JP2018535290A - 射出成形用プライマー組成物 - Google Patents
射出成形用プライマー組成物 Download PDFInfo
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- JP2018535290A JP2018535290A JP2018516008A JP2018516008A JP2018535290A JP 2018535290 A JP2018535290 A JP 2018535290A JP 2018516008 A JP2018516008 A JP 2018516008A JP 2018516008 A JP2018516008 A JP 2018516008A JP 2018535290 A JP2018535290 A JP 2018535290A
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- Prior art keywords
- polystyrene
- ethylene
- butylene
- styrene
- poly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000001746 injection moulding Methods 0.000 title claims description 13
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- 239000000463 material Substances 0.000 claims abstract description 62
- -1 ethylene, propylene, butylene Chemical group 0.000 claims abstract description 51
- 239000004793 Polystyrene Substances 0.000 claims abstract description 38
- 229920002223 polystyrene Polymers 0.000 claims abstract description 34
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 24
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- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims abstract description 8
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid group Chemical group C(\C=C/C(=O)O)(=O)O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims 1
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- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 3
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 3
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- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical group C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 3
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Abstract
Description
(a)硬化性成分;
(b)硬化開始成分;並びに
(c)(i)S−A−S(式中、Sは、ポリスチレンであり、Aは、任意選択でカルボン酸又は無水マレイン酸で置換されている、エチレン、プロピレン、ブチレン、及びスチレンのうちの1又は複数から形成されるポリマー又はコポリマーを表すが、ただし、Aがスチレンを含む場合、Aは、スチレンと、エチレン、プロピレン、及びブチレンのうちの少なくとも1種とのコポリマーであり、かつ、任意選択でカルボン酸又は無水マレイン酸で置換されている)によって表されるブロックポリマー;及び
(ii)前記ポリマー材料の任意の組み合わせ
からなる群より選択されるポリマー材料
を含む、硬化性プライマー組成物を提供する。
ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);
ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」);
及びそれらの組み合わせから選択され得る。
ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);
ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」);及び
ポリスチレン−ポリ(エチレン−エチレン/プロピレン)−ポリスチレン(「SEEPS」)のうちの少なくとも1種である材料を含む。エチレン/プロピレンという表記は、他の単位と共重合しているエチレンプロピレン単位を示す。エチレン−エチレン/プロピレンという表記は、(i)エチレン単位と(ii)エチレンプロピレン単位とのコポリマーを示す。
ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
のうちの少なくとも1種であるものを含む。
直径12.65〜12.675mm及び最低37.5mmの長さのポリオレフィンの栓を、101.6mm×25.4mm及び厚さ1.0〜5.5mmの金属又はガラスプレート上に射出成形する。使用した射出成形機はTravin MINI MOULDER TP1であり、使用したバレル温度は220℃であり、型は加熱しなかった。ガラス又は金属プレートには、表面を被覆する試験配合物の硬化コーティングが既に設けられていた。このコーティングは、Bステージ型の組成物である。組成物は、第1の硬化メカニズム、すなわちUV光で硬化されているが、その後に溶融した熱可塑性物質、例えばポリオレフィンに接触すると、反応することができる。したがって、コーティングは、その上に成形された栓由来の材料を有する。
THFA=テトラヒドロフルフリルアクリレート;
IBOA=イソボルニルアクリレート;
FG1901は、Kratonから入手可能な無水マレイン酸変性SEBS樹脂であり;
ポリテールHは、ポリヒドロキシ水素化ポリブタジエンであり
HEMAホスフェート=ビス[2−(メタクリロイルオキシ)エチル]ホスフェート;
MA=メタクリル酸;
BMI=ベンジルメチルイミダゾール;
BCHTU=ベンゾイルシクロヘキシルチオウレア;
TPO=BASFから入手可能なジフェニル(2,4,6−トリメチルベンゾイル)ホスフィンオキシド−光開始剤(上述のとおり);
Irgacure184(上述のとおり)は、BASFから入手可能な光開始剤(化学名1−ヒドロキシ−シクロヘキシル−フェニル−ケトン)であり;
MIBK=メチルイソブチルケトンであり;そして
A1535は、Kratonから入手可能なSEBS樹脂である。
Claims (29)
- (a)硬化性成分;
(b)硬化開始成分;並びに
(c)(i)S−A−S(式中、Sは、ポリスチレンであり、Aは、任意選択でカルボン酸又は無水マレイン酸で置換されている、エチレン、プロピレン、ブチレン、及びスチレンのうちの1又は複数から形成されるポリマー又はコポリマーを表すが、ただし、Aがスチレンを含む場合、Aは、スチレンと、エチレン、プロピレン、及びブチレンのうちの少なくとも1種とのコポリマーであり、かつ、任意選択でカルボン酸又は無水マレイン酸で置換されている)によって表されるブロックポリマー;及び
(ii)前記ポリマー材料の任意の組み合わせ
からなる群より選択されるポリマー材料
を含む、硬化性プライマー組成物。 - ポリマー材料が、S−A−S(式中、Sは、ポリスチレンであり、Aは、任意選択でカルボン酸又は無水マレイン酸で置換されている、エチレン、プロピレン、ブチレン、及びスチレンのうちの1又は複数から形成されるポリマー又はコポリマーを表すが、
ただし、Aがスチレンを含む場合、Aは、スチレンと、エチレン、プロピレン、及びブチレンのうちの少なくとも1種とのコポリマーであり、かつ、任意選択でカルボン酸又は無水マレイン酸で置換されている)によって表されるブロックポリマー;
及び、前記ポリマー材料の任意の組み合わせ
からなる群より選択される、請求項1に記載の硬化性組成物。 - Aが、エチレン、プロピレン、ブチレン、及びスチレンのうちの1又は複数から形成されるが、ただし、Aがスチレンのみから形成されることはない、先行する請求項のいずれか1項に記載の硬化性組成物。
- Aが、エチレン、プロピレン、ブチレン、及びスチレンのうちの少なくとも2種から形成される、先行する請求項のいずれか1項に記載の硬化性組成物。
- Aが、エチレン、プロピレン、ブチレン、及びスチレンのうちの少なくとも3種から形成される、先行する請求項のいずれか1項に記載の硬化性組成物。
- 材料S−A−Sが、
(a)ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
(b)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
(c)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
から選択される、先行する請求項のいずれか1項に記載の硬化性組成物。 - Aが、カルボン酸基及び/又は無水マレイン酸基で置換されている、先行する請求項のいずれか1項に記載の硬化性組成物。
- Aが、無水マレイン酸基で置換されている、先行する請求項のいずれか1項に記載の硬化性組成物。
- 材料S−A−Sが、
(a)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
(b)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
のうちの少なくとも1種である、先行する請求項のいずれか1項に記載の硬化性組成物。 - 材料S−A−Sが、任意選択でカルボン酸又は無水マレイン酸で置換されている、
(a)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
(b)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
のうちの少なくとも1種である、先行する請求項のいずれか1項に記載の硬化性組成物。 - 材料S−A−Sが、無水マレイン酸で置換されている、
(a)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
(b)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
のうちの少なくとも1種である、先行する請求項のいずれか1項に記載の硬化性組成物。 - 材料S−A−Sが、
(a)ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
(b)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);
(c)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」);及び
(d)ポリスチレン−ポリ(エチレン−エチレン/プロピレン)−ポリスチレン(「SEEPS」)
のうちの少なくとも1種である、先行する請求項のいずれか1項に記載の硬化性組成物。 - 材料S−A−Sが、
(a)ポリスチレン−ポリ(エチレン−プロピレン)−ポリスチレン(「SEPS」);
(b)ポリスチレン−ポリ(エチレン−ブチレン)−ポリスチレン(「SEBS」);及び
(c)ポリスチレン−ポリ(エチレン−ブチレン−スチレン)−ポリスチレン(「S(EBS)S」)
のうちの少なくとも1種である、先行する請求項のいずれか1項に記載の硬化性組成物。 - (i)S−A−S(式中、Sは、ポリスチレンであり、Aは、任意選択でカルボン酸又は無水マレイン酸で置換されている、エチレン、プロピレン、ブチレン、及びスチレンのうちの1又は複数から形成されるポリマー又はコポリマーを表すが、ただし、Aがスチレンを含む場合、Aは、スチレンと、エチレン、プロピレン、及びブチレンのうちの少なくとも1種とのコポリマーであり、かつ、任意選択でカルボン酸又は無水マレイン酸で置換されている)によって表されるブロックポリマー;及び、
(ii)前記ポリマー材料の任意の組合せ
からなる群より選択されるポリマー材料が、ポリマー材料の総重量を基準として約10〜約70重量%のスチレンを含む、先行する請求項のいずれか1項に記載の硬化性組成物。 - 硬化性成分が、(メタ)アクリレートモノマー成分である、先行する請求項のいずれか1項に記載の硬化性組成物。
- 硬化開始成分が、光開始剤成分である、先行する請求項のいずれか1項に記載の硬化性組成物。
- Aが、マレイン酸基、無水マレイン酸基などのカルボン酸基で置換されている、先行する請求項のいずれか1項に記載の硬化性組成物。
- 組成物のBステージ硬化生成物において、材料S−A−Sが、組成物の総重量を基準として約5%〜約80%、例えば、組成物の総重量を基準として約30重量%〜約60重量%の量で存在する、先行する請求項のいずれか1項に記載の硬化性組成物。
- 材料S−A−Sが、20〜100、例えば、約60〜100のショアA硬度を有する、先行する請求項のいずれか1項に記載の硬化性組成物。
- 熱可塑性材料、例えば、ポリオレフィン材料に接合しようとする基体上のプライマーとしての、先行する請求項のいずれか1項に記載の組成物の使用。
- 少なくともその表面上の層として、請求項1〜19のいずれか1項に記載の組成物の硬化生成物がコーティングされている基体であって、該硬化生成物が、任意選択でその後に熱可塑性材料、例えばポリオレフィン材料に接合するために、Bステージにある、基体。
- 少なくともその表面上の層として、請求項1〜19のいずれか1項に記載の組成物の硬化生成物がコーティングされている基体であって、該硬化生成物がBステージにある、基体と、該層の上にオーバーモールドされたポリオレフィン材料と、を含む、アセンブリ。
- (a)請求項1〜19のいずれか1項の組成物;
(b)熱可塑性(例えば、ポリオレフィン)プラスチック
を含む組み合わせ。 - (a)少なくともその表面上の層として、Bステージ型の請求項1〜19のいずれか1項の組成物がコーティングされている物品;
(b)該Bステージ型の組成物に接触している熱可塑性(例えば、ポリオレフィン)プラスチック
を含む組合せ。 - 物品の周囲に射出成形物を形成するプロセスであって、
(a)射出成形用キャビティ中に、その周囲で熱可塑性(例えば、ポリオレフィン)プラスチック材料をある形状に成形しようとする物品を配置する工程;並びに
(b)物品が配置されている射出成形用キャビティ中に、熱可塑性材料を、該材料が型内の物品の周辺及び周囲を流れることができる温度及び圧力で射出する工程、及び、該型を、熱可塑性材料を固化させるのに適切な温度及び圧力下で維持する工程
を含み、物品の配置の前に、物品を、請求項1〜18のいずれか1項の組成物で下塗りし、そして組成物を硬化させるのに適切な電磁スペクトルの放射線にばく露する、プロセス。 - 請求項25のプロセスから形成された射出成形物品。
- 物品が、ガラスから構成されている、請求項25のプロセス。
- 物品が、アルミニウムから構成されている、請求項25のプロセス。
- 物品が、陽極酸化アルミニウムから構成されている、請求項25のプロセス。
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- 2016-09-14 WO PCT/EP2016/071732 patent/WO2017055089A1/en active Application Filing
- 2016-09-14 EP EP16770235.6A patent/EP3356473A1/en not_active Withdrawn
- 2016-09-14 CN CN201680064502.8A patent/CN108350284B/zh not_active Expired - Fee Related
- 2016-09-14 KR KR1020187010442A patent/KR20180063134A/ko unknown
- 2016-09-23 TW TW105130739A patent/TWI784931B/zh active
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WO2021251403A1 (ja) * | 2020-06-10 | 2021-12-16 | 日東シンコー株式会社 | 硬化性組成物 |
Also Published As
Publication number | Publication date |
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CN108350284B (zh) | 2021-08-24 |
TWI784931B (zh) | 2022-12-01 |
CN108350284A (zh) | 2018-07-31 |
US11697740B2 (en) | 2023-07-11 |
GB201517106D0 (en) | 2015-11-11 |
WO2017055089A1 (en) | 2017-04-06 |
KR20180063134A (ko) | 2018-06-11 |
EP3356473A1 (en) | 2018-08-08 |
TW201726754A (zh) | 2017-08-01 |
US20180215929A1 (en) | 2018-08-02 |
US20200339823A1 (en) | 2020-10-29 |
GB2542629B (en) | 2020-05-06 |
GB2542629A (en) | 2017-03-29 |
JP6821667B2 (ja) | 2021-01-27 |
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