JP5433687B2 - 食品用パン粉コーティング - Google Patents
食品用パン粉コーティング Download PDFInfo
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- JP5433687B2 JP5433687B2 JP2011515597A JP2011515597A JP5433687B2 JP 5433687 B2 JP5433687 B2 JP 5433687B2 JP 2011515597 A JP2011515597 A JP 2011515597A JP 2011515597 A JP2011515597 A JP 2011515597A JP 5433687 B2 JP5433687 B2 JP 5433687B2
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- flour
- mixture
- gelling agent
- gum
- hfn
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- 235000012813 breadcrumbs Nutrition 0.000 title claims description 47
- 235000013305 food Nutrition 0.000 title claims description 14
- 238000000576 coating method Methods 0.000 title description 12
- 239000011248 coating agent Substances 0.000 title description 10
- 235000013312 flour Nutrition 0.000 claims description 78
- 239000000203 mixture Substances 0.000 claims description 68
- 238000000034 method Methods 0.000 claims description 36
- 239000003349 gelling agent Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 229920002907 Guar gum Polymers 0.000 claims description 12
- 235000010417 guar gum Nutrition 0.000 claims description 12
- 239000000665 guar gum Substances 0.000 claims description 12
- 229960002154 guar gum Drugs 0.000 claims description 12
- 238000003801 milling Methods 0.000 claims description 8
- 235000015895 biscuits Nutrition 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 5
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 claims description 4
- 229940001584 sodium metabisulfite Drugs 0.000 claims description 4
- 235000010262 sodium metabisulphite Nutrition 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 229920000161 Locust bean gum Polymers 0.000 claims description 3
- 229940075529 glyceryl stearate Drugs 0.000 claims description 3
- 239000000416 hydrocolloid Substances 0.000 claims description 3
- 235000010420 locust bean gum Nutrition 0.000 claims description 3
- 239000000711 locust bean gum Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 235000010493 xanthan gum Nutrition 0.000 claims description 3
- 239000000230 xanthan gum Substances 0.000 claims description 3
- 229920001285 xanthan gum Polymers 0.000 claims description 3
- 229940082509 xanthan gum Drugs 0.000 claims description 3
- 244000215068 Acacia senegal Species 0.000 claims description 2
- 241000416162 Astragalus gummifer Species 0.000 claims description 2
- 229920000084 Gum arabic Polymers 0.000 claims description 2
- 229920000569 Gum karaya Polymers 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 2
- 229920001615 Tragacanth Polymers 0.000 claims description 2
- 235000010489 acacia gum Nutrition 0.000 claims description 2
- 239000000205 acacia gum Substances 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims description 2
- 235000010494 karaya gum Nutrition 0.000 claims description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 2
- 239000000047 product Substances 0.000 description 26
- 239000006260 foam Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 235000008429 bread Nutrition 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 241000209140 Triticum Species 0.000 description 4
- 235000021307 Triticum Nutrition 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 241000287828 Gallus gallus Species 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 108010068370 Glutens Proteins 0.000 description 2
- 241001466538 Gymnogyps Species 0.000 description 2
- 102000004139 alpha-Amylases Human genes 0.000 description 2
- 108090000637 alpha-Amylases Proteins 0.000 description 2
- 229940024171 alpha-amylase Drugs 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 235000019688 fish Nutrition 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000021312 gluten Nutrition 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 230000001932 seasonal effect Effects 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 241000197192 Bulla gouldiana Species 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 235000013330 chicken meat Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000001177 diphosphate Substances 0.000 description 1
- 235000019820 disodium diphosphate Nutrition 0.000 description 1
- GYQBBRRVRKFJRG-UHFFFAOYSA-L disodium pyrophosphate Chemical compound [Na+].[Na+].OP([O-])(=O)OP(O)([O-])=O GYQBBRRVRKFJRG-UHFFFAOYSA-L 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000007515 enzymatic degradation Effects 0.000 description 1
- 235000010944 ethyl methyl cellulose Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 229940075507 glyceryl monostearate Drugs 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 229920003087 methylethyl cellulose Polymers 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000020989 red meat Nutrition 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/50—Poultry products, e.g. poultry sausages
- A23L13/55—Treatment of original pieces or parts
- A23L13/57—Coating with a layer or stuffing
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/25—Exudates, e.g. gum arabic, gum acacia, gum karaya or tragacanth
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/262—Cellulose; Derivatives thereof, e.g. ethers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
- A23L3/025—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on a drum with horizontal axis
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/157—Farinaceous granules for dressing meat, fish or the like
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/12—Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
- A23P30/25—Co-extrusion of different foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Dispersion Chemistry (AREA)
- Zoology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Manufacturing & Machinery (AREA)
- Grain Derivatives (AREA)
- General Preparation And Processing Of Foods (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
1つ又は複数の小麦粉を含む小麦粉混合物と、炭酸水素ナトリウムと、加工助剤、塩、着色料、及び水から選択される任意選択的な添加物と、を含む水性混合物を形成する工程、前記水性混合物を押出機に添加する工程、前記押出機に水性ゲル化剤を添加する工程、得られた前記水性混合物と前記水性ゲル化剤との混合物を、100℃を超える温度で押し出して押し出し物を形成する押し出す工程、前記押し出し物を膨張させて多孔質製品を形成する工程、前記多孔質製品を乾燥させる工程、乾燥させた前記多孔質製品を製粉してパン粉を形成する、製粉する工程、を含み、前記水性ゲル化剤を添加する工程は、前記水性ゲル化剤を、前記水性混合物の押し出しの開始地点の下流で、押出機に添加することを特徴とする。
量/% HFN
第1の小麦粉 70〜30 350
第2の小麦粉 30〜70 220
量/% HFN
第1の小麦粉 60〜40 350
第2の小麦粉 40〜60 220
量/% HFN
第1の小麦粉 50 350
第2の小麦粉 50 220
Heygates C.Heat.A小麦粉(完全熱変性);
Hutchisons Golden Queenケーキ用小麦粉(部分熱変性)(HFN350);
Condor 3030
Heygates DM7ビスケット用小麦粉(HFN50〜220、季節変動に依存、平均120;
Hutchisons Scotchビスケット用小麦粉(HFN 220);
Oorevaar/Bindbloem IAF 2633。
小麦粉組成物を以下のように調製した。
小麦粉混合物 96.4%
炭酸水素ナトリウム(Bexベーキングパウダー) 2.0%
モノステアリン酸グリセリル(Abimono SS40P) 0.6%
塩 1.0%
計 100.0%
グアーガム 67.00%
メタ重亜硫酸ナトリウム 33.00%
計 100.00%
Hutchinsons Goldenケーキ用小麦粉(150kg/時間)を水(35kg/時間)と混合して、スラリーを形成した。スラリーを押出機に供給した。水和したゲル化剤を押出機の平坦なゾーンに7.5%の量(13.88kg/時間)で注入した。押し出した混合物を切り刻み、膨張させてフォームを形成させた。水含量2%(w/w)まで乾燥させた場合、容積密度は150g・l−1であった。フォームを乾燥させ、製粉し、得られたパン粉は細かくパリパリしていた。食品基材への塗布により、硬いパン粉コーティングが得られた。乾燥バッグ製品の貯蔵期間は12ヶ月超であった。
Hutchisons Golden Queenケーキ用小麦粉(HFN 350 50%)
Hutchison Scotchビスケット用小麦粉16(HFN 220 50%)乾燥混合物(150kg/時間)を水(35kg/時間)とブレンドしてスラリー(185kg/時間)を形成し、押出機に注入した。ゲル組成物を7.5重量%(13.88kg/時間)で注入した。得られたフォームはわずかに軽く小さく、より緻密であった。2%まで乾燥させた場合、容積密度は182g・l−1であった。乾燥及び製粉後、パン粉は、パリパリしていて細かかったが、作業1より硬いかみ応えを有することが見出された。パン粉は弾力性があり、製品を十分にコーティングし、12ヶ月を超える貯蔵期間で安定であり、製品は水分移動に耐性を示した。
小麦粉混合物は以下であった。
Hutchisonsビスケット用小麦粉
小麦粉混合物(1.50kg/時間)を粒子サイズにブレンドした。
MIN MAX
4.00mm篩上での保持 3% 5%
3.50mm篩上での保持 10% 20%
2.00mm篩上での保持 25% 40%
1.00mm篩上での保持 20% 25%
1.00mm篩の通過 20% 25%
Condor 3030 50%
Ooievaar/Bindbloem IAF 2633 50%
以下の小麦粉混合物を使用したことを除いて、実施例1に従って小麦粉組成物を調製した。
Heygates B C.Heat.A小麦粉 50%
HeygatesDM7ビスケット用小麦粉 50%
プレダスト(CFS Opti flour)を濃度1%に水和し、天ぷら衣用生地アプリケータを使用して鶏肉片にゲルを塗布した。微粉パン粉のコーティングを、Crumb Masterパン粉アプリケータを使用してゲルに塗布した。微粉の寸法は1mm未満であった。天ぷら衣用生地アプリケータを使用して衣用生地を塗布し、CFS Crumb Masterアプリケータを使用して実施例3のパン粉を塗布した。製品を184℃で3.5分間フライするか、コーティングした製品を1.5分間までフラッシュフライし、熱気トンネル中にて2.20℃以上で4分間までさらに調理して、所望の結果を得た。フライヤ又は熱気トンネルから出す際に、調理済み製品をエアナイフで冷却した。製品を低温冷凍し、不透過性包装中に包装し、好ましくは窒素ガス充填し、−25℃以下のコア温度で保存した。
Claims (23)
- パン粉コーティングされた食品の製造方法であって、
1つ又は複数の小麦粉を含む小麦粉混合物と、炭酸水素ナトリウムと、加工助剤、塩、着色料、及び水から選択される任意選択的な添加物と、を含む水性混合物を形成する工程、
前記水性混合物を押出機に添加する工程、
前記押出機に水性ゲル化剤を添加する工程、
得られた前記水性混合物と前記水性ゲル化剤との混合物を、100℃を超える温度で押し出して押し出し物を形成する押し出す工程、
前記押し出し物を膨張させて多孔質製品を形成する工程、
前記多孔質製品を乾燥させる工程、
乾燥させた前記多孔質製品を製粉してパン粉を形成する、製粉する工程、
を含み、
前記水性ゲル化剤を添加する工程は、前記水性ゲル化剤を、前記水性混合物の押し出しの開始地点の下流で、押出機に添加すること
を特徴とする方法。 - 前記小麦粉混合物が2つ以上の小麦粉を含む、請求項1に記載の方法。
- 前記小麦粉混合物のハグベルグフォーリングナンバー(HFN)が350未満である、請求項1〜2のいずれか一項に記載の方法。
- 前記HFNが250未満である、請求項3に記載の方法。
- 前記HFNが170未満である、請求項4に記載の方法。
- 前記小麦粉混合物がビスケット用小麦粉及び全変性又は部分変性小麦粉を含む、請求項1〜5のいずれか一項に記載の方法。
- 前記小麦粉混合物が、
量/% HFN
第1の小麦粉 70〜30 350
第2の小麦粉 30〜70 220
を含む、請求項1〜6のいずれか一項に記載の方法。 - 前記小麦粉混合物が、
量/% HFN
第1の小麦粉 60〜40 350
第2の小麦粉 40〜60 220
を含む、請求項7に記載の方法。 - 前記小麦粉混合物が、以下:
量/% HFN
第1の小麦粉 50 350
第2の小麦粉 50 220
を含む、請求項6に記載の方法。 - 前記小麦粉混合物がステアリン酸グリセリルを0.3%〜1%の量で含む、請求項1〜9のいずれか一項に記載の方法。
- 前記ステアリン酸グリセリルが0.6%の量で存在する、請求項10に記載の方法。
- 前記ゲル化剤が親水コロイドである、請求項1〜11のいずれか一項に記載の方法。
- 前記ゲル化剤が、アラビアガム、トラガカントガム、カラヤガム、及びガッチガムから選択される、請求項1〜12のいずれか一項に記載の方法。
- 前記ゲル化剤がグアーガム又はローカストビーンガムである、請求項1〜12のいずれか一項に記載の方法。
- 前記ゲル化剤がグアーガムである、請求項1〜14のいずれか一項に記載の方法。
- グアーガムの量が0.1%〜3%である、請求項15に記載の方法。
- 0.25%〜2.5%のグアーガムを含む、請求項16に記載の方法。
- 0.7%〜1.3%のグアーガムを含む、請求項17に記載の方法。
- 1%のグアーガムを含む、請求項18に記載の方法。
- 前記ゲル化剤がグアーガムとキサンタンガムとの混合物を含む、請求項1〜19のいずれか一項に記載の方法。
- 前記ゲル化剤がメタ重亜硫酸ナトリウム又は亜硫酸水素ナトリウムを含む、請求項1〜20のいずれか一項に記載の方法。
- 請求項1〜21のいずれか一項に記載の方法によって製造されたパン粉。
- 請求項1〜21のいずれか一項に記載の方法によって製造されたパン粉でコーティングされた基材を含むパン粉コーティングされた食品。
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GB0811970A GB2461520A (en) | 2008-07-01 | 2008-07-01 | Manufacturing crumb for the coating of food products |
PCT/GB2009/001617 WO2010001101A2 (en) | 2008-07-01 | 2009-06-30 | Crumb coating for food products |
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