JP7064845B2 - 多層着色織布及び多層着色織布の製造方法 - Google Patents
多層着色織布及び多層着色織布の製造方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0096—Multicolour dyeing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0065—Organic pigments, e.g. dyes, brighteners
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0076—Dyeing with mineral dye
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
Description
より好ましくは、前記炭は、過熱水蒸気で炭化された竹炭とされる。
図1に、本実施の形態に係る多層着色織布1の模式平面図を示す。
また、図2及び図3に、それぞれ、図1におけるII-II線及びIII-III線に沿った模式断面図を示す。
なお、本実施の形態に係る織布1は平織り構造を有しているが、当然ながら、本発明に係る織布は斯かる形態に限定されるものではなく、綾織り、朱子織り等、種々の構造(組織)を有し得る。
本実施の形態においては、前記経糸20及び前記緯糸30の双方が染料によって染色されている。
なお、本実施の形態においては、前記第1顔料塗膜40は、前記織布本体10の一方側表面にのみ設けられている。
より好ましくは、前記第1顔料は、平均粒径が3μmで、最大粒径が10μmとされ得る。
好ましくは、前記第1顔料として、過熱水蒸気によって炭化させた竹炭を用いることができ、これにより、前記第1顔料塗膜40の色合いを、色ムラを抑えた漆黒とすることができる。
前記経糸20及び前記緯糸30を染色する染料は、前記経糸20及び前記緯糸30を形成する繊維内に浸透した状態で前記経糸20及び前記緯糸30を着色している一方で、前記第1顔料は、前記織布本体10を形成する前記経糸20及び前記緯糸30の繊維内に浸透するものでは無く、バインダーによって前記織布本体10の表面上に固着されている。
なお、当然ながら、前記第2顔料塗膜50の上に、さらに、一又は複数の顔料塗膜を形成することも可能である。
前記第1製造方法は、織布1の経糸20及び緯糸30をそれぞれ形成する経糸形成糸及び緯糸形成糸の少なくとも一方を染料によって染色する染色工程と、染色工程後の経糸形成糸及び緯糸形成糸を用いて織布本体10を形成する織り工程と、前記織布本体10の少なくとも一方側の表面に第1顔料を含む第1塗料を塗布する第1顔料塗布工程と、前記第1塗料を加熱乾燥させて第1顔料塗膜40を形成する第1加熱乾燥工程とを含んでいる。
例えば、前記第1加熱乾燥工程は、加熱温度50℃~120℃で1~5分間、行われるものとされるが、加熱温度や加熱時間は、前記第1塗料の成分や前記経糸形成糸及び前記緯糸形成糸の種類、外径等に応じて、適宜決定される。
前記第2製造方法は、前記織り工程と前記染色工程との順序が入れ替えられている点において、前記第1製造方法と相違している。
前記第1及び第2製造方法は何れも、前記織布本体10を形成した後に、前記織布本体10の表面上に前記第1塗料を塗布するように構成されている。
図6に、前記第1加熱乾燥工程後の前記経糸形成糸又は前記緯糸形成糸の模式断面図を示す。
図9に、前記第2加熱乾燥工程後の前記経糸形成糸又は前記緯糸形成糸の模式断面図を示す。
10 織布本体
20 経糸
30 緯糸
40 第1顔料塗膜
50 第2顔料塗膜
Claims (5)
- 経糸及び緯糸を有する多層着色織布であって、
前記経糸及び前記緯糸の少なくとも一方は染料によって染色されており、
前記経糸及び前記緯糸のうち染料によって染色された糸の外表面には第1顔料によって着色された第1顔料塗膜が設けられ、前記第1顔料塗膜の外表面には前記第1顔料とは異なる第2顔料によって着色された第2顔料塗膜が設けられていることを特徴とする多層着色織布。 - 前記第1顔料又は前記第2顔料は、平均粒径0.1μm~5μmの炭であることを特徴とする請求項1に記載の多層着色織布。
- 前記炭は、過熱水蒸気で炭化された竹炭であることを特徴とする請求項2に記載の多層着色織布。
- 経糸及び緯糸をそれぞれ形成する経糸形成糸及び緯糸形成糸の少なくとも一方を染料によって染色する染色工程と、
前記染色工程後の前記経糸形成糸及び前記緯糸形成糸の外表面に第1顔料を含む第1塗料を塗布する第1顔料塗布工程と、
前記第1塗料を加熱乾燥させて第1顔料塗膜を形成する第1加熱乾燥工程と、
前記第1加熱乾燥工程後の前記経糸形成糸及び前記緯糸形成糸の外表面に第1顔料とは異なる第2顔料を含む第2塗料を塗布する第2顔料塗布工程と、
前記第2塗料を加熱乾燥させて第2顔料塗膜を形成する第2加熱乾燥工程と、
前記第2加熱乾燥工程後の前記経糸形成糸及び前記緯糸形成糸を用いて織布を形成する織り工程とを含むことを特徴とする多層着色織布の製造方法。 - 前記第1顔料又は前記第2顔料は、過熱水蒸気で炭化された竹炭であることを特徴とする請求項4に記載の多層着色織布の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2017194259A JP7064845B2 (ja) | 2017-10-04 | 2017-10-04 | 多層着色織布及び多層着色織布の製造方法 |
US16/652,627 US20200238655A1 (en) | 2017-10-04 | 2018-09-05 | Multilayer colored woven fabric and method for manufacturing the same |
EP18865184.8A EP3686005A4 (en) | 2017-10-04 | 2018-09-05 | MULTI-LAYER COLORFUL WOVEN FABRIC, AND PROCESS FOR THE PRODUCTION OF MULTI-LAYER COLORFUL WOVEN FABRIC |
PCT/JP2018/032796 WO2019069613A1 (ja) | 2017-10-04 | 2018-09-05 | 多層着色織布及び多層着色織布の製造方法 |
JP2021203838A JP7247313B2 (ja) | 2017-10-04 | 2021-12-16 | 多層着色織布の製造方法 |
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JP2017194259A JP7064845B2 (ja) | 2017-10-04 | 2017-10-04 | 多層着色織布及び多層着色織布の製造方法 |
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US (1) | US20200238655A1 (ja) |
EP (1) | EP3686005A4 (ja) |
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WO (1) | WO2019069613A1 (ja) |
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TWI718893B (zh) * | 2020-03-06 | 2021-02-11 | 捷欣企業股份有限公司 | 去除色料雜質的方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001055669A (ja) | 1999-08-09 | 2001-02-27 | Toray Ind Inc | 迷彩加工布帛 |
JP2001234482A (ja) | 2000-02-24 | 2001-08-31 | Kisen Kk | 縫製品と着古し加工 |
JP2005036384A (ja) | 2003-07-15 | 2005-02-10 | Dystar Textilfarben Gmbh & Co Deutscheland Kg | 逆デニム効果を有する綿のたて糸の製造 |
JP2008179737A (ja) | 2007-01-26 | 2008-08-07 | Toyo Ink Mfg Co Ltd | 炭インキ |
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CH566734A5 (en) * | 1973-05-30 | 1975-09-30 | Quikoton Ag | Prodn of textile matls with faded appearance - using 2-stage dyeing process, for making grey-look clothing e.g. jeans |
ZA82715B (en) * | 1981-08-20 | 1983-09-28 | Springs Ind Inc | Textile fabrics with opaque pigment printing and method for producing same |
JPS63315681A (ja) * | 1987-06-16 | 1988-12-23 | 朝日加工株式会社 | 芳香族ポリアミド繊維布帛の濃色堅牢着色法 |
JPH09111678A (ja) * | 1995-10-18 | 1997-04-28 | Toray Ind Inc | 発光繊維構造物 |
JPH11323747A (ja) | 1998-05-14 | 1999-11-26 | Masahiro Yoshida | 布地のプリント方法 |
JP6479673B2 (ja) * | 2013-10-31 | 2019-03-06 | 小松マテーレ株式会社 | 高視認性繊維布帛およびそれを用いた高視認性衣服ならびに高視認性繊維布帛の製造方法 |
JP5974051B2 (ja) | 2014-07-30 | 2016-08-23 | おぼろタオル株式会社 | 繊維製品の製造方法 |
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- 2018-09-05 EP EP18865184.8A patent/EP3686005A4/en active Pending
- 2018-09-05 US US16/652,627 patent/US20200238655A1/en active Pending
- 2018-09-05 WO PCT/JP2018/032796 patent/WO2019069613A1/ja unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001055669A (ja) | 1999-08-09 | 2001-02-27 | Toray Ind Inc | 迷彩加工布帛 |
JP2001234482A (ja) | 2000-02-24 | 2001-08-31 | Kisen Kk | 縫製品と着古し加工 |
JP2005036384A (ja) | 2003-07-15 | 2005-02-10 | Dystar Textilfarben Gmbh & Co Deutscheland Kg | 逆デニム効果を有する綿のたて糸の製造 |
JP2008179737A (ja) | 2007-01-26 | 2008-08-07 | Toyo Ink Mfg Co Ltd | 炭インキ |
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WO2019069613A1 (ja) | 2019-04-11 |
EP3686005A4 (en) | 2021-07-07 |
JP2019064216A (ja) | 2019-04-25 |
US20200238655A1 (en) | 2020-07-30 |
EP3686005A1 (en) | 2020-07-29 |
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