WO2005085353A1 - ポリカーボネート樹脂組成物及びその成形品 - Google Patents
ポリカーボネート樹脂組成物及びその成形品 Download PDFInfo
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- WO2005085353A1 WO2005085353A1 PCT/JP2005/003936 JP2005003936W WO2005085353A1 WO 2005085353 A1 WO2005085353 A1 WO 2005085353A1 JP 2005003936 W JP2005003936 W JP 2005003936W WO 2005085353 A1 WO2005085353 A1 WO 2005085353A1
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- WIPO (PCT)
- Prior art keywords
- polycarbonate resin
- mass
- resin composition
- parts
- component
- Prior art date
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- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 108
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 108
- 239000000203 mixture Substances 0.000 title claims abstract description 58
- 125000003118 aryl group Chemical group 0.000 claims abstract description 38
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 31
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 23
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 claims abstract description 15
- IMHDGJOMLMDPJN-UHFFFAOYSA-N dihydroxybiphenyl Natural products OC1=CC=CC=C1C1=CC=CC=C1O IMHDGJOMLMDPJN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 6
- -1 polydimethylsiloxane Polymers 0.000 claims description 46
- 229920001577 copolymer Polymers 0.000 claims description 24
- 229910052783 alkali metal Inorganic materials 0.000 claims description 20
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 18
- 229920001971 elastomer Polymers 0.000 claims description 17
- 239000011256 inorganic filler Substances 0.000 claims description 8
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 8
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 7
- 238000001746 injection moulding Methods 0.000 claims description 7
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 7
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 claims description 7
- 229940005642 polystyrene sulfonic acid Drugs 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 5
- 150000001340 alkali metals Chemical class 0.000 claims description 4
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- 229920001890 Novodur Polymers 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 8
- 239000007924 injection Substances 0.000 abstract description 8
- 238000004064 recycling Methods 0.000 abstract 1
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 125000004432 carbon atom Chemical group C* 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 17
- 229920000515 polycarbonate Polymers 0.000 description 17
- 239000004417 polycarbonate Substances 0.000 description 17
- 239000011342 resin composition Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 16
- 125000000217 alkyl group Chemical group 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 229920001296 polysiloxane Polymers 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 239000000806 elastomer Substances 0.000 description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- 229920002554 vinyl polymer Polymers 0.000 description 8
- 238000013329 compounding Methods 0.000 description 7
- 239000011258 core-shell material Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000004898 kneading Methods 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 5
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000004014 plasticizer Substances 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- 229920006361 Polyflon Polymers 0.000 description 4
- 229920001893 acrylonitrile styrene Polymers 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 4
- 229910052712 strontium Inorganic materials 0.000 description 4
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 4
- 150000003440 styrenes Chemical class 0.000 description 4
- 125000000542 sulfonic acid group Chemical group 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000008346 aqueous phase Substances 0.000 description 3
- 229910052792 caesium Inorganic materials 0.000 description 3
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000013013 elastic material Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- FDIPWBUDOCPIMH-UHFFFAOYSA-N 2-decylphenol Chemical compound CCCCCCCCCCC1=CC=CC=C1O FDIPWBUDOCPIMH-UHFFFAOYSA-N 0.000 description 2
- OREKREJVUNVFJP-UHFFFAOYSA-N 2-triacontylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O OREKREJVUNVFJP-UHFFFAOYSA-N 0.000 description 2
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000004609 Impact Modifier Substances 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N anhydrous trimellitic acid Natural products OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- NKTOLZVEWDHZMU-UHFFFAOYSA-N p-cumyl phenol Natural products CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- CGEXUOTXYSGBLV-UHFFFAOYSA-N phenyl benzenesulfonate Chemical compound C=1C=CC=CC=1S(=O)(=O)OC1=CC=CC=C1 CGEXUOTXYSGBLV-UHFFFAOYSA-N 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 159000000001 potassium salts Chemical class 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- JDWGPDRDUUNFIB-UHFFFAOYSA-N 1,1,1,2,3,3,4,4,5,5,5-undecafluoropentane-2-sulfonic acid Chemical compound OS(=O)(=O)C(F)(C(F)(F)F)C(F)(F)C(F)(F)C(F)(F)F JDWGPDRDUUNFIB-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- URFNSYWAGGETFK-UHFFFAOYSA-N 1,2-bis(4-hydroxyphenyl)ethane Natural products C1=CC(O)=CC=C1CCC1=CC=C(O)C=C1 URFNSYWAGGETFK-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- KDYHQAWOWCCBAJ-UHFFFAOYSA-N 1h-indole-2,3-dione;2-methylphenol Chemical compound CC1=CC=CC=C1O.CC1=CC=CC=C1O.C1=CC=C2C(=O)C(=O)NC2=C1 KDYHQAWOWCCBAJ-UHFFFAOYSA-N 0.000 description 1
- BSWWXRFVMJHFBN-UHFFFAOYSA-N 2,4,6-tribromophenol Chemical compound OC1=C(Br)C=C(Br)C=C1Br BSWWXRFVMJHFBN-UHFFFAOYSA-N 0.000 description 1
- LFXZSGVZSSMCMB-UHFFFAOYSA-N 2,5-dichlorobenzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC(Cl)=CC=C1Cl LFXZSGVZSSMCMB-UHFFFAOYSA-N 0.000 description 1
- VADKRMSMGWJZCF-UHFFFAOYSA-N 2-bromophenol Chemical compound OC1=CC=CC=C1Br VADKRMSMGWJZCF-UHFFFAOYSA-N 0.000 description 1
- IEMXKEMFCFILAA-UHFFFAOYSA-N 2-docosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O IEMXKEMFCFILAA-UHFFFAOYSA-N 0.000 description 1
- CYEJMVLDXAUOPN-UHFFFAOYSA-N 2-dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=CC=C1O CYEJMVLDXAUOPN-UHFFFAOYSA-N 0.000 description 1
- ZQWSENBIABALKM-UHFFFAOYSA-N 2-hexacosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O ZQWSENBIABALKM-UHFFFAOYSA-N 0.000 description 1
- HMWIHOZPGQRZLR-UHFFFAOYSA-N 2-hexadecylphenol Chemical compound CCCCCCCCCCCCCCCCC1=CC=CC=C1O HMWIHOZPGQRZLR-UHFFFAOYSA-N 0.000 description 1
- QEMHBAGGYKJNSS-UHFFFAOYSA-N 2-icosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O QEMHBAGGYKJNSS-UHFFFAOYSA-N 0.000 description 1
- PMRGJZMPEQTXRR-UHFFFAOYSA-N 2-octacosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O PMRGJZMPEQTXRR-UHFFFAOYSA-N 0.000 description 1
- WCRKLZYTQVZTMM-UHFFFAOYSA-N 2-octadecylphenol Chemical compound CCCCCCCCCCCCCCCCCCC1=CC=CC=C1O WCRKLZYTQVZTMM-UHFFFAOYSA-N 0.000 description 1
- RGDDVTHQUAQTIE-UHFFFAOYSA-N 2-pentadecylphenol Chemical compound CCCCCCCCCCCCCCCC1=CC=CC=C1O RGDDVTHQUAQTIE-UHFFFAOYSA-N 0.000 description 1
- MFBSWHBCYNJJGH-UHFFFAOYSA-N 2-pentatriacontylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O MFBSWHBCYNJJGH-UHFFFAOYSA-N 0.000 description 1
- WLMABZIWETWROH-UHFFFAOYSA-N 2-tetracosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O WLMABZIWETWROH-UHFFFAOYSA-N 0.000 description 1
- JOONSONEBWTBLT-UHFFFAOYSA-N 2-tetradecylphenol Chemical compound CCCCCCCCCCCCCCC1=CC=CC=C1O JOONSONEBWTBLT-UHFFFAOYSA-N 0.000 description 1
- RGVIYLQXUDJMCP-UHFFFAOYSA-N 2-tridecylphenol Chemical compound CCCCCCCCCCCCCC1=CC=CC=C1O RGVIYLQXUDJMCP-UHFFFAOYSA-N 0.000 description 1
- BQZOAXZLOCOWMI-UHFFFAOYSA-N 3-(2-hydroxyphenyl)benzene-1,2,4-triol Chemical compound OC1=CC=C(O)C(C=2C(=CC=CC=2)O)=C1O BQZOAXZLOCOWMI-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- RQCACQIALULDSK-UHFFFAOYSA-N 4-(4-hydroxyphenyl)sulfinylphenol Chemical compound C1=CC(O)=CC=C1S(=O)C1=CC=C(O)C=C1 RQCACQIALULDSK-UHFFFAOYSA-N 0.000 description 1
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 1
- DHURZBNESRVDPJ-UHFFFAOYSA-N 4-heptadecylphenol Chemical compound CCCCCCCCCCCCCCCCCC1=CC=C(O)C=C1 DHURZBNESRVDPJ-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ISAVYTVYFVQUDY-UHFFFAOYSA-N 4-tert-Octylphenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C=C1 ISAVYTVYFVQUDY-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000012696 Interfacial polycondensation Methods 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 241001274216 Naso Species 0.000 description 1
- CVBURIHGVPWMOA-UHFFFAOYSA-N O1SSO1.N Chemical compound O1SSO1.N CVBURIHGVPWMOA-UHFFFAOYSA-N 0.000 description 1
- 241000282320 Panthera leo Species 0.000 description 1
- 208000000474 Poliomyelitis Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 229920000402 bisphenol A polycarbonate polymer Polymers 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 239000006085 branching agent Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- KLIYQWXIWMRMGR-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate Chemical compound C=CC=C.COC(=O)C(C)=C KLIYQWXIWMRMGR-UHFFFAOYSA-N 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- ULSJTMWWIWWXIW-UHFFFAOYSA-N carbonic acid;phenol Chemical compound OC(O)=O.OC1=CC=CC=C1.OC1=CC=CC=C1 ULSJTMWWIWWXIW-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N dimethylformamide Substances CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FGDAXMHZSNXUFJ-UHFFFAOYSA-N ethene;prop-1-ene;prop-2-enenitrile Chemical group C=C.CC=C.C=CC#N FGDAXMHZSNXUFJ-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- ZATZOOLBPDMARD-UHFFFAOYSA-N magnesium;hydrate Chemical compound O.[Mg] ZATZOOLBPDMARD-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- GPUMPJNVOBTUFM-UHFFFAOYSA-N naphthalene-1,2,3-trisulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(S(O)(=O)=O)C(S(=O)(=O)O)=CC2=C1 GPUMPJNVOBTUFM-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- NRZWYNLTFLDQQX-UHFFFAOYSA-N p-tert-Amylphenol Chemical compound CCC(C)(C)C1=CC=C(O)C=C1 NRZWYNLTFLDQQX-UHFFFAOYSA-N 0.000 description 1
- SVHOVVJFOWGYJO-UHFFFAOYSA-N pentabromophenol Chemical compound OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br SVHOVVJFOWGYJO-UHFFFAOYSA-N 0.000 description 1
- YPJUNDFVDDCYIH-UHFFFAOYSA-N perfluorobutyric acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)F YPJUNDFVDDCYIH-UHFFFAOYSA-N 0.000 description 1
- QZHDEAJFRJCDMF-UHFFFAOYSA-N perfluorohexanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F QZHDEAJFRJCDMF-UHFFFAOYSA-N 0.000 description 1
- UZUFPBIDKMEQEQ-UHFFFAOYSA-N perfluorononanoic acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F UZUFPBIDKMEQEQ-UHFFFAOYSA-N 0.000 description 1
- SNGREZUHAYWORS-UHFFFAOYSA-N perfluorooctanoic acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F SNGREZUHAYWORS-UHFFFAOYSA-N 0.000 description 1
- CXZGQIAOTKWCDB-UHFFFAOYSA-N perfluoropentanoic acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F CXZGQIAOTKWCDB-UHFFFAOYSA-N 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001921 poly-methyl-phenyl-siloxane Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229960002796 polystyrene sulfonate Drugs 0.000 description 1
- 239000011970 polystyrene sulfonate Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 229940006186 sodium polystyrene sulfonate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000011191 terminal modification Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
- C08F279/04—Vinyl aromatic monomers and nitriles as the only monomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/10—Block- or graft-copolymers containing polysiloxane sequences
Definitions
- the present invention relates to a polycarbonate resin composition, and an injection-molded product obtained by injection-molding the resin composition. More specifically, the present invention relates to a resin composition which maintains flame retardancy, and has fluidity, rigidity, heat resistance and impact resistance. The present invention relates to a polycarbonate resin composition having an excellent balance between the above properties and excellent recyclability, and an injection molded product thereof.
- the injection molded products are suitably used for housing parts of automobile parts, office automation (OA) equipment, electric and electronic equipment, and home electric appliances.
- OA office automation
- Polycarbonate resin Z-styrene alloy has excellent mechanical properties such as rigidity and impact resistance, and also has excellent fluidity, heat resistance, electrical properties, and dimensional stability. Widely used in the field. In recent years, further reduction in thickness of parts has been demanded from the viewpoint of light weight, and improvement in fluidity of materials has been demanded.
- polycarbonate resin itself is self-extinguishing, but its flame retardancy is reduced by alloying.
- polycarbonate resin is used as a material for OA, information 'communication, electric' electronic devices, it is required to further increase the degree of flame retardancy in order to further improve safety.
- Polycarbonate resin In Z-styrene resin alloy, it is common to increase the content of styrene resin or decrease the molecular weight of polycarbonate resin to further increase the fluidity. Increasing the content lowers the surface impact and also reduces the flame retardancy. Also, when the molecular weight of the polycarbonate resin is reduced, the Izod impact strength and elongation are reduced, and it is difficult to balance the fluidity with these physical properties.
- Patent Document 1 Japanese Patent Publication No. 7-68445
- the present invention has been made in view of the above circumstances, and is a polycarbonate resin yarn that maintains flame retardancy, has an excellent balance of fluidity, rigidity, heat resistance, and impact resistance, and has excellent recyclability. It is an object of the present invention to provide a product and a molded product thereof.
- the inventors of the present invention have conducted intensive studies to achieve the above object, and as a result, as a polycarbonate resin, a polycarbonate resin whose whole or part is a polycarbonate-biphenol copolymer is used.
- the resin composition containing a specific amount of each of the polycarbonate resin composition and the amorphous styrene-based resin provides a balance of fluidity, rigidity, heat resistance and impact resistance while maintaining flame retardancy. It has been found that the resin composition is excellent, has excellent moldability and long-term stability, and is also excellent in recyclability, and that a molded article obtained by injection molding this resin composition has a good appearance.
- the present invention has been completed based on powerful knowledge.
- the present invention provides the following polycarbonate resin composition and a molded product thereof.
- the polycarbonate resin composition according to any one of the above items 15 to 15, comprising (D) 115 parts by mass of an impact resistance improver based on 100 parts by mass of the total of the components (A) and (B). object.
- the polycarbonate resin composition according to the above 1 or 2 comprising:
- component (E) is at least one selected from alkali metal sulfonic acid salts, alkaline earth metal sulfonic acid salts, alkali metal polystyrene sulfonic acid salts, and alkaline earth metal polystyrene sulfonic acid salts.
- Polycarbonate resin composition is at least one selected from alkali metal sulfonic acid salts, alkaline earth metal sulfonic acid salts, alkali metal polystyrene sulfonic acid salts, and alkaline earth metal polystyrene sulfonic acid salts.
- the polycarbonate resin composition according to the above item 7 or 8, comprising (C) 120 parts by mass of an inorganic filler based on 100 parts by mass of the total of the components (A) and (B).
- the polycarbonate resin composition according to any one of the above items 7 to 9, comprising (D) 11 to 15 parts by mass of the impact resistance improver based on 100 parts by mass of the total of the components (A) and (B). .
- Injection molding TOo which also has the strength of the polycarbonate resin composition according to any of 1 to 10 above.
- a polycarbonate resin composition having an excellent balance of fluidity, rigidity, heat resistance, and impact resistance, and also having excellent resilience, and an injection molded article thereof.
- an aromatic polycarbonate resin using dihydroxybiphenyl as a part of the raw material divalent phenol is a divalent phenol other than dihydroxybiphenyl; Using a mixed divalent phenol with dihydroxybiphenyl, it can be produced in the same manner as the aromatic polycarbonate resin of the component (A-2) shown below.
- the polycarbonate resin is not particularly limited and various ones can be mentioned. Usually, an aromatic polycarbonate produced by reacting a divalent phenol with a carbonate precursor can be used.
- a solution method or a melting method i.e., a reaction between a divalent phenol and phosgene, or a transesterification method between a divalent phenol and diphenol carbonate.
- Examples of the divalent phenol include various ones.
- 2,2 bis (4-hydroxyphenyl) propane [bisphenol A], bis (4-hydroxyphenyl) methane, 1,2 1 bis (4-hydroxyphenyl) ethane, 2,2 bis (4-hydroxy-3,5-dimethylphenyl) propane, bis (4-hydroxyphenyl) cycloanolecan, bis (4-hydroxyphenyl) oxide, bis ( 4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) ketone, and the like.
- bisphenol A bis (4-hydroxyphenyl) methane
- 1,2 1 bis (4-hydroxyphenyl) ethane 2,2 bis (4-hydroxy-3,5-dimethylphenyl) propane
- bis (4-hydroxyphenyl) cycloanolecan bis (4-hydroxyphenyl) oxide
- Particularly preferred divalent phenols are bis (hydroxyphenyl) alkanes, particularly those containing bisphenol A as a main raw material.
- Examples of the carbonate precursor include a carbonate halide, a carbonate ester, and a haloformate, and specific examples thereof include phosgene, dihaloformate of divalent phenol, diphenyl carbonate, dimethyl carbonate, and getyl carbonate.
- examples of the divalent phenol include hydroquinone, resorcinol, and catechol. These divalent phenols may be used alone or in combination of two or more.
- the polycarbonate resin of the components (A-1) and (A-2) may have a branched structure, and as a branching agent, 1,1,1-tris (4-hydroxyphenyl- Le) ethane, a,, ⁇ "tris (4-bidoxyfile) — 1,3,5-triisopropylbenzene, phloroglysin, trimellit And citric acid and isatin bis (o-cresol).
- 1,1,1-tris (4-hydroxyphenyl- Le) ethane
- a branching agent 1,1,1-tris (4-hydroxyphenyl- Le) ethane, a,, ⁇ "tris (4-bidoxyfile) — 1,3,5-triisopropylbenzene, phloroglysin, trimellit And citric acid and isatin bis (o-cresol).
- the polycarbonate resin used as the component (A-1) or (A-2) in the present invention includes a bifunctional carboxylic acid such as terephthalic acid or an ester precursor such as an ester-forming derivative thereof.
- a copolymer such as polyester-polycarbonate resin obtained by carrying out polymerization of polycarbonate in the presence of a polymer, or a mixture of various polycarbonate resins.
- the viscosity average molecular weight of the polycarbonate resin used as the component (A-1) or (A-2) in the present invention is usually 10,000 to 50,000, and preferably ⁇ 13,000 to 35,000. , Even more preferred ⁇ is 15,000-20,000.
- the viscosity average molecular weight (Mv) is obtained by measuring the viscosity of a methylene chloride solution at 20 ° C. using an Ubbelohde viscometer, obtaining the intrinsic viscosity [ ⁇ ] from the viscosity, and calculating by the following equation. .
- a polyorganosiloxane-containing aromatic polycarbonate resin can be used as the polycarbonate resin of the components (II-1) and (II-2).
- the polyorganosiloxane-containing aromatic polycarbonate resin is composed of a polycarbonate moiety and a polyorganosiloxane moiety.
- a polyorganosiloxane having a reactive group at a terminal which constitutes a polycarbonate oligomer and a polyorganosiloxane moiety. Is dissolved in a solvent such as methylene chloride, an aqueous sodium hydroxide solution of bisphenol is added, and an interfacial polycondensation reaction is carried out using a catalyst such as triethylamine.
- Polyorganosiloxane-containing aromatic polycarbonate resins are described in, for example, JP-A-3-292359, JP-A-4202465, JP-A-8-81620, JP-A-8-302178 and JP-A-10-182178. It is disclosed in, for example, Japanese Patent No. 7897.
- the polyorganosiloxane-containing aromatic polycarbonate resin preferably has a polycarbonate part having a degree of polymerization of 3 to 100 and a polyorganosiloxane part having a degree of polymerization of about 2 to 500.
- polyorganosiloxane-containing aromatic polycarbonate resin polio
- the content of luganosiloxane is generally in the range of 0.1 to 2% by mass, preferably 0.3 to 1.5% by mass.
- the viscosity average molecular weight of the polyorganosiloxane-containing aromatic polycarbonate resin used in the present invention is usually from 5,000 to 100,000, preferably ⁇ 10,000 to 30,000, particularly preferably ⁇ 12,000. — 30,000.
- the polyorganosiloxane-containing aromatic polycarbonate resin is useful from the viewpoint of improving impact resistance.
- the polyorganosiloxane-containing aromatic polycarbonate resin is particularly preferably polydimethylsiloxane, which is preferably polydimethylaminosiloxane, polydiethylenosiloxane, or polymethylphenylsiloxane.
- These viscosity average molecular weights (Mv) can be determined in the same manner as the above polycarbonate resin.
- a polyorganosiloxane-containing aromatic polycarbonate resin as the component (II-2).
- the polycarbonate resin of the components ( ⁇ -1) and ( ⁇ -2) may be a polycarbonate resin having a molecular terminal having an alkyl group having 10 to 35 carbon atoms. Carbonate II can also be used.
- a polycarbonate resin having an alkyl group having 10 to 35 carbon atoms at the molecular terminal is obtained by using an alkylphenol having an alkyl group having 10 to 35 carbon atoms as a terminal stopper in the production of the polycarbonate resin. be able to.
- alkylphenols include decylphenol, pendecylphenol, dodecylphenol, tridecylphenol, tetradecylphenol, pentadecylphenol, hexadecylphenol, heptadecylphenol, octadecylphenol, and nona Examples include decyl phenol, icosyl phenol, docosyl phenol, tetracosyl phenol, hexacosyl phenol, octacosyl phenol, triacontyl phenol, triacontyl phenol and pentatriacontyl phenol.
- alkyl group of these alkylphenols may be any of o-, m-, and p- positions with respect to the hydroxyl group, but is preferably the p- position.
- Alkyl groups are linear, branched Or a mixture thereof.
- At least one is the above-mentioned alkyl group having 10 to 35 carbon atoms, and the other four are not particularly limited.
- Alkyl groups having 19 to 19 carbon atoms and 6 to 20 carbon atoms are not particularly limited.
- the polycarbonate resin having an alkyl group having 10 to 35 carbon atoms at the molecular terminal may be any of the polycarbonate resins described below.
- divalent phenol may be combined with phosgene or carbonate ester conjugate.
- these alkylphenols are obtained by using these as an end-capping agent.
- the phenol having an alkyl group having 10 to 35 carbon atoms seals one or both terminals of the polycarbonate resin, and the terminal is modified.
- the terminal modification is at least 20%, preferably at least 50%, based on all terminals. That is, the other terminal is a hydroxyl terminal or a terminal sealed with another terminal blocking agent described below.
- terminal capping agents include phenol, p-cresol, p-tert-butylphenol, p-tert-octylphenol, p-cumylphenol, and p-cumylphenol, which are commonly used in the production of polycarbonate resin.
- the molecular terminal of the aromatic polycarbonate resin is an alkyl group having 10 to 35 carbon atoms.
- the molecular terminal is an alkyl group having 10 or more carbon atoms, the flowability of the polycarbonate resin composition is improved.
- an alkyl group having 36 or more carbon atoms at the molecular end lowers heat resistance and impact resistance.
- (A-1) dihydroxybiphenyl is used as a part of the raw dihydric phenol V.
- the aromatic polycarbonate resin is used in combination with a divalent phenol other than dihydroxybiphenyl. It can be produced in the same manner as the aromatic polycarbonate resin (A-2), using a mixed divalent phenol with dihydroxybiphenyl.
- dihydroxybiphenyl The following general formula (I)
- R 1 and R 2 are each independently a hydrogen atom, an alkyl group having 16 carbon atoms, a cycloalkyl group having 5-7 carbon atoms, a substituted or unsubstituted aryl group having 6-12 carbon atoms, and And a group selected from halogen atoms, wherein m and n are integers of 1-4.
- the represented compounds are mentioned. Specifically, 4,4, dihydroxybiphenyl, 3,3, -dimethyl-4,4, dihydroxybiphenyl, 3,5,3,5, -tetramethyl-4,4,1-dihydroxybiphenyl, 3 , 3, diphenyl 4,4, dihydroxybiphenyl and 2,3,5,6,2 ', 3', 5 ', 6,1-hexafluoro-4,4, dihydroxybiphenyl Can be These dihydroxy bi Hue - le, the force amount thereof to be used in combination with divalent phenol at the aromatic polycarbonate polymer, based on the total amount of divalent full Nord, usually 5-5 0 mole 0/0 approximately, preferably 5 to 30 mol 0/0. When the content of dihydroxybiphenyl is 5 mol% or more, a sufficient flame retardant effect is obtained, and when it is 50 mol% or less, good impact resistance is obtained.
- the component (A) in the resin composition of the present invention also has an aromatic polycarbonate resin (A-1) component of 10-100% by mass and an aromatic polycarbonate resin (A-2) of 90-0% by mass.
- the component (A-1) is at least 10% by mass, the expected flame retardancy can be improved.
- the component (A-1) is preferably 15-100% by mass, and the component (A-2) is preferably 85-0% by mass.
- the component (B) of the polycarbonate resin composition of the present invention is an amorphous styrene resin, and examples thereof include a rubber-modified styrene resin and Z or a rubber-unmodified styrene resin.
- the rubber-modified styrene resin includes a rubber-based polymer containing a rubber-based polymer in a matrix composed of a bullet aromatic polymer, and an aromatic vinyl monomer and a rubber-based polymer in the presence of the rubber-based polymer. If necessary, a vinyl monomer copolymerizable therewith is added, and the monomer mixture can be obtained by known polymerization methods such as bulk polymerization, emulsion polymerization, and suspension polymerization.
- ABS resin acrylonitrile-butadiene rubber-styrene copolymer
- AES resin acrylonitrile ethylene propylene rubber styrene copolymer
- AAS resin acrylonitrile acrylic rubber styrene copolymer
- MBS resin examples thereof include methyl methacrylate butadiene rubber-styrene copolymer
- AS resin acrylonitrile styrene copolymer
- MS resin methyl methacrylate-styrene copolymer
- the content of the amorphous styrene resin (B) needs to be 5 to 50% by mass based on the total amount of the components (A) and (B). If the content of the component (B) is less than 5% by mass, the fluidity is not improved, and if it exceeds 50% by mass, heat resistance, impact resistance (plane impact strength, Izod impact strength) and flame retardancy are reduced. descend.
- the content of the component (B) is preferably 10 to 40% by mass.
- the polycarbonate resin composition of the present invention may optionally contain (C) an inorganic filler in order to improve rigidity and flame retardancy.
- an inorganic filler talc, mica, kaolin, diatomaceous earth, calcium carbonate, calcium sulfate, barium sulfate, glass fiber, carbon fiber, potassium titanate and the like are used.
- talc and my strength having a plate-like form are particularly preferable.
- This talc is a magnesium hydrate salt, and commercially available talc can be used.
- the talc used herein one having an average particle size of about 0.1 to 50 m is usually used, and one having an average particle size of 0.2 to 20 m is particularly preferably used.
- the blending amount of the inorganic filler (C) is usually about 120 parts by weight, preferably about 2 parts by weight, based on 100 parts by weight of the total of the components (A) and (B). — 15 parts by weight.
- the polycarbonate resin composition of the present invention is required to improve impact resistance. Accordingly, (D) an impact resistance improver can be added.
- a core-shell elastomer is preferable.
- the core-shell elastomer has a two-layer structure composed of a core (shell) and a shell (shell).
- the core is in a soft rubber state, and the shell on the surface is hard. It is in a grease state, and the elastomer itself is a powdery (particulate), rubber-like elastic material.
- most of the particle state of the core-shell elastomer retains its original shape. Since most of the compounded graft rubber-like elastic body keeps its original form, the effect is obtained that it is uniformly dispersed and does not cause surface peeling.
- Examples of the core shell elastomer include various types, and examples of commercially available core shell elastomers include EXL2603 (manufactured by Kureha Chemical Industry Co., Ltd.), Hyprene B621 (manufactured by Zeon Corporation), and KM-330 ( Rohm & Haas), Metaprene W529, Metaprene S2001, Metabrene C223, Metaprene B621 (Mitsubishi Rayon) and the like.
- EXL2603 manufactured by Kureha Chemical Industry Co., Ltd.
- Hyprene B621 manufactured by Zeon Corporation
- KM-330 Rohm & Haas
- Metaprene W529 Metaprene S2001, Metabrene C223, Metaprene B621 (Mitsubishi Rayon) and the like.
- the compounding amount of the (D) impact modifier is usually about 11 to 15 parts by mass based on 100 parts by mass of the total of (A) and (B) components. Is 3-10 parts by mass.
- the effect of improving the impact resistance can be obtained by adjusting the amount of the component (D) to 1 part by mass or more, while maintaining the flame retardancy, heat resistance and rigidity by adjusting the amount to 15 parts by mass or less. It comes out.
- the polycarbonate resin composition of the present invention optionally contains (E) at least one selected from organic alkali metal salts and organic alkaline earth metal salts in order to improve flame retardancy.
- organic alkali metal salts and organic alkaline earth metal salts there are various kinds of organic alkali metal salts and organic alkaline earth metal salts, and examples thereof include an alkali metal salt and an organic alkaline earth metal salt of an organic acid or an organic acid ester having at least one carbon atom.
- the organic acid or organic acid ester is an organic sulfonic acid, an organic carboxylic acid, or the like.
- alkali metals include lithium, sodium, potassium, cesium and the like
- alkaline earth metals include magnesium, calcium, strontium, barium and the like.
- sodium and potassium salts are preferably used.
- the salt of the organic acid may be substituted with a halogen such as fluorine, chlorine and bromine.
- the alkali metal salt and the organic alkaline earth metal salt can be used alone or in combination of two or more.
- organic alkali metal salts and organic alkaline earth metal salts for example, in the case of organic sulfonic acid, the following general formula (II)
- a represents an integer of 110
- M represents an alkali metal such as lithium, sodium, potassium, and cesium
- alkaline earth metal such as magnesium, calcium, strontium, and norium
- b represents an atom of M Indicate the value.
- alkali metal salt and alkaline earth metal salt of perfluoroalkanesulfonic acid represented by the following formula (1) are preferably used. These compounds include, for example, those described in Japanese Patent Publication No. 47-40445.
- the perfluoroalkanesulfonic acid includes, for example, perfluoromethanesulfonic acid, norfluoroethanesulfonic acid, norfluoropropanesulfonic acid, perfluorolob Examples thereof include tansulfonic acid, perfluoromethylbutanesulfonic acid, perfluorohexanesulfonic acid, norfluoroheptansulfonic acid, and norfluorooctanesulfonic acid.
- these potassium salts are preferably used.
- organic compounds such as 2,5-dichlorobenzene sulfonic acid; 2,4,5 trichlorobenzenebenzenesulfonic acid; diphenylsulfonic acid 3-sulfonic acid; diphenylsulfonic acid 3,3, -disulfonic acid; and naphthalenetrisulfonic acid.
- alkali metal salts of sulfonic acid examples thereof include alkali metal salts of sulfonic acid.
- organic carboxylic acids include, for example, perfluorogic acid, perfluoromethane carboxylic acid, perfluoroethanecarboxylic acid, perfluoropropanecarboxylic acid, perfluorobutanecarboxylic acid, perfluoromethyl, and the like.
- examples thereof include butanecarboxylic acid, perfluorohexacarboxylic acid, perfluoroheptanecarboxylic acid, and perfluorooctanecarboxylic acid, and alkali metal salts of these organic carboxylic acids are used.
- alkali metal salt and z-alkali earth metal salt of polystyrene sulfonic acid the following general formula (III) [0029] [Formula 2]
- X represents a sulfonate group
- Y represents hydrogen or a hydrocarbon group having 110 carbon atoms
- c represents 115
- d represents a molar fraction
- a sulfonate group-containing aromatic vinyl resin represented by the following formula can be used.
- the sulfonic acid group is an alkali metal salt and z or an alkaline earth metal salt of sulfonic acid, and examples of the metal include sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium, and strontium. And the like.
- Y is a hydrogen atom or a hydrocarbon group having 110 carbon atoms, preferably a hydrogen atom or a methyl group. Also, c is 1 to 5, and d is in the relationship of 0 ⁇ d ⁇ l. That is, the sulfonate group (X) may be completely substituted or partially substituted with the aromatic ring.
- the substitution ratio of the sulfonate group is determined in consideration of the content of the sulfonate group-containing aromatic vinyl resin and the like. Is replaced by 10-100%.
- the aromatic vinyl resin containing a sulfonic acid group is limited to the polystyrene resin of the above general formula (III). However, it may be a copolymer of a styrene monomer and another monomer copolymerizable therewith.
- the method for producing the sulfonate group-containing aromatic vinyl resin includes: (1) the above-mentioned aromatic vinyl monomer having a sulfonic acid group or the like or another monomer copolymerizable therewith; And a method of polymerizing or copolymerizing (2) Aromatic bullet polymer or aromatic bullet There is a method in which a copolymer of a system monomer and another copolymerizable monomer or a mixed polymer thereof is sulfonated and neutralized with an alkali metal compound, Z or an alkaline earth metal compound.
- a mixed solution of concentrated sulfuric acid and acetic anhydride is added to a solution of polystyrene resin in 1,2-dichloroethane, heated, and reacted for several hours to obtain polystyrene sulfonate.
- polystyrene resin in 1,2-dichloroethane
- potassium salt or sodium salt of polystyrene sulfonic acid can be obtained by neutralization with potassium hydroxide or sodium hydroxide in an equimolar amount to the sulfonic acid group.
- the weight average molecular weight of the sulfonate group-containing aromatic vinyl resin used in the present invention is from 1,000 to 300,000, and preferably ⁇ 2,000 to 200,000.
- the weight average molecular weight can be measured by the GPC method.
- the compounding amount of (E) the alkali metal salt and Z or the alkaline earth metal salt is usually 0.05 to 10 parts by mass based on 100 parts by mass of the total of the components (A) and (B). It is about 2 parts by mass, preferably 0.05-1 part by mass, more preferably 0.1-1 part by mass.
- the polycarbonate resin composition of the present invention may optionally contain (F) a reactive group-containing silicone compound for further improvement of flame retardancy.
- the reactive group-containing silicone compound is a (poly) organosiloxane having a reactive group, and its skeleton is represented by the following general formula (IV)
- R 3 is a reactive group
- R 4 is a hydrocarbon group having 1 to 12 carbon atoms, and 0 ⁇ e ⁇ 3, 0 ⁇ f ⁇ 3, and 0 + e + f ⁇ 3.
- the reactive group contains an alkoxy group, aryloxy, polyoxyalkylene group, hydrogen group, hydroxyl group, carboxyl group, silanol group, amino group, mercapto group, epoxy group, vinyl group and the like.
- a methoxy group and a vinyl group which are preferably an alkoxy group, a hydrogen group, a hydroxyl group, and an epoxy group, are particularly preferable.
- silicone conjugates having a plurality of reactive groups and silicone compounds having different reactive groups can be used in combination.
- the reactive group-containing silicone conjugate has a reactive group (R 3 ) Z hydrocarbon group (R 4 ) of usually about 0.1 to 3, preferably about 0.3 to 2.
- R 3 reactive group
- R 4 hydrocarbon group
- These silicone conjugates are liquids, powders and the like, but those having good dispersibility in melt kneading are preferred.
- a liquid having a kinematic viscosity at room temperature of about 10 to 500,000 mm 2 Zs can be exemplified.
- the compounding amount of the (F) reactive group-containing silicone compound is usually about 0.1 to 3 parts by mass based on 100 parts by mass of the total of the components (A) and (B). And preferably 0.1 to 2 parts by mass.
- the polycarbonate resin composition of the present invention may optionally contain (G) polytetrafluoroethylene (PTFE) to further improve flame retardancy (for example, V-0, 5V in UL94). be able to.
- G polytetrafluoroethylene
- the average molecular weight of PTFE is preferably 500,000 or more, and particularly preferably ⁇ 500,000-10,000,000.
- PTFE having a fibril-forming ability can provide higher anti-dripping properties.
- PTFE having a fibril-forming ability examples thereof include those classified into Type 3 in the ASTM standard. Specific examples thereof include, for example, Teflon (registered trademark) 6-J (Mitsui's DuPont Fluorochemical Co., Ltd.), POLIFLON D-I, POLYFLON F-103, POLYFLON F201 (Daikin Industries, Ltd.), and CD076 (Asahi Glass Fluoro Corporation) Polymers).
- examples include Argoflon F5 (manufactured by Montefluos), polyflon MPA, and polyflon FA-100 (manufactured by Daikin Industries, Ltd.). These PTFEs may be used alone or in combination of two or more.
- PTFE having a fibril-forming ability as described above can be obtained, for example, by adding tetrafluoroethylene in an aqueous solvent in the presence of sodium, potassium, and ammonium peroxydisulphide to 6.9-690 kPa ( Temperature of 0-200 under pressure of l-lOOpsi). C, preferably 20-100. It is obtained by polymerizing with C.
- the compounding amount of (G) PTFE is usually about 0.1 to 2 parts by mass based on 100 parts by mass of the total of components (A) and (B). It is preferably 0.1 to 1 part by mass.
- the amount of the component (G) is 0.1 parts by mass or more, the desired flame retardancy of the molten dripping prevention is sufficient, and when the amount is 2 parts by mass or less, the compounding amount is reduced. A commensurate effect of improving flame retardancy is observed, and the impact resistance and appearance of the molded product are not adversely affected.
- additives such as general thermoplastic resins and additives used in the composition may be used.
- An amount can be included.
- additives include, for example, antioxidants, antistatic agents, ultraviolet absorbers, light stabilizers (weathering agents), plasticizers, antibacterial agents, compatibilizers, coloring agents (dyes, pigments), and the like.
- the polycarbonate resin composition of the present invention comprises the above-mentioned components (A) and (B), and (C), (D), (E), (F) and (G), which are optionally used. It is obtained by mixing and kneading the components, and other components.
- the compounding and kneading at this time are preliminarily mixed with a device usually used, for example, a ribbon blender, a drum tumbler, etc., and a Henschel mixer, a Banbury mixer, a single screw extruder, a twin screw extruder, a multi-screw extruder are used. It can be performed by a method using a screw extruder, a kneader or the like.
- the heating temperature during kneading is appropriately selected usually in the range of 240 to 300 ° C.
- the components other than the polycarbonate resin and the styrene resin can be melted and kneaded with the polycarbonate resin or the styrene resin, and then added as a master batch.
- the injection molded article of the present invention can be obtained by melt-kneading the above components to produce a pellet-shaped molding raw material, and then subjecting the pellet to injection molding or injection compression molding.
- a gas injection molding method is employed as the injection molding method, a molded article having excellent appearance without shrinkage and reduced weight can be obtained.
- the heat resistance (HDT) is 110 ° C or higher, and the SFL (spiral flow length) measured at 260 ° C under the conditions of a thickness of 2 mm and an injection pressure of lOMPa is used. Injection-molded products having a height of 35 cm or more can be obtained.
- HDT heat resistance
- SFL spiral flow length
- the reaction solution sent out from the tubular reactor was continuously introduced into a tank reactor with a baffle having an inner volume of 40 L equipped with swept wings, and further added 2.8 LZhr of aqueous sodium hydroxide solution of BPA.
- a 25 mass% aqueous sodium hydroxide solution was supplied at a flow rate of 0.07 L / hr, water was supplied at a flow rate of 17 LZhr, and a 1 mass% aqueous triethylamine solution was supplied at a flow rate of 0.64 L / hr, and the reaction was carried out at 29-32 ° C.
- the reaction solution was continuously withdrawn from the tank reactor and allowed to stand still to separate and remove the aqueous phase, thereby obtaining a chloride methylene phase.
- the polycarbonate oligomer solution thus obtained had an oligomer concentration of 338 gZL and a chromate formate group concentration of 0.71 molZL.
- the methylene chloride solution of the polycarbonate-biphenol copolymer obtained in the above step (3) was concentrated and pulverized to obtain flakes of the polycarbonate-biphenol copolymer.
- the obtained flake was dried at 120 ° C. under reduced pressure for 12 hours. NMR measurement of the biphenyl content gave 15.9 mol%.
- PC-1 Bisphenol ⁇ polycarbonate with viscosity average molecular weight of 17,500 (FN1700A, manufactured by Idemitsu Petrochemical Co., Ltd.)
- PC-2 PC-PDMS-containing bisphenol A polycarbonate with a viscosity average molecular weight of 17,500, PDMS (polydimethylsiloxane) content of 3% by mass, and PDMS chain length (n) of 30 (FC1700, Idemitsu Petrochemical Co., Ltd.)
- PC-3 Polycarbonate biphenol copolymer with a viscosity average molecular weight of 17,500 and a biphenol content of 15.9 mol% (Production Example 1)
- ABS-1 acrylonitrile-butadiene-styrene copolymer rubber content 60 wt 0/0 (B60 0N, manufactured by Ube Cycon Co., Ltd.)
- Plasticizer a phosphate ester (PFR, manufactured by Asahi Denka Kogyo)
- Tanolek TP—A25, manufactured by Fujitalc Industries, average particle size 4.
- Elastomer 1 core-shell type graft rubber-like elastic material (EXL2603, manufactured by Kureha Chemical Co., Ltd.)
- Elastomer 2 Core-shell type graft rubber-like elastic material (C223A, manufactured by Mitsubishi Rayon Co., Ltd.)
- Metal salt 1 potassium perfluoroalkanesulfonate (MegaFac F-114, manufactured by Dainippon Ink)
- Metal salt 2 Powder with an average particle diameter of 30 ⁇ m obtained by drying and pulverizing sodium polystyrene sulfonate (FRPSSN30, manufactured by Lion Corporation)
- Methyl hydrogen silicone (X40-2664A, manufactured by Shin-Etsu Danigaku Kogyo)
- PTFE CD076, manufactured by Asahi ICI Fluoropolymers
- Each component was mixed at the ratios shown in Tables 1 and 2, supplied to a vented twin-screw extruder (TEM35, manufactured by Toshiba Machine Co., Ltd.), melted and kneaded at 260 ° C., and pelletized. Prior to melt-kneading, in all compositions, Irganox 1076 (manufactured by Chinoku Specialty Chemicals) 0.1 parts by mass and ADK STAB C (manufactured by Asahi Den-Dai Kogyo Co., Ltd.) 0.1 mass The parts were added.
- Irganox 1076 manufactured by Chinoku Specialty Chemicals
- ADK STAB C manufactured by Asahi Den-Dai Kogyo Co., Ltd.
- the obtained pellet was dried at 120 ° C for 12 hours, and then injection-molded at a molding temperature of 260 ° C and a mold temperature of 80 ° C to obtain a test piece.
- the performance was evaluated by the following various tests using the obtained test pieces. The results are shown in Tables 1 and 2.
- the test was performed at a molding temperature of 280 ° C, a mold temperature of 80 ° C, a wall thickness of 2 mm, a width of lcm, and an injection pressure of 7.84 MPa (80 kgZcm 2 ). Larger values indicate better fluidity, 35 cm The above is preferable.
- test conditions were a temperature of 23 ° C and a sample with a thickness of 4 mm.
- test conditions were a temperature of 23 ° C and a sample with a thickness of 4 mm.
- a vertical combustion test was performed using a test piece with an outer dimension of 127 mm X I 2.7 mm and a wall thickness of 1.5 mm in accordance with Underwriters Laboratory 'Subject 94 (UL94 standard).
- Example 18-18 since the polycarbonate-biphenol copolymer component [component (A-1) component] is used in a predetermined amount or more, flame retardancy is improved, and therefore the amount of alloy material added is increased. Therefore, it is a resin composition having a high balance of rigidity, heat resistance, fluidity and impact resistance, and having excellent flame retardancy.
- Comparative Examples 1 and 2 are the same as in Example 1, except that the polycarbonate-biphenol copolymer component [(A-1) component] was not added and the resin composition contained no more than a predetermined amount, respectively.
- the fluidity is the same as in Example 1, but the flame retardancy is reduced.
- Comparative Examples 3 and 4 are resin compositions in which the polycarbonate-biphenol copolymer component [(A-1) component] in Example 2 was not added or had a predetermined amount or less, respectively.
- the fluidity is the same as in Example 2, but the flame retardancy is reduced.
- Comparative Example 5 is a resin composition to which a phosphoric acid ester was added as a plasticizer, which can improve fluidity but is inferior in flame retardancy and heat resistance.
- the polycarbonate resin composition of the present invention maintains flame retardancy, is excellent in balance of fluidity, rigidity, heat resistance, and impact resistance, and is also excellent in recyclability. It is suitably used for automobile parts, OA (office automation) equipment, electrical and electronic equipment, and various parts of housing for home electric appliances.
- OA office automation
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JP6438634B2 (ja) * | 2016-07-25 | 2018-12-19 | 三菱エンジニアリングプラスチックス株式会社 | ポリカーボネート樹脂組成物 |
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KR102440610B1 (ko) * | 2017-12-29 | 2022-09-05 | 현대자동차 주식회사 | 복합소재 조성물 |
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Also Published As
Publication number | Publication date |
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CN1930243A (zh) | 2007-03-14 |
CN100577733C (zh) | 2010-01-06 |
US8080606B2 (en) | 2011-12-20 |
TWI367906B (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 2012-07-11 |
JP2005255724A (ja) | 2005-09-22 |
TW200540199A (en) | 2005-12-16 |
DE112005000499T5 (de) | 2007-01-18 |
US20070179233A1 (en) | 2007-08-02 |
JP4746842B2 (ja) | 2011-08-10 |
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