JP2012191062A - 半導体装置 - Google Patents
半導体装置 Download PDFInfo
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- JP2012191062A JP2012191062A JP2011054534A JP2011054534A JP2012191062A JP 2012191062 A JP2012191062 A JP 2012191062A JP 2011054534 A JP2011054534 A JP 2011054534A JP 2011054534 A JP2011054534 A JP 2011054534A JP 2012191062 A JP2012191062 A JP 2012191062A
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- semiconductor chip
- resin
- semiconductor
- semiconductor device
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Abstract
【解決手段】実施形態によれば、半導体装置10は、配線基板1と、この配線基板1上に搭載された半導体チップ積層体2と、半導体チップ積層体の各半導体チップ間に充填されたアンダーフィル4層と、半導体チップ積層体2等の外側に被覆・形成されたモールド樹脂硬化物の封止層8とを備える。アンダーフィル層4は、アミン系の硬化剤を含むアンダーフィル樹脂の硬化物であり、Tgが65℃以上100℃以下の硬化物により構成されている。
【選択図】図1
Description
図1は、第1の実施形態の半導体装置を示す断面図である。
図1に示す半導体装置10は、一方の主面である表面(図1では上面)に配線回路(図示を省略。)を有する配線基板1と、この配線基板1の前記表面に搭載されて電気的に接続された半導体チップ積層体2を備えており、FBGA(Fine pitch Ball Grid Array)パッケージの形態を有する。
また、バンプ3は、Sn−Agはんだ(融点221℃)、Sn−Cuはんだ(融点227℃)等のはんだや、Au、Sn(融点232℃)等の金属材料からなり、バンプ径は5〜50μmで配列のピッチは10〜100μmとなっている。第1および第2の半導体チップ2a、2bと接続するバンプ3の接続には、熱圧着やリフロー等が用いられている。
なお、Tgの測定は、DMA(動的粘弾性測定)により行うことも可能である。
2枚のガラス板を20μmの隙間を作るように固定し、その隙間に実施形態のアンダーフィル樹脂とFC−BGA用樹脂をそれぞれ浸透させ、所定の距離(20mm)だけ浸透するのに要する時間を測定した。なお、ガラス板は110℃に加熱した。
Tg:130〜200℃
Tg未満の温度における熱膨張率(CTE1):0.8〜1.4ppm/℃
Tg以上の温度における熱膨張率(CTE2):3.0〜4.9ppm/℃
弾性率:15〜30GPa
(アンダーフィル樹脂A〜L)
まず、エポキシ系樹脂に、表1に示す粒径(平均粒径および最大粒径)のフィラー(シリカ粉末)を同表に示す配合割合(質量%)となるように混合し、さらに表1に示す硬化剤を添加・混合してなるアンダーフィル樹脂A〜Lを用意した。
次に、第1の半導体チップ2aと第2の半導体チップ2bとの間の隙間に充填する樹脂として、表1に示すA〜Lの各樹脂を使用し、さらに以下に示す物性値を有するaおよびbの2種類のモールド樹脂を使用して封止層8を形成し、図1に示す半導体装置10を製造した。モールド樹脂の物性値は、TMA法により測定された値である。
実施例1〜11および比較例1〜6で得られた半導体装置10の信頼性を、温度サイクル試験(−55℃/125℃)で確認した。これらの半導体装置10に、−55℃/125℃の温度サイクルを500サイクル加えた後、第2の半導体チップ2bの側面とアンダーフィル樹脂との間の剥離の有無を、断面解析して調べた。結果を表2に示す。
図2は、第2の実施形態の半導体装置を示す断面図である。
図2に示す第2の実施形態の半導体装置10は、一方の主面である表面(図2では上面)に配線回路を有し、裏面に金めっき等により形成された外部接続用端子7を有する配線基板1の表面に、第1から第4までの4個の半導体チップ2a、2b、2c、2dが互いに所定の間隔をおいて配置された半導体チップ積層体2が実装された構造を有する。なお、第1の半導体チップ2a、第2の半導体チップ2b、第3の半導体チップ2cおよび第4の半導体チップ2dの厚さは、いずれも50μm以下となっている。
Claims (5)
- 少なくとも一方の主面に配線層を有する配線基板と、
前記配線基板の前記主面に実装された、2つ以上の半導体チップが所定の間隔をおいて重ねて配置され、かつ各半導体チップが互いにバンプを介して電気的に接続された半導体チップ積層体と、
前記半導体チップ積層体の各半導体チップ間に充填された樹脂材料からなるアンダーフィル層と、
前記半導体チップ積層体の外側に被覆・形成されたモールド樹脂の硬化物からなる封止層と
を備えた半導体装置であり、
前記アンダーフィル層は、アミン系の硬化剤を含む樹脂硬化物からなり、かつ前記樹脂硬化物のガラス転移温度(Tg)が65℃以上100℃以下であることを特徴とする半導体装置。 - 請求項1記載の半導体装置において、
前記アンダーフィル層を構成する樹脂材料は、平均粒径が0.5μm未満の無機充填材を含有することを特徴とする半導体装置。 - 請求項1または2記載の半導体装置において、
前記半導体チップ積層体を構成する各半導体チップ間の隙間が40μm以下であることを特徴とする半導体装置。 - 請求項1ないし請求項3のいずれか1項記載の半導体装置において、
前記半導体チップ積層体を構成する2つ以上の半導体チップの厚さが、いずれも350μm以下であることを特徴とする半導体装置。 - 請求項1ないし請求項4のいずれか1項記載の半導体装置において、
前記モールド樹脂の硬化物は、Tgが130〜200℃で、Tg未満の温度における熱膨張率(CTE1)が0.8〜1.4ppm/℃、Tg以上の温度における熱膨張率(CTE2)が3.0〜4.9ppm/℃であり、曲げ弾性率が15〜30GPaであることを特徴とする半導体装置。
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