WO2009044641A1 - 長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置 - Google Patents

長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置 Download PDF

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Publication number
WO2009044641A1
WO2009044641A1 PCT/JP2008/066970 JP2008066970W WO2009044641A1 WO 2009044641 A1 WO2009044641 A1 WO 2009044641A1 JP 2008066970 W JP2008066970 W JP 2008066970W WO 2009044641 A1 WO2009044641 A1 WO 2009044641A1
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WO
WIPO (PCT)
Prior art keywords
fiber
reinforcing
interlaced
thermoplastic resin
amount
Prior art date
Application number
PCT/JP2008/066970
Other languages
English (en)
French (fr)
Inventor
Naoyuki Tashiro
Takayasu Fujiura
Kaduya Takamura
Seiji Zenke
Original Assignee
Kabushiki Kaisha Kobe Seiko Sho
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2007258945A external-priority patent/JP4829865B2/ja
Priority claimed from JP2007279195A external-priority patent/JP4996418B2/ja
Priority claimed from JP2008043221A external-priority patent/JP5001875B2/ja
Application filed by Kabushiki Kaisha Kobe Seiko Sho filed Critical Kabushiki Kaisha Kobe Seiko Sho
Priority to US12/678,762 priority Critical patent/US8236127B2/en
Priority to ES08836118T priority patent/ES2791893T3/es
Priority to KR1020107007120A priority patent/KR101161497B1/ko
Priority to CN2008801097740A priority patent/CN101815602B/zh
Priority to EP08836118.3A priority patent/EP2206591B1/en
Publication of WO2009044641A1 publication Critical patent/WO2009044641A1/ja
Priority to US13/471,096 priority patent/US8910690B2/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00—Making granules
    • B29B9/02—Making granules by dividing preformed material
    • B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00—Making granules
    • B29B9/12—Making granules characterised by structure or composition
    • B29B9/14—Making granules characterised by structure or composition fibre-reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05—Filamentary, e.g. strands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154—Coating solid articles, i.e. non-hollow articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02—Methods or apparatus in which packages do not rotate
    • B65H49/04—Package-supporting devices
    • B65H49/06—Package-supporting devices for a single operative package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02—Methods or apparatus in which packages do not rotate
    • B65H49/04—Package-supporting devices
    • B65H49/10—Package-supporting devices for one operative package and one or more reserve packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B29C2793/0027—Cutting off
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B29C2793/009—Shaping techniques involving a cutting or machining operation after shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04—Particle-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1059—Splitting sheet lamina in plane intermediate of faces
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1062—Prior to assembly
    • Y10T156/1064—Partial cutting [e.g., grooving or incising]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1082—Partial cutting bonded sandwich [e.g., grooving or incising]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1084—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing of continuous or running length bonded web
    • Y10T156/1085—One web only
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/12—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/12—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing
    • Y10T156/1317—Means feeding plural workpieces to be joined

Abstract

　強化用繊維束（長繊維強化樹脂ストランド）の連続的な引き出し作業を円滑に行うことができる長繊維強化樹脂熱可塑性樹脂ペレットの製造方法及び製造装置を提供すること。 　使い終わりの回巻体の強化用繊維束Ａの末端及び新しい回巻体の強化用繊維束Ｂの先端に対し、繊維量が本来の約半分となる繊維量半減端部Ａ１，Ｂ１をそれぞれ形成し、これら繊維量半減端部の強化用単繊維同士をエアスプライサにより交絡した交絡部Ｃ１を形成するとともに、新しい回巻体の強化用繊維束Ｂにおける繊維量半減端部よりも下流側の部分の強化用単繊維同士をエアスプライサにより交絡した交絡部Ｃ２を形成する。
PCT/JP2008/066970 2007-10-02 2008-09-19 長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置 WO2009044641A1 (ja)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US12/678,762 US8236127B2 (en) 2007-10-02 2008-09-19 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet
ES08836118T ES2791893T3 (es) 2007-10-02 2008-09-19 Método para fabricar granulados de resina termoplástica reforzada con fibra continuo
KR1020107007120A KR101161497B1 (ko) 2007-10-02 2008-09-19 장섬유 강화 열가소성 수지 펠릿의 제조 방법 및 제조 장치
CN2008801097740A CN101815602B (zh) 2007-10-02 2008-09-19 长纤维强化热塑性树脂颗粒的制造方法及制造装置
EP08836118.3A EP2206591B1 (en) 2007-10-02 2008-09-19 Method for manufacturing continuous-fiber-reinforced thermoplastic resin pellet
US13/471,096 US8910690B2 (en) 2007-10-02 2012-05-14 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2007-258945 2007-10-02
JP2007258945A JP4829865B2 (ja) 2007-10-02 2007-10-02 長繊維強化熱可塑性樹脂ペレットの製造方法
JP2007-279195 2007-10-26
JP2007279195A JP4996418B2 (ja) 2007-10-26 2007-10-26 長繊維強化熱可塑性樹脂ペレットの製造装置
JP2008-043221 2008-02-25
JP2008043221A JP5001875B2 (ja) 2008-02-25 2008-02-25 長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US12/678,762 A-371-Of-International US8236127B2 (en) 2007-10-02 2008-09-19 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet
US13/471,096 Division US8910690B2 (en) 2007-10-02 2012-05-14 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet

Publications (1)

Publication Number Publication Date
WO2009044641A1 true WO2009044641A1 (ja) 2009-04-09

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PCT/JP2008/066970 WO2009044641A1 (ja) 2007-10-02 2008-09-19 長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置

Country Status (6)

Country Link
US (2) US8236127B2 (ja)
EP (1) EP2206591B1 (ja)
KR (1) KR101161497B1 (ja)
CN (1) CN101815602B (ja)
ES (1) ES2791893T3 (ja)
WO (1) WO2009044641A1 (ja)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011034187A1 (ja) * 2009-09-18 2011-03-24 株式会社神戸製鋼所 長繊維強化熱可塑性樹脂ペレットの製造方法
WO2011055800A1 (ja) * 2009-11-06 2011-05-12 株式会社神戸製鋼所 強化用繊維束の接続方法、長繊維強化熱可塑性樹脂ペレットの製造方法及び巻回体
WO2014061433A1 (ja) * 2012-10-15 2014-04-24 株式会社Ihi 高温処理炉及び強化繊維の継ぎ方法

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JP5713685B2 (ja) * 2011-01-04 2015-05-07 株式会社神戸製鋼所 繊維強化ストランドの製造方法
JP5597152B2 (ja) * 2011-03-23 2014-10-01 株式会社神戸製鋼所 長繊維強化樹脂ストランドの製造方法及び製造装置
DE102012022340A1 (de) * 2012-11-15 2014-05-15 Thüringisches Institut für Textil- und Kunststoff-Forschung e.V. Verfahren zur kontinulerlichen Zuführung und Verbindung von streifen- oder bandförmigen Fasergebilden zu einer Schneckenmaschine
WO2015115306A1 (ja) * 2014-01-29 2015-08-06 住友ベークライト株式会社 成形品の製造方法、成形品、裏板およびブレーキパッド
JP6405191B2 (ja) * 2014-10-30 2018-10-17 株式会社ナガオカ 取水フィルター及びその製造方法並びに製造装置
CN106273929B (zh) * 2015-05-26 2018-09-25 句容市百事特复合材料有限公司 以连续纤维表层增强、lft作夹芯的复合板材及其制备工艺
US10858275B2 (en) 2016-06-16 2020-12-08 Usb I, Llc Apparatus and process for producing fiber from igneous rock
US10369754B2 (en) * 2017-02-03 2019-08-06 Oleksandr Biland Composite fibers and method of producing fibers
DE102016211899B4 (de) * 2016-06-30 2023-10-26 Airbus Operations Gmbh Verfahren zum Verwerten von Resten von vorimprägnierten Verstärkungsfasern
CN108409164A (zh) * 2017-02-09 2018-08-17 巨石集团有限公司 一种玻璃纤维束打结方法和拼接玻璃纤维束
CN108943964B (zh) * 2017-05-23 2020-09-08 赵培东 移动式压合机及其应用的塑胶地板压合成型设备

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CN102596526A (zh) * 2009-11-06 2012-07-18 株式会社神户制钢所 强化用纤维束的连接方法、长纤维强化热塑性树脂颗粒的制造方法及卷绕体
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WO2011055800A1 (ja) * 2009-11-06 2011-05-12 株式会社神戸製鋼所 強化用繊維束の接続方法、長繊維強化熱可塑性樹脂ペレットの製造方法及び巻回体
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WO2014061433A1 (ja) * 2012-10-15 2014-04-24 株式会社Ihi 高温処理炉及び強化繊維の継ぎ方法
JP2014080307A (ja) * 2012-10-15 2014-05-08 Ihi Corp 高温処理炉及び強化繊維の継ぎ方法
US9695504B2 (en) 2012-10-15 2017-07-04 Ihi Corporation High-temperature processing furnace and reinforcement fiber joining method
US10006119B2 (en) 2012-10-15 2018-06-26 Ihi Corporation High-temperature processing furnace and reinforcement fiber joining method

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CN101815602B (zh) 2013-09-18
US20120225149A1 (en) 2012-09-06
ES2791893T3 (es) 2020-11-06
US8910690B2 (en) 2014-12-16
EP2206591B1 (en) 2020-05-06
US20100230040A1 (en) 2010-09-16
EP2206591A4 (en) 2018-01-17
KR20100053675A (ko) 2010-05-20
US8236127B2 (en) 2012-08-07
KR101161497B1 (ko) 2012-06-29
CN101815602A (zh) 2010-08-25

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