WO2005112129A1 - 半導体装置およびその製造方法、半導体基板の製造方法 - Google Patents
半導体装置およびその製造方法、半導体基板の製造方法 Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/10—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
- H01L29/1025—Channel region of field-effect devices
- H01L29/1029—Channel region of field-effect devices of field-effect transistors
- H01L29/1033—Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure
- H01L29/1054—Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure with a variation of the composition, e.g. channel with strained layer for increasing the mobility
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/268—Bombardment with radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/822—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
- H01L21/8232—Field-effect technology
- H01L21/8234—MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
- H01L21/8238—Complementary field-effect transistors, e.g. CMOS
- H01L21/823807—Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the channel structures, e.g. channel implants, halo or pocket implants, or channel materials
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/84—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1203—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body the substrate comprising an insulating body on a semiconductor body, e.g. SOI
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7842—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78684—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78684—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys
- H01L29/78687—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys with a multilayer structure or superlattice structure
Definitions
- the present invention relates to a method for manufacturing a semiconductor substrate having a semiconductor layer in which strain is induced and a method for manufacturing a semiconductor device.
- n_M ⁇ S Metal Oxide Semiconductor
- a heterostructure having a SiGe film and a Si film epitaxially grown in the (001) plane on the SiGe film is formed.
- a tensile stress is applied from the SiGe film to the Si film to induce tensile strain in the Si film.
- a Si film in which such tensile strain is induced has an improved electron mobility in the strain direction, and that the use of the channel as a channel can improve the performance of n-M ⁇ S.
- a SiGe substrate having a Ge concentration of 20% to 30%, and a source and drain region made of SiGe are formed on a part of the surface of the Si substrate. Therefore, it is known that applying a compressive strain to the channel of the Si film improves the hole mobility, and using the channel as a channel can improve the performance of p-M ⁇ S.
- a thick SiGe film is grown on a Si substrate by epitaxy, the strain of the SiGe film is relaxed by heat treatment, and a Si film is formed thereon, and the SiGe film is formed.
- a tensile strain is induced in the Si film to form a strained Si film, and hydrogen ions are implanted at a predetermined depth in the SiGe film below the strained Si film.
- a separately prepared Si substrate with a thermal oxide film formed on the surface Si substrate / thermal oxide film
- the SiGe film is cleaved from the region where hydrogen ions are implanted.
- Strained Si film is removed, the SiGe film is removed, the strained Si film is exposed, and the Si substrate Z thermal oxide film Z strained Si film strain S ⁇ I substrate is formed (Non-Patent Document 3). And 4).
- the surface of the SiGe film needs to be smoothed to allow the strained Si film to grow smoothly.
- the cleavage surface of the SiGe film has irregularities, flattening by the CMP method is necessary, and the thickness of the strained Si film formed thereunder is at most about 20 nm. It is extremely difficult to achieve both flatness of the surface of the strained Si film of about 20 nm and uniformity of the film thickness by the CMP method, and there is a problem that the yield is extremely low. Further, as a result, there is a problem that the manufacturing cost of the strained SOI substrate is extremely high.
- Non-Patent Document 1 S. Fukatsu et al., Appl. Phy. Lett. 72, pp. 3485 (1998)
- Non-Patent Document 2 T. Tezuka et al., Jpn. J. Appl. Phy. 40, pp. 2866 (2001)
- Non-patent document 3 K. Rim et al., IEEE IEDM Tech Dig., Pp. 49 (2003)
- Non-patent document 4 C. Maleville et al., Ultra-Thin SOI and Strained
- an object of the present invention is to provide a new and useful method of manufacturing a semiconductor substrate and a method of manufacturing a semiconductor device which solve the above-mentioned problems.
- a more specific object of the present invention is to provide a method of manufacturing a semiconductor substrate having a strained Si film with high quality and simple quality, a semiconductor device using the semiconductor substrate, and a method of manufacturing the same. It is to be.
- a substrate, an insulating film formed on the substrate, and a first semiconductor layer on the insulating film in which strain is induced in a direction parallel to the substrate surface comprising: a source and drain region formed in the first semiconductor layer; and a gate laminate including a gate insulating film and a gate electrode on the first semiconductor layer.
- a method for manufacturing a semiconductor device comprising: a source and drain region formed in the first semiconductor layer; and a gate laminate including a gate insulating film and a gate electrode on the first semiconductor layer.
- the second semiconductor layer has an in-plane lattice constant different from that of the first semiconductor layer, and the step of heating the second semiconductor layer includes irradiating the surface of the second semiconductor layer with energy rays.
- Manufacturing a semiconductor device characterized by inducing strain in a first conductive layer. Method. Is provided.
- the second semiconductor layer that induces strain is formed on the first semiconductor layer, and the surface of the second semiconductor layer is irradiated with energy rays and heated, so that the second semiconductor layer is heated. Since the in-plane lattice constant of the first semiconductor layer is different from that of the first semiconductor layer, stress is applied to the first semiconductor layer from the second semiconductor layer to induce strain in the first semiconductor layer. As a result, the electron mobility or the hole mobility of the first semiconductor layer can be improved. In addition, since the second semiconductor layer is removed after inducing strain in the first semiconductor layer, it is possible to prevent the atoms of the elements constituting the second semiconductor layer from diffusing into the first semiconductor layer and remaining. As a result, a high-quality semiconductor device having the first semiconductor layer in which strain is induced can be realized.
- a type M ⁇ S transistor comprising: forming a second semiconductor layer by epitaxy on the first semiconductor layer; and forming a second semiconductor layer in the first region. Heating the semiconductor layer; Removing the second semiconductor layer in the first region, wherein the second semiconductor layer has a lattice constant in an in-plane direction larger than that of the first semiconductor layer.
- a method of manufacturing a semiconductor device is provided, wherein the surface of the second semiconductor layer is irradiated with energy rays to induce tensile strain in the first semiconductor layer.
- the irradiation with the energy beam pulls the first semiconductor layer from the second semiconductor layer having a larger lattice constant in the in-plane direction than the first semiconductor layer on the first region.
- the strain is applied, and tensile strain is induced in the first semiconductor layer.
- the operation speed of the n- type MS transistor using the first region of the first semiconductor layer as a channel layer can be improved.
- compressive strain is induced when the second semiconductor layer is epitaxially grown on the first semiconductor layer.
- the operating speed of the n-type MOS transistor using the second semiconductor layer (second region) as a channel layer can be improved.
- the irradiation time of the energy beam may be set in the range of 1 nanosecond to 10 milliseconds, and the laser beam may be irradiated in a laser beam for the irradiation of a single energy line.
- the laser beam may be irradiated in a laser beam for the irradiation of a single energy line.
- the energy rays may be ultraviolet laser light.
- Ultraviolet laser light enters only the outermost surface of the second semiconductor layer, and its energy is converted to heat at the outermost surface and transmitted in the depth direction, thereby preventing excessive heating of the second semiconductor layer. By avoiding this, it is possible to suppress or prevent the atoms constituting the second semiconductor layer from diffusing into the first semiconductor layer.
- the second semiconductor layer is formed of a stacked body having a plurality of layers.
- a layer in contact with the first semiconductor layer has a large difference from an in-plane lattice constant of the first semiconductor layer.
- the layer may have a lattice constant, and may be formed from a layer in which the difference is gradually reduced in the stacking direction of the stack.
- a layer in contact with the first semiconductor layer of the stacked body has a large difference in lattice constant from the in-plane direction of the first semiconductor layer, so that a larger stress can be loaded on the first semiconductor layer.
- a substrate, an insulating film formed on the substrate, and a Si film on the insulating film, in which strain is induced in a direction parallel to the substrate surface A method of manufacturing a semiconductor device, comprising: a Ge film formed on the Si film; source and drain regions formed on the Ge film; and a gate stack including a gate insulating film and a gate electrode on the Ge film.
- a step of forming a second semiconductor layer on the Si film by epitaxial growth a step of irradiating the second semiconductor layer with energy rays to induce strain in the Si film, Removing the semiconductor layer; and forming a Ge film by epitaxy on the strain-induced Si film, wherein the second semiconductor layer has a lattice constant in the in-plane direction of Si.
- a Ge film having a close crystal lattice constant and good crystallinity can be formed. Since Ge has a high electron mobility and a high hole mobility, a transistor capable of high-speed operation can be formed by using a Ge film as a channel layer.
- a substrate an insulating film formed on the substrate, and a first film formed on the insulating film and having a tensile strain in a direction parallel to the substrate surface.
- a first semiconductor layer having a region, a second region, a source and drain region formed in the first region, and a gate insulating film over the first semiconductor layer in the first region.
- An n-type MOS transistor comprising a first electrode and a gate electrode; a second semiconductor layer formed on the first semiconductor layer in the second region and having a compressive strain in a direction parallel to a substrate surface; A source and drain region formed in the semiconductor layer; and a p-type MOS transistor including a gate insulating film and a gate electrode on the second semiconductor layer, wherein the second semiconductor layer has an in-plane direction.
- the channel of the n-type MOS transistor is formed in the first semiconductor layer in which the tensile strain is induced and the electron mobility is high, and the second semiconductor layer in which the compressive strain is induced and the hole mobility is high is formed. Since the channel of the p-type M ⁇ S transistor is formed in the semiconductor layer of n A semiconductor device capable of high-speed operation of a p-type MOS transistor and a p-type MOS transistor can be realized.
- a substrate, an insulating film formed on the substrate, and a first semiconductor layer on the insulating film, in which strain is induced in a direction parallel to the substrate surface A method for manufacturing a semiconductor substrate, comprising: forming a second semiconductor layer on a first semiconductor layer by epitaxial growth; heating the second semiconductor layer; Removing the semiconductor layer of the second semiconductor layer, wherein the second semiconductor layer has a lattice constant in an in-plane direction different from that of the semiconductor layer, and the step of heating the second semiconductor layer comprises a second semiconductor layer.
- a method for manufacturing a semiconductor substrate characterized in that a surface of a layer is irradiated with energy rays to induce strain in a first semiconductor layer.
- a second semiconductor layer that induces strain is formed on the first semiconductor layer, and the second semiconductor layer is irradiated with energy rays and heated to thereby heat the first semiconductor layer.
- the second semiconductor layer is removed, it is possible to prevent the atoms of the elements constituting the second semiconductor layer from diffusing into the first semiconductor layer and remaining. As a result, a semiconductor substrate having a high-quality first semiconductor layer in which distortion is induced can be realized.
- FIG. 1 is a view showing a manufacturing step (part 1) of a semiconductor substrate according to a first embodiment of the present invention.
- FIG. 2 is a view showing a manufacturing step (part 2) of the semiconductor substrate according to the first embodiment.
- FIG. 3 is a view showing a manufacturing step (part 3) of the semiconductor substrate according to the first embodiment.
- FIG. 4 is a view showing a manufacturing step (part 4) of the semiconductor substrate according to the first embodiment.
- FIG. 5 is a view showing a manufacturing step (part 5) of the semiconductor substrate according to the first embodiment.
- FIG. 6 is a diagram showing a relationship between a Raman shift of a strained Si film and an irradiation energy amount.
- FIG. 7 is a view showing the relationship between the irradiation energy amount of laser irradiation and the thickness of a SiGe film.
- FIG. 8 is a view showing a depth profile of a stacked body of a silicon oxide film / Si film / SiGe film after laser irradiation.
- FIG. 9 is a view showing a step (part 1) of manufacturing a semiconductor substrate according to the second embodiment of the present invention.
- FIG. 10 is a view showing a manufacturing step (part 2) of the semiconductor substrate according to the second embodiment.
- FIG. Ll is a cross-sectional view of a semiconductor substrate having a Ge film as a channel layer.
- FIG. 12 is a view illustrating a manufacturing step (part 1) of a semiconductor substrate according to a third embodiment of the present invention.
- FIG. 13 is a view showing a manufacturing step (part 2) of the semiconductor substrate according to the third embodiment.
- FIG. 14 is a view showing a manufacturing step (part 3) of the semiconductor substrate according to the third embodiment.
- FIG. 15 is a sectional view of a semiconductor device according to a fourth embodiment of the present invention.
- FIG. 16 is a view showing a manufacturing step (part 1) of the semiconductor device according to the fourth embodiment.
- FIG. 17 is a view showing a manufacturing step (part 2) of the semiconductor device according to the fourth embodiment.
- FIG. 18 is a view showing a manufacturing step (part 3) of the semiconductor device according to the fourth embodiment.
- the first embodiment of the present invention relates to a method for manufacturing a strained S ⁇ I substrate including a Si film in which a tensile strain is induced in a crystal lattice.
- the Si film has a diamond crystal structure.
- the (001) plane is the surface, that is, the film thickness direction is the [001] direction, tensile strain is induced in the plane, and compressive strain is induced in the thickness direction. When formed, the electrons move in the in-plane direction, so that the electron mobility is improved.
- FIG. 1 to FIG. 5 are diagrams showing the steps of manufacturing the semiconductor substrate according to the first embodiment of the present invention.
- a molecular epitaxy method or a CVD (chemical vapor deposition) method is used.
- (Growth) method for example, an ultra-high vacuum CVD method, a hydrogen reduction method, a thermal decomposition method, an MOCVD (organic metal CVD) method or the like is used to form a Si film 13a (for example, with a thickness of 100 nm) by epitaxial growth.
- the Si film 13a is a single crystal film having a (001) plane.
- the single crystal silicon substrate 11 is further heated to about 600 ° C.
- the silicon oxide film 12 (carrying oxide film) is formed between the single-crystal silicon substrate 11 and the Si film 13a by high-temperature annealing at 1300 ° C., and a thickness of about 20 nm is formed on the surface.
- the SOI substrate 15 is formed while leaving the Si film 13a.
- the thickness of the Si film 13a is selected according to the type of the semiconductor device formed on the semiconductor substrate.
- the S ⁇ I substrate 15 may use a shellfish divination method or another known method in addition to the SIMOX method described above. In addition, it is not limited to a single crystal silicon substrate, but may be a sapphire (Al 2 O 3)
- a 23 plate, a silicon carbide (SiC) substrate, or the like may be used.
- the surface of the Si film 13a is formed to a thickness of 40 nm using a molecular epitaxy method ⁇ a CVD method (eg, an ultra-high vacuum CVD method, a hydrogen reduction method, a thermal decomposition method, a MOCVD method, etc.).
- the SiGe film 14a is formed by epitaxial growth.
- the SiGe film 14a grows in the (001) plane direction and forms a heterostructure with the Si film 13a. Since the SiGe film 14a has a larger lattice constant than the Si film 13a, the interface with the Si film 13a is almost coherent (has almost the same lattice constant as the Si film 13a). Compressive strain occurs that changes to the original lattice constant (strained SiGe film).
- SiGe layer 14a specifically, for example by ultra-high vacuum CVD method, a pressure 10- 4 Pa, Si as source Sugasu of Si H (flow rate 2 sccm), as a source gas for Ge GeH the (flow 4 sccm) for
- the thickness of the SiGe film 14a is set in the range of 5 nm to 60 nm, and preferably 10 nm to 40 nm. At such a thickness, the SiGe film 14a does not affect the quality of the strained SOI substrate because the force that may cause defects in the film is eventually removed.
- the composition of the SiGe film 14a is expressed as Si Ge, it is preferable to set the composition in a range of 10 atomic% to 40 atomic%.
- the substrate temperature when forming the SiGe film 14a is set in a range of 450 ° C to 750 ° C. If the substrate temperature is lower than 450 ° C, depending on the composition of the SiGe film 14a, Si and Ge The dislocation is likely to occur at the interface with the Si film 13a, and the amount of tensile strain induced in the Si film 13a in the next step is reduced.If the strain is higher than 750 ° C, impurities have already been implanted. In such a case, impurity diffusion occurs, and the impurity profile is disrupted. Before the formation of the SiGe film 14a, the oxide film on the surface of the Si film 13a may be removed with hydrofluoric acid.
- the surface of the SiGe film 14a is irradiated with a laser beam using an energy ray, for example, a XeCl excimer laser (wavelength: 308 ⁇ m, irradiation energy: 280 mj / cm 2 ).
- a laser beam for example, a XeCl excimer laser (wavelength: 308 ⁇ m, irradiation energy: 280 mj / cm 2 ).
- the laser light source used for laser light irradiation is not particularly limited, and may include CO, C ⁇ , He—Ne, and ⁇ .
- Examples include gas lasers such as Noregon ion and excimer, and solid-state lasers such as Nd: YAG and ruby, and a laser light source for pulsed laser oscillation or continuous laser oscillation or a deviation can be used.
- the laser beam may be applied to only the predetermined irradiation position using a galvano scanner, a polygon mirror, or the like, or the entire substrate may be irradiated at once.
- scanning may be performed using a galvano scanner or a polygon mirror to control the irradiation position, irradiation time, and irradiation energy amount.
- the irradiation time is preferably set to 10 milliseconds or less.
- the irradiation time is preferably as short as possible in order to avoid heating the entire silicon oxide film, but is more preferably 1 ns or more in terms of practical use, preferably 1 ns or more.
- the wavelength of the laser light is preferably shorter than visible light (wavelength 400 nm to 760 nm) in terms of high irradiation energy density.
- the light is easily converted from heat to heat at the outermost surface of the SiGe film 14a. Further preferred, to be set in the range of 150nm to 400nm.
- Such short-wavelength light has a shallower depth in the SiGe film 14a and further prevents Ge atoms from diffusing into the Si film 13a.
- Such laser light sources include XeCl excimer laser (wavelength 308 nm), KrF excimer laser (wavelength 248 nm), ArF excimer laser (wavelength 193 nm), and F excimer laser. Laser (wavelength 157 nm) and the like.
- the irradiation energy amount is selected so that the compressive strain of the SiGe film 14a is relaxed, and the Si film 13a is disconnected from the silicon oxide film to a temperature at which the compressive strain is induced. It is appropriately selected according to the thickness of the film 13a. Further, the irradiation energy may be controlled by irradiating a plurality of pulses to a single point in relation to the irradiation energy density.
- the laser light irradiation may be surface irradiation or spot irradiation, or may be shifted, but it is preferable to irradiate the entire irradiated surface at once. Strain can be uniformly induced in the Si film 13a.
- irradiation with a flash lamp or electron beam irradiation may be used.
- a flash lamp for example, the irradiation time of one flash is set to several microseconds, and the irradiation energy amount is set to 100 mj / cm 2 .
- the flash amplifier include a xenon flash lamp and a tungsten halogen lamp.
- an electron beam set the accelerating voltage to 5 keV to 10 keV, the irradiation dose to about ⁇ ⁇ A, and the irradiation time to about 5 nsec to 10 ⁇ sec.
- the SiGe film 14b of the structure of FIG. 4 is removed by wet etching. Specifically, using a mixed solution of hydrofluoric acid, hydrogen peroxide solution, and acetic acid, for example, setting the solution temperature to 25 ° C, applying the solution on the surface of the structure shown in FIG. Only the film 14b is dissolved and removed, and further washed and rinsed with pure water or the like and dried. Since the mixed solution having the etching selectivity of SiGe with respect to Si, the etching can be stopped with good control at the interface with the strained Si film 13b, and Ge atoms do not remain on the surface of the strained Si film 13b.
- the surface of the strained Si film 13b is not eroded, a smooth surface of the strained Si film 13b can be obtained.
- the removal of the SiGe film 14b may be performed by using an immersion method, a spin coating method, a jet etching method, or the like.
- the strained S ⁇ I substrate 10 including the Si film 13b in which the tensile strain is induced shown in FIG. 5 is formed.
- FIG. 6 is a diagram showing the relationship between the Raman shift of the strained Si film and the irradiation energy amount.
- Figure 6 shows that the strained Si film is a SiGe film, a SiGe film, Indicates the concentration.
- Oj / cm 2 without laser irradiation
- the XeCl laser (wavelength: 308 nm) was used.
- the laser irradiation was performed by irradiating a pulse of 40 ⁇ seconds multiple times at 100 Hz, and the irradiation energy indicates the total irradiation energy.
- the thickness of each of the Si film and the SiGe film is set to 2
- FIG. 6 shows a change in peak of the strained Si film near 52 Ocm 1 measured using a Raman spectrometer. When the Raman shift shifts to the lower wavenumber side, it indicates that tensile strain is induced in the Si film.
- the Raman shift of the Si film is lower than the wave number. Side, which indicates that tensile strain was induced in the Si film.
- the magnitude of the tensile strain is smaller in the case of using the SiGe film than in the case of using the SiGe film, which indicates that a larger tensile strain is induced in the Si film.
- larger tensile strain can be induced in the Si film by using a SiGe film having a higher Ge concentration. This is because the higher the Ge concentration, the larger the lattice constant of the SiGe film.
- the Raman shift value of the Si film without laser irradiation was lower than that of the Si Ge film and the Si film.
- FIG. 7 is a diagram showing the relationship between the irradiation energy amount of laser irradiation and the thickness of the SiGe film.
- FIG. 7 shows the minimum irradiation energy at which the SiGe film having each thickness induces distortion in the Si film.
- the thickness of the SiGe film is 30 nm, 40 ⁇ m, 50 nm, 60 nm, 80 nm, 100 nm, and the thickness is 30 nm, 40 ⁇ m, 60 nm, 80 nm, and 100 nm. The same thing as 6 was used.
- the thickness of the Si film was set to 20 ⁇ m.
- the Raman shift of the SiGe film was measured by a Raman spectrometer, and when the SiGe film was relaxed, the strain was formed in the Si film.
- the thickness in the range of 30 nm 60 nm of SiGe film may induce distortion in the Si film did it.
- the thickness of the SiGe film is 80 nm and 100 nm, the Si film could not induce strain.
- the thickness of the SiGe film is preferably in the range of 30 nm-6 Onm. It is fully expected that even if the thickness of the SiGe film is less than 30 nm, it is possible to induce strain in the Si film.
- FIG. 8 is a diagram showing a depth profile of a stacked body of a silicon oxide film, a ZSi film, and a ZSiGe film before and after laser irradiation.
- Fig. 8 shows the results of quantitative analysis of Si and Ge using SIMS (Secondary Ion Mass Spectrometry) while etching the surface with Ar ions and the surface force of the silicon oxide film ZSi film ZSiGe film shown in Fig. 4. It is.
- the thickness of the Si film is 20 nm, and the SiGe film is a 40-nm thick Si Ge film.
- the profile before laser irradiation is indicated by a solid line
- the profile after laser irradiation is indicated by a broken line.
- the profile after the laser irradiation overlaps the profile before the laser irradiation, and it can be seen that Ge atoms are not diffused by heating the SiGe film and the Si film by the laser irradiation. . Therefore, by short-time heating such as laser irradiation, Ge atoms diffuse into the Si film, which cannot be avoided by conventional annealing, etc., and carrier mobility is increased due to the increase in interface states that occur when the Si film is used for a channel. The drop can be prevented.
- the force S at which the Ge concentration at the interface between the Si film and the SiGe film changes over several nm is the depth S and the tilt of the sample during SIMS analysis. It is thought to be due to the effects of Even if Ge atoms are diffused into the Si film when the SiGe film is formed, it is removed by the above-described step of FIG. 5 and does not remain in the strained Si film.
- a SiGe film 14a for inducing distortion is formed on the Si film 13a, and the SiGe film 14a is induced to be distorted by short-time heating such as laser irradiation. After that, since the SiGe film 14b is removed, Ge atoms do not diffuse and remain in the strained Si film 13b. As a result, a strained S ⁇ I substrate 10 having a high-quality strained Si film 13b can be realized.
- a strained SOI substrate can be easily manufactured.
- a material having a larger lattice constant than SiGe for example, Use a film with a composition in which some of the elements constituting the ⁇ _V group compounds, such as AlAs, GaAs, InP, and GaP and A1P, which have almost the same lattice constant as Si, are replaced with elements with a large covalent radius.
- the same effect as the SiGe film can be obtained.
- a GaPAs film in which part of P of GaP is substituted by As a GalnP film in which part of Ga in GaP is substituted by In
- an AllnP film in which part of A1 of A1P is substituted by In may be used. .
- a film having a smaller lattice constant than Si is grown on the Si film 13a, and a compressive stress is applied to the Si film 13a by the above-mentioned heating method, so that the Si film 13a In this way, compressive strain can be induced.
- the operating speed of a Si film in which compressive strain is induced is increased by using a compressively strained Si film, which has a higher hole mobility than a Si film in which strain is not induced, as the channel layer of a p-type MOS transistor. Can be improved.
- Examples of such a film that applies a compressive stress to a Si film include a SiC film in which a part of Si of the Si film is replaced by C, and a ⁇ -V group such as GaP or A1P having almost the same lattice constant as Si. It is also possible to use a film with a composition in which some of the elements constituting the compound are replaced with elements having a small covalent bond radius.
- a GaPN film in which N is substituted, a GaAlP film in which a part of Ga in GaP is substituted by A1, or an A1PN film in which a part of P of A1P is substituted by N may be used. It is also expected that C film, BN film, BP film and ZnS film can be used.
- the second embodiment of the present invention relates to a method for manufacturing a strained SOI substrate including a Si film in which a tensile strain is induced in a crystal lattice, in which a SiGe film having a different composition is used instead of a single-layer SiGe film. Except for using, it is the same as the first embodiment.
- 9 and 10 are diagrams showing a semiconductor substrate manufacturing process according to the second embodiment of the present invention. In the figure, portions corresponding to the portions described above are denoted by the same reference numerals, and description thereof is omitted.
- the step of FIG. 1 of the first embodiment is performed to form a stacked body of a single-crystal silicon substrate 11Z silicon oxide film 12 / Si film 13a.
- a stacked body composed of a plurality of SiGe films 14a_l-14a_3 having different Ge concentrations is formed on the Si film 13a in the same manner as in the step of FIG.
- the composition of the SiGe film 14a_1-a 14a-3 is set so that the Ge concentration decreases from the Si film 13a side toward the stacking direction.
- SiGe film 14a_2 smaller than film 14a_l and SiGe film 14a_3
- the power to wake up can.
- Si having a low Ge concentration disposed on the surface of the stacked body of the SiGe films 14a_l-14a_3 is used.
- the Ge film 14a-3 shows that the shorter the wavelength of the laser light, the higher the absorbance
- the stacked body of the SiGe films 14a-11a-14a_3 is not limited to three layers, and may be two layers or four or more layers.
- the stacked body of the SiGe films 14a-1-1a-3 may be a composition gradient film in which the Ge concentration changes continuously.
- the surface of the stacked body of SiGe films 14a_l-14a_3 is further irradiated with laser light in the same manner as in the step of FIG. Thereby, tensile strain is induced in the Si film 13a, and the strained Si film 13c shown in FIG. 10 is formed.
- the laminate of the force SiGe films 14a-l-14a-3 (not shown) is in a state where the compressive strain is relaxed by the laser irradiation.
- the stacked body of the SiGe films 14a-11a-14a-3 shown in FIG. 9 is removed as in the step of FIG.
- the force S for forming a strained S ⁇ ⁇ I substrate having a Si film in which a larger tensile strain is induced than in the strained SOI substrate formed in the first embodiment can be obtained.
- FIG. 11 is a cross-sectional view of a semiconductor substrate using a Ge film as a channel layer.
- the semiconductor substrate 25 is manufactured according to the second embodiment shown in FIG.
- a Ge film 26 is formed on the surface of a strained SOI substrate 20 composed of a single crystal silicon substrate 11 / silicon oxide film 12 / strained Si film 13c formed by the method by a CVD method or the like.
- the Ge crystal has a lattice constant about 4.2% larger than that of the Si crystal, but the strained Si film 13c has tensile strain due to the high Ge concentration SiGe film in the second embodiment. Dislocations are suppressed at the interface, forming a coherent interface and growing epitaxially.
- the Ge film 26 has a pressure of 10—
- GeH flow rate 7 sccm
- H flow rate lsccm
- the thickness of the Ge film 26 is set in a range of 1 nm 1 Onm.
- the mobility of holes and electrons in the Ge film 26 is several times larger than that in the Si film.
- a high-speed transistor can be formed.
- the semiconductor substrate 25 is a Ge film having a higher quality than a case where a Ge film is formed on a normal Si film.
- the strained Si film 13c can be made as thin as possible if the Ge film 26 can be epitaxially grown on the Ge film 26, for example, lnm-5nm, so that a higher quality strained Si film 13c can be used. Thus, a high quality Ge film 26 can be formed.
- the first region in which the tensile strain is the Si film force induced by the crystal lattice and the second region in which the compressive strain is the SiGe film force induced by the crystal lattice are formed on the insulating film.
- the present invention relates to a method for manufacturing a strained semiconductor substrate having:
- the Si film in the first region is a strained Si film similar to the first and second embodiments described above.
- the SiGe film in the second region has a zinc-zinc ore-type crystal structure, and the (001) plane is the surface, that is, the film thickness direction is the [001] direction.
- Tensile strain is induced in the film thickness direction, and compressive strain is reduced. Induced in the hole traveling direction, hole mobility is improved.
- FIG. 12 to FIG. 14 are views showing the steps of manufacturing the semiconductor substrate according to the third embodiment of the present invention.
- parts corresponding to the parts described above are denoted by the same reference numerals, and description thereof will be omitted.
- the process shown in FIG. 1 of the first embodiment is performed to form a single-crystal silicon substrate 11 / silicon oxide film 12 / Si film 13a laminate.
- a SiGe film 14a is formed on the Si film 13a in the same manner as in the step of FIG. As described above, since the SiGe film 14a is epitaxially grown on the Si film 13a, compressive strain is induced.
- a resist film (not shown, having a thickness of 100 nm) is further applied by photolithography on the SiGe film 14a in the first region 31, which induces tensile strain in the Si film 13a in the next step.
- the silicon oxide film 33 is formed by a sputtering method, a CVD method, or the like. The thickness of the silicon oxide film 33 is set to about 50 nm when the surface of the silicon oxide film 33 is heated in the next step.
- the resist film is lifted off together with the silicon oxide film 33 on the resist film. Note that a groove 34 reaching the lower silicon oxide film 12 may be provided at the boundary between the first region 31 and the second region 32.
- a resist film is selectively formed by a photolithography method, and the groove 34 is formed by dry etching such as an RIE method.
- the Si film 13a in the first region 31 and the Si film 13a in the second region are made discontinuous, so that only the Si film 13a in the first region 31 is drawn in the next step. Tensile strain can be uniformly induced.
- laser irradiation is performed on the surface of the structure of FIG.
- Laser irradiation is performed in the same manner as in the step of FIG. 3 of the first embodiment.
- tensile stress is applied to the Si film 13a by the SiGe film 14a in the first region 31, and tensile strain is induced in the Si film 13a.
- the heat generated by the laser irradiation is reduced by half due to the interference effect of the light by the silicon oxide film 33, so that the compressive strain is still induced.
- another heating method described in the step of FIG. 3 may be used.
- the laser irradiation may be selectively performed only on the SiGe film 14a in the first region 31 without forming the silicon oxide film 33.
- a method of selectively irradiating a laser beam the above-described method using a Ganolevano scanner, a polygon mirror, or the like, an area for irradiating a predetermined light beam spread between a laser light source and an irradiation optical system, or the like.
- a limiting mask may be provided according to the conditions.
- the SiGe film 14 a in the first region 31 (the distortion is relaxed by the laser irradiation) Yes. 5) is removed in the same manner as in the step of FIG. 5 of the first embodiment, and then the silicon oxide film 33 in the second region 32 is removed by etching (danigami process).
- the strained semiconductor substrate 30 including the first region 31 made of the Si film 13b in which the tensile strain is induced and the second region 32 made of the SiGe film 14a in which the compressive strain is induced is formed on the silicon oxide film 12. Is formed.
- a semiconductor substrate having a strained Si film 13b having a high electron mobility and a SiGe film 14a having a high hole mobility can be easily manufactured by a simple method.
- the fourth embodiment of the present invention is directed to a strained semiconductor including a Si film in which a tensile strain is induced in a crystal lattice and a SiGe film in which a compressive strain is induced in a crystal lattice, described in the third embodiment.
- the present invention relates to a semiconductor device having a CMOS transistor formed on a substrate.
- portions corresponding to the portions described above are denoted by the same reference numerals, and description thereof will be omitted.
- FIG. 15 is a sectional view of the semiconductor device according to the fourth embodiment of the present invention.
- the semiconductor device 40 of the present embodiment has an n-type MOS transistor 41 formed in the first region 31 and a second region 32 formed in the semiconductor substrate 30 of the third embodiment shown in FIG. It is composed of a p-type MOS transistor 42, and an element isolation portion 43 is formed between the n-type MOS transistor 41 and the p-type MOS transistor 42.
- the source region 44a and the drain region 44b in which the n-type impurity is diffused are formed in the strained Si film 13b in the first region 31, and the source region 44a and the drain region 44b are formed.
- a gate laminate 48 on which a gate insulating film 45 and a gate electrode 46 are deposited is formed on the strained Si film 13b therebetween, and sidewall insulating films 49 are formed on both sides thereof.
- a channel (not shown) is formed in the strained Si film 13b below the gate insulating film 45. Since tensile strain is induced in the strained Si film 13b, high-speed operation of the n-type MOS transistor 41 having a higher electron mobility than that of a Si film in which no strain is induced can be achieved.
- the source region 50a and the p-type impurity diffused in the SiGe film 14a in which the compressive strain of the second region is induced (hereinafter referred to as “strained SiGe film 14a”).
- a drain region 50b is formed, and the gate insulating film 45 is formed in the same manner as the n-type MOS transistor 41.
- a gate laminated body 48 including the gate electrode 46 and a sidewall insulating film 49 are formed, and a channel is formed in the strained SiGe film 14a below the gate insulating film 45. Since compressive strain is induced in the strained SiGe film 14a, the p-type MOS transistor 42, which has a higher hole mobility than the Si film or the SiGe film in which no strain is induced, enables high-speed operation. .
- FIG. 16 to FIG. 18 are diagrams showing the steps of manufacturing the semiconductor substrate according to the fourth embodiment.
- parts corresponding to the parts described above are denoted by the same reference numerals, and description thereof will be omitted.
- the semiconductor substrate 30 having the strained Si film 13b (first region) and the strained SiGe film 14a (second region) on the surface is formed in the same manner as in the third embodiment.
- a groove 43 is formed in the semiconductor substrate 30 at the boundary between the first region and the second region.
- the trench 43 is filled with an insulating material, for example, a silicon oxide film or a silicon nitride film, to form an element isolation portion 43.
- a gate insulating film 45 (for example, a silicon oxide film) is formed on the surfaces of the strained Si film 13b, the element isolation portion 43, and the strained SiGe film 14a by a thermal oxidation method, a CVD method, a sputtering method, or the like. Then, a silicon oxynitride film, a metal oxide film, etc., with a thickness of lnm-3nm) is formed, and in the next step, a polysilicon film 46a (thickness lOOnm) to be a gate electrode is formed.
- a silicon oxide film for example, a silicon oxide film
- a resist film is formed on the surface of the polysilicon film 46a, patterned so that only a region to be a gate remains, and the polysilicon is formed by RIE or the like using the resist film as a mask.
- the film 46a and the gate insulating film 45 are etched to expose the surfaces of the strained Si film 13b and the strained SiGe film 14a, and a gate laminate 48 including the gate insulating film 45 and the gate electrode 46 is formed.
- n-type impurities and p-type impurities are respectively implanted into the strained Si film 13b and the strained SiGe film 14a using the resist film and the gate laminate 48 as a mask, thereby forming extension regions 52 and 53. I do.
- the resist film is removed.
- a silicon oxide film (200 nm thick) is formed on the surface of the structure of FIG. 17, and etched back to form sidewall insulating films 49 on both side walls of the gate laminate 48. .
- the sidewall insulating film 49 and the gate electrode 46 are used as a mask, and the distortion S
- An n-type impurity and a p-type impurity are implanted into the i film 13b and the strained SiGe film 14a, respectively, and activated to form source regions 44a and 50a and drain regions 44b and 50b.
- a MOS transistor 42 is formed.
- silicidation is performed by a known method to form an interlayer insulating film, vertical wiring such as contacts, wiring layers, and the like.
- vertical wiring such as contacts, wiring layers, and the like.
- the channel of n-type M ⁇ S transistor 41 is formed in a strained Si film having a high electron mobility in which a tensile strain is induced, so that a high-speed operation is possible.
- the p-type MOS transistor 42 is formed on the strained SiGe film 14a having high hole mobility in which a compressive strain is induced, so that high-speed operation is possible.
- the n-type MOS transistor of the present embodiment may be formed on the semiconductor substrate of the first or second embodiment by a similar method.
- an n-type MOS transistor using the Ge film of the semiconductor substrate of the second embodiment as a channel layer is formed by the same method as in the present embodiment.
- high-speed operation is possible.
- a p-type MOS transistor using the Ge film of the semiconductor substrate of the second embodiment as a channel layer may be formed.
- a method for manufacturing a semiconductor substrate having a strained Si film and a semiconductor substrate having high quality and easily, and a semiconductor using the semiconductor substrate A method for manufacturing the device can be provided.
Abstract
Description
Claims
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KR1020067023602A KR100834836B1 (ko) | 2004-05-13 | 2005-05-11 | 반도체 장치 및 그 제조 방법, 반도체 기판 및 그 제조방법 |
CNB2005800153909A CN100573834C (zh) | 2004-05-13 | 2005-05-11 | 半导体装置及其制造方法、半导体基板的制造方法 |
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CN100573834C (zh) | 2009-12-23 |
US7910415B2 (en) | 2011-03-22 |
CN1954418A (zh) | 2007-04-25 |
KR20060132042A (ko) | 2006-12-20 |
KR100834836B1 (ko) | 2008-06-03 |
US20070059875A1 (en) | 2007-03-15 |
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