JPWO2019044843A1 - 多層膜及び二液硬化型コーティング剤 - Google Patents
多層膜及び二液硬化型コーティング剤 Download PDFInfo
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- JPWO2019044843A1 JPWO2019044843A1 JP2019539540A JP2019539540A JPWO2019044843A1 JP WO2019044843 A1 JPWO2019044843 A1 JP WO2019044843A1 JP 2019539540 A JP2019539540 A JP 2019539540A JP 2019539540 A JP2019539540 A JP 2019539540A JP WO2019044843 A1 JPWO2019044843 A1 JP WO2019044843A1
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- polyol
- multilayer film
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Abstract
Description
本発明の多層膜は、
基材層と、
上記基材層の第1の面に積層一体化され、水酸基価が25〜380mgKOH/gであり且つフッ素原子の含有量が0.01〜20質量%であるポリオール(P)とポリイソシアネート(I)との反応物であるポリウレタンを含む表面保護層と、
上記基材層の第2の面に積層一体化された粘着層とを含むことを特徴とする。
本発明の多層膜は、基材層の第1の面に積層一体化された表面保護層を含んでいる。表面保護層は、水酸基価が25〜380mgKOH/gであり且つフッ素原子の含有量が0.01〜20質量%であるポリオール(P)とポリイソシアネート(I)との反応物であるポリウレタンを含む。なお、基材層における任意の面を「基材層の第1の面」とし、基材層における第1の面に対して反対側の面を「基材層の第2の面」とする。基材層の第1の面及び第2の面のうち一方又は双方が、基材層の最大面積を有する面であることが好ましい。
本発明では、水酸基価が25〜380mgKOH/gであるポリオール(P)を用い、このポリオール(P)とポリイソシアネート(I)とを反応させてなるポリウレタンを表面保護層に含ませている。ポリウレタンに含まれているウレタン結合によって表面保護層表面に適度な親水性を付与することができる。これにより表面保護層に付着した水が、表面保護層の表面上で広がって液滴を形成し難くすることができ、表面保護層の耐ウォーターマーク性を向上させることが可能となる。したがって、表面保護層に付着した水による「ウォーターマーク」と呼ばれるシミの発生を低減することが可能となる。すなわち、表面保護層に付着した水を経時的に広げて接触角を低下させることにより、表面保護層表面の単位面積あたりの水に含まれているミネラル成分の濃度を低下させることができ、水が蒸発した後に表面保護層上にミネラル成分が白い跡(すなわち「ウォーターマーク」)として析出することを低減することができる。このような効果は、例えば、後述する実施例における耐ウォーターマーク性の評価における「接触角の変化率」に基づいて評価することができる。この接触角の変化率では、表面保護層に水滴を付着させてから300秒後に上記水滴の接触角がどの程度低下したかを評価している。
ポリオール(P)は、(メタ)アクリルポリオールを含んでいることが好ましい。(メタ)アクリルポリオールは、(メタ)アクリル系モノマーを反応させることにより得られ、末端または側鎖に水酸基を有する(メタ)アクリル系重合体である。(メタ)アクリルポリオールは、ラジカル重合開始剤の存在下、通常のアクリル重合体の製造方法を用いて(メタ)アクリル系モノマーを重合させて得ることができる。(メタ)アクリルポリオールを用いることにより、表面保護層の耐ウォーターマーク性及びスキージー滑り性の双方を向上させることができる。
CH2=C(R1)−COO−(CH2)n−Rf1 (1)
(式(1)中、R1は水素原子又はメチル基であり、nは0〜10の整数であり、Rf1は、アルキル基の炭素数が1〜20であり且つアルキル基の水素原子の少なくとも1個がフッ素原子で置換されているフルオロアルキル基である。)
ポリオール(P)は、上述した(メタ)アクリルポリオール以外にも、他のポリオールを含んでいてもよい。他のポリオールとしては、ポリエーテルポリオール、ポリエステルポリオール、及びポリカーボネートポリオールなどが挙げられる。これらのポリオールを用いることにより、表面保護層の耐傷性や多層膜の伸び性を向上させ得る。他のポリオールは、単独で用いられても二種以上が併用されてもよい。
表面保護層に含まれているポリウレタンは、上述したポリオール(P)と、ポリイソシアネート(I)とを反応させることにより得られる。
ポリオール(P)中の水酸基数
=ポリオール(P)の含有量(g)×水酸基価/56100
ポリイソシアネート(I)中のイソシアネート基数
=ポリイソシアネート(I)の含有量(g)/イソシアネート当量
表面保護層に含まれているポリウレタンは、ポリチオール(T)単位をさらに含有していることが好ましい。すなわち、ポリウレタンは、ポリオール(P)と、ポリイソシアネート(I)と、ポリチオール(T)との反応物であることが好ましい。ポリチオール(T)を用いることにより、表面保護層の耐傷性、多層膜の伸び性を向上できる場合がある。
本発明の多層膜は、基材層を含んでいる。基材層は、熱可塑性樹脂及び熱可塑性エラストマーのうち少なくとも一方を含んでいることが好ましい。これにより多層膜の伸び性を向上させることができる。
本発明の多層膜は、基材層の第2の面に積層一体化された粘着層を含んでいる。粘着層の厚みは、特に制限されないが、10〜200μmが好ましく、20〜100μmがより好ましい。
本発明の多層膜は、金属光輝層をさらに含んでいてもよい。金属光輝層によって多層膜が光輝性を発現することができ、自動車などの物品表面を金属調に加飾することができる。
本発明の二液硬化型コーティング剤は、水酸基価が25〜380mgKOH/gであり且つフッ素原子の含有量が0.01〜20質量%であるポリオール(P)を含む主剤と、ポリイソシアネート(I)を含む硬化剤とを含む。二液硬化型コーティング剤は、上述した多層膜に含まれている表面保護層の形成に好適に用いられる。
(合成例1)
反応容器中に、溶媒としてメチルエチルケトン(MEK)233質量部を仕込み、60℃まで昇温した。次いで、メチルメタクリレート(MMA)57質量部、n−ブチルアクリレート(n−BA)16.2質量部、2−ヒドロキシエチルアクリレート(2−HEA)25.9質量部、2−(パーフルオロヘキシル)エチルアクリレート(FAAC−6)0.9質量部を含むモノマー組成物に、重合触媒としてアゾビス−2−メチルブロモニトリル(ABN−E、日本ヒドラジン工業(株)製)4.0質量部を撹拌混合することによりモノマー混合液を調製した。得られたモノマー混合液を上記溶媒に3時間かけて滴下し、さらに3時間後に反応を終了した。これにより、(メタ)アクリルポリオール(水酸基価125mgKOH/g、フッ素原子含有量0.5質量%)を含む(メタ)アクリルポリオール溶液(固形分30質量%)を得た。
2−(パーフルオロヘキシル)エチルアクリレート、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、α−ブチル−ω−(3−メタクリロキシプロピル)ポリジメチルシロキサン(重量平均分子量(Mw)1,000、JNC(株)製 商品名「サイラプレーン FM−0711」)、メチルメタクリレート、イソボルニルメタクリレート、及びn−ブチルアクリレートを、それぞれ表1及び2に示す配合量で含むモノマー組成物を用いた以外は、合成例1と同様にして、(メタ)アクリルポリオールを含む(メタ)アクリルポリオール溶液(固形分30質量%)を得た。
下記に示した主剤と硬化剤とを含む二液硬化型コーティング剤を用意した。それぞれ表3及び4に示す配合量で、合成例1〜20で得られた(メタ)アクリルポリオール、ポリエーテルポリオール(ポリテトラメチレングリコール、三菱ケミカル(株)製 PTMG650)、ポリエステルポリオール(ポリカプロラクトントリオール、(株)ダイセル製 プラクセル303)、ポリカーボネートポリオール(ポリ[シクロヘキシレンビス(メチレン)/ヘキサメチレン]カーボネートジオール、宇部興産(株)製 エタナコール(登録商標)UM−90)、ポリチオール(T)(トリメチロールプロパントリス(3−メルカプトプロピオネート))、硬化触媒としてジブチル錫ジラウレート、及びメチルイソブチルケトンを反応容器に供給して混合し、主剤(固形分40質量%)を得た。
実施例1〜22及び比較例1〜3で作製した多層膜について、下記手順に従って、耐ウォーターマーク性、耐傷性、スキージー滑り性、及び伸び性を評価した。結果を表3及び4に示す。
多層膜を表面保護層が上側となるようにして水平に設置した。温度23℃、相対湿度50%の雰囲気下で、多層膜の表面保護層上に、水滴2μLを1滴滴下し、水滴の滴下から1秒後及び300秒後に接触角測定機(協和界面科学(株)社製、DM−501)で接触角(°)を測定し、接触角の変化率(%)を式[接触角の変化率(%)=100×(1秒後の接触角−300秒後の接触角)/(1秒後の接触角)]に基づいて算出した。なお、「接触角」とは、図1に示す通り、水滴Wと表面保護層Sとの界面の端点Pにおける水滴の接線Lと、表面保護層Sの表面との成す角のうち、水滴Wを含む角θである。
1点:1秒後の接触角が82°以上であり且つ90°未満である。
2点:1秒後の接触角が90°以上であり且つ98°未満である。
3点:1秒後の接触角が98°以上であり且つ106°未満である。
4点:1秒後の接触角が106°以上である。
8点:接触角の変化率が14%以上である。
7点:接触角の変化率が13%以上であり且つ14%未満である。
6点:接触角の変化率が12%以上であり且つ13%未満である。
5点:接触角の変化率が11%以上であり且つ12%未満である。
4点:接触角の変化率が10%以上であり且つ11%未満である。
3点:接触角の変化率が9%以上であり且つ10%未満である。
2点:接触角の変化率が8%以上であり且つ9%未満である。
1点:接触角の変化率が7%以上であり且つ8%未満である。
0点:接触角の変化率が7%未満である。
ガラス板を水平に設置した。多層膜の粘着層から剥離紙を除去した後、粘着層とガラス板とが接触するようにして、ガラス板上に多層膜を載置した。その後、スキージー((株)ミラリード社製、プロビッグゴムヘラ)を手動で荷重0.3Nを加えながら表面保護層上で10往復摺動させ、これにより表面保護層に発生した傷の本数を数えた。
ガラス板を水平に設置した。多層膜の粘着層から剥離紙を除去した後、粘着層とガラス板とが接触するようにして、ガラス板上に多層膜を載置した。その後、表面保護層上でスキージー((株)ミラリード社製、プロビッグゴムヘラ)を押圧摺動させることにより、多層膜をガラス板上に張り合わせた。スキージーを表面保護層上に押圧摺動させる際の抵抗感を、下記基準に従って評価した。
A:抵抗感がなかった。
B:抵抗感が僅かにあった。
C:抵抗感があった。
D:抵抗感が強く、表面保護層上でスキージーが摺動しなかった。
JIS K 7127(プラスチック−引張特性の試験方法)に準拠し、多層膜を試験片タイプ2の形状にカットし、引っ張り速度100mm/minの条件にて、引張試験機((株)島津製作所製 オートグラフAGS−X)で伸び率(%)を測定した。
本出願は、2017年8月31日に出願された日本国特許出願第2017−166521号、及び2018年3月30日に出願された国際出願番号PCT/JP2018/013911に基づく優先権を主張し、この出願の開示はこれらの全体を参照することにより本明細書に組み込まれる。
W 水滴
L 水滴の接線
P 水滴Wと表面保護層Sとの界面の端点
Claims (12)
- 基材層と、
上記基材層の第1の面に積層一体化され、水酸基価が25〜380mgKOH/gであり且つフッ素原子の含有量が0.01〜20質量%であるポリオール(P)とポリイソシアネート(I)との反応物であるポリウレタンを含む表面保護層と、
上記基材層の第2の面に積層一体化された粘着層とを含むことを特徴とする多層膜。 - ポリオール(P)の水酸基価が120〜180mgKOH/gであることを特徴とする請求項1に記載の多層膜。
- ポリオール(P)が、(メタ)アクリルポリオールを含むことを特徴とする請求項1に記載の多層膜。
- (メタ)アクリルポリオールが(メタ)アクリル系モノマーの重合体であり、上記(メタ)アクリル系モノマーは、フッ素含有(メタ)アクリル系モノマー(a1)と、水酸基含有(メタ)アクリル系モノマー(a2)とを含み、上記(メタ)アクリルポリオール中における上記水酸基含有(メタ)アクリル系モノマー(a2)単位に対する上記フッ素含有(メタ)アクリル系モノマー(a1)単位の質量比(フッ素含有(メタ)アクリル系モノマー(a1)単位の質量/水酸基含有(メタ)アクリル系モノマー(a2)単位の質量)が0.003〜7.5であることを特徴とする請求項3に記載の多層膜。
- (メタ)アクリルポリオール中における水酸基含有(メタ)アクリル系モノマー(a2)単位に対するフッ素含有(メタ)アクリル系モノマー(a1)単位の質量比(フッ素含有(メタ)アクリル系モノマー(a1)単位の質量/水酸基含有(メタ)アクリル系モノマー(a2)単位の質量)が0.003〜0.9であることを特徴とする請求項4に記載の多層膜。
- (メタ)アクリル系モノマーが、シロキサン結合含有(メタ)アクリル系モノマー(a3)を含むことを特徴とする請求項4に記載の多層膜。
- ポリオール(P)が、ポリエーテルポリオール、ポリエステルポリオール、及びポリカーボネートポリオールよりなる群から選ばれた少なくとも一種のポリオールを含むことを特徴とする請求項1に記載の多層膜。
- ポリウレタンが、ポリオール(P)と、ポリイソシアネート(I)と、ポリチオール(T)との反応物であることを特徴とする請求項1に記載の多層膜。
- 基材層が、熱可塑性樹脂及び熱可塑性エラストマーのうち少なくとも一方を含むことを特徴とする請求項1に記載の多層膜。
- 基材層が、ポリエステル系ポリウレタン樹脂、又はポリエステル系ポリウレタン熱可塑性エラストマーを含むことを特徴とする請求項1に記載の多層膜。
- 請求項1〜10のいずれか1項に記載の多層膜を含むことを特徴とする自動車保護用フィルム。
- 水酸基価が25〜380mgKOH/gであり且つフッ素原子の含有量が0.01〜20質量%であるポリオール(P)を含む主剤と、ポリイソシアネート(I)を含む硬化剤とを含むことを特徴とする二液硬化型コーティング剤。
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