JP4448691B2 - 遮音層付きパネル及びその製造方法 - Google Patents
遮音層付きパネル及びその製造方法 Download PDFInfo
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- JP4448691B2 JP4448691B2 JP2003537930A JP2003537930A JP4448691B2 JP 4448691 B2 JP4448691 B2 JP 4448691B2 JP 2003537930 A JP2003537930 A JP 2003537930A JP 2003537930 A JP2003537930 A JP 2003537930A JP 4448691 B2 JP4448691 B2 JP 4448691B2
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 239000002023 wood Substances 0.000 claims abstract description 11
- 239000000123 paper Substances 0.000 claims description 34
- 229920002635 polyurethane Polymers 0.000 claims description 15
- 239000004814 polyurethane Substances 0.000 claims description 15
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- 239000004640 Melamine resin Substances 0.000 claims description 5
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 5
- 239000007799 cork Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 239000012815 thermoplastic material Substances 0.000 claims description 3
- 239000006261 foam material Substances 0.000 claims 2
- 238000009408 flooring Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 5
- 238000004026 adhesive bonding Methods 0.000 abstract description 3
- 229920001169 thermoplastic Polymers 0.000 abstract description 3
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 3
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
- E04F2201/0517—U- or C-shaped brackets and clamps
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
- E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Description
2…表装紙
3…反作用紙
4…耐摩擦層
5…遮音層
6…はぎ部
7…さね部
8…溝
Claims (27)
- 各層が木材、木製材料もしくは紙からなり、少なくとも一層以上がアミノプラスチックを有する紙であり、複数の層が圧力と熱の影響のもとでプレスされ、それぞれの層の全面が接続されてなる遮音層付きパネルの製造方法であって、前記複数の層を遮音層と共にプレスし、前記遮音層はアミノプラスチックを含浸した前記紙の全面に接続してなり、プレス後、錠止素子を設けることを特徴とする遮音層付きパネルの製造方法。
- 前記遮音層が弾性変形材料で構成されていることを特徴とする請求項1に記載の遮音層付きパネルの製造方法。
- 前記遮音層が再生ポリウレタン材料、ゴム、コルク、発泡材料、熱可塑性材料、つや消し繊維、低密度材料(LDF)もしくはポリエチレンで構成されていることを特徴とする請求項1または請求項2に記載の遮音層付きパネルの製造方法。
- 前記遮音層の密度が20〜2500kg/m3であることを特徴とする請求項1ないし請求項3のいずれかに記載の遮音層付きパネルの製造方法。
- 支持板がプレス対象層として用いられ、かつ前記遮音層が前記支持板よりも薄いことを特徴とする請求項1ないし請求項4のいずれかに記載の遮音層付きパネルの製造方法。
- 高密度材料(HDF)、中密度材料(MDF)、ボール紙または木材で構成する支持板がプレス対象層として用いられることを特徴とする請求項1ないし請求項5のいずれかに記載の遮音層付きパネルの製造方法。
- アミノプラスチックを含浸した紙類がプレス対象層として用いられることを特徴とする請求項1ないし請求項6のいずれかに記載の遮音層付きパネルの製造方法。
- 支持板と遮音層とを、両者の間に配したアミノプラスチックを含浸した紙と共にプレスすることを特徴とする請求項1ないし請求項7のいずれかに記載の遮音層付きパネルの製造方法。
- 前記アミノプラスチックとしてメラミン樹脂及び/または尿素樹脂を用いることを特徴とする請求項1ないし請求項8のいずれかに記載の遮音層付きパネルの製造方法。
- 前記プレス対象層系列の上層を形成すべき少なくとも一層が木材で形成されたことを特徴とする請求項1ないし請求項9のいずれかに記載の遮音層付きパネルの製造方法。
- 前記遮音層が100℃を超す高温、好ましくは200℃を超す高温で温度耐性を持つことを特徴とする請求項1ないし請求項10のいずれかに記載の遮音層付きパネルの製造方法。
- 上記のごとく製造されるパネルをプレス後に鋸で切断することを特徴とする請求項1ないし請求項11のいずれかに記載の遮音層付きパネルの製造方法。
- プレス後に錠止素子、特に横断方向のさね部及びはぎ部をパネル側面に設けることを特徴とする請求項1ないし請求項12のいずれかに記載の遮音層付きパネルの製造方法。
- 請求項1ないし請求項13のいずれかに記載の遮音層付きパネルの製造方法によって製造されるパネルであって、アミノプラスチックを含浸した紙によって遮音層を前記パネルの下部に付与し、パネルの横断方向にはぎ部とさね部とを含むことを特徴とするパネル。
- 前記遮音層が弾性変形材料で構成されていることを特徴とする請求項14に記載のパネル。
- 前記遮音層が再生ポリウレタン材料、ゴム、コルク、発泡材料、熱可塑性材料、つや消し繊維、低密度材料(LDF)もしくはポリエチレンで構成されていることを特徴とする請求項14または請求項15に記載のパネル。
- 前記遮音層の密度が20〜2500kg/m3であることを特徴とする請求項14ないし請求項16のいずれかに記載のパネル。
- 支持板がプレス対象層として用いられ、かつ前記遮音層が前記支持板よりも薄いことを特徴とする請求項14ないし請求項17のいずれかに記載のパネル。
- 高密度材料(HDF)、中密度材料(MDF)、ボール紙または木材で構成する支持板がプレス対象層として用いられることを特徴とする請求項14ないし請求項18のいずれかに記載のパネル。
- 前記遮音層の近傍にアミノプラスチックを介して紙を設けたことを特徴とする請求項14ないし請求項19のいずれかに記載のパネル。
- 前記アミノプラスチックとしてメラミン樹脂及び/または尿素樹脂を用いることを特徴とする請求項14ないし請求項20のいずれかに記載のパネル。
- 前記プレス対象層系列の上層を形成すべき少なくとも一層が木材で形成されたことを特徴とする請求項14ないし請求項21のいずれかに記載のパネル。
- 前記遮音層が100℃を超す高温、好ましくは200℃を超す高温で温度耐性を持つことを特徴とする請求項14ないし請求項22のいずれかに記載のパネル。
- 錠止素子、特に横断方向のさね部及びはぎ部を設けたことを特徴とする請求項14ないし請求項23のいずれかに記載のパネル。
- 前記遮音層が側部において前記パネルと同一平面で終端することを特徴とする請求項14ないし請求項24のいずれかに記載のパネル。
- 前記パネルの厚みが5〜20mmであり、前記遮音層の厚みが5mm以下であることを特徴とする請求項14ないし請求項25のいずれかに記載のパネル。
- 少なくとも1本の溝を前記パネルの下部からフライス加工し、前記遮音層が両側部でこの溝に同一平面で接続することを特徴とする請求項14ないし請求項26のいずれかに記載のパネル。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10151614A DE10151614C1 (de) | 2001-10-23 | 2001-10-23 | Paneel mit schallverbessernder Schicht nebst Herstellungsverfahren |
PCT/EP2002/007149 WO2003035396A1 (de) | 2001-10-23 | 2002-06-28 | Paneel mit schallverbessernder schicht und herstellungsverfahren |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005506476A JP2005506476A (ja) | 2005-03-03 |
JP4448691B2 true JP4448691B2 (ja) | 2010-04-14 |
Family
ID=7703029
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2003537930A Expired - Fee Related JP4448691B2 (ja) | 2001-10-23 | 2002-06-28 | 遮音層付きパネル及びその製造方法 |
Country Status (16)
Country | Link |
---|---|
US (1) | US8397456B2 (ja) |
EP (1) | EP1448391B1 (ja) |
JP (1) | JP4448691B2 (ja) |
CN (1) | CN100346964C (ja) |
AT (1) | ATE336374T1 (ja) |
AU (1) | AU2002345075B2 (ja) |
CA (1) | CA2463096C (ja) |
DE (2) | DE10151614C1 (ja) |
DK (1) | DK1448391T3 (ja) |
ES (1) | ES2268055T3 (ja) |
IL (2) | IL161371A0 (ja) |
MX (1) | MXPA04003774A (ja) |
PT (1) | PT1448391E (ja) |
TR (1) | TR200400909T2 (ja) |
WO (1) | WO2003035396A1 (ja) |
ZA (1) | ZA200402972B (ja) |
Families Citing this family (63)
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DE10151614C1 (de) | 2001-10-23 | 2003-04-24 | Kaindl Wals M | Paneel mit schallverbessernder Schicht nebst Herstellungsverfahren |
CA2472933A1 (fr) * | 2004-07-08 | 2006-01-08 | Robert Ducharme | Membrane thermo-acoustique radiante |
DE102005006532A1 (de) * | 2005-02-11 | 2006-08-24 | Kaindl Flooring Gmbh | Paneel mit dekorativer Schicht |
US20130139478A1 (en) | 2005-03-31 | 2013-06-06 | Flooring Industries Limited, Sarl | Methods for packaging floor panels, as well as packed set of floor panels |
BE1016938A6 (nl) * | 2005-03-31 | 2007-10-02 | Flooring Ind Ltd | Werkwijzen voor het vervaardigen en verpakken van vloerpanelen, inrichtingen hierbij aangewend, alsmede vloerpaneel en verpakte set van vloerpanelen. |
DE102005021662A1 (de) * | 2005-05-06 | 2006-11-16 | Johannes Schulte | Fußbodenpaneele |
DE202005007293U1 (de) * | 2005-05-07 | 2006-09-07 | Kronospan Technical Co. Ltd., Engomi | Paneele mit dreilagiger Trittschalldämpfung |
JP2006317727A (ja) * | 2005-05-13 | 2006-11-24 | Takatsuki Seikei Kk | 吸音ボードおよびその製造方法 |
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US8728603B2 (en) * | 2006-12-11 | 2014-05-20 | Ulrich Windmöller Consulting GmbH | Floor panel |
DE202007006949U1 (de) * | 2007-05-15 | 2008-09-18 | Amorim Cork Composites, S.A. | Holzbodenelement |
US8691340B2 (en) | 2008-12-31 | 2014-04-08 | Apinee, Inc. | Preservation of wood, compositions and methods thereof |
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US11725395B2 (en) | 2009-09-04 | 2023-08-15 | Välinge Innovation AB | Resilient floor |
US8365499B2 (en) | 2009-09-04 | 2013-02-05 | Valinge Innovation Ab | Resilient floor |
LT2339092T (lt) | 2009-12-22 | 2019-07-25 | Flooring Industries Limited, Sarl | Dangos plokščių gamybos būdas |
US8833028B2 (en) | 2010-01-11 | 2014-09-16 | Valinge Innovation Ab | Floor covering with interlocking design |
US9096045B2 (en) * | 2010-02-04 | 2015-08-04 | Ecore Interntaional Inc. | Recyclable surface covering and method and system for manufacturing a recyclable surface covering |
US9340970B2 (en) | 2010-02-04 | 2016-05-17 | Ecore International Inc. | Recycled rubber backed cushioned vinyl |
US8728260B2 (en) * | 2010-02-04 | 2014-05-20 | Ecore International Inc. | Recyclable surface covering and method and system for manufacturing a recyclable surface covering |
BE1019501A5 (nl) | 2010-05-10 | 2012-08-07 | Flooring Ind Ltd Sarl | Vloerpaneel en werkwijze voor het vervaardigen van vloerpanelen. |
US8925275B2 (en) | 2010-05-10 | 2015-01-06 | Flooring Industries Limited, Sarl | Floor panel |
BE1019331A5 (nl) | 2010-05-10 | 2012-06-05 | Flooring Ind Ltd Sarl | Vloerpaneel en werkwijzen voor het vervaardigen van vloerpanelen. |
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MXPA04003774A (es) | 2004-07-30 |
EP1448391A1 (de) | 2004-08-25 |
DK1448391T3 (da) | 2006-11-13 |
ZA200402972B (en) | 2005-01-21 |
TR200400909T2 (tr) | 2004-08-23 |
IL161371A0 (en) | 2004-09-27 |
WO2003035396A1 (de) | 2003-05-01 |
ES2268055T3 (es) | 2007-03-16 |
US20040255538A1 (en) | 2004-12-23 |
US8397456B2 (en) | 2013-03-19 |
PT1448391E (pt) | 2006-12-29 |
CN100346964C (zh) | 2007-11-07 |
CN1575233A (zh) | 2005-02-02 |
CA2463096C (en) | 2010-02-02 |
EP1448391B1 (de) | 2006-08-16 |
JP2005506476A (ja) | 2005-03-03 |
IL161371A (en) | 2007-06-03 |
AU2002345075B2 (en) | 2007-09-20 |
CA2463096A1 (en) | 2003-05-01 |
DE10151614C1 (de) | 2003-04-24 |
DE50207882D1 (de) | 2006-09-28 |
ATE336374T1 (de) | 2006-09-15 |
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