JP7104216B2 - 合わせガラス用中間膜及び合わせガラス - Google Patents
合わせガラス用中間膜及び合わせガラス Download PDFInfo
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- JP7104216B2 JP7104216B2 JP2021087001A JP2021087001A JP7104216B2 JP 7104216 B2 JP7104216 B2 JP 7104216B2 JP 2021087001 A JP2021087001 A JP 2021087001A JP 2021087001 A JP2021087001 A JP 2021087001A JP 7104216 B2 JP7104216 B2 JP 7104216B2
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- JP
- Japan
- Prior art keywords
- interlayer film
- layer
- laminated glass
- polyvinyl acetal
- acetal resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011229 interlayer Substances 0.000 title claims description 314
- 239000005340 laminated glass Substances 0.000 title claims description 170
- 239000010410 layer Substances 0.000 claims description 257
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 106
- 239000011354 acetal resin Substances 0.000 claims description 106
- 229920006324 polyoxymethylene Polymers 0.000 claims description 106
- 229920002554 vinyl polymer Polymers 0.000 claims description 106
- 239000004014 plasticizer Substances 0.000 claims description 52
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 43
- 229920005992 thermoplastic resin Polymers 0.000 claims description 42
- 239000000203 mixture Substances 0.000 claims description 14
- 239000002344 surface layer Substances 0.000 claims description 12
- 239000002245 particle Substances 0.000 description 89
- 239000003795 chemical substances by application Substances 0.000 description 56
- -1 alkali metal salt Chemical class 0.000 description 43
- 239000011521 glass Substances 0.000 description 34
- 230000037303 wrinkles Effects 0.000 description 28
- 239000003963 antioxidant agent Substances 0.000 description 27
- 230000003078 antioxidant effect Effects 0.000 description 22
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 21
- 238000012360 testing method Methods 0.000 description 21
- 229910001930 tungsten oxide Inorganic materials 0.000 description 21
- 238000006359 acetalization reaction Methods 0.000 description 20
- 230000021736 acetylation Effects 0.000 description 19
- 238000006640 acetylation reaction Methods 0.000 description 19
- 238000009413 insulation Methods 0.000 description 19
- 229910052751 metal Inorganic materials 0.000 description 18
- 239000002184 metal Substances 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 14
- 150000003839 salts Chemical class 0.000 description 14
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 12
- 239000004372 Polyvinyl alcohol Substances 0.000 description 11
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 11
- 230000001965 increasing effect Effects 0.000 description 11
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 11
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 11
- 229920002451 polyvinyl alcohol Polymers 0.000 description 11
- 238000002834 transmittance Methods 0.000 description 11
- 229910044991 metal oxide Inorganic materials 0.000 description 10
- 150000004706 metal oxides Chemical class 0.000 description 10
- 230000004048 modification Effects 0.000 description 10
- 238000012986 modification Methods 0.000 description 10
- OCWYEMOEOGEQAN-UHFFFAOYSA-N bumetrizole Chemical compound CC(C)(C)C1=CC(C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O OCWYEMOEOGEQAN-UHFFFAOYSA-N 0.000 description 9
- 230000002708 enhancing effect Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- 239000002356 single layer Substances 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 150000001299 aldehydes Chemical class 0.000 description 8
- 229910052749 magnesium Inorganic materials 0.000 description 8
- 239000011777 magnesium Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 125000003354 benzotriazolyl group Chemical group N1N=NC2=C1C=CC=C2* 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- LKKPNUDVOYAOBB-UHFFFAOYSA-N naphthalocyanine Chemical class N1C(N=C2C3=CC4=CC=CC=C4C=C3C(N=C3C4=CC5=CC=CC=C5C=C4C(=N4)N3)=N2)=C(C=C2C(C=CC=C2)=C2)C2=C1N=C1C2=CC3=CC=CC=C3C=C2C4=N1 LKKPNUDVOYAOBB-UHFFFAOYSA-N 0.000 description 7
- 150000007524 organic acids Chemical class 0.000 description 7
- 238000010998 test method Methods 0.000 description 7
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 230000035515 penetration Effects 0.000 description 6
- 229910052698 phosphorus Inorganic materials 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- 229910052720 vanadium Inorganic materials 0.000 description 6
- 239000011787 zinc oxide Substances 0.000 description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 5
- FRQDZJMEHSJOPU-UHFFFAOYSA-N Triethylene glycol bis(2-ethylhexanoate) Chemical compound CCCCC(CC)C(=O)OCCOCCOCCOC(=O)C(CC)CCCC FRQDZJMEHSJOPU-UHFFFAOYSA-N 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 5
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000005357 flat glass Substances 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 230000035484 reaction time Effects 0.000 description 5
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical group [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 150000002895 organic esters Chemical class 0.000 description 4
- 239000002530 phenolic antioxidant Substances 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- JEYLQCXBYFQJRO-UHFFFAOYSA-N 2-[2-[2-(2-ethylbutanoyloxy)ethoxy]ethoxy]ethyl 2-ethylbutanoate Chemical compound CCC(CC)C(=O)OCCOCCOCCOC(=O)C(CC)CC JEYLQCXBYFQJRO-UHFFFAOYSA-N 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- AMIMRNSIRUDHCM-UHFFFAOYSA-N Isopropylaldehyde Chemical compound CC(C)C=O AMIMRNSIRUDHCM-UHFFFAOYSA-N 0.000 description 3
- 125000004036 acetal group Chemical group 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical group OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 3
- 125000000962 organic group Chemical group 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 3
- 229910001887 tin oxide Inorganic materials 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- OXQGTIUCKGYOAA-UHFFFAOYSA-N 2-Ethylbutanoic acid Chemical compound CCC(CC)C(O)=O OXQGTIUCKGYOAA-UHFFFAOYSA-N 0.000 description 2
- PQJZHMCWDKOPQG-UHFFFAOYSA-N 2-anilino-2-oxoacetic acid Chemical group OC(=O)C(=O)NC1=CC=CC=C1 PQJZHMCWDKOPQG-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- JARKCYVAAOWBJS-UHFFFAOYSA-N hexanal Chemical compound CCCCCC=O JARKCYVAAOWBJS-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 229910003437 indium oxide Inorganic materials 0.000 description 2
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 2
- 159000000003 magnesium salts Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- KJYSXRBJOSZLEL-UHFFFAOYSA-N (2,4-ditert-butylphenyl) 3,5-ditert-butyl-4-hydroxybenzoate Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OC(=O)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 KJYSXRBJOSZLEL-UHFFFAOYSA-N 0.000 description 1
- QFMZQPDHXULLKC-UHFFFAOYSA-N 1,2-bis(diphenylphosphino)ethane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CCP(C=1C=CC=CC=1)C1=CC=CC=C1 QFMZQPDHXULLKC-UHFFFAOYSA-N 0.000 description 1
- HHMAHORWXWSISL-UHFFFAOYSA-N 1,2-bis(ethenoxy)ethane;3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoic acid Chemical compound C=COCCOC=C.CC1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O.CC1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O HHMAHORWXWSISL-UHFFFAOYSA-N 0.000 description 1
- KZVBBTZJMSWGTK-UHFFFAOYSA-N 1-[2-(2-butoxyethoxy)ethoxy]butane Chemical compound CCCCOCCOCCOCCCC KZVBBTZJMSWGTK-UHFFFAOYSA-N 0.000 description 1
- KNQFGKYCUMPAHP-UHFFFAOYSA-N 1-[3-(benzotriazol-2-yl)-5-pentylphenyl]pentan-2-ol Chemical compound CCCCCC1=CC(CC(O)CCC)=CC(N2N=C3C=CC=CC3=N2)=C1 KNQFGKYCUMPAHP-UHFFFAOYSA-N 0.000 description 1
- DLZBUNUDESZERL-UHFFFAOYSA-N 1-o-heptyl 6-o-nonyl hexanedioate Chemical compound CCCCCCCCCOC(=O)CCCCC(=O)OCCCCCCC DLZBUNUDESZERL-UHFFFAOYSA-N 0.000 description 1
- XCTNDJAFNBCVOM-UHFFFAOYSA-N 1h-imidazo[4,5-b]pyridin-2-ylmethanamine Chemical compound C1=CC=C2NC(CN)=NC2=N1 XCTNDJAFNBCVOM-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- BVUXDWXKPROUDO-UHFFFAOYSA-N 2,6-di-tert-butyl-4-ethylphenol Chemical compound CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 BVUXDWXKPROUDO-UHFFFAOYSA-N 0.000 description 1
- CKQNDABUGIXFCL-UHFFFAOYSA-N 2-(2-octanoyloxyethoxy)ethyl octanoate Chemical compound CCCCCCCC(=O)OCCOCCOC(=O)CCCCCCC CKQNDABUGIXFCL-UHFFFAOYSA-N 0.000 description 1
- LHPPDQUVECZQSW-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-ditert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O LHPPDQUVECZQSW-UHFFFAOYSA-N 0.000 description 1
- GCDUWJFWXVRGSM-UHFFFAOYSA-N 2-[2-(2-heptanoyloxyethoxy)ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOC(=O)CCCCCC GCDUWJFWXVRGSM-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- YJGHMLJGPSVSLF-UHFFFAOYSA-N 2-[2-(2-octanoyloxyethoxy)ethoxy]ethyl octanoate Chemical compound CCCCCCCC(=O)OCCOCCOCCOC(=O)CCCCCCC YJGHMLJGPSVSLF-UHFFFAOYSA-N 0.000 description 1
- SSKNCQWPZQCABD-UHFFFAOYSA-N 2-[2-[2-(2-heptanoyloxyethoxy)ethoxy]ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOCCOC(=O)CCCCCC SSKNCQWPZQCABD-UHFFFAOYSA-N 0.000 description 1
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 1
- VWSWIUTWLQJWQH-UHFFFAOYSA-N 2-butyl-6-[(3-butyl-2-hydroxy-5-methylphenyl)methyl]-4-methylphenol Chemical compound CCCCC1=CC(C)=CC(CC=2C(=C(CCCC)C=C(C)C=2)O)=C1O VWSWIUTWLQJWQH-UHFFFAOYSA-N 0.000 description 1
- PFANXOISJYKQRP-UHFFFAOYSA-N 2-tert-butyl-4-[1-(5-tert-butyl-4-hydroxy-2-methylphenyl)butyl]-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(CCC)C1=CC(C(C)(C)C)=C(O)C=C1C PFANXOISJYKQRP-UHFFFAOYSA-N 0.000 description 1
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- QYBPUVGDDCVYPC-UHFFFAOYSA-N 3-[4,4-bis(5-tert-butyl-3-hydroxy-2-methylphenyl)butan-2-yl]-5-tert-butyl-2-methylphenol Chemical compound C=1C(C(C)(C)C)=CC(O)=C(C)C=1C(C)CC(C=1C(=C(O)C=C(C=1)C(C)(C)C)C)C1=CC(C(C)(C)C)=CC(O)=C1C QYBPUVGDDCVYPC-UHFFFAOYSA-N 0.000 description 1
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- ZUDPXPYGTYNSCK-UHFFFAOYSA-N 6-(1-hexylcyclohexyl)oxy-6-oxohexanoic acid Chemical compound OC(=O)CCCCC(=O)OC1(CCCCCC)CCCCC1 ZUDPXPYGTYNSCK-UHFFFAOYSA-N 0.000 description 1
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- ZUFQCVZBBNZMKD-UHFFFAOYSA-M potassium 2-ethylhexanoate Chemical compound [K+].CCCCC(CC)C([O-])=O ZUFQCVZBBNZMKD-UHFFFAOYSA-M 0.000 description 1
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- OXFUXNFMHFCELM-UHFFFAOYSA-N tripropan-2-yl phosphate Chemical compound CC(C)OP(=O)(OC(C)C)OC(C)C OXFUXNFMHFCELM-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- MGMXGCZJYUCMGY-UHFFFAOYSA-N tris(4-nonylphenyl) phosphite Chemical compound C1=CC(CCCCCCCCC)=CC=C1OP(OC=1C=CC(CCCCCCCCC)=CC=1)OC1=CC=C(CCCCCCCCC)C=C1 MGMXGCZJYUCMGY-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- PEXOFOFLXOCMDX-UHFFFAOYSA-N tritridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC PEXOFOFLXOCMDX-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10559—Shape of the cross-section
- B32B17/10568—Shape of the cross-section varying in thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/13—Articles with a cross-section varying in the longitudinal direction, e.g. corrugated pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
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Landscapes
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
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- Compositions Of Macromolecular Compounds (AREA)
Description
上記中間膜は、熱可塑性樹脂を含むことが好ましく、熱可塑性樹脂として、ポリビニルアセタール樹脂を含むことが好ましい。上記第1の層(単層の中間膜を含む)は、熱可塑性樹脂(以下、熱可塑性樹脂(1)と記載することがある)を含むことが好ましく、熱可塑性樹脂(1)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(1)と記載することがある)を含むことが好ましい。上記第2の層は、熱可塑性樹脂(以下、熱可塑性樹脂(2)と記載することがある)を含むことが好ましく、熱可塑性樹脂(2)としてポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(2)と記載することがある)を含むことが好ましい。上記第3の層は、熱可塑性樹脂(以下、熱可塑性樹脂(3)と記載することがある)を含むことが好ましく、熱可塑性樹脂(3)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(3)と記載することがある)を含むことが好ましい。上記熱可塑性樹脂(1)と上記熱可塑性樹脂(2)と上記熱可塑性樹脂(3)とは、同一であってもよく、異なっていてもよい。上記熱可塑性樹脂(1)、上記熱可塑性樹脂(2)及び上記熱可塑性樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。上記ポリビニルアセタール樹脂(1)と上記ポリビニルアセタール樹脂(2)と上記ポリビニルアセタール樹脂(3)とは、同一であってもよく、異なっていてもよい。上記ポリビニルアセタール樹脂(1)、上記ポリビニルアセタール樹脂(2)及び上記ポリビニルアセタール樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、可塑剤を含むことが好ましい。上記第1の層(単層の中間膜を含む)は、可塑剤(以下、可塑剤(1)と記載することがある)を含むことが好ましい。上記第2の層は、可塑剤(以下、可塑剤(2)と記載することがある)を含むことが好ましい。上記第3の層は、可塑剤(以下、可塑剤(3)と記載することがある)を含むことが好ましい。ポリビニルアセタール樹脂と可塑剤との併用により、ポリビニルアセタール樹脂と可塑剤とを含む層の合わせガラス部材又は他の層に対する接着力が適度に高くなる。上記可塑剤は特に限定されない。上記可塑剤(1)と上記可塑剤(2)と上記可塑剤(3)とは同一であってもよく、異なっていてもよい。上記可塑剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱性化合物を含むことが好ましい。上記第1の層は、遮熱性化合物を含むことが好ましい。上記第2の層は、遮熱性化合物を含むことが好ましい。上記第3の層は、遮熱性化合物を含むことが好ましい。上記遮熱性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分Xを含むことが好ましい。上記第1の層は、上記成分Xを含むことが好ましい。上記第2の層は、上記成分Xを含むことが好ましい。上記第3の層は、上記成分Xを含むことが好ましい。上記成分Xは遮熱性化合物である。上記成分Xは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱粒子を含むことが好ましい。上記第1の層は、上記遮熱粒子を含むことが好ましい。上記第2の層は、上記遮熱粒子を含むことが好ましい。上記第3の層は、上記遮熱粒子を含むことが好ましい。上記遮熱粒子は遮熱性化合物である。遮熱粒子の使用により、赤外線(熱線)を効果的に遮断できる。上記遮熱粒子は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、アルカリ金属塩、アルカリ土類金属塩及びマグネシウム塩の内の少なくとも1種の金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。上記第1の層は、上記金属塩Mを含むことが好ましい。上記第2の層は、上記金属塩Mを含むことが好ましい。上記第3の層は、上記金属塩Mを含むことが好ましい。上記金属塩Mの使用により、中間膜とガラス板などの合わせガラス部材との接着性又は中間膜における各層間の接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、紫外線遮蔽剤を含むことが好ましい。上記第1の層は、紫外線遮蔽剤を含むことが好ましい。上記第2の層は、紫外線遮蔽剤を含むことが好ましい。上記第3の層は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、酸化防止剤を含むことが好ましい。上記第1の層は、酸化防止剤を含むことが好ましい。上記第2の層は、酸化防止剤を含むことが好ましい。上記第3の層は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の層、上記第2の層及び上記第3の層はそれぞれ、必要に応じて、カップリング剤、分散剤、界面活性剤、難燃剤、帯電防止剤、顔料、染料、金属塩以外の接着力調整剤、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
図8は、図1に示す合わせガラス用中間膜を用いた合わせガラスの一例を示す断面図である。
下記の表1に示す水酸基の含有率、アセチル化度及びアセタール化度(ブチラール化度)を有するポリビニルアセタール樹脂を用いた。表1に、ポリビニルアセタール樹脂に用いたPVAの平均重合度も記載した。ポリビニルアセタール樹脂は全て、n-ブチルアルデヒドによりブチラール化されたポリビニルブチラール樹脂である。
トリエチレングリコールジ-2-エチルヘキサノエート(3GO)
Tinuvin326(2-(2’-ヒドロキシ-3’-t-ブチル-5-メチルフェニル)-5-クロロベンゾトリアゾール、BASF社製「Tinuvin326」)
H-BHT(2,6-ジ-t-ブチル-4-メチルフェノール、堺化学工業社製「H-BHT」)
第1の層を形成するための組成物の作製:
下記の表1に示すポリビニルアセタール樹脂100重量部と、下記の表1に示す可塑剤60重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H-BHT)0.2重量部とをミキシングロールで充分に混合し、第1の層を形成するための組成物を得た。
下記の表1に示すポリビニルアセタール樹脂100重量部と、下記の表1に示す可塑剤38重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H-BHT)0.2重量部とをミキシングロールで充分に混合し、第2の層及び第3の層を形成するための組成物を得た。
第1の層を形成するための組成物と、第2の層及び第3の層を形成するための組成物とを、押出機を用いて共押出して、中間膜を100℃~150℃に加熱して保持時間1分で保持した後、25℃に降温させて、中間膜を巻きとり、ロール体を得た。厚み方向の断面形状が楔状であり、第2の層/第1の層/第3の層の構造を有する3層の中間膜を作製した。なお、第2の層:第1の層:第3の層の厚みは、一端から他端に向かって0.05Xの第1の位置にて35:10:35であり、第1の層、第2の層及び第3の層の厚み方向の断面形状はいずれも楔状であった。また、一端から他端までの距離は1mであった。
中間膜を形成するための組成物の作製:
下記の表1に示すポリビニルアセタール樹脂100重量部と、下記の表1に示す可塑剤38重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H-BHT)0.2重量部とをミキシングロールで充分に混合し、中間膜を形成するための組成物を得た。
中間膜を形成するための組成物を、押出機を用いて押出して、中間膜を100℃~150℃に加熱して保持時間1分で保持した後、25℃に降温させて、中間膜を巻きとり、ロール体を得た。厚み方向の断面形状が楔状である1層の中間膜を作製した。一端から他端に向かって0.05Xの第1の位置と、一端から他端に向かって0.5Xの第2の位置と、一端から他端に向かって0.95Xの第3の位置との厚みは、下記の表1に示す厚みであった。
共押出後に、中間膜を100℃~150℃に加熱して保持時間1分で保持しなかったこと以外は実施例1と同様にして、3層の中間膜を得た。
押出後に、中間膜を100℃~150℃に加熱して保持時間1分で保持しなかったこと以外は実施例2と同様にして、1層の中間膜を得た。
金型温度を変更して、中間膜の厚みを下記の表1に示すように変更したこと以外は実施例1と同様にして、3層の中間膜を得た。
金型温度を変更して、中間膜の厚みを下記の表1に示すように変更したこと以外は実施例2と同様にして、1層の中間膜を得た。
金型温度を変更して、中間膜の厚みを下記の表1に示すように変更したこと、並びに押出後に、中間膜を100℃~150℃に加熱して保持時間1分で保持しなかったこと以外は実施例1と同様にして、3層の中間膜を得た。
金型温度を変更して、中間膜の厚みを下記の表1に示すように変更したこと、並びに押出後に、中間膜を100℃~150℃に加熱して保持時間1分で保持しなかったこと以外は実施例2と同様にして、1層の中間膜を得た。
押出後に、100℃~150℃に加熱して保持時間30秒で保持したこと以外は実施例1と同様にして、3層の中間膜を得た。
押出後に、100℃~150℃に加熱して保持時間30秒で保持したこと以外は実施例2と同様にして、1層の中間膜を得た。
(1)中間膜の厚み
中間膜の厚み方向の断面を観察し、一端から他端に向かって0.05Xの第1の位置と、一端から他端に向かって0.5Xの第2の位置と、一端から他端に向かって0.95Xの第3の位置との厚みを評価した。
得られた中間膜を、TD方向の一端から他端まで、MD方向に10cmの寸法で切り出した。切断後、20℃及び湿度30%RHで2日間調湿を行った。その後、図10に示すように、一端から他端に向かって0.05Xの第1の位置と、一端から他端に向かって0.5Xの第2の位置と、一端から他端に向かって0.95Xの第3の位置とで、試験片を切り出した。試験片は、MD方向5cm及びTD方向5cmの正方形である。試験片は、試験片のMD方向の中央にて切り出した。試験片は、第1の位置、第2の位置及び第3の位置が中心となるように切り出した。
50℃雰囲気下の加熱炉を通過させて中間膜を加熱しながら、ロール体から中間膜を巻き出した後、合わせガラス作製前の中間膜のしわの有無を以下の基準で判定した。
○:しわがない
△:わずかにしわがある(合わせガラスに問題となる外観不良が生じない程度)
×:しわがある(合わせガラスに問題となる外観不良が生じる程度)
上記(3)合わせガラス作製前の中間膜のしわの評価で巻き出された中間膜をガラス板の大きさに対応する大きさに切断した。一対のガラス板(クリアガラス、510mm×910mmの大きさ、厚み2.0mm)を用意した。一対のガラス板の間に、ガラス板の大きさに対応する大きさの中間膜を挟み込んで、積層体を得た。得られた積層体を、EPDM製ゴムチューブ(枠部材)にはめ込んだ。ゴムチューブの幅は15mmである。次に、EPDM製ゴムチューブにはめ込まれた積層体を真空バッグ法により、予備圧着した。予備圧着された積層体を、オートクレーブを用いて、150℃及び1.2MPaの圧力で圧着することにより、合わせガラスを得た。合わせガラス作製後の中間膜のしわの有無を以下の基準で判定した。
○:しわがない
△:わずかにしわがある(合わせガラスに問題となる外観不良が生じていない)
×:しわがある(合わせガラスに問題となる外観不良が生じている)
2,2B,2C,2D,2E,2F…第2の層
2Fa…厚み方向の断面形状が矩形である部分
2Fb…厚み方向の断面形状が楔状である部分
3,3B,3C,3D…第3の層
11,11A,11B,11C,11D,11E,11F…中間膜
11a…一端
11b…他端
21…合わせガラス
22…合わせガラス部材
23…合わせガラス部材
51…ロール体
61…巻き芯
Claims (12)
- 熱可塑性樹脂を含み、
MD方向とTD方向とを有し、
一端と、前記一端とは反対側に前記一端よりも厚い厚みを有する他端とを有し、
前記一端及び前記他端は、中間膜のTD方向の両側に位置しており、
前記一端と前記他端との間の距離をXとしたときに、前記一端から前記他端に向かって0.05Xの第1の位置のMD方向における150℃での第1の熱収縮率と、前記一端から前記他端に向かって0.5Xの第2の位置のMD方向における150℃での第2の熱収縮率と、前記一端から前記他端に向かって0.95Xの第3の位置のMD方向における150℃での第3の熱収縮率との3つの熱収縮率のうち、最大の熱収縮率と最小の熱収縮率との差の絶対値が15%以下であり、
前記中間膜全体での楔角が0.01mrad以上である、合わせガラス用中間膜。 - 前記3つの熱収縮率のうち、最大の熱収縮率が、50%以下である、請求項1に記載の合わせガラス用中間膜。
- 第1の層と、
前記第1の層の第1の表面側に配置されている第2の層とを備え、
前記第2の層が、中間膜における表面層である、請求項1又は2に記載の合わせガラス用中間膜。 - 前記第1の層が熱可塑性樹脂を含み、
前記第2の層が熱可塑性樹脂を含む、請求項3に記載の合わせガラス用中間膜。 - 前記第1の層中の前記熱可塑性樹脂がポリビニルアセタール樹脂であり、
前記第2の層中の前記熱可塑性樹脂がポリビニルアセタール樹脂である、請求項4に記載の合わせガラス用中間膜。 - 前記第1の層中の前記ポリビニルアセタール樹脂の水酸基の含有率が、前記第2の層中の前記ポリビニルアセタール樹脂の水酸基の含有率よりも低い、請求項5に記載の合わせガラス用中間膜。
- 前記第1の層が可塑剤を含み、
前記第2の層が可塑剤を含む、請求項4~6のいずれか1項に記載の合わせガラス用中間膜。 - 前記第1の層中の前記熱可塑性樹脂がポリビニルアセタール樹脂であり、
前記第2の層中の前記熱可塑性樹脂がポリビニルアセタール樹脂であり、
前記第1の層中の前記ポリビニルアセタール樹脂100重量部に対する前記第1の層中の前記可塑剤の含有量が、前記第2の層中の前記ポリビニルアセタール樹脂100重量部に対する前記第2の層中の前記可塑剤の含有量よりも多い、請求項7に記載の合わせガラス用中間膜。 - 前記第1の層の前記第1の表面側と反対側に配置されている第3の層を備え、
前記第3の層が、中間膜における表面層である、請求項3~8のいずれか1項に記載の合わせガラス用中間膜。 - 前記第3の層が、熱可塑性樹脂と可塑剤とを含む、請求項9に記載の合わせガラス用中間膜。
- 厚み方向の断面形状が楔状である部分を有する、請求項1~10のいずれか1項に記載の合わせガラス用中間膜。
- 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項1~11のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。
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WO2015124926A1 (en) | 2014-02-18 | 2015-08-27 | Pilkington Group Limited | Laminated glazing |
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TWI712493B (zh) | 2020-12-11 |
EP3357888A1 (en) | 2018-08-08 |
KR20190002737A (ko) | 2019-01-08 |
JP6378358B2 (ja) | 2018-08-22 |
CN108137404A (zh) | 2018-06-08 |
JP7193260B2 (ja) | 2022-12-20 |
BR112018006153A2 (pt) | 2019-05-14 |
CN108137404B (zh) | 2019-12-31 |
EP3357888B1 (en) | 2022-01-26 |
MX2018003748A (es) | 2018-07-06 |
CN110951197B (zh) | 2022-08-16 |
KR20180061188A (ko) | 2018-06-07 |
ZA201802548B (en) | 2019-07-31 |
TW201726408A (zh) | 2017-08-01 |
KR101935215B1 (ko) | 2019-01-03 |
US20180264786A1 (en) | 2018-09-20 |
BR112018006153B1 (pt) | 2022-06-14 |
AU2016329565A1 (en) | 2018-03-15 |
JPWO2017057497A1 (ja) | 2017-11-02 |
US10913244B2 (en) | 2021-02-09 |
JP2018199615A (ja) | 2018-12-20 |
EP3357888A4 (en) | 2019-05-01 |
JP2021143122A (ja) | 2021-09-24 |
CN110951197A (zh) | 2020-04-03 |
WO2017057497A1 (ja) | 2017-04-06 |
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