2を形成する。
なお本発明においてポリアミドイミド樹脂とポリイミド樹脂をどちらも含む樹脂皮膜とする場合には、別々に調製したポリアミドイミド樹脂組成物とポリイミド樹脂組成物を塗布焼付け時に混合して単一の樹脂皮膜を形成してもよく、あるいは、ポリアミドイミド樹脂及びポリイミド樹脂を両方とも含む単一の樹脂混合物をまず調製してこれを塗布焼付けすることにより樹脂皮膜を形成してもよい。
金属基板1と樹脂皮膜2との密着性は打ち抜き加工後の材料端部における樹脂被膜2の剥離幅が好ましくは5μm未満であり、3μm未満であることがさらに好ましい。
図2は金属層が設けられた実施態様の電気電子部品用材料の1例の断面図を示す。図2に示すように、この実施態様の電気電子部品用材料は、金属基板1と樹脂皮膜2との間に、金属層3が設けられている。樹脂皮膜2は金属層3上に直接形成される。その具体例は、前記式(I)及び/または(II)に示した分子構造を持つポリアミドイミド樹脂及び/又はポリイミド樹脂を含む樹脂組成物が金属層3上に直接塗布焼き付けされて形成されたものである。金属層3の層数nは、プレス加工による打ち抜き性や曲げ性を良好に保つ観点から、1~2が好ましい。金属基板1上に金属層3が設けられている場合には、前記式(I)及び/または(II)に示した分子構造を持つポリアミドイミド樹脂及び/又はポリイミド樹脂を含む樹脂組成物が金属層3上に直接塗布焼き付けされて樹脂皮膜2が形成されているため、金属層3と樹脂皮膜2との密着性を高めることができる。
金属層3をめっきにより形成する場合は、湿式めっきでも乾式めっきでもよい。前記湿式めっきの例としては電解めっき法や無電解めっき法が挙げられる。前記乾式めっきの例としては物理蒸着(PVD)法や化学蒸着(CVD)法が挙げられる。
縮合管に取り付けた、不活性ガス導入が可能な3リットル容の3つ口フラスコに機械式の回転攪拌装置と加熱装置を取り付け、その中に溶媒としてN-メチル-2-ピロリドン、脱水溶媒としてキシレンを8:2の割合(重量比)となるように入れ、攪拌しながら室温で、表1に示した多価カルボン酸と各多価イソシアネートの各成分を、多価カルボン酸の各成分の合計と多価イソシアネートの各成分の合計が等モルとなるように添加し、全体の固形分が25%濃度となるように溶媒を調整して、系の温度を140℃まで昇温して反応させた。
反応はおよそ4時間行い、室温まで冷却してポリアミドイミド樹脂(AI-0~AI-7)系絶縁塗料、または、ポリイミド樹脂(PI-1~PI-2)系絶縁塗料を得た。
前記打抜き加工性の評価試験は、クリアランス5%の金型を用いて5mm×10mmの矩形状に試料を打抜いた後、赤インクを溶かした水溶液中に浸漬し、打抜き端部における樹脂の剥離幅が、5μm未満の場合を○(特にほとんど0に近い場合は◎とした)、5μm以上10μm未満の場合を△、10μm以上の場合を×とした。結果を表2~3の「プレス抜き加工性」の欄に示した。
前記曲げ加工性の評価試験は、曲げ角度90度の金型を用いて各曲げRのついた曲げ加工を施し、曲げ内側、外側における樹脂の剥離、ヒビ割れ、そしてシワなどの有無を光学実態顕微鏡40倍で観察することにより判定した。前記曲げRは、0.025R、0.050R、0.075R、0.100Rで、数字は曲げ半径に対応しており、単位はmmである。評価は樹脂の剥離、ヒビ割れ、そしてシワなどが生じていない曲げ半径により評価した。曲げ内側(内曲げ)および外側(外曲げ)における樹脂の剥離、ヒビ割れ、シワが生じていない最大の曲げ半径を表2~3に示した。
また、同様に、表3に示されるように、式(I)または(II)で示す構造を分子内に有するポリイミドを被覆した実施例22~27では、式(I)または(II)で示す構造を分子内に有しないポリイミドを被覆した比較例7~9に比べ、いずれもピール強度が高く、密着力が向上し、加工性も優れたものとなっている。
Claims (7)
- 樹脂の分子構造中に下記式(I)(式中、R1は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わし、R2は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わす。)で示される構造を有するポリアミドイミド樹脂及びポリイミド樹脂からなる群から選ばれる少なくとも1種類を含んでなる樹脂組成物、及び/又は、樹脂の分子構造中に下記式(II)(式中、R3は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わし。R4は、水素原子、アルキル基、水酸基、ハロゲン原子及びアルコキシ基から選ばれる1種を表わす。)で示される構造を有するポリアミドイミド樹脂及びポリイミド樹脂からなる群から選ばれる少なくとも1種を含んでなる樹脂組成物により形成される樹脂皮膜が、金属基板上の少なくとも一部または金属基板上に設けられた金属層上の少なくとも一部に直接形成されていることを特徴とする電気電子部品用材料。
- 絶縁層の一部もしくは全部に、式(I)で示される構造を有するモノマー成分から誘導される繰返し単位、及び/又は、式(II)で示される構造を有するモノマー成分から誘導される繰返し単位を全繰返し単位中の20モル%~60モル%含んでなることを特徴とする請求項1記載の電気電子部品用材料。
- 絶縁層の一部もしくは全部に、式(I)で示される構造を有するモノマー成分から誘導される繰返し単位、及び/又は、式(II)で示される構造を有するモノマー成分から誘導される繰返し単位を全繰返し単位中の35モル%~55モル%含んでなることを特徴とする請求項1記載の電気電子部品用材料。
- 前記樹脂皮膜を前記金属基板上に1層以上有することを特徴とする請求項1~3のいずれか1項に記載の電気電子部品用材料。
- 前記金属基板が銅もしくは銅基合金、または、鉄もしくは鉄基合金からなることを特徴とする請求項1~4のいずれか1項に記載の電気電子部品用材料。
- 前記金属基板上に金属層がn層(nは1以上の整数)設けられ、かつ前記樹脂皮膜が前記金属基板上に、直接、または前記金属層の少なくとも1層を介して設けられることを特徴とする請求項1~5のいずれか1項に記載の電気電子部品用材料。
- 請求項1~6のいずれか1項に記載の電気電子部品材料を用いてなることを特徴とする電気電子部品。
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US9245846B2 (en) | 2014-05-06 | 2016-01-26 | International Business Machines Corporation | Chip with programmable shelf life |
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2009
- 2009-02-26 KR KR1020107020450A patent/KR20110004364A/ko not_active Application Discontinuation
- 2009-02-26 WO PCT/JP2009/053608 patent/WO2009107752A1/ja active Application Filing
- 2009-02-26 CN CN200980106301XA patent/CN101959682A/zh active Pending
- 2009-02-26 JP JP2010500752A patent/JPWO2009107752A1/ja active Pending
- 2009-02-26 EP EP20090715665 patent/EP2248663A1/en not_active Withdrawn
- 2009-02-27 TW TW98106313A patent/TW200944373A/zh unknown
-
2010
- 2010-08-26 US US12/869,436 patent/US20100323217A1/en not_active Abandoned
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JP2802402B2 (ja) | 1990-02-20 | 1998-09-24 | 株式会社神戸製鋼所 | 打抜性及び密着性にすぐれた絶縁被膜を有する電磁鋼板の製造方法 |
JPH05245432A (ja) | 1992-03-05 | 1993-09-24 | Yamaichi Electron Co Ltd | ポリイミド樹脂被覆板及びその製造方法 |
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Cited By (1)
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JP2018095920A (ja) * | 2016-12-13 | 2018-06-21 | 古河電気工業株式会社 | 樹脂被覆金属条及び電気電子部品 |
Also Published As
Publication number | Publication date |
---|---|
CN101959682A (zh) | 2011-01-26 |
KR20110004364A (ko) | 2011-01-13 |
US20100323217A1 (en) | 2010-12-23 |
EP2248663A1 (en) | 2010-11-10 |
TW200944373A (en) | 2009-11-01 |
JPWO2009107752A1 (ja) | 2011-07-07 |
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