TW431933B - Automated consolidation station - Google Patents

Automated consolidation station Download PDF

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Publication number
TW431933B
TW431933B TW088111388A TW88111388A TW431933B TW 431933 B TW431933 B TW 431933B TW 088111388 A TW088111388 A TW 088111388A TW 88111388 A TW88111388 A TW 88111388A TW 431933 B TW431933 B TW 431933B
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TW
Taiwan
Prior art keywords
assembly
station
chassis
conveyor belt
conveyor
Prior art date
Application number
TW088111388A
Other languages
English (en)
Inventor
Lorne Marcum
Original Assignee
Dell Usa Lp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Dell Usa Lp filed Critical Dell Usa Lp
Application granted granted Critical
Publication of TW431933B publication Critical patent/TW431933B/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31078—Several machines and several buffers, storages, conveyors, robots
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31432—Keep track of conveyed workpiece, batch, tool, conditions of stations, cells
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32121—Read identification of pallet, conveyor and enter data for manufacturing
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/36—Nc in input of data, input key till input tape
    • G05B2219/36371—Barcode reader
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)
  • Eyeglasses (AREA)
  • Multi-Process Working Machines And Systems (AREA)
  • Specific Conveyance Elements (AREA)
  • Automatic Assembly (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Description

A7 B7 Γ' *4 3 1 9 3 五、發明説明（3 ) 發明背景 廣義而言’本文的掲示與電腦系統有關，更明確地說 ，與製造定製之電腦系統的組裝線上所使用的自動取置裝 置有關。 本申請案與1 9 9 8年3月3 1曰提出之共同待審的 美國專利申請案09/053，524名稱爲 “Manufacturing System and Method For Assembly of Computer System In a Build-To-Order Environment，，’有關， 發明人爲Lois Goss，共同待審的美國專利申請案全部倂入 本文參考，且是讓予本發明的受讓人。 現已有很多爲集結組裝線各站所發展的程序，包括加 強自動化、追蹤及檢驗。例如，美國專利 5 ，5 2 8 ，8 7 8中所掲示的自動裝置，在隱形眼鏡製 造設備中用來控制隱形眼鏡的自動包裝，包括：第一自動 控制輸送裝置，周期性地將第一種既定數量個各包裝從檢 驗站輸送到中間集結緩衝區，並將包裝放置於集結緩衝區 ;一種控制裝置，用來追蹤及識別從檢驗站輸送到集結緩 衝區的每一個隱形眼鏡，並包括記憶體及邏輯電路，供儲 存包含有先前檢驗站所決定之不合格隱形眼鏡之各個包裝 的識別，並產生一個信號，致使第一自動控制裝置剔除任 何被鑑定爲不合格的包裝；以及，第二自動控制總成，周 期性地將第二種既定數量的個各包裝從集結緩衝區輸送到 第二加工站，控制裝置致使第一自動裝置將足夠量的各個 包裝提供到集結緩衝區，以使第二自動控制總成繼續在每 本紙張尺度適用中國國家標準（CNS ) A4規格（21〇X29?公釐} (請先閱讀背面之注意事項再填寫本頁j -裝 訂. 經濟部智慧財產局員工消費合作社印製 -4 - 經濟部智葸財1局員工消費合作钍印製 五、發明説明（2) ―個周期輸送第二種既定數量的包裝到第二加工站。 在美國專利5 ’ 5 9 3 ，2 6 9中，揭示一種用於物 料處理作業的自動化的工作中心。工作中心包括隨機存取 垂直移動的暫時儲存佇列，用來接收盛裝物料貨物的容器 。配置一個固定的裝卸斜台從外部系統接收容器，並將接 收到的容器裝入儲存佇列。工作區具有許多可旋轉的工作 台，供操作人員接近容器。運送系統在儲存佇列間輸送容 器，工作台及取拿系統在工作區與輸送網絡間傳送容器。 —種自動控制系統協調容器在暫時儲存佇列與工作區之間 的傳送。集結佇列具有許多垂直隔間的貨架配置於工作台 的兩對側，以便於集結定單的貨物。 在美國專利5 > 672 ’ 039中，揭示一種裝置及 方法，用於將倉庫的貨物集結成類、組 '或套。該裝置不 需要精確的驅動，就可將由可移動之堅固構件所支撐的大 量物件精確地定位。該方法可以同時輸送大量的物品，滿 足相同或不同的大量訂單’其中不同訂單的品項原本可能 儲存在相同或不同的儲存容器中。 在美國專利5 ，675 ’ 962中，揭示一種供移動 及輸送物品的裝置，諸如隱形眼鏡從製造線到檢驗及包裝 站°鏡片放置在透明塑膠的主包裝中’它運送鏡片通過檢 驗站’當蓋子密封於其上時’它即變成主包裝的一部分3 該項發明的各總成包括：鏡片輸送總成’塡充及排除去離 子水的總成，水除氣總成，鏡片檢驗總成’以及鏡片包裝 密封總成。鏡片在後水合站處從板架上取下’輸送及空間 I.--------參-- - - (請先閱讀背面之注意事項再填寫本頁) 痕 本紙張尺度適用中國國家標隼（CNS ) Α4规格（210Χ297公釐） -5- A7 B7 Γ|Τ4 31 9 3 3 五、發明説明（3 ) (請先聞請背而之注意事項再填寫本頁) 重分配，並放置在配置於第二組板架上的主包裝內。在第 二組板架上的主包裝內塡充去氣的去離子水。鏡片及包裝 接著被輸送到檢驗站。在檢驗後’鏡片及包裝被輸送到排 水總成，並接著送到另一個輸送總成。此輸送總成將通過 與未通過檢驗的鏡片分開’並將未通過檢驗的鏡片放置到 集結總成3接著鏡片及包裝被塡充鹽水’並以標籤箔密封 構成主包裝。 在電腦系統的組裝中，使用兩個平行的輸送帶將系統 中的對應部分送到集結站，兩條輸送帶在該處縮減成一條 輸送帶。其中一條輸送帶運送電腦底盤，包括電源供應器 及主機板，另一條輸送帶的托盤內運送稍後要組合到底盤 內的組件，以完成硬體的組裝=以人工放置到托盤內的組 件，例如包括軟式磁碟機、硬式磁碟機、連接線、數據機 、以及完成各訂單要求之電腦系統所需的所有其它組件。 經濟部智蒽財產局員工消費合作社印製 底盤是以條碼識別，供在它的壽限期間識別該系統。 當底盤及空的托盤通過掃瞄器時 > 產生一個與底盤標籤匹 配的標籤並置於托盤上。按此方法，匹配的底盤與托盤沿 著平行的輸送帶移動，俾使正確的組件被自動識別並放置 到托盤內，最後被組裝到底盤內。當底盤與托盤到達所有 與底盤相關的組件都已裝到托盤的位置時，平行的輸送帶 即告結束：操作員以手持式掃瞄器讀取標籤，並顯示在單 條輸送帶上集結之底盤與托盤的匹配結果，該輸送帶將它 們輸送到組裝區。當出現匹配的指示即表示集結完成，可 從螢幕上目視讀取。作業員踩下踏板使系統上升。作業員 本紙乐尺度適用令國國家標準（CNS ) A4規格（210X297公4 )

Claims (1)

  1. 醪4 31 9 3 3 A7 B7 五、發明説明（c ) 0 業員的厭煩與疲勞。 圖式簡述 圖1是說明使用集結站之輸送系統具體例的平面圖。 圖2是說明集結站之具體例的平面圖。 圖3是圖2之集結站沿3 - 3線的前視圖。 圖4圖2之集結站沿4 _ 4線的側視圖。 經濟部智慧財產局員工消費合作社印製 主要元件對照表 1 0 輸送系統 12 第一輸送帶 14 第二輸送帶 16 底盤 18 托盤 2 0 掃猫器 2 2 燈 2 2 掃瞄區 2 4a 掃猫器 2 4b 掃睹器 2 6 解碼器盒 2 9 燈光信號 3 0 可程式邏輯控制器 2 8 集結區 3 2a 光纖感應器 L--------¢------ΪΤ------^ (請先閱讀背面之注意事項再填寫本頁) 本紙浪尺度適用令國國家標準（CNS ) A4规格（2!0Χ297公釐）
TW088111388A 1998-08-27 1999-07-05 Automated consolidation station TW431933B (en)

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US09/141,241 US6314337B1 (en) 1998-08-27 1998-08-27 Automated consolidation station

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TW431933B true TW431933B (en) 2001-05-01

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Country Status (14)

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US (1) US6314337B1 (zh)
JP (1) JP3532795B2 (zh)
KR (1) KR100342103B1 (zh)
CN (1) CN1206080C (zh)
AU (1) AU720090B2 (zh)
BR (1) BR9901669B1 (zh)
DE (1) DE19924536B4 (zh)
FR (1) FR2790461B1 (zh)
GB (1) GB2340963B (zh)
IE (1) IE990513A1 (zh)
IT (1) IT1310106B1 (zh)
MY (1) MY118929A (zh)
SG (1) SG81283A1 (zh)
TW (1) TW431933B (zh)

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CN103488101A (zh) * 2012-06-12 2014-01-01 苹果公司 使用连续选择进行组件组装的方法和设备
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DE19924536B4 (de) 2006-05-04
GB2340963B (en) 2001-01-31
KR20000016968A (ko) 2000-03-25
AU4472199A (en) 2000-03-30
SG81283A1 (en) 2001-06-19
IT1310106B1 (it) 2002-02-11
IE990513A1 (en) 2000-03-22
DE19924536A1 (de) 2000-03-09
ITTO990618A1 (it) 2001-01-13
BR9901669B1 (pt) 2010-10-05
JP3532795B2 (ja) 2004-05-31
BR9901669A (pt) 2000-03-28
CN1206080C (zh) 2005-06-15
JP2000071149A (ja) 2000-03-07
CN1255827A (zh) 2000-06-07
GB9918050D0 (en) 1999-10-06
KR100342103B1 (ko) 2002-06-26
GB2340963A (en) 2000-03-01
US6314337B1 (en) 2001-11-06
FR2790461A1 (fr) 2000-09-08
FR2790461B1 (fr) 2003-02-14
MY118929A (en) 2005-02-28
AU720090B2 (en) 2000-05-25

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