WO2003038190A1 - Tube de protection transparent pour cable externe - Google Patents
Tube de protection transparent pour cable externe Download PDFInfo
- Publication number
- WO2003038190A1 WO2003038190A1 PCT/JP2002/007731 JP0207731W WO03038190A1 WO 2003038190 A1 WO2003038190 A1 WO 2003038190A1 JP 0207731 W JP0207731 W JP 0207731W WO 03038190 A1 WO03038190 A1 WO 03038190A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- protective tube
- resin
- tube
- transparent protective
- reinforcing material
- Prior art date
Links
- 230000001681 protective effect Effects 0.000 title claims abstract description 74
- 229920005989 resin Polymers 0.000 claims abstract description 113
- 239000011347 resin Substances 0.000 claims abstract description 113
- 239000000463 material Substances 0.000 claims abstract description 14
- 229920000554 ionomer Polymers 0.000 claims description 53
- 239000012779 reinforcing material Substances 0.000 claims description 46
- 229920001577 copolymer Polymers 0.000 claims description 15
- 229910021645 metal ion Inorganic materials 0.000 claims description 13
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- -1 ammonium ions Chemical class 0.000 claims description 7
- 239000011342 resin composition Substances 0.000 claims description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 239000004567 concrete Substances 0.000 claims description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 2
- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 claims 2
- 235000014121 butter Nutrition 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 abstract description 31
- 230000002787 reinforcement Effects 0.000 abstract description 5
- 239000004570 mortar (masonry) Substances 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 44
- 239000000835 fiber Substances 0.000 description 20
- 239000000945 filler Substances 0.000 description 19
- 210000002435 tendon Anatomy 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- 239000004417 polycarbonate Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 241000894007 species Species 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 239000012784 inorganic fiber Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229920005601 base polymer Polymers 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920005669 high impact polystyrene Polymers 0.000 description 2
- 239000004797 high-impact polystyrene Substances 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 1
- WROUWQQRXUBECT-UHFFFAOYSA-N 2-ethylacrylic acid Chemical compound CCC(=C)C(O)=O WROUWQQRXUBECT-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 241000270730 Alligator mississippiensis Species 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XLYMOEINVGRTEX-ARJAWSKDSA-N Ethyl hydrogen fumarate Chemical compound CCOC(=O)\C=C/C(O)=O XLYMOEINVGRTEX-ARJAWSKDSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005678 polyethylene based resin Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- YEBIHIICWDDQOL-YBHNRIQQSA-N polyoxin Chemical compound O[C@@H]1[C@H](O)[C@@H](C(C=O)N)O[C@H]1N1C(=O)NC(=O)C(C(O)=O)=C1 YEBIHIICWDDQOL-YBHNRIQQSA-N 0.000 description 1
- 229920005673 polypropylene based resin Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- KTQYWNARBMKMCX-UHFFFAOYSA-N tetraphenylene Chemical group C1=CC=C2C3=CC=CC=C3C3=CC=CC=C3C3=CC=CC=C3C2=C1 KTQYWNARBMKMCX-UHFFFAOYSA-N 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/10—Ducts
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/16—Suspension cables; Cable clamps for suspension cables ; Pre- or post-stressed cables
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2089—Jackets or coverings comprising wrapped structures
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2092—Jackets or coverings characterised by the materials used
- D07B2201/2093—Jackets or coverings characterised by the materials used being translucent
Definitions
- the present invention provides a protective tube for an outer cable applied to a bridge or the like, in particular, an outer tube which contains a tendon for prestressed concrete (hereinafter, may be simply referred to as a tendon) and is filled with a filler.
- the present invention relates to a transparent protective tube for a cable.
- a protective tube for accommodating tendons is generally used.
- the filler is tightly filled with a filler around the tendon to be accommodated, thereby preventing the tendon from being corroded.
- Japanese Patent Application Laid-Open Publication No. 2000-320201 discloses a transparent synthetic resin tube in which a tension material is included and a filler is filled therein, and the resin is a polystyrene resin resin.
- a synthetic resin tube for protecting a tendon material is disclosed, which forms a soft part and a hard part with a soft part, and the soft part is made of polychlorinated vinyl resin containing 20 to 40 parts of a plasticizer.
- the synthetic resin pipe is formed by winding a soft synthetic resin strip contained therein in a helical shape in a longitudinal direction of the pipe with a hard part as a core material. Furthermore, it is described that the tendon is composed of a PC steel wire or a PC steel stranded wire, and is used as a tendon for an outer cable type bolt tension.
- the synthetic resin tube a large amount of plasticizer contained in the soft part is transferred, and the softness decreases with time.
- the use of polyvinyl chloride resin which is easily degraded by ultraviolet light, makes it difficult to increase the durability. There is also concern about the possibility of generating oxins. Japanese Unexamined Patent Publication No.
- Hei 9-144440 discloses that a tension material such as a PC steel wire, a PC steel stranded wire, or a PC steel rod used for prestress concrete is passed through to cover and protect the tension material.
- a protective tube for a tendon which is a tube, in which both the inner and outer surfaces are formed in a spiral uneven shape, and the whole is made of a polyolefin resin material.
- This document also describes the use of high density polyethylene resin.
- the inner and outer spiral tubes protective tubes for tendon members in which both the inner and outer surfaces are formed into spiral irregularities
- Japanese Patent Application Laid-Open No. 6-55563 / 66 discloses a crosslinked tube comprising a resin-formed product mainly composed of an ionomer resin, wherein the ionomer resin is a copolymer of ethylene and (meth) acrylic acid.
- the copolymer of ethylene and (meth) acrylic acid is 100 parts of the ionomer resin in which the intermolecular structure of the ionomer resin is crosslinked with sodium hydroxide or Z and zinc ion. To 50 parts by weight.
- This crosslinked tube is obtained by a method of irradiating an electron beam after being formed into a tube shape from an extruder, and has no discharge mark due to Lichtenberg discharge.
- This document also describes that an adhesive layer or a pressure-sensitive adhesive layer composed of an ethylene-ethyl acrylate-carbon monoxide copolymer is formed on the inner surface of the crosslinked tube.
- an object of the present invention is to provide a cable protection tube which has high transparency, allows the inside of the filling material to be visually checked from the outside, and has high pressure resistance. Another object of the present invention is to provide excellent cold resistance, flexibility and durability, and to accommodate a tendon material. An object of the present invention is to provide a cable protection tube useful for obtaining an outer cable by filling a filler. Disclosure of the invention
- the present inventors have found that the problem can be solved by forming and reinforcing the cable protective tube with an ionomer resin, and have accomplished the present invention.
- the transparent protective tube for an outer cable of the present invention (hereinafter sometimes simply referred to as a protective tube) is a transparent synthetic resin tube for accommodating a tension material therein and filling the filler. And a protection tube made of an ionomer resin, and a spiral or mesh reinforcing material for reinforcing the protection tube.
- the reinforcing material may be embedded in the protection tube.
- the protection tube may be a spiral corrugated tube, a smooth tube, or the like.
- the transparent protective tube for the outer cable contains at least 30% by weight of an ionomer resin in which a part or all of the hydroxyl group of the ethylene-unsaturated carboxylic acid copolymer is neutralized with metal ions or ammonium ions. May be formed of resin or resin composition
- the present invention relates to a resin or a resin composition used for a transparent protective tube for an outer cable, wherein part or all of the carboxylic acid group of the ethylene-unsaturated sulfonic acid copolymer is a metal ion or ammonium.
- a resin or a resin composition containing 30% by weight or more of an ionomer resin neutralized with pumion is also included.
- FIG. 1 is a partially cutaway schematic view showing an example of a transparent protective tube for an outer cable and an example of a manufacturing method thereof.
- FIG. 2 is a schematic view showing another example of the transparent protective tube for an outer cable.
- FIG. 3 is a schematic partial sectional view showing still another example of the transparent protective tube for an outer cable.
- FIG. 4 is a schematic partial sectional view showing another example of the transparent protective tube for an outer cable.
- FIG. 5 is a schematic partial sectional view showing an example of a transparent protective tube for an outer cable.
- FIG. 6 is a schematic partial sectional view showing still another example of the transparent protective tube for an outer cable.
- FIG. 7 is a schematic view showing a method of manufacturing a transparent protective tube for an outer cable having a corrugated shape.
- the ionomer resin constituting the transparent protective tube for an outer cable according to the present invention is an ionomer resin in which a carboxyl group of an ethylene-unsaturated carboxylic acid copolymer is partially neutralized with a cation such as a metal ion or an ammonium ion. Is defined as
- the properties of such an ionomer resin vary depending on the molecular weight, the carboxy group concentration of the base polymer, the metal ion species, the degree of neutralization, and the like. It is rich in impact resistance, cold resistance, and tough.
- 0-2 0 mol other unsaturated monomer component other than the ethylene component and the unsaturated carboxylic acid component 0/0 more preferably may be copolymerized in a proportion of 0 to 1 5 moles 0/0, the sum As long as the above satisfies the above conditions, two or more different types of unsaturated carboxylic acid components may be used.
- a mixture of two or more kinds of ethylene-unsaturated sulfonic acid copolymers having different types of unsaturated carboxylic acid components may be used as the base polymer.
- Examples of the unsaturated carboxylic acid component include acrylic acid, methacrylic acid, ethacrylic acid, fumanoleic acid, maleic acid, monoanolequinole maleate (such as monomethyl maleate and monoethyl maleate), and maleic anhydride.
- Examples include acids.
- These unsaturated carboxylic acid components can be used alone or in combination of two or more. Particularly, acrylic acid or methacrylic acid is preferred.
- Other unsaturated monomer components include, for example, methacrylates such as methyl (meth) acrylate, ethyl (meth) acrylate, isobutyl (meth) acrylate, and n-butyl (meth) acrylate.
- Metal ion species in the ethylene monounsaturated carboxylic acid copolymer ionomer include lithium metal, lithium metal, alkaline metal such as magnesium, alkaline earth metal such as magnesium, potassium, barium, zinc, copper, manganese, and the like. Examples thereof include transition metals such as konoleto and aluminum.
- metal ion species can be used alone or in combination of two or more.
- Preferred metal ion species are lithium, sodium, magnesium, zinc, etc. is there.
- the ionomer resin neutralized with magnesium ions is the best in terms of resistance to heat generation and internal pressure accompanying the curing of the filler. Therefore, the metal ion species preferably contains at least magnesium ion.
- the degree of neutralization by the metal ion is not particularly limited, but the average degree of neutralization is 20% or more, preferably about 30 to 95%.
- the melt flow rate (MFR) of the ionomer resin was 190. C, at a load of 216 Og, 0.01 to 50 g / 10 min, preferably 0.05 to 15 g / 10 min, particularly preferably 0:!
- the ionomer resin may be any other synthetic resin. Can be melt-kneaded.
- synthetic resins include high-density polyethylene, medium-density polyethylene, low-density polyethylene, polypropylene, ethylene- (meth) acrylic acid copolymer, and ethylene-one.
- Polyolefins such as acrylic acid ester copolymers and ethylene monoacetate copolymer; polyamides such as nylon 6, nylon 66, nylon 11 and nylon 12, polyethylene terephthalate (PET), polybutylene Polyesters such as terephthalate (PBT), polystyrene for general use (GPPS), high impact polystyrene (HIPS), ABS resin, polystyrene resins such as acrylonitrile-styrene copolymer (AS resin), polycarbonate, Examples thereof include polymethyl methacrylate (PMMA), various thermoplastic elastomers, and the like.
- the weight ratio of the ionomer resin in such a mixture is at least 30% by weight, preferably at least 50% by weight.
- conventional additives such as stabilizers (heat stabilizers) may be added to the ionomer resin. , Chelators, antioxidants and ultraviolet absorbers), flame retardants, antistatic agents, coloring agents, lubricants and the like.
- the reinforcing material (or reinforcing thread) can be composed of metal wire, hard resin, fiber (inorganic fiber, organic fiber), or the like. Examples of the hard resin include a hard thermoplastic resin such as a polyester resin.
- examples of the organic fibers include acrylic fibers, nylon fibers, and polyester fibers.
- examples of the inorganic fiber include glass fiber, silica fiber, anoremina fiber, ceramic fiber, metal fiber (such as steel fiber and stainless steel fiber), and carbon fiber. These fibers can be used alone or in combination of two or more.
- Preferred fibers are inorganic fibers such as glass fibers, and organic fibers such as acrylic fibers, nylon fibers, and polyester fibers.
- the reinforcing material (reinforcing yarn) is usually in the form of a cord obtained by twisting fibers such as polyester fiber (for example, 100 to 500 denier, preferably 2000 to 100 denier).
- the outer cable protection tube of the present invention is an inner / outer smooth hollow transparent tube (inner / outer surface smooth hollow tube) 1 made of ionomer resin, and is embedded in the tube wall of the transparent tube. And an integrated spiral or mesh reinforcing material (or reinforcing yarn) 2.
- Such a protective tube has not only high transparency but also high pressure resistance due to the reinforcing yarn 2. Therefore, even if the filler is filled by placing the tendon in the hollow transparent tube 1, the filling state of the filler can be reliably observed from the outside, and the filler can be smoothly filled.
- the thickness d of the protective tube may be, for example, about 15 to 35 mm, preferably about 20 to 30 mm, and more preferably about 22 to 28 mm. Further, the average inner diameter D1 may be, for example, about 30 to 150 mm, preferably about 55 to 125 mm, and more preferably about 75 to 105 mm.
- the ratio (D 1 / D 2) of the tube inner diameter D 1 at the inner surface of the peak to the tube inner diameter D 2 at the inner surface of the valley is, for example, 1.1 to 1.1. : It may be about 1.5. As shown in Fig.
- the protective tube is formed by extruding an ionomer resin into a tape from an extruder, and sandwiching a reinforcing material or a reinforcing yarn 2 between side edges (overlapping portions) of adjacent tapes la and la.
- the tapes la and la can be manufactured by spirally winding them around the tube forming shaft while overlapping the side edges of the tapes la.
- the protective tube can be continuously formed with inexpensive manufacturing equipment, and can be formed into an indefinite length tube, so that a long tube can be obtained efficiently.
- the width of the tape pitch of the spiral resin tube main body
- the width of the tape is usually 10 to 200 mm, preferably 20 to 100 mm, and more preferably about 30 to 80 mm.
- the pitch of the reinforcing material or the reinforcing yarn may be, for example, about 3 to 50 mm, preferably about 5 to 3 Omm, and more preferably about 5 to 20 mm.
- the protective tube having such a structure may be formed by extruding an ionomer resin into a tape shape from an extruder, preparing a tape in which a reinforcing thread is embedded, and winding the tape.
- the tape in which the reinforcing yarn is embedded or included may be formed by sandwiching the reinforcing yarn between a plurality of tape-shaped melts, and when the reinforcing member is a hard resin, the reinforcing resin is extruded in a linear shape.
- it may be prepared by extruding an ionomer resin from a die around the resin extruded linearly.
- it may be prepared by winding a reinforcing material such as a metal wire around the transparent tube and joining as necessary.
- the protective tube does not need to have a single-layer structure, and may have a laminated structure composed of a plurality of layers. In such a laminated structure, the reinforcing material may be interposed between the resin layers. Good.
- a smooth inner resin layer lb formed of the ionomer resin, a reinforcing material (or reinforcing thread) 2 wound around the outer surface of the inner resin layer 1b at a predetermined pitch, and an ionomer
- the inner resin layer 1 b and A protective tube may be constituted by the smooth outer resin layer 1c fused and laminated to the reinforcing material 2.
- a resin layer may be formed on at least one of the inner wall and the outer wall of the protection tube.
- FIG. 3 is a schematic partial sectional view showing still another example of the protective tube of the present invention
- FIG. 4 is a schematic partial sectional view showing another example of the protective tube of the present invention.
- the protective tube shown in Fig. 3 is, like the protective tube shown in Fig. 1, an inner and outer smooth hollow transparent tube (inner and outer surface smooth hollow tube) 1 made of ionomer resin and embedded in the tube wall of this transparent tube.
- An inner wall resin layer 3 made of an ionomer resin is formed on the inner wall of the transparent tube 1.
- the transparent tube 1 is made of a highly transparent ionomer resin
- the inner wall resin layer 3 is made of an ionomer resin having transparency and high heat resistance and rigidity.
- the inner and outer smooth hollow transparent tubes (inner and outer smooth hollow tubes) 1 made of an ionomer resin and a spiral or mesh-like reinforcing material (or reinforcing yarn) embedded in the tube wall of the transparent tube are shown.
- the outer wall resin layer 3a and the inner wall resin layer 3b made of ionomer resin are respectively laminated on the inner wall and the outer wall of the protective tube composed of 2).
- the transparent tube 1 is made of a highly transparent ionomer resin
- the outer and inner wall resin layers 3a and 3b are made of an ionomer resin having transparency and high heat resistance and rigidity.
- the reinforcing material does not necessarily need to be embedded in the protective tube, but may be used to reinforce the protective tube, and may be integrated with the inner wall resin layer and Z or the outer wall resin layer by embedding or the like.
- FIG. 5 is a schematic partial sectional view showing another example of the protection tube of the present invention.
- an inner / outer smooth hollow transparent tube (smooth inner / outer hollow tube) 1 made of an ionomer resin and formed on at least one of the inner and outer walls of the transparent tube Or a laminated resin layer (in this example, an outer wall resin layer 3 a) and a reinforcing material (or a compensating yarn) 2 buried in a spiral or mesh shape in the resin layer 3 a.
- the transparent tube 1 is made of an ionomer resin having high transparency
- the resin layer (the outer wall resin layer 3a) is made of an ionomer resin having transparency and high heat resistance and rigidity.
- the reinforcing member 2 is composed of a plurality of strip reinforcing members adjacent to each other.
- FIG. 6 is a schematic partial sectional view showing still another example of the protection tube of the present invention.
- an inner / outer smooth hollow transparent tube (inner / outer surface smooth hollow tube) 1 made of an ionomer resin, and first reinforcing members 2 and 2 And the reinforcing material 4.
- the first reinforcing material 2 can be composed of an inorganic reinforcing material such as a metal wire or a glass fiber or an organic reinforcing material such as an organic fiber
- the second reinforcing material 4 is a resin having high rigidity (for example, heat-resistant resin). And highly rigid ionomer resin).
- the inner wall and the outer wall resin layer and the inner and outer wall resin layers and the second reinforcing material constituting the second reinforcing material are not limited to the ionomer resin, but may be olefin resin (for example, high-density polyethylene).
- olefin resin for example, high-density polyethylene
- a polyethylene resin such as low-density linear polyethylene, a polypropylene resin, etc.
- the reinforcing member may be reinforced with a second reinforcing member (for example, a highly rigid ionomer resin or polyolefin resin).
- the protective tube is not limited to the inner and outer smooth tubes described above, and may be a corrugated tube.
- the corrugated pipe is supplied by a reinforcing material supply unit 12 to the outer surface of the corrugated tubular inner layer resin layer 1 b formed by continuous gating by a colgator 11. It may be manufactured by winding the reinforcing material 2 thus wound, and further covering or laminating the outer resin layer 1 c on the outer surface of the inner resin layer 1 b with a tube die 13.
- the call gator 11 circulates in a loop shape, and has two circulation paths that face each other to form a molding area, and a mold that can mold the resin parison extruded from the extruder into a spiral wave shape.
- each of the molding members which are arranged to be able to circulate in each of the circulation paths and form a plurality of pairs of molding members, merge at a starting end of the molding region and form a plurality of molds 1 in the molding region.
- Forming section constituted by 1a is formed, and circulates in each circulation path away from each other at the end of the forming area. Therefore, the resin parison extruded from the extruder is continuously formed into a corrugated shape while advancing in the forming area.
- the reinforcing material supply machine 12 is provided with a supply unit that can supply the reinforcing material or the reinforcing yarn while tensioning the reinforcing material or the yarn with an appropriate tension, and is rotatable around the inner resin layer 1b as a central axis. is there. Therefore, as the reinforcing material feeder 12 rotates, it can be spirally wound around the outer periphery of the resin parison that is formed into a corrugated shape as it advances.
- the tube die 13 has a corrugated portion through which the inner resin layer 1 b on which the reinforcing material 2 is wound can pass, and an outer layer formed on the outer surfaces of the inner resin layer 1 b and the reinforcing material 2.
- the resin layer 1c is formed.
- the outer resin layer 1c and the inner resin layer 1b may be held to such an extent that the reinforcing material is not displaced.
- the same material or the same resin it is preferable to form with the same material or the same resin.
- one of the outer resin layer and the inner resin layer is formed of an ionomer resin
- the other layer is formed of a transparent resin [such as an ethylene- (meth) acrylate copolymer, an ethylene-butyl acetate copolymer, or the like.
- Polyethylene-based resin, polypropylene-based resin, polyester-based resin, etc. but it is preferable that both layers are formed of the same or different ionomer resins.
- the cable protection tube may have either one of the inner and outer surfaces or both surfaces smooth or although it may be curved (or curved), it is usually preferable to use a tube having a smooth inner and outer surface as shown in FIG.
- the reinforcing material or the reinforcing thread only needs to be able to reinforce the protective tube, and may be formed in a spiral shape with a predetermined pitch in a longitudinal direction of the protective tube, or may be crossed at a predetermined pitch. Further, in the above example, the reinforcing material 2 is embedded in the protective tube 1 and the resin layer 3a.
- the reinforcing material or the reinforcing yarn may be embedded in the protective tube, It may be formed spirally on the inner surface or outer surface of the layer and may be integrated with the protective tube.
- the reinforcing material is spirally wound around the outer surface of the protective tube and integrated by attaching, gluing or fusing. You may.
- the reinforcing material or the reinforcing yarn in the protective tube is not limited to a single reinforcing material or a reinforcing yarn, but as described above, a plurality of reinforcing materials or reinforcing yarns are arranged adjacent to or in parallel with each other.
- Reinforcing material or reinforcing thread (double-pitch, triple-pitch reinforcing material, etc.) formed on the protective tube at a pitch of?
- the reinforcing material is not limited to the thread-like or linear reinforcing material, but may be a mesh-like or mesh-like reinforcing material.
- the filling state of the filler can be checked with high accuracy from the outside of the protective tube due to the high transparency, and the filling operation of the filler can be performed smoothly due to the high pressure resistance. Therefore, the protective tube of the present invention is useful for protecting various cables and applying them to bridges and the like.
- the present invention since it is not necessary to crosslink the ionomer resin, it is easy to reuse the ionomer resin.
- the bonding force between the metal ion component and the carboxyl group is reduced by heating the ionomer resin, the adhesion between the protective tube and the filler is reduced by heating, and the peelability can be improved, and the protective tube can be reused. Can be enhanced.
- Example 1
- Polyester fiber cord (8000 denier) is interposed and spirally wound around the tube forming shaft with a thickness of 2.4 mm to protect the cable with the cord embedded in the resin layer.
- a tube (inner diameter 75 mm, outer diameter 85 mm) was obtained.
- the pitch of the protective tube body and the pitch of the reinforcing fibers are 15 mm.
- a pressure test was performed on the obtained cable protection tube, and the rupture pressure was examined. As a result, it was 1.4 MPa. Comparative example:
- a cable protection tube (inner diameter 75 mm, outer diameter 85 mm) was obtained without using the polyester fiber cord.
- a pressure test was performed on the obtained protective tube, and the rupture pressure was examined. As a result, it was 0.8 MPa.
- the transparent protective tube for an outer cable of the present invention is formed by reinforcing the protective tube with an ionomer resin, it is highly transparent, the filling state of the internal filler can be visually observed from the outside, and the pressure resistance is high.
- the filling property and filling workability of the material can also be improved. Furthermore, it has excellent cold resistance, flexibility and durability.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Bridges Or Land Bridges (AREA)
- Details Of Indoor Wiring (AREA)
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2004-7006357A KR20040058247A (ko) | 2001-10-29 | 2002-07-30 | 외케이블용 투명보호관 |
EP02751797A EP1441070A4 (en) | 2001-10-29 | 2002-07-30 | TRANSPARENT PROTECTION TUBE FOR EXTERNAL CABLE |
CA002466086A CA2466086A1 (en) | 2001-10-29 | 2002-07-30 | Transparent protective tube for external cable |
US10/399,154 US6806427B2 (en) | 2001-10-29 | 2002-07-30 | Transparent protective tube for external cable |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001-331103 | 2001-10-29 | ||
JP2001331103A JP3685121B2 (ja) | 2001-10-29 | 2001-10-29 | 外ケーブル用透明保護管 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003038190A1 true WO2003038190A1 (fr) | 2003-05-08 |
Family
ID=19146730
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2002/007731 WO2003038190A1 (fr) | 2001-10-29 | 2002-07-30 | Tube de protection transparent pour cable externe |
Country Status (7)
Country | Link |
---|---|
US (1) | US6806427B2 (ja) |
EP (1) | EP1441070A4 (ja) |
JP (1) | JP3685121B2 (ja) |
KR (1) | KR20040058247A (ja) |
CN (1) | CN1270028C (ja) |
CA (1) | CA2466086A1 (ja) |
WO (1) | WO2003038190A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007529537A (ja) * | 2004-03-15 | 2007-10-25 | スリーエム イノベイティブ プロパティズ カンパニー | 免疫応答調節剤製剤および方法 |
CN111305034A (zh) * | 2020-03-31 | 2020-06-19 | 广州珠江黄埔大桥建设有限公司 | 一种悬索桥主缆隔热抗火防护结构及其施工方法 |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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US6918794B2 (en) * | 2003-05-09 | 2005-07-19 | Hon Hai Precision Ind. Co., Ltd. | Modular jack having an anti-mismating member to prevent incorrect insertion of a smaller sized plug |
US7621103B1 (en) * | 2004-11-08 | 2009-11-24 | Sorkin Felix L | Duct system for profiled post-tension construction |
JP2006233437A (ja) * | 2005-02-22 | 2006-09-07 | Kii Techno Kk | 外ケーブル用透明保護管 |
GB2434256A (en) * | 2006-01-13 | 2007-07-18 | Westmile Associates Ltd | Electrical cable conduit. |
WO2008009861A2 (fr) * | 2006-07-19 | 2008-01-24 | Mecanique Application Tissus Mecatiss | Tronçon de gaine et gaine pour câble de structure et procédés associés. |
US9669593B2 (en) * | 2007-06-14 | 2017-06-06 | The Boeing Company | Light weight thermoplastic flex foam and hybrid duct system |
JP2010045926A (ja) * | 2008-08-13 | 2010-02-25 | Nippon Seisen Kk | 電線ケーブル |
CN102905896B (zh) * | 2010-05-13 | 2017-02-08 | 三井-杜邦聚合化学株式会社 | 多层材料、太阳能电池用密封材料、安全(夹层)玻璃用中间膜、太阳能电池组件及安全(夹层)玻璃 |
JP6101008B2 (ja) * | 2012-06-12 | 2017-03-22 | 住友電工スチールワイヤー株式会社 | 緊張材の定着構造体 |
JP6007851B2 (ja) * | 2013-04-08 | 2016-10-12 | 日立金属株式会社 | 絶縁電線、およびそれを用いたコイル、モータ |
CN111622426A (zh) * | 2020-05-30 | 2020-09-04 | 吴立新 | 粘结时间可控的缓粘结预应力钢绞线及其粘结控制方法 |
CN112252186A (zh) * | 2020-10-23 | 2021-01-22 | 无锡金诚工程技术服务有限公司 | 一种索体开窗检查装置及修复方法 |
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- 2001-10-29 JP JP2001331103A patent/JP3685121B2/ja not_active Expired - Fee Related
-
2002
- 2002-07-30 KR KR10-2004-7006357A patent/KR20040058247A/ko not_active Application Discontinuation
- 2002-07-30 WO PCT/JP2002/007731 patent/WO2003038190A1/ja not_active Application Discontinuation
- 2002-07-30 US US10/399,154 patent/US6806427B2/en not_active Expired - Fee Related
- 2002-07-30 CN CNB028033949A patent/CN1270028C/zh not_active Expired - Fee Related
- 2002-07-30 EP EP02751797A patent/EP1441070A4/en not_active Withdrawn
- 2002-07-30 CA CA002466086A patent/CA2466086A1/en not_active Abandoned
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JPH07113028A (ja) * | 1993-10-18 | 1995-05-02 | Du Pont Mitsui Polychem Co Ltd | アイオノマー組成物及びその製法 |
JPH10148010A (ja) * | 1996-11-19 | 1998-06-02 | Kogen Kizai Kk | スパイラルシース |
JP2000320071A (ja) * | 1999-05-07 | 2000-11-21 | Totaku Kogyo Kk | ケーブル保護用合成樹脂管 |
JP2001020456A (ja) * | 1999-07-07 | 2001-01-23 | Anderson Technology Kk | Pc鋼材用シースパイプ及びそのジョイント |
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JP2007529537A (ja) * | 2004-03-15 | 2007-10-25 | スリーエム イノベイティブ プロパティズ カンパニー | 免疫応答調節剤製剤および方法 |
CN111305034A (zh) * | 2020-03-31 | 2020-06-19 | 广州珠江黄埔大桥建设有限公司 | 一种悬索桥主缆隔热抗火防护结构及其施工方法 |
Also Published As
Publication number | Publication date |
---|---|
US6806427B2 (en) | 2004-10-19 |
KR20040058247A (ko) | 2004-07-03 |
CN1270028C (zh) | 2006-08-16 |
JP3685121B2 (ja) | 2005-08-17 |
US20040020679A1 (en) | 2004-02-05 |
CN1483100A (zh) | 2004-03-17 |
EP1441070A1 (en) | 2004-07-28 |
EP1441070A4 (en) | 2005-03-16 |
CA2466086A1 (en) | 2003-05-08 |
JP2003130259A (ja) | 2003-05-08 |
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