JPWO2017057630A1 - 合わせガラス用中間膜及び合わせガラス - Google Patents
合わせガラス用中間膜及び合わせガラス Download PDFInfo
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- JPWO2017057630A1 JPWO2017057630A1 JP2016561410A JP2016561410A JPWO2017057630A1 JP WO2017057630 A1 JPWO2017057630 A1 JP WO2017057630A1 JP 2016561410 A JP2016561410 A JP 2016561410A JP 2016561410 A JP2016561410 A JP 2016561410A JP WO2017057630 A1 JPWO2017057630 A1 JP WO2017057630A1
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- Prior art keywords
- laminated glass
- intermediate film
- thickness
- interlayer film
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Images
Classifications
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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Abstract
本発明に係る合わせガラス用中間膜は、熱可塑性樹脂と、遮熱性化合物とを含み、一端と、前記一端とは反対側に前記一端よりも厚い厚みを有する他端とを有し、最も厚い部分の厚みと最も薄い部分の厚みとの差の絶対値が0.1mm以上であり、厚さ2.1mmの2枚の熱線吸収板ガラスの間に中間膜が挟み込まれた合わせガラスにおいて、中間膜の前記最も厚い部分における可視光線透過率と、中間膜の前記最も薄い部分における可視光線透過率との差の絶対値が4%以下である。
Description
上記中間膜は、熱可塑性樹脂を含むことが好ましく、熱可塑性樹脂として、ポリビニルアセタール樹脂を含むことが好ましい。上記第1の層(単層の中間膜を含む)は、熱可塑性樹脂(以下、熱可塑性樹脂(1)と記載することがある)を含むことが好ましく、熱可塑性樹脂(1)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(1)と記載することがある)を含むことが好ましい。上記第2の層は、熱可塑性樹脂(以下、熱可塑性樹脂(2)と記載することがある)を含むことが好ましく、熱可塑性樹脂(2)としてポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(2)と記載することがある)を含むことが好ましい。上記第3の層は、熱可塑性樹脂(以下、熱可塑性樹脂(3)と記載することがある)を含むことが好ましく、熱可塑性樹脂(3)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(3)と記載することがある)を含むことが好ましい。上記熱可塑性樹脂(1)と上記熱可塑性樹脂(2)と上記熱可塑性樹脂(3)とは、同一であってもよく、異なっていてもよい。上記熱可塑性樹脂(1)、上記熱可塑性樹脂(2)及び上記熱可塑性樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。上記ポリビニルアセタール樹脂(1)と上記ポリビニルアセタール樹脂(2)と上記ポリビニルアセタール樹脂(3)とは、同一であってもよく、異なっていてもよい。上記ポリビニルアセタール樹脂(1)、上記ポリビニルアセタール樹脂(2)及び上記ポリビニルアセタール樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、可塑剤を含むことが好ましい。上記第1の層(単層の中間膜を含む)は、可塑剤(以下、可塑剤(1)と記載することがある)を含むことが好ましい。上記第2の層は、可塑剤(以下、可塑剤(2)と記載することがある)を含むことが好ましい。上記第3の層は、可塑剤(以下、可塑剤(3)と記載することがある)を含むことが好ましい。ポリビニルアセタール樹脂と可塑剤との併用により、ポリビニルアセタール樹脂と可塑剤とを含む層の合わせガラス部材又は他の層に対する接着力が適度に高くなる。上記可塑剤は特に限定されない。上記可塑剤(1)と上記可塑剤(2)と上記可塑剤(3)とは同一であってもよく、異なっていてもよい。上記可塑剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱性化合物を含む。上記第1の層は、遮熱性化合物を含むことが好ましい。上記第2の層は、遮熱性化合物を含むことが好ましい。上記第3の層は、遮熱性化合物を含むことが好ましい。上記遮熱性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分Xを含むことが好ましい。上記第1の層は、上記成分Xを含むことが好ましい。上記第2の層は、上記成分Xを含むことが好ましい。上記第3の層は、上記成分Xを含むことが好ましい。上記第1の領域が、上記成分Xを含むことが好ましい。上記第2の領域が、上記成分Xを含んでいてもよい。上記成分Xは遮熱性化合物である。上記成分Xは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱粒子を含むことが好ましい。上記第1の層は、上記遮熱粒子を含むことが好ましい。上記第2の層は、上記遮熱粒子を含むことが好ましい。上記第3の層は、上記遮熱粒子を含むことが好ましい。上記第1の領域が、上記遮熱粒子を含むことが好ましい。上記第2の領域が、上記遮熱粒子を含んでいてもよい。上記遮熱粒子は遮熱性化合物である。遮熱粒子の使用により、赤外線(熱線)を効果的に遮断できる。上記遮熱粒子は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、アルカリ金属塩、アルカリ土類金属塩及びマグネシウム塩の内の少なくとも1種の金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。上記第1の層は、上記金属塩Mを含むことが好ましい。上記第2の層は、上記金属塩Mを含むことが好ましい。上記第3の層は、上記金属塩Mを含むことが好ましい。上記金属塩Mの使用により、中間膜とガラス板などの合わせガラス部材との接着性又は中間膜における各層間の接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、紫外線遮蔽剤を含むことが好ましい。上記第1の層は、紫外線遮蔽剤を含むことが好ましい。上記第2の層は、紫外線遮蔽剤を含むことが好ましい。上記第3の層は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、酸化防止剤を含むことが好ましい。上記第1の層は、酸化防止剤を含むことが好ましい。上記第2の層は、酸化防止剤を含むことが好ましい。上記第3の層は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の層、上記第2の層及び上記第3の層はそれぞれ、必要に応じて、カップリング剤、分散剤、界面活性剤、難燃剤、帯電防止剤、顔料、染料、金属塩以外の接着力調整剤、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
図9は、図1に示す合わせガラス用中間膜を用いた合わせガラスの一例を示す断面図である。
PVB1(ポリビニルアセタール樹脂:n−ブチルアルデヒドによりアセタール化されているポリビニルブチラール樹脂、平均重合度1700、水酸基の含有率30.5モル%、アセチル化度1モル%、ブチラール化度68.5モル%)
PVB2(ポリビニルアセタール樹脂:n−ブチルアルデヒドによりアセタール化されているポリビニルブチラール樹脂、平均重合度3000、水酸基の含有率22モル%、アセチル化度13モル%、ブチラール化度65モル%)
トリエチレングリコールジ−2−エチルヘキサノエート(3GO)
ITO粒子
NIR−43V(バナジウムフタロシアニン化合物、山田化学社製「NIR−43V」)
Tinuvin326(2−(2’−ヒドロキシ−3’−t−ブチル−5−メチルフェニル)−5−クロロベンゾトリアゾール、BASF社製「Tinuvin326」)
H−BHT(2,6−ジ−t−ブチル−4−メチルフェノール、堺化学工業社製「H−BHT」)
第2の領域を除く部分(第1の領域を含む)を形成するための組成物の作製:
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、遮熱性化合物(ITO粒子)を得られる中間膜中で0.15重量%と、遮熱性化合物(NIR−43V)を得られる中間膜中で0.0085重量%と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を除く部分を形成するための組成物を得た。
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を形成するための組成物を得た。
図1に示す中間膜を作製した。
中間膜の最も厚い部分と、中間膜の中間膜の最も薄い部分とにおいて、上述した採取方法で、50mm(一端と他端とを結ぶ方向)×50mm(一端と他端とを結ぶ方向と直交する方向)の試験片(中間膜)を採取した。
中間膜の第1の領域及び第2の領域における配合成分の種類及び含有量を下記の表1,2に示すように設定したこと、並びに、中間膜の最も厚い部分の厚みTmax、中間膜の最も薄い部分の厚みTmin、厚み差の絶対値X(|Tmax−Tmin|)、並びに、第2の領域の最も厚い部分の厚みYを下記の表1,2に示すように設定したこと以外は実施例1と同様にして、中間膜を得た。得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
中間膜を形成するための組成物の作製:
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、遮熱性化合物(ITO粒子)を得られる中間膜中で0.15重量%と、遮熱性化合物(NIR−43V)を得られる中間膜中で0.0085重量%と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、中間膜を形成するための組成物を得た。
図1に示す中間膜において、第2の領域を形成していない中間膜を作製した。
中間膜の第1の領域及における配合成分の種類及び含有量を下記の表2に示すように設定したこと、並びに、中間膜の最も厚い部分の厚みTmax、中間膜の最も薄い部分の厚みTmin、厚み差の絶対値X(|Tmax−Tmin|)、並びに、第2の領域の最も厚い部分の厚みYを下記の表2に示すように設定したこと以外は実施例1と同様にして、中間膜を得た。得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
第2の領域を除く部分(第1の領域を含む)を形成するための組成物(1)の作製:
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、遮熱性化合物(ITO粒子)を得られる中間膜中で0.17重量%と、遮熱性化合物(NIR−43V)を得られる中間膜中で0.0098重量%と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を除く部分を形成するための組成物を得た。
ポリビニルアセタール樹脂(PVB2)100重量部と、可塑剤(3GO)60重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を除く部分を形成するための組成物を得た。
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を形成するための組成物を得た。
図8に示す中間膜を作製した。なお、第2,第3の層2G,3Gとして第2の領域を除く部分を形成するための組成物(1)を用い、第1の層1Gとして第2の領域を除く部分を形成するための組成物(2)を用い、第2の層2Gにおける第2の領域R2として第2の領域を形成するための組成物を用いた。1Gの厚みは0.1mmであった。
得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
中間膜の第1の領域及び第2の領域における配合成分の種類及び含有量を下記の表3に示すように設定したこと、並びに、中間膜の最も厚い部分の厚みTmax、中間膜の最も薄い部分の厚みTmin、厚み差の絶対値X(|Tmax−Tmin|)、並びに、第2の領域の最も厚い部分の厚みYを下記の表3に示すように設定したこと以外は実施例12と同様にして、中間膜を得た。得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
中間膜を形成するための組成物(1)の作製:
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、遮熱性化合物(ITO粒子)を得られる中間膜中で0.17重量%と、遮熱性化合物(NIR−43V)を得られる中間膜中で0.0098重量%と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第2の領域を除く部分を形成するための組成物を得た。
ポリビニルアセタール樹脂(PVB2)100重量部と、可塑剤(3GO)60重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H−BHT)0.2重量部とをミキシングロールで充分に混合し、第3の領域を形成するための組成物を得た。
図8に示す中間膜において、第2の領域を形成していない中間膜を作製した。なお、2G,3Gとして第2の領域を除く部分を形成するための組成物(1)を用い、1Gとして第2の領域を除く部分を形成するための組成物(2)を用いた。1Gの厚みは0.1mmであった。
得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
中間膜の第1の領域における配合成分の種類及び含有量を下記の表3に示すように設定したこと、並びに、中間膜の最も厚い部分の厚みTmax、中間膜の最も薄い部分の厚みTmin、厚み差の絶対値X(|Tmax−Tmin|)、並びに、第2の領域の最も厚い部分の厚みYを下記の表3に示すように設定したこと以外は実施例1と同様にして、中間膜を得た。得られた中間膜を用いて、実施例1と同様にして、合わせガラスを得た。
(1)中間膜の厚み
中間膜の最も厚い部分の厚みTmax、中間膜の最も薄い部分の厚みTmin、厚み差の絶対値X(|Tmax−Tmin|)、並びに、第2の領域の最も厚い部分の厚みYを評価した。
分光光度計(日立ハイテク社製「U−4100」)を用いて、JIS R3211(1998)に準拠して、得られた合わせガラスの波長380〜780nmにおける上記可視光線透過率を測定した。
分光光度計(日立ハイテク社製「U−4100」)を用いて、JIS R3106(1998)に準拠して、得られた合わせガラスの波長300〜2500nmでの日射透過率Ts(Ts2500)を求めた。
2A,2B,2C,2D,2E,2F,2G…第2の層
2Fa…厚み方向の断面形状が矩形である部分
2Fb…厚み方向の断面形状が楔状である部分
3A,3B,3C,3D…第3の層
11,11A,11B,11C,11D,11E,11F,11G…中間膜
11a…一端
11b…他端
21…合わせガラス
22…合わせガラス部材
23…合わせガラス部材
Claims (15)
- 熱可塑性樹脂と、遮熱性化合物とを含み、
一端と、前記一端とは反対側に前記一端よりも厚い厚みを有する他端とを有し、
最も厚い部分の厚みと最も薄い部分の厚みとの差の絶対値が0.1mm以上であり、
厚さ2.1mmの2枚の熱線吸収板ガラスの間に中間膜が挟み込まれた合わせガラスにおいて、中間膜の前記最も厚い部分における可視光線透過率と、中間膜の前記最も薄い部分における可視光線透過率との差の絶対値が4%以下である、合わせガラス用中間膜。 - 厚さ2.1mmの2枚の熱線吸収板ガラスの間に中間膜が挟み込まれた合わせガラスにおいて、中間膜の前記最も厚い部分における日射透過率と、中間膜の前記最も薄い部分における日射透過率との差の絶対値が5.5%以下である、請求項1に記載の合わせガラス用中間膜。
- 中間膜の前記最も厚い部分の厚み方向において、第1の領域と、前記第1の領域よりも前記遮熱性化合物の含有量が少ない第2の領域とが存在する、請求項1又は2に記載の合わせガラス用中間膜。
- 中間膜の前記第1の領域における前記遮熱性化合物の含有量と、中間膜の前記第2の領域における前記遮熱性化合物の含有量との差の絶対値が0.0001重量%以上である、請求項3に記載の合わせガラス用中間膜。
- 中間膜の前記第2の領域が前記遮熱性化合物を含まないか、又は、中間膜の前記第2の領域が、前記遮熱性化合物を0.5重量%以下で含む、請求項3又は4に記載の合わせガラス用中間膜。
- 前記最も厚い部分の厚みと前記最も薄い部分の厚みとの差の絶対値をXmmとしたときに、
Xmmが0.28を超え、
前記第2の領域の最も厚い部分の厚みが、(X−0.28)以上、X以下である、請求項3〜5のいずれか1項に記載の合わせガラス用中間膜。 - 前記遮熱性化合物が、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分を含むか、又は遮熱粒子を含む、請求項1〜6のいずれか1項に記載の合わせガラス用中間膜。
- 前記遮熱性化合物が、前記遮熱粒子を含む、請求項7に記載の合わせガラス用中間膜。
- 前記遮熱性化合物が、前記遮熱粒子として、錫ドープ酸化インジウム粒子又は酸化タングステン粒子を含む、請求項7又は8に記載の合わせガラス用中間膜。
- 前記遮熱性化合物が、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の前記成分を含む、請求項7〜9のいずれか1項に記載の合わせガラス用中間膜。
- 前記熱可塑性樹脂がポリビニルアセタール樹脂である、請求項1〜10のいずれか1項に記載の合わせガラス用中間膜。
- 可塑剤を含む、請求項1〜11のいずれか1項に記載の合わせガラス用中間膜。
- 厚み方向の断面形状が楔状である部分を有する、請求項1〜12のいずれか1項に記載の合わせガラス用中間膜。
- 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項1〜13のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。 - 第1の合わせガラス部材と、
第2の合わせガラス部材と、
合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されており、
前記中間膜が、熱可塑性樹脂と、遮熱性化合物とを含み、
前記中間膜が、一端と、前記一端とは反対側に前記一端よりも厚い厚みを有する他端とを有し、
前記中間膜の最も厚い部分の厚みと最も薄い部分の厚みとの差の絶対値が0.1mm以上であり、
合わせガラスにおける前記中間膜の前記最も厚い部分における可視光線透過率と、合わせガラスにおける前記中間膜の前記最も薄い部分における可視光線透過率との差の絶対値が4%以下である、合わせガラス。
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2016
- 2016-09-29 MX MX2018003735A patent/MX2018003735A/es unknown
- 2016-09-29 WO PCT/JP2016/078916 patent/WO2017057630A1/ja active Application Filing
- 2016-09-29 JP JP2016561410A patent/JP6769876B2/ja active Active
- 2016-09-29 CN CN201680056469.4A patent/CN108025968A/zh active Pending
- 2016-09-29 AU AU2016332390A patent/AU2016332390A1/en not_active Abandoned
- 2016-09-29 US US15/759,827 patent/US11554574B2/en active Active
- 2016-09-29 EP EP16851801.7A patent/EP3357893A4/en active Pending
- 2016-09-29 RU RU2018111222A patent/RU2715571C1/ru active
- 2016-09-29 KR KR1020187008604A patent/KR102609910B1/ko active IP Right Grant
- 2016-09-29 BR BR112018006192-1A patent/BR112018006192B1/pt active IP Right Grant
- 2016-09-30 TW TW105131564A patent/TWI725057B/zh active
- 2016-09-30 TW TW109144781A patent/TW202122258A/zh unknown
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2018
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US11554574B2 (en) | 2023-01-17 |
WO2017057630A1 (ja) | 2017-04-06 |
US20180264785A1 (en) | 2018-09-20 |
TWI725057B (zh) | 2021-04-21 |
ZA201802413B (en) | 2019-07-31 |
CN108025968A (zh) | 2018-05-11 |
BR112018006192A2 (ja) | 2018-10-09 |
RU2715571C1 (ru) | 2020-03-02 |
MX2018003735A (es) | 2018-06-27 |
KR102609910B1 (ko) | 2023-12-06 |
TW202122258A (zh) | 2021-06-16 |
KR20180061192A (ko) | 2018-06-07 |
AU2016332390A1 (en) | 2018-03-15 |
BR112018006192B1 (pt) | 2022-04-26 |
EP3357893A4 (en) | 2019-05-29 |
EP3357893A1 (en) | 2018-08-08 |
JP6769876B2 (ja) | 2020-10-14 |
TW201726384A (zh) | 2017-08-01 |
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