US20150346616A1 - Electrophotographic photosensitive member, manufacturing method of electrophotographic photosensitive member, process cartridge and electrophotographic apparatus, and phthalocyanine crystal and manufacturing method of phthalocyanine crystal - Google Patents

Electrophotographic photosensitive member, manufacturing method of electrophotographic photosensitive member, process cartridge and electrophotographic apparatus, and phthalocyanine crystal and manufacturing method of phthalocyanine crystal Download PDF

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US20150346616A1
US20150346616A1 US14/721,307 US201514721307A US2015346616A1 US 20150346616 A1 US20150346616 A1 US 20150346616A1 US 201514721307 A US201514721307 A US 201514721307A US 2015346616 A1 US2015346616 A1 US 2015346616A1
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phthalocyanine
crystal
phthalocyanine crystal
dimethylformamide
photosensitive member
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US14/721,307
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English (en)
Inventor
Masataka Kawahara
Masato Tanaka
Jumpei Kuno
Tsutomu Nishida
Kaname Watariguchi
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Canon Inc
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Canon Inc
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Assigned to CANON KABUSHIKI KAISHA reassignment CANON KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWAHARA, MASATAKA, KUNO, JUMPEI, NISHIDA, TSUTOMU, Watariguchi, Kaname, TANAKA, MASATO
Publication of US20150346616A1 publication Critical patent/US20150346616A1/en
Priority to US15/361,636 priority Critical patent/US9869032B2/en
Abandoned legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C30—CRYSTAL GROWTH
    • C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B1/00—Single-crystal growth directly from the solid state
    • C30B1/12—Single-crystal growth directly from the solid state by pressure treatment during the growth
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B47/00—Porphines; Azaporphines
    • C09B47/04—Phthalocyanines abbreviation: Pc
    • C09B47/045—Special non-pigmentary uses, e.g. catalyst, photosensitisers of phthalocyanine dyes or pigments
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0001—Post-treatment of organic pigments or dyes
    • C09B67/0017—Influencing the physical properties by treatment with an acid, H2SO4
    • C09B67/0019—Influencing the physical properties by treatment with an acid, H2SO4 of phthalocyanines
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0025—Crystal modifications; Special X-ray patterns
    • C09B67/0026—Crystal modifications; Special X-ray patterns of phthalocyanine pigments
    • C—CHEMISTRY; METALLURGY
    • C30—CRYSTAL GROWTH
    • C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/54—Organic compounds
    • C—CHEMISTRY; METALLURGY
    • C30—CRYSTAL GROWTH
    • C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B7/00—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
    • C30B7/14—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions the crystallising materials being formed by chemical reactions in the solution
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/0664—Dyes
    • G03G5/0696—Phthalocyanines

Definitions

  • the present invention relates to an electrophotographic photosensitive member, a manufacturing method of an electrophotographic photosensitive member, a process cartridge and an electrophotographic apparatus, and a phthalocyanine crystal and a manufacturing method of a phthalocyanine crystal.
  • the oscillation wavelength of a semiconductor laser commonly used as an image exposing unit in the field of electrophotography is in the long wavelength range of 650 to 820 nm, electrophotographic photosensitive members having high sensitivity to the light in the long wavelength range are currently under development.
  • Phthalocyanine pigments are effective as charge generating substances having high sensitivity to the light ranging to such a long wavelength region.
  • Oxytitanium phthalocyanine and gallium phthalocyanine in particular have excellent sensitivity properties, and various crystal forms have been reported until now.
  • an electrophotographic photosensitive member using a phthalocyanine pigment has excellent sensitivity properties, a problem is that the generated photo carriers tend to remain in a photosensitive layer so as to act as a memory, easily causing potential variation such as ghosting.
  • Japanese Patent Application Laid-Open No. 2001-40237 discloses that the addition of a specific organic electron acceptor to a phthalocyanine pigment during acid pasting has a sensitizing effect. This method has, however, problems that an additive (organic electron acceptor) may be subject to a chemical change and that the conversion to a desired crystalline form may be difficult in some cases.
  • Japanese Patent Application Laid-Open No. H07-331107 discloses a hydroxygallium phthalocyanine crystal which contains a polar organic solvent. According to the description, with use of a transformation solvent such as N,N-dimethylformamide, the molecule of the transformation solvent is incorporated in the crystal, so that a crystal having excellent sensitivity properties is produced.
  • a transformation solvent such as N,N-dimethylformamide
  • Japanese Patent Application Laid-Open No. H07-331107 discloses a phthalocyanine crystal which contains 2.1% by weight N,N-dimethylformamide.
  • N,N-dimethylformamide a phthalocyanine crystal which contains 2.1% by weight N,N-dimethylformamide.
  • One embodiment of the present invention is directed to providing an electrophotographic photosensitive member which reduces image defects due to ghosting not only under a normal temperature and normal humidity environment but also even under a low temperature and low humidity environment as especially severe conditions, and a manufacturing method thereof; and a process cartridge and an electrophotographic apparatus.
  • another embodiment of the present invention is directed to providing a phthalocyanine crystal which contains a specific amount of N,N-dimethylformamide in the crystal, and a manufacturing method thereof.
  • an electrophotographic photosensitive member comprising a support and a photosensitive layer on the support, wherein the photosensitive layer comprises a phthalocyanine crystal in which a N,N-dimethylformamide is contained, and wherein the content of the N,N-dimethylformamide is 0.1% by mass or more and 1.5% by mass or less based on a phthalocyanine in the phthalocyanine crystal.
  • a process cartridge which integrally supports the electrophotographic photosensitive member and at least one unit selected from the group consisting of a charging unit, a developing unit, and a cleaning unit, the cartridge being detachably mountable to a main body of an electrophotographic apparatus.
  • an electrophotographic apparatus having the electrophotographic photosensitive member, with a charging unit, an exposing unit, a developing unit and a transferring unit.
  • a phthalocyanine crystal in which a N,N-dimethylformamide is contained, wherein the content of the N,N-dimethylformamide is 0.1% by mass or more and 1.5% by mass or less based on a phthalocyanine in the phthalocyanine crystal.
  • a phthalocyanine crystal which is obtained by performing a crystal transformation by milling a mixture of the phthalocyanine and the N,N-dimethylformamide, wherein a time period for the milling is 250 hours or more.
  • a phthalocyanine which is obtained by an acid pasting method prior to the step of performing the crystal transformation.
  • an electrophotographic photosensitive member which reduces image defects due to ghosting not only under a normal temperature and normal humidity environment but also even under a low temperature and low humidity environment as especially severe conditions, and a manufacturing method thereof; and a process cartridge and an electrophotographic apparatus can be obtained.
  • a phthalocyanine crystal having excellent properties as charge generating substance, and a manufacturing method thereof can be obtained.
  • FIG. 1 is a schematic view of an electrophotographic apparatus provided with a process cartridge having an electrophotographic photosensitive member of the present invention.
  • FIG. 2 is a powder X-ray diffraction chart of a hydroxygallium phthalocyanine crystal obtained in Example 1-1.
  • FIG. 3 is a powder X-ray diffraction chart of a hydroxygallium phthalocyanine crystal obtained in Example 1-5.
  • FIG. 4 is a powder X-ray diffraction chart of a hydroxygallium phthalocyanine crystal obtained in Example 1-9.
  • an electrophotographic photosensitive member includes a support and a photosensitive layer formed on the support.
  • the photosensitive layer contains a phthalocyanine crystal including N,N-dimethylformamide in the crystal, and the content of N,N-dimethylformamide is 0.1% by mass or more and 1.5% by mass or less relative to phthalocyanine in the phthalocyanine crystal.
  • examples of the phthalocyanine which constitutes the phthalocyanine crystal which contains N,N-dimethylformamide in the crystal include a metal-free phthalocyanine and a metal phthalocyanine which may have an axial ligand, and the phthalocyanine may have a substituent.
  • An oxytitanium phthalocyanine crystal and a gallium phthalocyanine crystal are preferred in particular, with excellent sensitivity, while easily causing ghosting.
  • examples of the gallium phthalocyanine to constitute the gallium phthalocyanine crystal which contains N,N-dimethylformamide in the crystal include a gallium phthalocyanine molecule of which gallium atom has an axial ligand of a halogen atom, a hydroxy group or an alkoxy group.
  • the phthalocyanine ring may include a substituent such as a halogen atom.
  • gallium phthalocyanine crystals a hydroxygallium phthalocyanine crystal, a bromo-gallium phthalocyanine crystal and an iodo-gallium phthalocyanine crystal, having excellent sensitivity, are preferred, having sufficient effect of the present invention.
  • a hydroxygallium phthalocyanine crystal is preferred in particular.
  • the hydroxygallium phthalocyanine crystal includes a gallium atom having an axial ligand of hydroxy group.
  • the bromo-gallium phthalocyanine crystal includes a gallium atom having an axial ligand of bromine atom.
  • the iodo-gallium phthalocyanine crystal includes a gallium atom having an axial ligand of iodine atom.
  • a hydroxygallium phthalocyanine crystal having peaks at Bragg angles 2 ⁇ of 7.5° ⁇ 0.2 °, 9.9° ⁇ 0.2°, 25.2° ⁇ 0.2° and 28.3° ⁇ 0.2° in CuK ⁇ characteristic X-ray diffraction, and the intensity of a peak emerging at 9.9° ⁇ 0.2° being two or more times the intensity at a side 2.8° wider from the angle of the peak emerging at 9.9° ⁇ 0.2° in particular is preferred.
  • the hydroxygallium phthalocyanine crystal is more preferred in terms of the effect of reducing image defects due to ghosting.
  • the content of N,N-dimethylformamide is 0.1% by mass or more and 1.5% by mass or less relative to phthalocyanine in the phthalocyanine crystal. With a content of N,N-dimethylformamide more than 1.5% by mass, inhibition of ghosting under a normal temperature and normal humidity environment and under a low temperature and low humidity environment may not be sufficient in some cases.
  • the content of N,N-dimethylformamide is more preferably 0.8% by mass or more and 1.3% by mass or less.
  • a manufacturing method of a phthalocyanine crystal which contains N,N-dimethylformamide in the crystal is described below.
  • the phthalocyanine crystal which contains N,N-dimethylformamide in the crystal is obtained by performing crystal transformation by adding phthalocyanine to N,N-dimethylformamide and milling the mixture.
  • the phthalocyanine for use in the milling treatment can be a phthalocyanine obtained by acid pasting.
  • the milling treatment is a treatment in a milling device such as a sand mill and a ball mill, using dispersion material such as glass beads, steel beads and alumina balls.
  • the amount of dispersion material in milling treatment can be 10 to 50 times the amount of gallium phthalocyanine by mass.
  • the transformation solvent other than N,N-dimethylformamide include an amide solvent such as N,N-dimethylacetoamide, N-methylformamide, N-methylacetoamide, N-methylpropionamide and N-methyl-2-pyrrolidone, a halogen solvent such as chloroform, an ether solvent such as tetrahydrofuran, and a sulfoxide solvent such as dimethyl sulfoxide which may be used in combination.
  • the amount of solvent used can be 5 to 30 times the amount of phthalocyanine by mass.
  • the phthalocyanine crystal including 0.1% by mass or more and 1.5% by mass or less of N,N-dimethylformamide relative to phthalocyanine crystal is obtained by performing crystal transformation with a milling treatment for longer hours than in a conventional method. More specifically the length of time for the milling treatment is 250 hours or more.
  • a hydroxygallium phthalocyanine crystal having an intensity of the peak emerging at 9.9° ⁇ 0.2° 2.0 or more times the intensity on a side 2.8° wider from the angle of the peak emerging at 9.9° ⁇ 0.2° is more easily obtained by performing crystal transformation with a milling method having a low shear strength.
  • a desired crystal can be obtained by performing the transformation with a ball mill for 250 hours or more. More preferably, the transformation is performed for 400 hours or more.
  • the present inventors newly found that the amount of N,N-dimethylformamide incorporated into the phthalocyanine crystal decreases as the length of time for crystal transformation is extended. As a result of examination by the present inventors, it was found that the phthalocyanine crystal which contains a specific amount of N,N-dimethylformamide in the crystal has excellent effect of inhibiting ghosting.
  • the phthalocyanine crystal which contains N,N-dimethylformamide in the crystal means allowing the N,N-dimethylformamide to be incorporated into the crystal.
  • the NMR measurement data of the obtained phthalocyanine crystal is analyzed to determine whether the phthalocyanine crystal contains N,N-dimethylformamide in the crystal, and to further determine the content of N,N-dimethylformamide.
  • the X-ray diffraction analysis and the NMR measurement of the phthalocyanine crystal of the present invention were performed under the following conditions.
  • Measurement instrument X-ray diffraction analyzer RINT-TTRII made by Rigaku Corporation
  • X-ray tube Cu X-ray tube voltage: 50 KV X-ray tube current; 300 mA Scanning method: 2 ⁇ / ⁇ scan Scanning rate: 4.0°/min Sampling interval: 0.02° Starting angle (2 ⁇ ): 5.0° Stopping angle (2 ⁇ ): 40.0° Attachment: Standard sample holder Filter: non-use Incident monochrome: in-use Counter monochrometer: non-use Divergence slit: open Vertical divergence limiting slit: 10.00 mm Scattering slit: open Light receiving slit: open Flat plate monochrometer: in use Counter: scintillation counter
  • Measurement instrument Trade name: AVANCE III 500 made by Bruker Solvent: deuterium sulfate (D 2 SO 4 ) Cumulative number: 2000
  • the phthalocyanine crystal which contains N,N-dimethylformamide in the crystal has an excellent function as a photoconductive material, and is applicable to a solar cell, a sensor, a switching device and the like, in addition to an electrophotographic photosensitive member.
  • the electrophotographic photosensitive member of the present invention has a support and a photosensitive layer formed on the support.
  • a photosensitive layer includes: a single-layer type photosensitive layer having a single layer which contains a charge generating substance and a charge transporting substance; and a laminate type photosensitive layer having a lamination structure of a charge generation layer which contains a charge generating substance and a charge transport layer which contains a charge transporting substance.
  • a laminate type photosensitive layer having a charge generation layer, and a charge transport layer formed on the charge generation layer can be used.
  • a support having electrical conductivity is suitable.
  • the support may be made of, for example, metal such as aluminum, aluminum alloy, copper, zinc, stainless steel, vanadium, molybdenum, chromium, titanium, nickel, indium, gold and platinum, and metal alloy.
  • a support may be made of a plastic coated with a vacuum deposited layer of aluminum, aluminum alloy, indium oxide, tin oxide or indium oxide-tin oxide alloy.
  • a support may be made of a plastic or the support coated with conductive particles and a binder resin; a plastic or paper support impregnated with conductive particles; a plastic including a conductive polymer or the like.
  • the conductive particles include aluminum particles, titanium oxide particles, tin oxide particles, zinc oxide particles, carbon black, and silver particles.
  • an undercoat layer (also referred to as a barrier layer or an intermediate layer) having a barrier function and an adhesive function may be disposed between the support and the photosensitive layer.
  • An undercoat layer can be formed by forming a coating film made from a coating liquid for forming an undercoat layer obtained by mixing a binder resin and a solvent, and drying the coating film.
  • the binder resin can be made from a raw material such as polyvinyl alcohol, polyethylene oxide, ethyl cellulose, methyl cellulose, casein, polyamide (e.g. nylon 6, nylon 66, nylon 610, a copolymer nylon, N-alkoxymethylated nylon) and polyurethane.
  • the undercoat layer has a film thickness of 0.1 to 10 ⁇ m, preferably 0.5 to 5 ⁇ m.
  • the phthalocyanine crystal of the present invention is used as the charge generating substance, and along with the charge transporting substance is mixed into a binder resin solution so as to prepare a coating liquid for forming a photosensitive layer.
  • the coating liquid for forming a photosensitive layer is applied onto a support so as to form a coating film, and drying the produced coating film to form a photosensitive layer.
  • the charge generation layer can be formed by dispersing phthalocyanine crystals of the present invention in a binder resin solution so as to prepare the coating liquid for forming a charge generation layer, applying the coating liquid to form a coating film, and drying the produced coating film.
  • the charge generation layer may be formed by vapor deposition.
  • the charge transport layer can be formed by dissolving a charge transporting substance and a binder resin in a solvent so as to prepare the coating liquid for forming a charge transport layer, and applying the coating liquid on the charge generation layer so as to form a coating film, and drying the produced coating film.
  • Examples of the charge transporting substance include a triarylamine-based compound, a hydrazine-based compound, a stilbene-based compound, a pyrazoline-based compound, an oxazole-based compound, a thiazole-based compound and a triallylmethane-based compound.
  • a resin such as polyester, an acrylic resin, polyvinylcarbazole, a phenoxy resin, polycarbonate, polyvinylbutyral, polystyrene, polyvinyl acetate, polysulfone, polyalylate, vinylidene chloride, acrylonitrile copolymer and polyvinyl benzal is used.
  • Examples of the application method to form a photosensitive layer include dip coating, spray coating, spinner coating, bead coating, blade coating and beam coating.
  • a single-layer type photosensitive layer can have a film thickness of 5 to 40 ⁇ m, more preferably 10 to 30 ⁇ m.
  • the charge generation layer of a laminate type photosensitive layer can have a film thickness of 0.01 to 10 ⁇ m, more preferably 0.1 to 3 ⁇ m.
  • the charge transport layer can have a film thickness of 5 to 40 ⁇ m, more preferably 10 to 30 ⁇ m.
  • the content of the charge generating substance in the charge generation layer of a laminate type photosensitive layer can be 20 to 90% by mass relative to the total mass of the charge generation layer, more preferably 50 to 80% by mass.
  • the content of the charge transporting substance in the charge transport layer can be 20 to 80% by mass relative to the total mass of the charge transport layer, more preferably 30 to 70% by mass.
  • the content of the charge generating substance of a single-layer type photosensitive layer can be 3 to 30% by mass relative to the total mass of the photosensitive layer.
  • the content of the charge transporting substance can be 30 to 70% by mass relative to the total mass of the photosensitive layer.
  • the phthalocyanine crystal of the present invention may be mixed with another charge generating substance for use as charge generating substance.
  • the content of the phthalocyanine crystal of the present invention can be 50% by mass or more relative to the total charge generating substance.
  • a protective layer may be provided on the photosensitive layer on an as needed basis.
  • the protective layer can be formed by dissolving a binder resin in a solvent so as to prepare the coating liquid for forming a protective layer, forming a coating film from the coating liquid, and drying the produced coating film.
  • the binder resin for use in the protective layer include for example, polyvinylbutyral, polyester, polycarbonate (e.g., polycarbonate Z and modified polycarbonate), nylon, polyimide, polyallylate, polyurethane, a styrene-butadiene copolymer, a styrene-acrylic acid co-polymer and a styrene-acrylonitrile co-polymer.
  • the protective layer can have a film thickness of 0.05 to 20 ⁇ m.
  • the protective layer may contain conductive particles or an ultraviolet absorbing agent.
  • the conductive particles include metal oxide particles such as tin oxide particles.
  • FIG. 1 is a schematic view of an electrophotographic apparatus provided with a process cartridge having an electrophotographic photosensitive member of the present invention.
  • the surface of the electrophotographic photosensitive member 1 is electrostatically charged to a positive or negative predetermined potential with a charging unit 3 during in a rotation process. Subsequently the charged surface of the electrophotographic photosensitive member 1 is irradiated with image exposing light 4 from an image exposing unit (not drawn in figure) so as to form an electrostatic latent image corresponding to objective image information.
  • the image exposing light 4 are intensity-modulated in response to the time-series electric digital image signals of objective image information, outputted from, for example, an image exposing unit for slit exposing or exposing with scanning laser beams.
  • the electrostatic latent image formed on the surface of the electrophotographic photosensitive member 1 is developed (normal development or reversal development) with toner stored in a developing unit 5 so as to form a toner image on the surface of the electrophotographic photosensitive member 1 .
  • the toner image formed on the surface of the electrophotographic photosensitive member 1 is transferred to a transfer material 7 with a transferring unit 6 .
  • a bias voltage having a polarity reversal of the charge retained on the toner is applied to the transferring unit 6 from a bias power supply (not drawn in figure).
  • a transfer material 7 of paper is taken out from a paper feeding part (not drawn in figure) so as to be fed between the electrophotographic photosensitive member 1 and the transferring unit 6 in synchronization with the rotation of the electrophotographic photosensitive member 1 .
  • the transfer material 7 having a toner image transferred from the electrophotographic photosensitive member 1 is separated from the surface of the electrophotographic photosensitive member 1 and transported to an image fixation unit 8 for the fixation of the toner image.
  • An image formed object (print or copy) is thus printed out from an electrophotographic apparatus.
  • the surface of the electrophotographic photosensitive member 1 is cleaned with a cleaning unit 9 to remove attached material such as toner (remaining toner after transfer).
  • toner may be directly removed after transfer with a development apparatus or the like.
  • the surface of the electrophotographic photosensitive member 1 is neutralized with pre-exposing light 10 from a pre-exposing unit (not drawn in figure) and then repeatedly used for image formation.
  • the pre-exposing unit is not necessarily required for a contact charging unit 3 having a charging roller.
  • a plurality of components selected from the group consisting of the electrophotographic photosensitive member 1 , the charging unit 3 , the developing unit 5 , and the cleaning unit 9 may be contained in a container and integrally supported to form a process cartridge.
  • the process cartridge can be configured to be detachable to an electrophotographic apparatus body.
  • a charging unit 3 , a developing unit 5 and a cleaning unit 9 are integrally supported together with the electrophotographic photosensitive member 1 so as to form a cartridge.
  • the cartridge constitutes a process cartridge 11 detachable to an electrophotographic apparatus body with a guiding unit 12 such as a rail of the electrophotographic apparatus body.
  • Image exposing light 4 may be reflected beams from or transmitted beams through a sheet of manuscript for an electrophotographic apparatus such as a copy machine and a printer.
  • image exposing light 4 may be radiated beams produced by scanning of laser beams, driving of an LED array or driving of a liquid crystal shutter array in response to signals from a manuscript reading sensor.
  • the electrophotographic photosensitive member 1 of the present invention can be widely used in an electrophotography application field such as a laser beam printer, a CRT printer, an LED printer, a FAX, a liquid crystal printer and a laser engraving.
  • hydroxygallium phthalocyanine was produced by the same as in Synthesis Example 1 and Example 1-1 described in Japanese Patent Application Laid-Open No. 2011-94101.
  • Under nitrogen flow atmosphere 5.46 parts of phthalonitrile and 45 parts of ⁇ -chloronaphthalene were fed into a reaction tank, then heated up to a temperature of 30° C., and maintained at the temperature. Subsequently, 3.75 parts of gallium trichloride was fed thereto at the temperature (30° C.). At the feeding time, the mixture liquid had a water content of 150 ppm. The temperature was then increased to 200° C. Under the nitrogen flow atmosphere, a reaction was caused at a temperature of 200° C.
  • hydroxygallium phthalocyanine (hydrous hydroxygallium phthalocyanine) in an amount of 6.6 kg was irradiated by microwave with a hyper dryer (trade name: HD-06R, frequency (oscillation frequency): 2,455 MHz ⁇ 15 MHz, made by Biocon Japan Ltd.) so as to be dried.
  • a hyper dryer (trade name: HD-06R, frequency (oscillation frequency): 2,455 MHz ⁇ 15 MHz, made by Biocon Japan Ltd.) so as to be dried.
  • the crystal was dissolved in deuterium sulfate for the H-NMR measurement. As a result, a peak derived from N,N-dimethylformamide was observed other than the peak derived from a phthalocyanine molecule. Since N,N-dimethylformamide is a liquid having compatibility with tetrahydrofuran, it was found that N,N-dimethylformamide is contained in the phthalocyanine crystal. The content of N,N-dimethylformamide in the phthalocyanine crystal was 1.03% by mass relative to phthalocyanine in the phthalocyanine crystal, in terms of the proton ratio.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.42 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 2000 hours in Example 1-1.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-1.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 500 hours in Example 1-1.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-1.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 400 hours in Example 1-1.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-1.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 300 hours in Example 1-1.
  • the powder X-ray diffraction chart of the produced crystal is illustrated in FIG. 3 .
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 250 hours in Example 1-1.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-5.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.22 parts was obtained by the same treatment as in Example 1-3, except that the addition amount of hydroxygallium phthalocyanine for use in the milling treatment was changed from 0.5 parts to 0.25 parts in Example 1-3.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-1.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.22 parts was obtained by the same treatment as in Example 1-5, except that the addition amount of N,N-dimethylformamide for use in milling treatment was changed from 9.5 parts to 3 parts and added 6.5 parts of N-methylpyrrolidone in Example 1-5.
  • the powder X-ray diffraction pattern of the produced crystal was the same as in Example 1-5.
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.45 parts was obtained by the same treatment as in Example 1-1, except that the milling device was replaced from a ball mill to a paint shaker and the treatment time was changed to 24 hours in Example 1-1.
  • the powder X-ray diffraction pattern of the produced crystal was broader than the pattern obtained in Example 1-1.
  • the powder X-ray diffraction chart of the produced crystal is illustrated in FIG. 4 .
  • the angle and the intensity of the peak emerging at Bragg angle 2 ⁇ of 9.9° ⁇ 0.2°, the intensity on a side 2.8° wider from the peak angle, and the ratio of the intensity are described in Table 1.
  • N,N-dimethylformamide is contained relative to the phthalocyanine in the phthalocyanine crystal by the NMR measurement.
  • Example 1-1 9.96 11215 4683 2.39
  • Example 1-2 9.96 10823 5298 2.04
  • Example 1-3 9.96 11055 4505 2.45
  • Example 1-4 9.96 10976 4428 2.48
  • Example 1-5 9.96 11090 4401 2.52
  • Example 1-6 9.94 11443 4509 2.54
  • Example 1-7 9.96 11147 4544 2.45
  • Example 1-8 9.94 10989 4607 2.39
  • Example 1-9 9.92 7823 4338 1.80
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 48 hours in Example 1-1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling treatment time was changed from 1000 hours to 24 hours in Example 1-1.
  • a hydroxygallium phthalocyanine crystal in an amount of 0.44 parts was obtained by the same treatment as in Example 1-1, except that the milling device was replaced from a ball mill to a paint shaker and the treatment time was changed to 4 hours in Example 1-1.
  • the coating liquid for forming a conductive layer was applied on aluminum cylinder (diameter: 24 mm) as a support with immersion coating so as to form a coating film, and the produced coating film was dried at 140° C. for 30 minutes so that a conductive layer having a film thickness of 15 ⁇ m was formed.
  • the coating liquid for forming an undercoat layer was applied to the conductive layer with immersion coating, and the produced coating film was dried so that an undercoat layer having a film thickness of 0.5 ⁇ m was formed.
  • the coating liquid for forming a charge generation layer was applied to the undercoat layer with immersion coating so as to form a coating film.
  • the produced coating film was dried at 100° C. for 10 minutes to form the charge generation layer having a film thickness of 0.16 ⁇ m.
  • the coating liquid for forming a charge transport layer was applied to the charge generation layer by immersion coating so as to form a coating film.
  • the produced coating film was dried at 110° C. for 1 hour to form a charge transport layer having a film thickness of 23 ⁇ m.
  • the electrophotographic photosensitive member of Example 2-1 in a cylindrical shape (drum shape) was thus manufactured.
  • Example 2-1 Except that the hydroxygallium phthalocyanine crystal in preparing the coating liquid for forming a charge generation layer in Example 2-1 was replaced with the hydroxygallium phthalocyanine crystals produced in Examples 1-2 to 1-9, the electrophotographic photosensitive members in Examples 2-2 to 2-9 were made in the same way as in Example 2-1.
  • Example 2-1 Except that the hydroxygallium phthalocyanine crystal in preparing the coating liquid for forming a charge generation layer in Example 2-1 was replaced with the hydroxygallium phthalocyanine crystals produced in Comparative Examples 1-1 to 1-3, the electrophotographic photosensitive members in Comparative Examples 2-1 to 2-3 were made in the same way as in Example 2-1.
  • a laser beam printer made by Hewlett Packard Japan, Ltd (trade name: Color Laser Jet CP3525dn) was modified to use as an electrophotographic apparatus for evaluation. As a result of modification, a pre-exposing light was unlit and charging conditions and the amount of image exposure were variably controlled. In addition, a manufactured electrophotographic photosensitive member was mounted in a process cartridge for cyan color and attached to the station of the process cartridge for cyan, allowing for operation without mounting of process cartridges for other colors to the laser beam printer main body.
  • the process cartridge for cyan color alone was attached to the main body so that a single color image was outputted using cyan toner alone.
  • the charging conditions and the amount of image exposure were adjusted such that the initial potential was set at ⁇ 500V for a dark part and ⁇ 100V for a bright part under a normal temperature and normal humidity environment of temperature 23° C./humidity 55% RH.
  • the cartridge was firstly modified and a potential probe (trade name: model 6000B-8, made by Trek Japan Co., Ltd.) was mounted at the development position.
  • the potential at the center of an electrophotographic photosensitive member in a cylindrical shape was measured with a surface potential meter (trade name: model 344, made by Trek Japan Co., Ltd).
  • the electrophotographic photosensitive member was left to stand under a low temperature and low humidity environment of temperature 15° C./humidity 10% RH together with the electrophotographic apparatus for evaluation for 3 days so as to evaluate ghost images (initial stage).
  • a repeated paper feed test was performed with 1,000 sheets of paper fed through under the same conditions, and ghost images were evaluated immediately after and 15 hours after the repeated paper feed test. Evaluation results under the low temperature and low humidity environment are also described in Table 2.
  • the ghost chart includes 4 solid black square images of 25 mm side arranged in parallel at equal intervals in the 30 mm-width region from the starting position of output images (10 mm from the top edge of paper) as a solid white background. In the region below the 30 mm-width region from the starting position of output images, 4 types of halftone printing patterns were printed. Ranks were classified based on 4 types of ghost charts.
  • the 4 types of ghost charts are charts arranged in the region below the 30-mm width region from the starting position of output images, with only difference in halftone pattern.
  • the halftone patterns include the following 4 types:
  • a printing pattern with 1 dot and 1 space in lateral* direction
  • a printing pattern with 2 dots and 2 spaces in lateral* direction
  • a printing pattern with 2 dots and 3 spaces in lateral* direction
  • a knight jump printing pattern (laser exposing) (a pattern with 2 dots printed in 6 squares in the knight jump direction).
  • lateral means the scanning direction of a laser beam directed at the surface of the electrophotographic photosensitive member from a laser scanner (the direction orthogonal to the outputting direction of the sheet outputted from the laser beam printer).
  • the ghost images were classified into ranks as follows. It was determined that the effect of the present invention was insufficient in the ranks 4, 5 and 6.
  • Rank 1 No ghosting was visible in any of the ghost charts.
  • Rank 2 ghosting was vaguely visible in a specific ghost chart.
  • Rank 3 ghosting was vaguely visible in any of the ghost charts.
  • Rank 4 ghosting was visible in a specific ghost chart.
  • Rank 5 ghosting was visible in any of the ghost charts.
  • Rank 6 ghosting was sharply visible in a specific ghost chart.

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US14/721,307 2014-06-03 2015-05-26 Electrophotographic photosensitive member, manufacturing method of electrophotographic photosensitive member, process cartridge and electrophotographic apparatus, and phthalocyanine crystal and manufacturing method of phthalocyanine crystal Abandoned US20150346616A1 (en)

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