TW440970B - Chemical vapor deposition of silicate high dielectric constant materials - Google Patents

Chemical vapor deposition of silicate high dielectric constant materials Download PDF

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Publication number
TW440970B
TW440970B TW088123360A TW88123360A TW440970B TW 440970 B TW440970 B TW 440970B TW 088123360 A TW088123360 A TW 088123360A TW 88123360 A TW88123360 A TW 88123360A TW 440970 B TW440970 B TW 440970B
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Taiwan
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gas
patent application
scope
dielectric constant
source
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TW088123360A
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English (en)
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Glen D Wilk
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Texas Instruments Inc
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青案交互參者 =下共同出讓之專利/專利申請案併入本文泉 號 由 j q is „ ' 土凊曰期 Ϊ1ΜΜ. **/**/1997 ΤΙ-24953 ΤΙ-27181 ΤΙ-27181 ΤΙ-22027 ΤΙ-24776 ΤΙ-27953
說 本發明與半導體元件的製造及處理有關,更明確地 與使用矽酸鹽製造較高介電常數材料的方法有關。 半導體元件製造的趨勢是元件的體積愈來愈小,相 5面積上製造的元件數量愈來愈多。這㈣結構盘電容 =而言是個問題’因為電容正比於位於電容器兩電極板 j之材料的介電常數,以及介電材料的有效面積。此外, 2結構的電容反比於該兩電極間的距離。目前,間介 :貝的材料是選用二氧切,為補償電容器面積縮小, 此層的厚度也變薄。不過’氧化物層變薄又發生其它問 原口包括.第一,當二氧化矽層的厚度薄到3奈米 以下時,從氧化物外, 為增加閘電極的導電性要將雜質植入乳皇^,而氧 440970 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(2 ) ,層必須能有效地阻擋雜質進人通道區。第二,声若太 :的們是在一個自限的道次中成形,否則‘有製 :旦:。第三’後續道次中蝕刻其它結構時對薄層 的如a,特別是對閘隔離物的影響,遠大於厚犀, 因為對’被⑽的百分比遠大於厚層。a 解決此問題的其它方法是改用介電常數較高的材 ^例如,咖、阳、叫、化2〇5等,都是下一代閉 ;|電質所考慮的材料。不過,這些材料每一種都有問題, 因為將這些材料變成有效閘介電材料所需的製程,與標 準電晶體結構的製程相牴觸。更明確地說,這些材料每 一種通常都需要在含氧環境令高溫退火,此種退火,會 使下方的基底以及其它任何暴露在外會被氧化的結構大 幅退化。 因此’需要使用一種新材料,它能报容县地伸,枰 準之閘結構製程技術處理,且它的介電常數要高於二氧 化矽(ε«β.9)。 發明概述 基本上,本發明與閘結構有關,它包括做為閘介電 質的氧化物層或矽酸鹽層’以及使用化學氣相沈積 (CVD)製造此結構的方法。更明確地說,本發明的間絕 緣體最好是由26丨〇;;或財8丨〇?<(0<)<;<4),或甚至是由&〇2 或Hf〇2構成。此層的介電常數以大約10到40為佳(大約1 5 到30更佳)。在另一實施例中,本發明的介電層可做為 電容器的介電質。 -4- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------}裝--- (請先閱讀背面之注意事項再填寫本頁) 訂-------.竣J.. 44097ο
五、發明說明( 種在半導體基底上製造電子元件的方, 的步驟包括:在半導體基底上成形導電結' * =方法 結構與半導體基底間成形一層高介電常▲的材料導電 材料層是由所供應的氣體發源以及第二種::
La Y l_Sc_2_Ce^其混合物。在另一眘^^ 供應氧氣源。本發明的方法也包括以下步驟:將也 件置入6GG到_°C的環境中。退火步驟的環境最好^ 二^^、^呵及其任何混合物所構成^ 體石夕源最好是切f烧、m、二氯發甲貌及其任 何混合物所構成,也可以包括載氣(最好包括:He、乂、 乂及Ne)。第一種氣體材料最好是由:zr(〇c4H9)4、 Hf(〇C4H9)4 . Zr(N03)4 ^ Hf(N03)4 > ZrCl4 ^ HfCl4 ^Zrl] > Hf I4、ZrBx·4、HfBi·4、柯⑽咖触叫、Hf2(〇pri)6(tmh卟 及其任何混合物所構成。電子元件是電容器或電晶體。 本發明的另一個實施例是一種在半導體基底上製造 n介電常數材料的方法,該方法的步驟包括:在反應室 =提供氣體矽源;在反應室中提供第二種氣體源,構成 第二種氣體源的材料選用自:Hf、Zr、La、Y、Sc、Ce 及其任何混合物。本發明之方法進一步的步騍包括:將 局介電常數材料置入6〇〇到90CTC的環境中。其退火環境 最好是由〇2、〇3、N2、H2、NH3及其任何混合物所構成。 氣體矽源最好是由矽甲烷、二矽甲烷、二氯矽甲烷及其 任何混合物構成,也可以包括載氣(最好包括:He、n2、 Ar 以及 Ne)。材料最好是由 Zr(OC4H9)4、Hf(OC4H9)4、 本紙張尺度適ft T _家標準(CNSU4規長⑵〇 x 297公楚) f請先閱讀背面之注意事項再填寫本頁} 裝--------訂---.---^--- 經濟部智慧財產局員工消費合作社印製 4 五、發明說明(4)
Zr(N〇3)4、Hf(N03)4、ZrCl4、HfCl4、Zrl4、抓4、ZrBr4、
HfBr4、Zr2(〇Pri)6(tmhd)2、Hf2(〇Pri)6(tmhd)2及其任何 混合物構成。第二種氣體源可以包括氧氣源。 圖式簡單說.明 圖1是說明本發明實施例之方法的流程圖。 圖2a-2c是部分製造之元件的橫剖面圖,使用圖1所 示之本發明的方法。 圖式詳細說明 雖然以下對本發明的描述是圍繞於圖1所示的方法 及圖2a-2d所示的元件結構,但本發明可用於金屬閘或 任何其匕類型的閘結構,且它可以使用可配置閘 (disposable gate,如併入本文參考之文件的說明)或使 用所示之標準方法製造。本發明的介電層也可做為可配 置閘結構處理流程中的閘介電質,如共同待審之美國專 利申s青案― -(讓予Τϊ ’ TI-24776P)中的說明,該文 併入本文參考。此外,本發明的方法及所形成的介電層, 也可做為電容器之兩電極間的介電質。 在執行本發明的方法前,先執行習知的處理。習知 的處理包括清潔晶圓202的表面,成形隔離區2〇4、以及 部分的晶圓摻雜。如圖2a-c所示,隔離結構204是淺溝 隔離結構(SΉ),不過,任何類型的隔離結構都可使用。 隔離結構例如包括:LOCES、STI、以及接面隔離結構。 在最標準的方法中’在成形隔離結構及在植入基底 -6 - 本紙張尺度適用中國國家標準(CNS)A4規格⑵0 x 29?公愛) (請先閱讀背面之注意事項再填寫本頁) /裝--------訂---.---T--- 經濟部智慧財產局員工消費合作社印製 440970 A7 ------ B7 五、發明說明(5) 雜質前,在晶圓上會生長一層薄氧化物。如果有薄氧化 物層’、在步驟1〇2前最好先將其去除。最好是以氧化物 腐蝕或去玻璃質(degiaze)步驟將薄氧化物層去除。此道 次最好包括將晶圓浸入氫氟酸溶液中,以便去除保護的 氧化物’同時不實質影響隔離結構204。 現請參閱圖1之步驟102及圖2a,在基底2〇2上覆蓋 成形一層206。在步驟1〇2,層2〇6不要成形於隔離結構 上(如圖2a所示),最好是以冪罩操作’它可以選擇性地 排除隔離結構204,或可以將它成形於隔離結構2〇4上(未 顯示),並將其留在該處。層2〇6最好是由過渡金屬(諸 如Hf、Zr、La、Y、Sc及/或Ce)、矽(如果層2〇8是矽酸 鹽)以及潛在的氧及/或氮構成。層2〇6最好是*Hfsi〇x、 ZrSiOx、LaSi〇x、YSi〇x、ScSi〇x、CeSi〇x、Hf、Hfs^、
Zr、Zr Sl2、La、LaSix、Y、YSix、Sc、ScSix、Ce或 CeSix, 構成,且其厚度以4到10奈米為佳(大約4到6奈米更佳)。 按本發明的方法,層206是以化學氣相沈積法成形。本 發明有數種實施例可以用來成形本發明的矽酸鹽層。 在以下的每一個實施例中,以符別从代表Hf或&或 其它與Hf及Zr具有相同特性的金屬(諸如上述的La、γ、 Sc或Ce)。每一個實施例所使用的前質與載氣混合(包括 氦、氮、氬、氖及其任何混合物),或不混合載氣。本 發明之實施例的前質最好包括金屬源I、矽源(最好是 矽甲烷、二矽甲烷及/或二氣矽甲烷),以及氧及/或氮源。 氧源可以是〇2、〇3或其它氧源,如電漿源。如果在前 資中k有知_供乳及/或氛源’可以執行退火步驟1 ,以 -7- (請先閱讀背面之注意事項再填寫本頁) 裝---- 訂—.— 經濟部智慧財產局員工消費合作社印製
440 9 7 Ο Α7 - Β7 ,丨丨 '' I -- 五、發明說明(6) 便將氧及/或氮結合到層206内。 在本發明的一實施例中,氣態的μ (no3)4混合物連 同氣態的矽甲烷或二矽曱烧或二氯矽甲烷(連同載氣— 最好大約是此氣體混合物的10%)一起送入反應室内。M (NO3)4的流率大約5到20sccm為佳(大約1 Osccm更佳), 石夕甲烧(連同載氣)的流率大約1到2〇sccm為佳(大約1到 1〇SCcm更佳)。反應室的環境溫度大約60到120°C為佳(大 約70°C更佳)’基底溫度大約2〇〇到6〇0乞為佳(大約3〇〇 到500°C更佳)。本發明之前質的優點是無碳,且較不會 形成過量的水。 在本發明的另一實施例中,金屬t_but〇xide的混合 物’ Μ (OC4H9)4,以氣態型式(最好連同載氣)連同氣態 的石夕曱燒(最好連同載氣—最好大約10%的載氣及90% 的石夕曱烧)一起送入反應室内。M(〇C4H9)4的流率大約5 到15sccm為佳(大約i〇sccm更佳),石夕曱院(連同载氣)的 流率大約1到2〇sccm為佳(大約1到i〇sccm更佳)。也可以 使用一石夕甲烧或二氯石夕甲貌取代石夕甲烧。反應室的環境 溫度大約60到120。(:為佳(大約70°C更佳),基底溫度大 約400到700°C為佳(大約450到600°C更佳)。 在本發明的另一實施例中’氣體金屬源包括从€14、 MI#、MBr4。氣體矽源可以包括矽甲烷、二矽甲燒或二氯 石夕曱跋,還可包括載氣’諸如He、Ar、Ns、Ne。此外,也 可包括氧源(如〇2、〇3),或是後續在氧或臭氧環境中執行 退火(如選擇性退火步驟104)。在此過程期間的基底溫度最 好大約200到600°C (大約300到500°C更佳)。由於氣及漠 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 i I ---· I —.1 I I ΊΙ — . 經濟部智慧財產局員工消費合作社印製 4 4 0 9 7 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(7) 極具活性,且由於氯具腐蝕性,如果使用這些氣體,就 應該使用非不銹鋼的反應器(以石英反應器為佳)。 在本發明的另一實施例中,氣體金屬源包括岣 (OPdMtmhd)2,矽源最好包括矽曱烷、二矽甲烷或二氯 石夕甲院。在此過程期間的基底溫度大約〇到7〇〇。匸為佳(大 約450到60(TC更佳)。可以使用氧源或是在氧或臭氧環境 中退火(如步驟104)。 現請參閱圖1的步驟104及圖2b,接下來執行退火, 以便增進包含石夕與過渡金屬混合物之層的電氣特 性,或增進已存在之矽酸鹽層的品質。例如,如果層2〇6 疋由Hf、HfSi2、Zr、或ZrSiz構成,它們將分別變成Hfc^、 HfSi2〇x、ZrOx、或 ZrSi2Ox ’或如果該層已是 HfSiA, 在成形氣體(以使用90%氮:1 〇%氫為佳)中退火將可消 除矽酸鹽膜中的瑕疵。另者,在含氧環境中退火,將可 藉增加X值以增加矽酸鹽的含氧量。執行退火步驟1〇4的 環境可以是·在90%氮:10°/❶氫的環境中,以大約350 到500 C的溫度(大約450°C更佳)退火大約1〇到3〇分鐘(3〇 分鐘更佳);在氧的環境中’以大約4〇〇到9〇〇°c的溫度(大 約800°C更佳)退火大約15到60秒(大約30秒較佳);在臭 氧環境中大約25到400°C的溫度;或在氮或NH3的環境 中大約500到600 °C。也可以使用其它溫度及環境的組 合’但上述條件似乎可獲得最佳的結果。在退火步驟 104 ’敢好將層206加到此南溫,在含氣及/或含氮的大 氣中10到120秒(大約20到45秒較佳一大約30秒更佳)。 現請參閱圖1的步驟106及圖2c,在此步驟成形導電 _ 9 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝--------訂il.---1---嗅'.
五、發明説明(8) 的閘電極層210。層210最好是由複晶矽、複晶鍺化石夕、 摻雜的複晶矽、摻雜的複晶鍺化矽、鎢、鈦、氮化鶴、 氮化鈦、鉑、鋁或它們的混合物,或由上述一或多種所 構成的堆疊。層210最好是使用標準的半導體處理步驟 成形,其厚度也是一般電晶體所使用的厚度。 雖然本文是以特定的實施例描述本發明,但不能將 其解釋成對本發明之範圍的限制。熟悉此方面技術之人 士將可從說明書的方法中明暸很多本發明的實施例。本 發明的範圍僅受所附申請專利範圍的限制。 ----------1/ *> ----—訂------j---吟 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐)

Claims (1)

  1. 440970 A8 Βδ C8 D8 申請專利範圍 經濟部智慧財產局員工消費合作社印製 1. 一種在半導體基底上製造電子元件的方法,該方法 的步驟包括: 在忒半導體基底上成形導電結構;以及 在該導電結構與該半導體基底間成形—層高介電常 數材料’該高介電常數材料層成形自所供應的氣體 矽源及第二氣體材料’構成第二氣體材料的材料選 用自Hf、Zr、La、Y、sc、Ce及其任何混合物。 2.如申凊專利範圍第1項的方法,其中成形該高介電常 數材料層時也供應氧氣源。 3 如申睛專利範圍第1項的方法,進一步的步驟包括: 將忒電子元件置入6〇〇至間的環境中。 4·如申請專利範圍第3項的方法,其中構成該環境的氣 體是選用自〇2、、n2、H2、NH3及其任何混合物 〇 5.如申凊專利範圍第丨項的方法,其中構成該氣體矽源 的氣體是選用自矽曱烷、二矽甲烷、二氯矽曱烷及 其任何混合物 6·如申請專利範圍第5項的方法 载氣。 7.如申請專利範園第6項的方法 體是選用自He、N2、Ar及;Ne S.如申請專利範圍第1項的方法 材料的氣體包括ΖΓ((Χ:4ϋ9:)4, 、Hf(N03)4、ZrCl4、HfCl4、Zrl4、Hfl4、ZrBr4、HfBr4 ZKOPrOjtmhd)2、Hf2(〇pri)6(tmhd)2及其任何混 其中該氣體矽源包括 其中構成該载氣的氣 其中構成該第二氣 Hf(OC4H9)4 > Zr(NQ3) 體
    1 裝------訂---^---^--..Λ {請先閱讀背面之注#^項再填寫本頁) 4 4〇 9
    中請專利 合物。 I =圍第1項的方法’其中該電子元件是電 谷盗或電晶體。 10·::在半導體基底上製造高介電常數材料的方法,該 方法的步驟包括: 在反應室中提供氣體矽源; ^反應室中提供第二氣體源,構成該第二氣體源的 材料選用自财^七小^⑽其任何混合物 0 L如申凊專利範圍第1〇項的方法,進一步的步驟包括: 將該高介電常數材料置入600至9〇〇。匚間的環境中。 12.如申請專利範圍第n項的方法’其中構成該環境的氣 體是選用自02、〇3、乂、112、]^113及其任何混合物。 13·如申凊專利範圍第10項的方法,其中構成該氣體矽源 的氣體是選用自矽曱烷、二矽曱烷、二氯矽甲烷及其 任何混合物。 (4.如申請專利範圍第13項的方法,其中該氣體矽源包括 载氣。 15.如申請專利範圍第14項的方法,其中構成該載氣的氣 體是選用自He、N2、Ar及Ne。 16_如申請專利範圍第丨〇項的方法,其中構成該材料的氣 體包括Zr(OC4H9)4、Hf(OC4H9)4、Zr(N03)4、Hf(N03)4 、ZrCl4、HfCl4、Zrl4、Hfl4、ZrBr4、HfBr4、 12 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝- ------訂---------線 經濟部智慧財產局員工消費合作杜印製 r 4 40 9 70 as B8 C8 D8 六、申請專利範圍 Zr2(OPri)6(tmhd)2、Hf2(OPri)6(tmhd)2 及其任何混合 物0 17.如申請專利範圍第1項的方法,其中該第二氣體源包 括氧氣。 一 (請先聞讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家操準(CNS ) A4規格(210X297公釐)
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