JP2018175862A - 成形したスポーツ用品、スポーツ用品およびスポーツシューズの少なくとも一部を製造するための複数の個別発泡粒子をポストプロセス処理する方法 - Google Patents
成形したスポーツ用品、スポーツ用品およびスポーツシューズの少なくとも一部を製造するための複数の個別発泡粒子をポストプロセス処理する方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B5/00—Footwear for sporting purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3461—Making or treating expandable particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/44—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form
- B29C44/445—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form in the form of expandable granules, particles or beads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/122—Soles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/14—Multilayered parts
- B29D35/142—Soles
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
- A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
- A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
- A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
- A63B2071/1258—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the shin, e.g. shin guards
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
- A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
- A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
- A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0861—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using radio frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/504—Soles
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Toxicology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
本発明は、成形したスポーツ用品の少なくとも一部、特に靴のミッドソールを製造するための複数の個別発泡粒子をポストプロセス処理する方法に関する。さらにそれは、スポーツ用品およびスポーツシューズに関する。
靴底、特にミッドソールは靴の構造において重要な役割を果たす。靴底は着用者の足を、例えば鋭利な物体による怪我から守る。加えて、靴底は靴が地面と接触するときに生じる力を和らげるための緩衝作用を提供し得る。このような複数の機能をもたらすために靴底、特にスポーツシューズ用靴底は通常、ポリマーを成形し、発泡させることによって製造される。靴底のための一般的なフォーム材料のいくつかの例としては、エチレン−酢酸ビニル(EVA)、および熱可塑性ポリウレタン(TPU)が挙げられる。
この課題は請求項1に記載の方法によって少なくとも部分的に解決される。一実施形態では、成形したスポーツ用品の少なくとも一部、特に靴のミッドソールを製造するための複数の個別発泡粒子をポストプロセス処理する方法は、(a)粒子フォームの複数の個別発泡粒子を供給するステップおよび(b)熱処理を制御して個別発泡粒子の密度を増大させるステップ、を含む。
本発明の可能な実施形態は以下の「発明を実施するための形態」により詳細に記載されており、以下の図面は以下の内容を示す。
本発明の可能な実施形態および変形形態を、以下において、成形されたスポーツ用品の少なくとも一部、特に靴のミッドソールを製造するための複数の個別発泡粒子のポストプロセス処理に関して特に言及しながら説明する。しかし本発明のコンセプトは、スポーツ用品の少なくとも一部が個別発泡粒子から成形される任意のスポーツ用品、例えばテニスラケット、ゴルフクラブ、野球バット、バドミントンラケット、クリケットバット、アイスホッケースティック、ホッケースティック、スカッシュラケット、卓球ラケット、すね当て等に対してそのまままたは同様にして適用され得る。さらに、カジュアルシューズ、作業用ブーツ等のブーツのような他の種類の靴は部材を用いて、特に本発明に基づくソールを用いて製造され得る。最終的には、本発明のコンセプトはまた、物体の少なくとも一部が個別発泡粒子から成形される任意の他の種類の物体に対してもそのまままたは同様にして適用され得る。容易に考えられる例としては、ダッシュボードのような自動車産業における構成部品、建物建設のための断熱もしくは緩衝材料、または遊び場、陸上競技トラック、運動場およびスポーツ会場の面が挙げられる。
105a ステーション
105b ステーション
105c ステーション
120 複数の個別発泡粒子
130 熱エネルギー
200 例示的な個別発泡粒子
205a 実施形態
205b 実施形態
Claims (17)
- 成形したスポーツ用品の少なくとも一部、特に靴のミッドソールを製造するための複数の個別発泡粒子をポストプロセス処理する方法であって、
(a)粒子フォームの複数の個別発泡粒子を供給するステップ、および
(b)熱処理を制御して前記個別発泡粒子の密度を増大させるステップを含む、方法。 - 前記個別発泡粒子の密度の増大が、前記個別発泡粒子のサイズの収縮を含む、請求項1に記載の方法。
- 前記密度が300%を超えて増大する、請求項2に記載の方法。
- 前記熱処理が、前記個別発泡粒子を粒子の融解開始よりも低い温度でアニールすることを含む、請求項1から3のいずれか1つに記載の方法。
- 前記熱処理が0.1分から60分の持続時間にわたって実施される、請求項1から4のいずれか1つに記載の方法。
- 前記増大した密度を有する前記個別発泡粒子を冷却するステップをさらに含む、請求項1から5のいずれか1つに記載の方法。
- 前記冷却ステップが、前記個別発泡粒子が周囲温度まで冷却されるのを可能にすることをさらに含む、請求項6に記載の方法。
- 前記個別発泡粒子が能動的に冷却される、請求項6または7に記載の方法。
- 前記増大した密度を有する前記個別発泡粒子を含む前記スポーツ用品の少なくとも一部を成形するステップをさらに含む、請求項1から8のいずれか1つに記載の方法。
- 前記スポーツ用品の少なくとも一部を成形するステップが、異なる密度を有する少なくとも2組の個別発泡粒子を成形することを含む、請求項9に記載の方法。
- 前記ステップ(b)が前記複数の個別発泡粒子に高周波を適用することを含む、請求項1から10のいずれか1つに記載の方法。
- 前記個別発泡粒子が発泡熱可塑性ポリウレタン、eTPUを含む、請求項1から11のいずれか1つに記載の方法。
- 少なくとも一部が複数の個別発泡粒子から成形されたスポーツ用品であって、前記個別発泡粒子が、粒子を発泡させた後のポストプロセスとしての制御された熱処理によって増大された密度を含む、スポーツ用品。
- 異なる密度を有する少なくとも2組の個別発泡粒子から少なくとも部分的に成形されている、請求項13に記載のスポーツ用品。
- 前記スポーツ用品がスポーツシューズである、請求項13または14のいずれか1つに記載のスポーツ用品。
- 前記個別発泡粒子がスポーツシューズのソール中に含まれる、請求項15に記載のスポーツシューズ。
- 前記個別発泡粒子が請求項1から12のいずれか1つのポストプロセス処理を受けたものである、請求項16に記載のスポーツシューズ。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102017205830.7A DE102017205830B4 (de) | 2017-04-05 | 2017-04-05 | Verfahren für die Nachbehandlung einer Vielzahl einzelner expandierter Partikel für die Herstellung mindestens eines Teils eines gegossenen Sportartikels, Sportartikel und Sportschuh |
DE102017205830.7 | 2017-04-05 |
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JP2018175862A true JP2018175862A (ja) | 2018-11-15 |
JP7194510B2 JP7194510B2 (ja) | 2022-12-22 |
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JP2018071971A Active JP7194510B2 (ja) | 2017-04-05 | 2018-04-04 | 成形したスポーツ用品、スポーツ用品およびスポーツシューズの少なくとも一部を製造するための複数の個別発泡粒子をポストプロセス処理する方法 |
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US (1) | US10723048B2 (ja) |
EP (1) | EP3387936B1 (ja) |
JP (1) | JP7194510B2 (ja) |
CN (1) | CN108688041B (ja) |
DE (1) | DE102017205830B4 (ja) |
TW (1) | TWI670171B (ja) |
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EP3387936B1 (en) | 2024-04-24 |
JP7194510B2 (ja) | 2022-12-22 |
DE102017205830A1 (de) | 2018-10-11 |
US10723048B2 (en) | 2020-07-28 |
EP3387936A1 (en) | 2018-10-17 |
TWI670171B (zh) | 2019-09-01 |
TW201838804A (zh) | 2018-11-01 |
CN108688041B (zh) | 2021-05-14 |
US20180290349A1 (en) | 2018-10-11 |
DE102017205830B4 (de) | 2020-09-24 |
CN108688041A (zh) | 2018-10-23 |
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