US20150053478A1 - Sheet for wire harness, wire harness, and production method for wire harness - Google Patents

Sheet for wire harness, wire harness, and production method for wire harness Download PDF

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Publication number
US20150053478A1
US20150053478A1 US14/379,156 US201314379156A US2015053478A1 US 20150053478 A1 US20150053478 A1 US 20150053478A1 US 201314379156 A US201314379156 A US 201314379156A US 2015053478 A1 US2015053478 A1 US 2015053478A1
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US
United States
Prior art keywords
adhesive layer
self
sheet
wire harness
base material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/379,156
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English (en)
Inventor
Kenichiro Kawaguchi
Mitsunori Tsunoda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
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Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Assigned to YAZAKI CORPORATION reassignment YAZAKI CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWAGUCHI, KENICHIRO, TSUNODA, MITSUNORI
Publication of US20150053478A1 publication Critical patent/US20150053478A1/en
Abandoned legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0045—Cable-harnesses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207—Wire harnesses
    • B60R16/0215—Protecting, fastening and routing means therefor
    • C09J7/02—
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38—Pressure-sensitive adhesives [PSA]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0406—Details thereof
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0462—Tubings, i.e. having a closed section
    • H02G3/0487—Tubings, i.e. having a closed section with a non-circular cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207—Wire harnesses
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/302—Applications of adhesives in processes or use of adhesives in the form of films or foils for bundling cables
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/204—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
    • H01B13/01272—Harness tying apparatus
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0462—Tubings, i.e. having a closed section
    • H02G3/0481—Tubings, i.e. having a closed section with a circular cross-section
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2848—Three or more layers

Definitions

  • the present invention relates to a sheet for wire harness sheet, a wire harness, and a production method for the wire harness.
  • a tape is wound around a wire harness including a large number of electric wire bundles wired in a vehicle, so as to bundle and protect the electric wire bundles.
  • the tape wrapping is not used for the reduction of working man-hours.
  • a sheet which is bonded to itself for the bundling and protection of the electric wire bundles at once is increasingly used (refer to PTL 1).
  • An adhesive layer is formed on only one surface of the wire harness sheet.
  • the electric wire bundle is protected by peeling release paper off the wire harness sheet, by setting the electric wire bundle at a designated position on the wire harness sheet, and by bonding together adhesive surfaces.
  • a self-adhesive sheet is known as the wire harness sheet, and is bonded to itself when the adhesive surfaces are merely joined together.
  • the self-adhesive wire harness sheets can overlap each other without using the release paper, and the self-adhesive wire harness sheet is not bonded to the electric wire bundles. Accordingly, the self-adhesive wire harness sheet has attracted attention in that the self-adhesive wire harness sheet has good handling properties, workability, and environmental protection.
  • a self-adhesive sheet 505 in which a self adhesive 503 is provided on only one surface of a sheet base material 501 , when the adhesive surfaces are not joined together, it is possible to bond the self-adhesive sheet 505 to itself. Accordingly, the self-adhesive sheet 505 cannot be applied to a wire harness 509 , in which the sheet base material is wound in a spiral shape around an electric wire bundle 507 as illustrated in FIG. 8 .
  • a double-sided self-adhesive sheet (not illustrated) having the self adhesives 503 on both surfaces can be wound in a spiral shape as illustrated in FIG. 8 so as to solve the above-mentioned problems.
  • the double-sided self-adhesive sheet cannot be stored in a rolled up manner or an overlapping manner, and merits of the self-adhesive sheet cannot be utilized.
  • the present invention is made in light of the problems, and an object of the present invention is to provide a wire harness sheet, a wire harness and a production method for the wire harness, in which the wire harness sheet can be stored in an overlapping manner without using release paper and can be wound in a spiral shape around an electric wire bundle.
  • the object of the present invention is achieved with the following configurations.
  • a sheet for a wire harness comprising:
  • a first self-adhesive layer formed on one surface in a first common region of the sheet base material, wherein top and back surfaces of the sheet base material in the first common region exactly overlap each other when the sheet base material is viewed through from top, and the other surface in the first common region is a first adhesive layer unformed portion;
  • a second self-adhesive layer formed on at least part of one surface in a second common region of the sheet base material, wherein top and back surfaces of the sheet material in the second common region exactly overlap each other when the sheet base material is viewed through from top, and the first self-adhesive layer is not formed in the second common region.
  • the first and second self-adhesive layers are respectively provided on the back and top surfaces of the sheet base material.
  • the first and second self-adhesive layers are respectively provided in the first and second common regions, the top and back surfaces of which exactly overlap each other when the sheet base material is viewed through from above, and which are located in different positions. Accordingly, even when a plurality of the wire harness sheets are stored in an overlapping manner in such a manner that the contours of the wire harness sheets are aligned with each other, respective self adhesives of the self-adhesive sheets vertically overlapping each other do not come into contact with each other, and are not adhesively fixed together.
  • first and second self-adhesive layers are respectively positioned on the back and top surfaces of the self-adhesive sheet, it is possible to adhesively fix together respective overlapping portions of the first and second self-adhesive layers at a winding end point.
  • the self-adhesive sheet can be wound in a spiral shape.
  • the gap is formed between the first and second self-adhesive layers. Accordingly, in a state where the respective contours of the plurality of sheet base materials stored in an overlapping manner are not aligned with each other, and deviate from each other, when the amount of deviation lies in the gap, the self adhesives of the sheet base materials vertically overlapping each other do not come into contact with each other, thereby being not adhesively fixed together. That is, it is possible to easily store the wire harness sheets in an overlapping up manner by allowing a certain amount of deviation during the overlapping of the wire harness sheets.
  • a wire harness comprising:
  • a first self-adhesive layer formed on one surface in a first common region of the sheet base material, wherein top and back surfaces of the sheet base material in the first common region exactly overlap each other when the sheet base material is viewed through from top, and the other surface in the first common region is a first adhesive layer unformed portion;
  • a second self-adhesive layer formed on at least part of one surface in a second common region of the sheet base material, wherein top and back surfaces of the sheet base material in the second common region exactly overlap each other when the sheet base material is viewed through from top, and the first self-adhesive layer is not formed in the second common region;
  • the sheet base material is wound around the electric wire bundle, the winding starts from one end of the sheet base material in a direction in which the first self-adhesive layer and second self-adhesive layer are aligned, and the sheet base material is adhesively fixed to itself at a winding end by the first self-adhesive layer and second self-adhesive layer facing each other.
  • the self-adhesive sheet without using the release paper can be wound in a spiral shape around the electric wire bundle.
  • the sheet base material can be wound in a spiral shape in such a manner that the self adhesive is not exposed to an outer circumferential surface of the wire harness, it is possible to prevent the wire harness from being adhesively fixed to the sheet base material.
  • the sheet for the wire harness including:
  • a first self-adhesive layer formed on one surface in a first common region of the sheet base material, wherein top and back surfaces of the sheet base material in the first common region exactly overlap each other when the sheet base material is viewed through from top, and the other surface in the first common region is a first adhesive layer unformed portion;
  • a second self-adhesive layer formed on at least part of one surface in a second common region of the sheet base material, wherein top and back surfaces of the sheet base material in the second common region exactly overlap each other when the sheet base material is viewed through from top, and the first self-adhesive layer is not formed in the second common region,
  • the wire harness sheet without using the release paper can be used. Accordingly, it is not necessary to peel the release paper off the wire harness sheet, and the storage properties, handling properties, and workability of the wire harness sheet improve.
  • the wire harness sheet can be environment-friendly since the release paper is not required. Since the electric wire bundle is protected, but is not adhesively fixed to the self adhesive, the position of the electric wire bundle is easily corrected, and the quality of the wire harness improves.
  • the wire harness sheet is wound around the electric wire bundle, having the first or second adhesive layer unformed portion as the winding start base point. Accordingly, the self-adhesive sheet can be wound in a spiral shape around the electric wire bundle.
  • the wire harness sheet can be wound around the wire harness in different patterns by setting the first or second adhesive layer unformed portion to the winding start base point.
  • the width of the first self-adhesive layer is set to be smaller than that of the second self-adhesive layer.
  • the wire harness sheet When the wire harness sheet is wound around the electric wire bundle, having the first adhesive layer unformed portion as the winding start base point, the wire harness sheet can be wound in a spiral shape in such a manner that the second self-adhesive layer is not exposed on the outer circumference. At this time, the adhesive fixing of the first self-adhesive layer and the second self-adhesive layer is performed only in a single winding.
  • the wire harness sheet when the wire harness sheet is wound around the electric wire bundle, having the second adhesive layer unformed portion as the winding start base point, the wire harness sheet can be wound in a spiral shape in such a manner that the second self-adhesive layer is exposed on the outer circumference.
  • the adhesive fixing of the wire harness sheet to itself can be performed by using multiple-layer winding.
  • FIG. 1( a ) is a plan view of a wire harness sheet according to a first embodiment of the present invention
  • FIG. 1( b ) is a side view of FIG. 1( a ).
  • FIG. 2( a ) is a plan view describing a winding start phase in which the wire harness sheet illustrated in FIG. 1( a ) is wound around an electric wire bundle, having a second self-adhesive layer as a winding start base point.
  • FIG. 2( b ) is a plane view describing a winding end phase.
  • FIG. 3 is a cross-sectional view taken along line III-Ill in FIG. 2( b ).
  • FIG. 4( a ) is a plan view describing a winding start phase in which the wire harness sheet illustrated in FIG. 1( a ) is wound around the electric wire bundle, having a first adhesive layer unformed portion as the winding start base point.
  • FIG. 4( b ) is a plane view describing the winding end phase.
  • FIG. 5 is a cross-sectional view taken along line V-V in FIG. 4( b ).
  • FIG. 6( a ) is a plan view describing a winding start phase in which the wire harness sheet illustrated in FIGS. 1( a ) and 1 ( b ) is wound around the electric wire bundle, having a second adhesive layer unformed portion as the winding start base point.
  • FIG. 6( b ) is a plane view describing the winding end phase.
  • FIG. 7 is a cross-sectional view taken along line VII-VII in FIG. 6( b ).
  • FIG. 8 is a cross-sectional view of a wire harness in which a wire harness sheet of the related art includes a self adhesive on only one surface thereof, and is wound in a spiral shape around the electric wire bundle.
  • FIG. 9 is a cross-sectional of the wire harness in which the electric wire bundle is protected by bonding together end edge portions of the wire harness sheet of the related art including the self adhesive on only one surface thereof.
  • a wire harness sheet 11 is configured to include a sheet base material 13 , a first self-adhesive layer 15 , and a second self-adhesive layer 17 .
  • the sheet base material 13 of the wire harness sheet 11 has a rectangular shape that is formed by a pair of first side portion 19 and second side portion 21 in parallel with each other, and by a third side portion 23 and a fourth side portion 25 orthogonal to the first side portion 19 and the second side portion 21 .
  • the sheet base material 13 can be made of plastic materials, for example, polyolefin resin such as well-known polyethylene and polypropylene, polyurethane resin, polystyrene resin, acrylic resin, polyvinyl chloride resin, and polycarbonate resin.
  • the first self-adhesive layer 15 is formed on one surface (an upper side in FIG. 1( b )) of a first common region 27 , top and back surfaces of which exactly overlap each other when the sheet base material 13 is viewed through from above, and the other surface (a lower side in FIG. 1( b )) of the first common region 27 becomes a first adhesive layer unformed portion 29 . That is, one surface of the first common region 27 becomes the first non-adhesive formation portion 29 , and the other surface becomes the first self-adhesive layer 15 .
  • a second self-adhesive layer 17 is formed on at least part of one surface of a second common region 31 , top and back surfaces of which exactly overlap each other when the sheet base material 13 is viewed through from above, and in which the first self-adhesive layer 15 is not formed. That the second self-adhesive layer 17 is formed on at least part of one surface indicates that the second self-adhesive layer 17 may be formed on the entirety of one surface of the second common region 31 .
  • a gap 33 is provided between the first self-adhesive layer 15 and the second self-adhesive layer 17 . That is, in the embodiment, the second self-adhesive layer 17 is formed on at least the part of one surface of the second common region 31 .
  • the gap 33 is formed between the first self-adhesive layer 15 and the second self-adhesive layer 17 of the wire harness sheet 11 . Accordingly, in a state where the respective contours of a plurality of the wire harness sheets 11 stored in an overlapping manner are not aligned with each other, and deviate from each other, when the amount of deviation lies in the gap 33 , respective self adhesives of the sheet base materials 13 vertically overlapping each other do not come into contact with each other, thereby being not adhesively fixed together. As a result, it is possible to easily store the wire harness sheets 11 in an overlapping manner by allowing a certain amount of deviation during the overlapping of the wire harness sheets 11 .
  • the wire harness sheet 11 is a self-adhesive sheet that can be bonded to itself only when the first self-adhesive layer 15 and the second self-adhesive layer 17 formed on the sheet base material 13 are joined together.
  • a paste or a binding tape is not required, and it is possible to simply bond the wire harness sheet 11 to itself only by joining together the adhesive surfaces.
  • the first self-adhesive layer 15 and the second self-adhesive layer 17 of the wire harness sheet 11 are special adhesive layers that prevent an electric wire bundle 39 or the operator's hands from bonding thereto, and thus the efficiency of assembly work does not deteriorate.
  • a surface material is laminated on surfaces of the wire harness sheet 11 , which respectively become the first adhesive layer unformed portion 29 and a second adhesive layer unformed portion 45 of the sheet base material 13 made of a polypropylene (PP) form material, and the special adhesive layers (the first self-adhesive layer 15 and the second self-adhesive layer 17 ) are laminated on the other surfaces of the wire harness sheet 11 .
  • the following materials can be used as the surface material: kraft paper, a linerboard, a polyethylene-telephthalate (PET) film, a PP film, a non-woven fabric, and the like.
  • the surface material has longitudinal tensile strength of 49 N/cm width, and a lateral tensile strength of 23 N/cm width (per JIS K-6767).
  • the surface material has longitudinal internal tearing strength of 7.8 N, and lateral internal tearing strength of 6.8 N (JIS K-6767).
  • the surface material has a moisture vapor transmission rate of 0.0052 g/cm 2 ⁇ 24 hrs (FS-101B), and has an initial adhesive force of 2.5 N/cm width (per a T-type peeling test).
  • Cro-nel a trademark
  • Crowell company in the United States or the like
  • the length of the first self-adhesive layer 15 is different from that of the second self-adhesive layer 17 in a parallel direction (a direction along which the first side portion 19 and the second side portion 21 are in parallel with each other).
  • the length of the first self-adhesive layer 15 is shorter than that of the second self-adhesive layer 17 .
  • A, and B respectively, C is set to be greater than (A+B), and A is set to be smaller than B.
  • C is set to be equal to A+B+D.
  • the wire harness sheet 11 is placed on a worktable (not illustrated) in such a manner that the second self-adhesive layer 17 becomes a top surface.
  • the electric wire bundle 39 is set at the center of the second self-adhesive layer 17 so as to be parallel with the third side portion 23 and the fourth side portion 25 .
  • the electric wire bundle 39 is fixed by folding the second self-adhesive layer 17 of the sheet base material 13 in half, and by joining together the second self-adhesive layers 17 .
  • the end edge portions are bonded together so that an extending piece portion 41 is formed.
  • the first self-adhesive layer 15 further extends from the extending piece portion 41 .
  • the first self-adhesive layer 15 may be cut off.
  • the same wire harness sheet 11 described above is used, and the wire harness sheet 11 is placed on the worktable (not illustrated) in such a manner that the second self-adhesive layer 17 becomes a top surface.
  • the electric wire bundle 39 is set at a right end of the first adhesive layer unformed portion 29 so as to be parallel with the third side portion 23 and the fourth side portion 25 .
  • the wire harness sheet 11 is wound in a spiral shape around the electric wire bundle 39 , and the electric wire bundle 39 is fixed by bonding the wire harness sheet 11 to itself.
  • the first non-adhesive layer formation region 29 becomes a winding start base point 37
  • the second self-adhesive layer 17 is adhesive to the first self-adhesive layer 15 at a winding end point, while the second self-adhesive layer 17 is wound around the first self-adhesive layer 15 . That is, an outer circumferential surface of the first self-adhesive layer 15 on an inner side of the wound wire harness sheet 11 is set to face an inner circumferential surface of the second self-adhesive layer 17 on an outer side.
  • the wire harness 43 manufactured in this manner is wound in a spiral shape in which the first self-adhesive layer 15 and the second self-adhesive layer 17 are adhesively fixed together at the winding end point.
  • the first self-adhesive layer 15 and the second self-adhesive layer 17 are respectively provided on the back and top surfaces of the sheet base material 13 .
  • the first self-adhesive layer 15 and the second self-adhesive layer 17 are respectively provided in the first common region 27 and the second common region 31 , the top and back surfaces of which exactly overlap each other when the sheet base material 13 is viewed through from above, and which are located in different positions.
  • the respective self adhesives of the sheet base materials 13 vertically overlapping each other do not come into contact with each other, and are not adhesively fixed together. Since the first self-adhesive layer 15 and the second self-adhesive layer 17 are respectively positioned on the back and top surfaces of the sheet base material 13 , it is possible to adhesively fix together respective overlapping portions of the first self-adhesive layer 15 and the second self-adhesive layer 17 at the winding end point. In addition, the self-adhesive sheet can be wound in a spiral shape.
  • the sheet base material 13 is wound around the electric wire bundle 39 , the winding starting from one end of the parallel direction in which the first self-adhesive layer 15 and the second self-adhesive layer 17 are in parallel with each other.
  • the sheet base material 13 is adhesively fixed to itself at the winding end point by the first self-adhesive layer 15 and the second self-adhesive layer 17 facing each other.
  • the self-adhesive sheet without using the release paper being very easy to work with and very easy to store, can be wound in a spiral shape around the electric wire bundle 39 . Since the sheet base material 13 can be wound in a spiral shape in such a manner that the self adhesive is not exposed to an outer circumferential surface of the wire harness 43 , it is possible to prevent the wire harness 43 from being adhesively fixed to the sheet base material 13 .
  • the same wire harness sheet 11 described above is used, and the wire harness sheet 11 is placed on the worktable (not illustrated) in such a manner that the first self-adhesive layer 15 becomes a top surface.
  • the electric wire bundle 39 is set at a right end of the second adhesive layer unformed portion 45 so as to be parallel with the third side portion 23 and the fourth side portion 25 .
  • the wire harness sheet 11 is wound in a spiral shape around the electric wire bundle 39 , and the electric wire bundle 39 is fixed by bonding the wire harness sheet 11 to itself.
  • an end (the third side portion 23 ) of the second non-adhesive layer formation region 45 becomes the winding start base point 37 , and the first self-adhesive layer 15 is adhesive to the second self-adhesive layer 17 at the winding end point, while the first self-adhesive layer 15 is wound around the second self-adhesive layer 17 . That is, the outer circumferential surface of the second self-adhesive layer 17 on the inner side of the wound wire harness sheet 11 is set to face the inner circumferential surface of the first self-adhesive layer 15 on the outer side. As illustrated in FIG.
  • the wire harness 47 manufactured in this manner is wound in a spiral shape, in which the second self-adhesive layer 17 is exposed on an outer circumference, and in which the first self-adhesive layer 15 and the second self-adhesive layer 17 are adhesively fixed together at the winding end point.
  • the adhesive fixing of wire harness sheet 11 can be performed by using multiple-layer winding.
  • the wire harness sheet 11 is used, and the wire harness sheet 11 is wound around the electric wire bundle 39 , having the first adhesive layer unformed portion 29 or the second adhesive layer unformed portion 45 on a back side of the second self-adhesive layer 17 as the winding start base point 37 . Accordingly, the self-adhesive sheet can be wound in a spiral shape around the electric wire bundle 39 .
  • the wire harness sheet 11 without using the release paper can be used. Accordingly, it is not necessary to peel the release paper off the wire harness sheet 11 , and the storage properties, handling properties, and workability of the wire harness sheet 11 improve.
  • the wire harness sheet can be environment-friendly since the release paper is not required. Since the electric wire bundle 39 is protected, but is not adhesively fixed to the self adhesive, the position of the electric wire bundle 39 is easily corrected, and the qualities of the wire harnesses 35 , 43 , and 47 improve.
  • the width of the first self-adhesive layer 15 is set to be smaller than that of the second self-adhesive layer 17 (A ⁇ B).
  • the wire harness sheet 11 when the wire harness sheet 11 is wound around the electric wire bundle 39 , having the first adhesive layer unformed portion 29 as the winding start base point 37 , the wire harness sheet 11 can be wound in a spiral shape in such a manner that the second self-adhesive layer 17 is not exposed on the outer circumference. At this time, the adhesive fixing of the first self-adhesive layer 15 and the second self-adhesive layer 17 is not performed.
  • the wire harness sheet 11 when the wire harness sheet 11 is wound around the electric wire bundle 39 , having the second adhesive layer unformed portion 45 as the base point 37 , the wire harness sheet 11 can be wound in a spiral shape in such a manner that the second self-adhesive layer 17 is exposed on the outer circumference.
  • the adhesive fixing of the wire harness sheet 11 to itself can be performed by using the multiple-layer winding, in which the wire harness sheets 11 are wound in multiple layers.
  • the wire harness sheet 11 can be stored in an overlapping manner without using the release paper, and can be wound in a spiral shape around the electric wire bundle 39 .
  • a wire harness sheet 11 includes:
  • a first self-adhesive layer 15 formed on one surface in a first common region 27 of the sheet base material 13 , wherein top and back surfaces of the sheet base material 13 in the first common region 27 exactly overlap each other when the sheet base material 13 is viewed through from top, and the other surface in the first common region 27 is a first adhesive layer unformed portion 29 ;
  • a second self-adhesive layer 17 formed on at least part of one surface in a second common region 31 of the sheet base material 13 , wherein top and back surfaces of the sheet base material 13 exactly overlap each other when the sheet base material 13 is viewed through from top, and i first self-adhesive layer 15 is not formed in the second common region 31 .
  • Each of wire harnesses 43 and 47 includes:
  • a first self-adhesive layer 15 formed on one surface in a first common region 27 of the sheet base material 13 , wherein top and back surfaces of the sheet base material 13 in the first common region 27 exactly overlap each other when the sheet base material 13 is viewed through from top, and the other surface in the first common region 27 is a first adhesive layer unformed portion 29 ;
  • a second self-adhesive layer 17 formed on at least part of one surface in a second common region 31 of the sheet base material 13 , wherein top and back surfaces of the sheet base material 13 in the second comomon region 31 exactly overlap each other when the sheet base material 13 is viewed through from top, and the first self-adhesive layer 15 is not formed in the second common region 31 ;
  • the sheet base material 13 is wound around the electric wire bundle 39 , the winding starts from one end of the sheet base material 13 in direction in which the first self-adhesive layer 15 and the second self-adhesive layer 17 are aligned, and the sheet base material 13 is adhesively fixed to itself at a winding end by the first self-adhesive layer 15 and the second self-adhesive layer 17 facing each other.
  • the wire harness sheet 11 including:
  • a first self-adhesive layer 15 formed on one surface in a first common region 27 of the sheet base material 13 , wherein top and back surfaces of the sheet base material 13 exactly overlap each other when the sheet base material 13 is viewed through from top, and the other surface in the first common region 27 is a first adhesive layer unformed portion 29 ;
  • a second self-adhesive layer 17 formed on at least part of one surface in a second common region 31 of the sheet base material 13 , wherein top and back surfaces of the sheet base material exactly overlap each other when the sheet base material 13 is viewed through from top, and the first self-adhesive layer 15 is not formed in the second common region 31 ,
  • the method including:
  • the present invention is not limited to the above-mentioned embodiments. Modifications and improvements can be appropriately made.
  • the material, the shape, the dimension, and the disposition location of each configuration element, the number of the configuration elements, and the like in the above-mentioned embodiments are arbitrarily determined, and are not limited.
  • the wire harness sheet can be stored in an overlapping manner without using the release paper, and can be wound in a spiral shape around the electric wire bundle.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Indoor Wiring (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Package Frames And Binding Bands (AREA)
  • Insulated Conductors (AREA)
  • Insulating Bodies (AREA)
US14/379,156 2012-02-16 2013-02-15 Sheet for wire harness, wire harness, and production method for wire harness Abandoned US20150053478A1 (en)

Applications Claiming Priority (3)

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JP2012032015A JP6042620B2 (ja) 2012-02-16 2012-02-16 ワイヤハーネスの製造方法
JP2012-032015 2012-02-16
PCT/JP2013/053740 WO2013122223A1 (ja) 2012-02-16 2013-02-15 ワイヤハーネス用シート及びワイヤハーネス並びにワイヤハーネスの製造方法

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US15/481,951 Active US10276278B2 (en) 2012-02-16 2017-04-07 Sheet for wire harness, wire harness, and production method for wire harness

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EP (1) EP2816690B1 (ja)
JP (1) JP6042620B2 (ja)
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US11167702B2 (en) 2017-05-10 2021-11-09 Autonetworks Technologies, Ltd. Wiring module, composite wiring module, and fixing target member equipped with wiring module
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US11920061B2 (en) 2018-10-01 2024-03-05 Denka Company Limited Adhesive sheet

Also Published As

Publication number Publication date
CN104137360A (zh) 2014-11-05
EP2816690A1 (en) 2014-12-24
US20170213618A1 (en) 2017-07-27
EP2816690B1 (en) 2019-07-03
WO2013122223A1 (ja) 2013-08-22
JP2013168322A (ja) 2013-08-29
EP2816690A4 (en) 2015-10-14
CN104137360B (zh) 2017-12-08
US10276278B2 (en) 2019-04-30
JP6042620B2 (ja) 2016-12-14

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