FR3025165A1 - Appareil de frein a disque de vehicule ferroviaire - Google Patents

Appareil de frein a disque de vehicule ferroviaire Download PDF

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Publication number
FR3025165A1
FR3025165A1 FR1557894A FR1557894A FR3025165A1 FR 3025165 A1 FR3025165 A1 FR 3025165A1 FR 1557894 A FR1557894 A FR 1557894A FR 1557894 A FR1557894 A FR 1557894A FR 3025165 A1 FR3025165 A1 FR 3025165A1
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France
Prior art keywords
vehicle
brake
pivot
disc
brake apparatus
Prior art date
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Granted
Application number
FR1557894A
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English (en)
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FR3025165B1 (fr
Inventor
Tomoya Ohno
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Nabtesco Corp
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Nabtesco Corp
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/2245Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members in which the common actuating member acts on two levers carrying the braking members, e.g. tong-type brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H5/00Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0004Parts or details of disc brakes
    • F16D2055/0008Brake supports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0004Parts or details of disc brakes
    • F16D2055/0016Brake calipers

Abstract

Un appareil de frein à disque de véhicule (1 ; 1a) est adapté pour une utilisation avec un véhicule comprenant un disque de frein et comprend un support (10 ; 10a) configuré pour être fixé au véhicule, un corps d'étrier (20) couplé au support (10 ; 10a) et pouvant pivoter autour d'un axe de pivotement (CL) qui s'étend dans une direction avant-arrière du véhicule, un dispositif de cylindre de frein (2) qui génère une force de freinage, et deux leviers (30) agencés sur le corps d'étrier (20). Les leviers transmettent la force de freinage au disque de frein du véhicule. Le support (10 ; 10a) et le corps d'étrier (20) sont couplés à une position (P) située en direction du disque de frein à partir du dispositif de cylindre de frein (2).

Description

1 APPAREIL DE FREIN À DISQUE DE VÉHICULE FERROVIAIRE DOMAINE La présente invention se rapporte à un appareil de frein à disque de véhicule, en particulier, un appareil de frein à disque de véhicule ferroviaire.
ARRIÈRE-PLAN Un appareil de frein à disque de véhicule ferroviaire conventionnel comprend deux leviers d'étrier, dont chacun supporte une plaquette de frein. Lorsque les deux leviers d'étrier pressent les plaquettes de frein contre deux côtés opposés d'une roue du véhicule ferroviaire ou contre un disque de frein tournant d'un seul tenant avec un essieu, l'appareil de frein à disque génère une force de freinage. Le Document de Brevet 1 divulgue un appareil de frein à disque qui comprend un support, qui est fixé à un véhicule ferroviaire, et un corps d'étrier, qui supporte de manière pivotante deux leviers d'étrier. Le corps d'étrier est couplé au support et peut pivoter autour d'un axe de pivotement s'étendant dans une direction avant-arrière du véhicule ferroviaire. Dans cette structure, lorsque les leviers d'étrier pressent des plaquettes de frein contre un disque de frein, qui est mobile dans une direction d'essieu tandis qu'une roue est en rotation, les leviers d'étrier pivotent autour de l'axe de pivotement pour suivre le mouvement du disque de frein. Ceci permet aux plaquettes de frein des leviers d'étrier d'entrer correctement en contact planaire avec le disque de frein. Ainsi, l'appareil de frein à disque peut générer suffisamment de force de freinage. DOCUMENT D'ART ANTÉRIEUR DOCUMENT DE BREVET Document de Brevet 1 : Publication de brevet japonais N° 2010-281458 accessible au public.
RÉSUMÉ Pour augmenter la force de freinage de l'appareil de frein à disque de véhicule, le diamètre du cylindre de frein (cylindre hydraulique ou cylindre de frein à ressort accumulateur) peut être augmenté. Cependant, l'axe de pivotement est agencé au- 3025165 Patent Document 1: Japanese Laid-Open Patent Publication No. 2010-281458 5 SUMMARY To increase the braking force of the vehicle disc brake apparatus, the diameter of the brake cylinder (fluid cylinder or spring brake cylinder) may be increased. 10 However, the pivotal axis is arranged above the brake cylinder. Thus, the enlargement of the brake cylinder increases the height (size in vertical direction) of the vehicle disc brake apparatus. Thus, in relation to the position of the brake disc, the position where the vehicle 15 disc brake apparatus is coupled to the vehicle body has to be changed to an upper position or the vehicle disc brake apparatus has to be coupled diagonally. The material of the pivot, which provides the pivotal axis, may be changed so that the diameter of the pivot is reduced. Additionally, in 20 order to keep the vehicle disc brake apparatus at a low position, the material of the bracket, which is fixed to the railway chassis, may be changed to reduce the thickness of the bracket. However, there is a limit to such measures. 25 The same problem may occur when the lever ratio is decreased to shorten the vehicle disc brake apparatus in the front-rear direction of the vehicle while obtaining the necessary output of braking force.
It is an object of the present invention to provide a vehicle disc brake apparatus that is not increased in size in the vertical direction even when a brake cylinder has a large bore diameter. 2 3025165 (1) One aspect of the present invention is a vehicle disc brake apparatus adapted for use with a vehicle including a brake disc. The vehicle disc brake apparatus 5 includes a bracket, a caliper body, a brake cylinder device, and two levers. The bracket is configured to be fixed to the vehicle. The caliper body is coupled to the bracket and pivotal about a pivotal axis that extends in a front-rear direction of the vehicle. The brake cylinder device 10 generates braking force. The two levers are arranged on the caliper body and transmit the braking force to the brake disc of the vehicle. The bracket and the caliper body are coupled at a position located toward the brake disc (frontward) from the brake cylinder device.
15 In this structure, the coupling position of the bracket and the caliper body is located toward the brake disc from the brake cylinder device. Thus, the brake cylinder device may be located close to a vehicle floor as compared to a 20 conventional structure (structure in which the pivotal axis is located at a position higher than the brake cylinder device). For example, as viewed in a vehicle front-rear direction, a viewed area of the brake cylinder device partially or entirely overlaps with the coupling position of 25 the bracket and the caliper body. This prevents or minimizes increases in the height (size in the vertical direction) of the vehicle disc brake apparatus. Therefore, in the above structure, even when the brake 30 cylinder device has a large bore diameter, increases in the vertical size may be prevented or limited. Additionally, in relation to the position of the brake disc of the vehicle, there is no need to change the coupling position of the 3 3025165 vehicle disc brake apparatus to the vehicle body or to couple the vehicle disc brake apparatus at an angle. (2) Preferably, in the vehicle disc brake apparatus, the 5 pivotal axis is arranged to overlap with the two levers as viewed in a widthwise direction of the vehicle. In this structure, as viewed in the vehicle widthwise direction, the pivotal axis would not project from above the levers. This ensures that the vehicle disc brake apparatus is reduced in 10 height. (3) Preferably, in the vehicle disc brake apparatus, the pivotal axis is configured so that as viewed in the vehicle widthwise direction, a center of gravity of the brake 15 cylinder device in a vertical direction is located on a line that extends along the pivotal axis. In the prior art, the pivotal axis is separated upward from the center of gravity. More specifically, in the prior art, the center of gravity of the brake cylinder device, which is relatively heavy, is 20 separated downward from the pivotal axis. Thus, when the vehicle sways, the caliper body excessively pivots. In this regard, in the above structure, the pivotal axis and the center of gravity of the brake cylinder device would not be greatly separated. This limits excessive pivoting of the 25 caliper body. Here, the center of gravity refers to a concept including the point of the center of gravity and also points surrounding the point of the center of gravity. Thus, the center of gravity refers to a concept including points separated to an extent where pivoting of the caliper 30 body would not be excessive when the vehicle sways. (4) Preferably, in the vehicle disc brake apparatus, the caliper body is coupled so that the caliper body slides 4 3025165 relative to the bracket. In this structure, there is no need for a pin that is long in the front-rear direction and conventionally used to pivot the caliper body relative to the bracket. Thus, the device may have a simple structure. 5 (5) Preferably, the vehicle disc brake apparatus further includes a pivot having a center axis that conforms to the pivotal axis. The pivot is fixed to one of the bracket and the caliper body. The other of the bracket and the caliper 10 body includes a slot. The pivot includes a rod-like portion inserted into the slot. The rod-like portion slides and rotates relative to the slot. In this structure, the rodlike portion allows the caliper body to appropriately slide relative to the bracket. 15 (6) Further preferably, the vehicle disc brake apparatus further includes a plurality of seal members and a lubricant. The seal members are arranged on a slide portion. The slide portion is located between the pivot and a sliding 20 part of one of the bracket and the caliper body. The sliding part slides relative to the pivot. The lubricant is included in a gap formed by the seal members and the slide portion. In this structure, a lubricant such as grease or oil may decrease wear of the slide portion, which is located between 25 the pivot and one of the bracket and the caliper body. Further, the lubricant is included in a gap formed by the seal members and the slide portion. This reduces the maintenance task such as that for periodically adding the lubricant to the gap. 30 (7) Preferably, in the vehicle disc brake apparatus, the bracket includes a fixing portion coupled to the vehicle and an extension including a basal portion fixed to the fixing 5 3025165 portion. The extension extends away from the vehicle and includes a curved portion located toward the brake cylinder device. In this structure, the brake cylinder device may be located proximate to the bracket. Thus, the vehicle disc 5 brake apparatus may have a compact structure. Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by 10 way of example the principles of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The invention, together with objects and advantages 15 thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which: Fig. 1 is a side view showing one embodiment of a disc brake apparatus according to the present invention; 20 Fig. 2 is an upper view showing the disc brake apparatus of Fig. 1; Fig. 3 is a front view showing the disc brake apparatus of Fig. 1; Fig. 4 is a perspective view of the disc brake apparatus 25 of Fig. 1 partially in cross-section with several components excluded from the view; Figs.
5A and 5B are perspective views of a bracket as viewed from different directions; Figs.
6A and 6B are perspective views of a caliper body 30 as viewed from different directions; Fig.
7A is a cross-sectional view taken along line VII-VII in Fig. 2 illustrating the structure of a roll rotation mechanism and excluding a brake cylinder device, and Fig.
7B 6 3025165 is an enlarged view showing a portion indicated by VIIB in Fig.
7A; and Fig. 8 is a perspective view of a modified example of a disc brake apparatus partially in cross-section with several 5 components excluded from the view. DESCRIPTION OF THE EMBODIMENTS One embodiment of a vehicle disc brake apparatus 10 according to the present invention will now be described with reference to the drawings. In the embodiment, a vehicle may be a railway vehicle. Entire Structure of Disc Brake Apparatus 15 Fig. 1 is a side view showing the embodiment of a disc brake apparatus 1 according to the present invention. Fig. 2 is an upper view of the disc brake apparatus 1. Fig. 3 shows the disc brake apparatus 1 as viewed from front (a side 20 toward brake disc (not shown)). Fig. 4 is a perspective view of the disc brake apparatus 1 partially in cross-section with several components excluded from the view. In each drawing, for the sake of brevity, the direction indicated by an arrow with "front" is referred to as the front side or 25 frontward, the direction indicated by an arrow with "rear" is referred to as the rear side or rearward, the direction indicated by an arrow with "right" is referred to as the right side, the direction indicated by an arrow with "left" is referred to as the left side, the direction indicated by 30 an arrow with "up" is referred to as the upper side or upward, and the direction indicated by an arrow with "down" is referred to as the lower side or downward. In each drawing, the "front-rear direction" corresponds to a 7 3025165 direction extending front to rear in a railway vehicle on which the disc brake apparatus 1 is mounted, the "vertical direction" corresponds to the upper-lower direction (perpendicular direction) of the railway vehicle, and the 5 "lateral direction" corresponds to the vehicle widthwise direction of the railway vehicle, or the axle direction. As shown in Figs. 1 to 4, the disc brake apparatus 1 includes a bracket 10, a caliper body 20, two brake levers 10 30, and a brake cylinder device 2, which are combined together to form the disc brake apparatus 1. The bracket 10 is a member fixed to a chassis (not shown) located at a lower position of a railway vehicle (not 15 shown and hereafter may be simply described as the vehicle). The bracket 10 extends downward from the chassis. The caliper body 20 is provided with the brake cylinder device 2. Also, the caliper body 20 is coupled to the 20 bracket 10 and rotational in a vehicle roll rotational direction. As shown in Fig. 4 etc., a coupling position P of the caliper body 20 to the bracket 10 (a position at which the bracket 10 and the caliper body 20 are coupled) is located toward the brake disc from the brake cylinder device 25 2. Here, the vehicle roll rotational direction refers to a rotational direction in which the direction of the rotational axis (pivotal axis) conforms to the direction (front-rear direction) in which the vehicle travels.
30 The two brake levers 30 each extend in the front-rear direction. When the lever ratio is one to one, middle portions, in the front-rear direction, of the brake levers 30 are coupled to two laterally opposite ends of the caliper 8 3025165 body 20 by two fulcrum pins 41 extending in the vertical direction. The position of the fulcrum pins 41 changes in the front-rear direction depending on the lever ratio. In this manner, each brake lever 30 is supported by the caliper 5 body 20 pivotally about the corresponding fulcrum pin 41, which extends in the vertical direction. Each brake lever 30 includes an end 31 at one side (rear side, or side of brake lever 30 opposite to brake disc). The 10 brake cylinder device 2 is coupled to the end 31 of each brake lever 30 and configured so that the brake cylinder device 2 drives the end 31 located at one side. Additionally, each brake lever 30 includes another end 32 at another side (front side). Two back plates 50, which hold 15 brake pads 51, are coupled to the ends 32 of the brake levers 30 by back plate support pins 42 so that the back plates 50 are pivotal. In this manner, the brake pads 51 are supported by the back plates 50 on the brake levers 30.
20 The brake cylinder device 2 includes a cylinder 3 and a rod 4. In the brake cylinder device 2, when compression air is provided to and discharged from the cylinder 3, the rod 4 extends and retracts relative to the cylinder 3. The end 31 of one brake lever 30 is coupled to the cylinder 3 by a 25 cylinder pin 43 so that the brake lever 30 is pivotal. The end 31 of the other brake lever 30 is coupled to the rod 4 by a rod pin 44 so that the brake lever 30 is pivotal. The brake cylinder device 2 may be combined with a cylinder including a spring used when parking the railway vehicle.
30 General Operation of Disc Brake Apparatus In the disc brake apparatus 1, which has the structure 9 3025165 as described above, when the rod 4 of the brake cylinder device 2 extends from the cylinder 3, the two brake levers 30 are moved about the fulcrum pins 41, which function as fulcrum shafts, to hold the brake disc with the brake pads 5 51. This applies the brake to rotation of the brake disc and then to rotation of a wheel (not shown) of the railway vehicle arranged coaxial to the brake disc. When the rod 4 retracts toward the cylinder 3, the brake levers 30 are moved about the fulcrum pins 41, which function as the 10 fulcrum shafts, and the brake pads 51 are separated from the brake disc. This cancels the brakes on the wheel. The brake disc may perform predetermined movement in the vehicle widthwise direction. Thus, in the disc brake 15 apparatus 1, when the brake pads 51 are pressed against the brake disc (braking surfaces), the two brake levers 30 rotate in the vehicle roll rotational direction to follow the movement of the brake disc. Thus, the brake pads 51 may properly planar-contact the brake disc. This ensures 20 generation of the braking force while preventing irregular wear of the brake pads 51. The disc brake apparatus 1 of the present embodiment includes a roll rotation mechanism 5. The roll rotation 25 mechanism 5 is used for rotating the caliper body 20 and the brake levers 30 relative to the bracket 10 in the vehicle roll rotational direction. The roll rotation mechanism 5 includes a portion of the bracket 10, a portion of the caliper body 20, and a pivot 25. The structure of the 30 bracket 10 and the structure of the caliper body 20 will now be described. Subsequently, the structure of the roll rotation mechanism 5 will be described.
10 3025165 Figs.
5A and 5B are perspective views of the bracket 10 as viewed in different directions. Figs.
6A and 6B are perspective views of the caliper body 20 as viewed in different directions. Fig.
7A is a cross-sectional view 5 taken along line VII-VII in Fig. 2 illustrating the structure of the roll rotation mechanism 5. The brake cylinder device 2 is not shown in Fig.
7A. Fig.
7B is an enlarged view of a portion indicated by VIIB in Fig.
7A.
10 Bracket Structure The bracket 10 may include a monolithic member formed from a metal material or the like. As shown in Figs.
5A, 5B, and 7, the bracket 10 includes a fixing portion 11, which is 15 coupled to the chassis located on a bottom portion of the vehicle, and an extension 15 extending downward from the fixing portion 11. The fixing portion 11 and the extension 15 are integrally formed. Alternatively, the fixing portion 11 and the extension 15 may be separately formed and then 20 integrally joined. The bracket 10 includes an upper surface, which may be referred to as the mount surface. The fixing portion 11 includes a frame 12, which may be a rectangular frame, and slots 13 respectively formed in 25 four corners of the frame 12. The frame 12 and the slots 13 are integrally formed. The four slots 13 may each include a boit hole used for fastening the bracket 10 with a boit to the chassis, which is located on the bottom portion of the vehicle.
30 The extension 15 extends downward from a front portion of the lower surface of the frame 12. The extension includes a rear portion extending downward from an upper position 11 3025165 toward the front so as to form a large arc. The rear portion has a curvature forming the arc described above. This ensures the thickness of the extension 15 in the front-rear direction while preventing interference with the brake 5 cylinder device 2. This also hinders stress concentration on the bracket 10. Consequently, the bracket 10 may have a compact structure. Thus, the disc brake apparatus 1 may entirely have a compact structure. Additionally, the extension 15 includes a distal (lower end) portion, which 10 serves as a holder 16 holding the caliper body 20. The holder 16 includes a circular plate 17 and a protrusion 18, which are integrally formed. The circular plate 17 extends in a direction orthogonal to the front-rear 15 direction. The protrusion 18 is rod-like and extends frontward from a central portion of the circular plate 17 as viewed in the front-rear direction. The circular plate 17 is concentric with the protrusion 18. The protrusion 18 has a smaller outer diameter than the circular plate 17.
20 A through hole 16a extends through a central portion of the holder 16 as viewed in the front-rear direction. Additionally, a recess 16b is recessed frontward in a portion of the holder 16 toward the circular plate 17. The 25 recess 16b is circular as viewed from the rear. The recess 16b has a larger inner diameter than the through hole 16a. Caliper Body Structure 30 As shown in Figs. 6 and 7, the caliper body 20 includes a caliper body base 21, which includes a through hole 21a that opens in the front-rear direction, and tubes 22 located in the lateral ends of the caliper body base 21. The caliper 12 3025165 body base 21 and the tubes 22 are integrally formed. The caliper body base 21 includes a front surface and a rear surface, each of which is flat.
5 The through hole 21a extends through a central portion (central portion in the vertical direction and in the lateral direction) of the caliper body base 21 as viewed in the front-rear direction. The inner diameter of the through hole 21a generally conforms to the outer diameter of the 10 protrusion 18 of the holder 16. A through hole 22a extends through each tube 22 in the vertical direction. Each brake lever 30 is coupled by the corresponding fulcrum pin 41 to upper and lower ends of the corresponding tube 22 so that the brake lever 30 is pivotal.
15 The rear surface of the caliper body base 21 includes an annular groove 21b, which is concentric with the through hole 21a. A ring-like seal member 23 is fitted into the annular groove 21b (refer to Fig.
7B).
20 A recess 21c is recessed rearward in a front portion of the inner circumferential edge of the caliper body base 21. The recess 21c is circular as viewed from the front. The recess 21c has a larger inner diameter than the through hole 25 21a. The recess 21c solely or together with the through hole 21a functions as a slot. Roll Rotation Mechanism Structure 30 The roll rotation mechanism 5 includes the holder 16 of the bracket 10 (has been described above), the caliper body base 21 (has been described above), and the pivot 25.
13 3025165 The pivot 25 is used for rotating the caliper body 20 relative to the bracket 10. The caliper body 20 is pivotal about a center axis CL of the pivot 25. The center axis CL functions as a pivotal axis. As shown in Figs. 3, 4, etc., 5 the pivot 25 is located between the two brake levers 30. As viewed in the vehicle widthwise direction, the pivot 25 overlaps with the brake levers 30. More specifically, as viewed in the vehicle widthwise direction, the center of the rod 4 is located on a line extending from the center axis CL 10 of the pivot 25. Here, as viewed in the vehicle widthwise direction, the center of the rod 4 is proximate to the center of gravity of the brake cylinder device 2 in the vertical direction.
15 Alternatively, as viewed in the vehicle widthwise direction, the vertical position of the center of gravity of the brake cylinder device 2 may be arranged on the extended line of the center axis CL of the pivot 25. Consequently, excessive pivoting of the caliper body 20 may be further 20 easily limited. Alternatively, the rotational center of the disc brake (not shown) may be located on the extended line of the center axis CL of the pivot 25. This allows each brake pad 25 51 to have a symmetrical shape at upper and lower sides in conformance with the shape of the brake disc. Thus, braking force that is further well-balanced may be generated. Referring to Fig. 7, etc., the pivot 25 includes a rod- 30 like shaft 26 and a circular plate 27 arranged concentric with the shaft 26. The shaft 26 and the circular plate 27 are integrally formed. Instead, the shaft 26 and the circular plate 27 may be separately formed and then 14 3025165 integrally joined. The circular plate 27 includes a circumferential surface, or a curved side surface. The circular plate 27 is an example of a rod-like portion. The circular plate 27 may be referred to as the head of the 5 pivot 25. The shaft 26 is rod-like and extends in the front-rear direction. The shaft 26 includes an outer diameter that generally conforms to the through hole 16a formed in the 10 holder 16 of the bracket 10. An annular groove 26a is formed in a circumferential surface of the shaft 26. A ring-like seal member 28 is fitted into the groove 26a. The circular plate 27 is disc-like and thinner than the 15 shaft 26 in the front-rear direction. The circular plate 27 includes an outer diameter that generally conforms to the inner diameter of the recess 21c formed in the caliper body base 21. An annular groove 27a is formed in a circumferential surface of the circular plate 27. A ring-20 like seal member 29 is fitted into the groove 27a. The holder 16, the caliper body base 21, and the pivot 25 are combined together to form the roll rotation mechanism 5. More specifically, as shown in Fig. 7, in the roll 25 rotation mechanism 5, the protrusion 18 of the holder 16 is inserted into the through hole 21a formed in the caliper body base 21. Under this condition, the shaft 26 of the pivot 25 is inserted into the through hole 16a of the holder 16, and the circular plate 27 is inserted into the recess 30 21c of the caliper body base 21. Rotation of the pivot 25 relative to the holder 16 is restricted by a nut-like shaft stopper 35 engaged with an 15 3025165 end of the pivot 25 located toward the shaft 26. More specifically, the shaft stopper 35, which includes a femalethreaded inner wall, is engaged with a male-threaded rear portion of the shaft 26. Consequently, the protrusion 18 is 5 field between the circular plate 27 and the shaft stopper 35. Thus, the pivot 25 is fixed to the holder 16 and incapable of rotating relative to the holder 16. When the shaft stopper 35 is engaged with the shaft 26 in the above manner, rotation of the circular plate 27 may be restricted by 10 inserting a rod-like tool (hex key or the like) into a slot 27b formed in a front surface of the circular plate 27. This allows the shaft stopper 35 to be fixed to the shaft 26 with an appropriate torque.
15 The caliper body 20 is pivotal relative to the pivot 25 and the holder 16 in a slidable manner. More specifically, in the caliper body 20, the wall surface of the recess 21c slides and rotates relative to the circumferential surface of the circular plate 27 of the pivot 25 with the seal 20 member 29 included in between, and simultaneously, the wall surface of the through pole 21a slides and rotates relative to the circumferential surface of the protrusion 18 of the holder 16. Under this situation, the rear surface of the caliper body base 21 slides and rotates relative to the 25 front surface of the circular plate 17 of the holder 16. Additionally, the roll rotation mechanism 5 includes slide portions, which are located between the caliper body base 21 and the holder 16 and between the caliper body base 30 21 and the pivot 25. The slide portions are lubricated by a lubricant such as lubrication grease or lubrication oil OIL. More specifically, in the roll rotation mechanism 5, the lubrication grease or lubrication oil OIL is included in a 16 3025165 gap formed by the seal members 23, 29 and the slide portions. This ensures the lubrication of the slide portions in the roll rotation mechanism 5 while reducing the maintenance task such as that for periodically adding the 5 lubrication grease or lubrication oil OIL. Roll Rotation Mechanism Operation In the disc brake apparatus 1, when the brake pads 51 10 are pressed against the brake disc (braking surfaces) that moues by a predetermined width in the vehicle widthwise direction while rotating, the roll rotation mechanism 5 operates as follows. More specifically, when the wheel and the brake disc, which are rotating, moue in the roll 15 rotational direction, the roll rotation mechanism 5 accordingly rotates the brake levers 30, which hold the brake disc in between, in the roll rotational direction (direction of rotation about an axis extending in the vehicle front-rear direction). In this case, the caliper 20 body base 21 rotates relative to the pivot 25 and the polder 16 of the bracket 10 with the lubrication grease or lubrication oil OIL included in between. This rotates the caliper body 20. Consequently, the two brake levers 30 rotate in the roll rotational direction to follow the 25 movement of the brake disc in the vehicle widthwise direction. Thus, the brake pads 51 may properly planarcontact the brake disc. This prevents a situation in which a certain portion of a brake pad 51 extremely wears, that is, irregular wear, while allowing for generation of sufficient 30 braking force. Advantages 17 3025165 As described above, in the disc brake apparatus 1 of the embodiment, the coupling position P of the caliper body 20 to the bracket 10 is located toward the brake disc from the brake cylinder device 2. Thus, the brake cylinder device 2 5 may be located close to a vehicle floor as compared to a conventional structure (structure in which the pivotal axis is located at a position higher than the brake cylinder device). More specifically, the coupling position P may be set so that the coupling position P of the caliper body 20 10 to the bracket 10 overlaps with the brake cylinder device 2 as viewed in the vehicle front-rear direction. This prevents or minimizes increases in the height (size in vertical direction) of a disc brake apparatus. The bracket 10 includes a coupling surface, to which the caliper body 20 is 15 coupled. The coupling surface is, for example, the front surface of the circular plate 17. At least a portion of the coupling surface overlaps with the brake cylinder device 2 in the heightwise direction. Preferably, half of the coupling surface, or further preferably, the entire coupling 20 surface, overlaps with the brake cylinder device 2 in the heightwise direction. Therefore, even when the brake cylinder device 2 has a large bore diameter, increases in the height of the disc 25 brake apparatus 1 may be prevented or minimized. Additionally, in the disc brake apparatus 1, there is no need to change a coupling position of the disc brake apparatus 1 to a vehicle body in relation to the position of 30 the brake disc of the vehicle. Thus, even when a brake cylinder device that is currently mounted on the disc brake apparatus is replaced by another brake cylinder device having a different bore diameter, the positional 18 3025165 relationship with the brake disc remains the same. This allows for easy application to future specification changes. Additionally, in the disc brake apparatus 1, as viewed 5 in the vehicle widthwise direction, the center axis CL of the pivot 25 would not project from above the brake levers 30. This ensures that the disc brake apparatus 1 is reduced in height.
10 In the prior art, the center axis of the pivot is separated upward from the center of gravity of the brake cylinder device. More specifically, in the prior art, the center of gravity of the brake cylinder device, which is relatively heavy, is separated downward from the center axis 15 of the pivot. Thus, the caliper body excessively pivots when the vehicle laterally sways. In this regard, in the disc brake apparatus 1, the center axis CL of the pivot 25 would not be greatly separated from the center of gravity of the brake cylinder device 2. This limits excessive pivoting of 20 the caliper body 20. The disc brake apparatus 1 eliminates the need for a pin that is long in the front-rear direction and conventionally used to pivot the caliper body relative to the bracket.
25 Thus, the device may have a simple structure. In the disc brake apparatus 1, the circular plate 27 allows the caliper body 20 to appropriately slide relative to the bracket 10.
30 In the disc brake apparatus 1, a lubricant such as grease or oil may decrease wear of the slide portion that is located between the pivot 25 and one of the bracket 10 and 19 3025165 the caliper body 20. Further, the lubricant is included in a gap formed by the seal members 23, 29 and the slide portions. This reduces the maintenance task such as that for periodically adding the lubricant to the gap.
5 In the disc brake apparatus 1, the brake cylinder device 2 may be located proximate to the bracket 10. Thus, the disc brake apparatus 1 may have a compact structure.
10 It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following forms. 15 (1) In the above embodiment, the roll rotation mechanism 5 is configured to rotate the caliper body 20 relative to the holder 16 of the bracket 10 and the pivot 25. Instead, the roll rotation mechanism 5 may be configured to rotate a 20 pivot and a caliper body relative to a holder of a bracket. (2) In the above embodiment, the pivot 25 is arranged so that a direction extended from the center axis CL of the pivot 25 overlaps with the center of the rod 4 as viewed in 25 the vehicle widthwise direction. Here, as viewed in the vehicle widthwise direction, the center of the rod 4 is proximate to the vertical position of the center of gravity of the brake cylinder device 2. Instead, the pivot 25 may be located in any position as long as the coupling position P 30 of the bracket 10 and the caliper body 20 is located toward the brake disc from the brake cylinder device 2. (3) In the above embodiment, the caliper body 20 is 20 3025165 arranged to slide relative to the bracket 10. Instead, the caliper body 20 may be configured not to slide relative to the bracket 10. More specifically, instead of directly sliding relative to the bracket 10, the caliper body 20 may 5 be rotationally arranged relative to the bracket 10 having another member, for example, a bearing or a plain bearing, located in between. (4) In the above embodiment, the pivot 25 is configured 10 to include the circular plate 27. However, the pivot 25 may have any shape as long as the caliper body 20 is pivotal relative to the bracket 10. (5) The above embodiment is configured so that the 15 lubrication grease or lubrication oil OIL reduces friction force between the caliper body 20 and the bracket 10 and between the caliper body 20 and the pivot 25. Instead, the friction force may be reduced, for example, by providing a bearing or the like. 20 (6) Fig. 8 is a perspective view of a modified example of a disc brake apparatus la partially in cross-section with several components excluded from the view. The disc brake apparatus la of the modified example differs from the above 25 embodiment in the structure of the roll rotation mechanism. More specifically, a roll rotation mechanism 5a of the modified example differs from the roll rotation mechanism 5 of the above embodiment in the structures of the holder of the bracket and the pivot. The description will now focus on 30 the differences from the above embodiment. Other points will not be described. In the same manner as the holder 16 of the above 21 3025165 embodiment, a bracket 10a of the modified example includes a holder 19 including a circular plate 17 and a protrusion 18, which are integrally formed. However, the holder 19 differs from the holder 16 of the above embodiment in that the 5 holder 19 does not include the through pole 16a and the recess 16b. Additionally, a pivot 36 of the modified example includes a disc-like circular plate 37. The circular plate 37 has the same shape as the circular plate 27 of the pivot 25 of the above embodiment. The circular plate 37 includes a 10 circumferential surface, or a curved side surface. The circular plate 37 is an example of a rod-like portion. As shown in Fig. 8, in the roll rotation mechanism 5a of the modified example, two bolts 38 are inserted in the 15 front-rear direction into the holder 19 and the pivot 36, which are in close contact with each other in the front-rear direction. The holder 19 and the pivot 36 are fixed to each other with the bolts 38.
20 In the same manner as the above embodiment, the caliper body 20 rotates relative to the holder 19 and the pivot 36, which are fixed to each other as described above. More specifically, when the roll rotation mechanism includes the roll rotation mechanism 5a of the modified example, the 25 brake levers 30 may be appropriately rotated in the roll rotational direction in the same manner as the above embodiment. In the modified example, the bracket and the pivot may 30 have a simple shape as compared to the above embodiment. Additionally, components such as the shaft stopper 35 may be omitted from the modified example. Thus, the roll rotation mechanism may have a simple structure.
22 3025165 As shown in Fig. 8, in the modified example, the holder 19 and the pivot 36 are fastened by the bolts 38 each having a boit head 38a. Instead, the holder 19 and the pivot 36 may 5 be fastened by bolts having no boit head (i.e., bolt only including a rod-like portion having a threaded circumference). The above description is intended to be illustrative, 10 and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. Also, in the above detailed 15 description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment.
20 Thus, the following claims are hereby incorporated into the detailed description, with each claim standing on its own as a separate embodiment. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are 25 entitled. 23

Claims (12)

  1. REVENDICATIONS1. Appareil de frein à disque de véhicule (1 ; 1a) adapté pour une utilisation avec un véhicule comprenant un disque de frein, le dispositif de frein à disque de véhicule comprenant : un support (10 ; 10a) configuré pour être fixé au véhicule ; un corps d'étrier (20) couplé au support (10 ; 10a), dans lequel le corps d'étrier (20) peut pivoter autour d'un axe de pivotement (CL) qui s'étend dans une direction avant-arrière du véhicule ; un dispositif de cylindre de frein (2) qui génère une force de freinage ; et deux leviers (30) agencés sur le corps d'étrier (20), dans lequel les leviers transmettent la force de freinage au disque de frein du véhicule, dans lequel le support (10 ; 10a) et le corps d'étrier (20) sont couplés à une position (P) située en direction du disque de frein à partir du dispositif de cylindre de frein (2).
  2. 2. Appareil de frein à disque de véhicule (1 ; 1a) selon la revendication 1, dans lequel l'axe de pivotement (CL) est agencé pour se chevaucher avec les deux leviers (30) dans une vue suivant une direction de la largeur du véhicule.
  3. 3. Appareil de frein à disque de véhicule (1 ; 1 a) selon la revendication 1 ou 2, dans lequel l'axe de pivotement (CL) est configuré de telle sorte que, dans une vue suivant la direction de la largeur du véhicule, un centre de gravité du dispositif de cylindre de frein (2) dans une direction verticale est situé sur une ligne qui s'étend le long de l'axe de pivotement (CL).
  4. 4. Appareil de frein à disque de véhicule (1 ; 1 a) selon l'une quelconque des revendications 1 à 3, dans lequel le corps d'étrier (20) est couplé de telle sorte que le corps d'étrier (20) coulisse par rapport au support (10 ; 10a).
  5. 5. Appareil de frein à disque de véhicule (1; 1 a) selon l'une quelconque des revendications 1 à 4, comprenant en outre : un pivot (25; 36) ayant un axe central qui est conforme à l'axe de pivotement (CL), dans lequel 3025165 19 le pivot (25 ; 36) est fixé à l'un parmi le support (10 ; 10a) et le corps d'étrier (20), l'autre parmi le support (10 ; 10a) et le corps d'étrier (20) comprend une fente (21c), et 5 le pivot (25 ; 36) comprend une portion en forme de tige (27 ; 37) insérée dans la fente (21c), dans lequel la portion en forme de tige (27 ; 37) coulisse et tourne par rapport à la fente (21c).
  6. 6. Appareil de frein à disque de véhicule (1 ; 1 a) selon la revendication 5, comprenant en outre : 10 une pluralité d'éléments de joint agencée sur une portion de coulissement, dans lequel la portion de coulissement est située entre le pivot et une partie coulissante de l'un parmi le support (10 ; 10a) et le corps d'étrier (20), et la partie coulissante coulisse par rapport au pivot (25) ; et un lubrifiant compris dans un espacement formé par les éléments de joint et la 15 portion de coulissement.
  7. 7. Appareil de frein à disque de véhicule (1 ; 1 a) selon l'une quelconque des revendications 1 à 6, dans lequel le support (10 ; 10a) comprend une portion de fixation (11) couplée au véhicule, et 20 une extension (15) comprenant une portion de base fixée à la portion de fixation (11), dans lequel l'extension (15) s'étend en s'éloignant du véhicule, et l'extension (15) comprend une portion incurvée située en direction du dispositif de cylindre de frein.
  8. 8. Appareil de frein à disque de véhicule (1 ; 1 a) selon la revendication 5, dans 25 lequel la fente (21c) et la portion en forme de tige (27; 37) sont situées à la même hauteur que le dispositif de cylindre de frein (2).
  9. 9. Appareil de frein à disque de véhicule (1 ; 1 a) selon l'une quelconque des revendications 1 à 8, dans lequel, dans une vue suivant une direction de l'axe de 3025165 20 pivotement (CL), l'axe de pivotement (CL) est situé entre les deux leviers (30) à la même hauteur qu'une portion du dispositif de cylindre de frein (2).
  10. 10. Appareil de frein à disque de véhicule (1 ; 1a) adapté pour une utilisation avec un disque de frein comprenant une surface de freinage, l'appareil de disque de 5 frein de véhicule comprenant : un support (10 ; 10a) comprenant une surface de montage qui est orthogonale à la surface de freinage ; un corps d'étrier (20) pivotant couplé au support (10 ; 10a) ; et un dispositif de cylindre de frein (2) couplé à deux leviers (30) agencés sur le 10 corps d'étrier (20), dans lequel le dispositif de cylindre de frein (2) et les leviers (30) coopèrent pour générer et transmettre une force de freinage au disque de frein, dans lequel le corps d'étrier (20) peut pivoter autour d'un axe de pivotement (CL) qui est parallèle à la surface de freinage, et l'axe de pivotement (CL) est située à 15 la même hauteur qu'une portion du dispositif de cylindre de frein (2).
  11. 11. Appareil de frein à disque de véhicule (1 ; 1 a) selon la revendication 10, dans lequel, dans une vue suivant une direction de l'axe de pivotement (CL), l'axe de pivotement (CL) est situé entre les deux leviers (30).
  12. 12. Appareil de frein à disque de véhicule (1; 1 a) selon la revendication 10, 20 comprenant en outre : un pivot (25 ; 36) qui connecte de manière opérationnelle le support (10 ; 10a) et le corps d'étrier (20), dans lequel le pivot (25 ; 36) est situé à une hauteur entre la surface de montage et une extrémité inférieure du dispositif de cylindre de frein (2), et 25 le pivot (25 ; 36) a un axe central qui est conforme à l'axe de pivotement (CL).
FR1557894A 2014-08-26 2015-08-25 Appareil de frein a disque de vehicule ferroviaire Active FR3025165B1 (fr)

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JP2014-171557 2014-08-26
JP2014171557A JP6467169B2 (ja) 2014-08-26 2014-08-26 車両用ディスクブレーキ装置

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US (1) US10514074B2 (fr)
JP (1) JP6467169B2 (fr)
CN (1) CN105383515B (fr)
DE (1) DE102015216185B4 (fr)
FR (1) FR3025165B1 (fr)
TW (1) TWI579174B (fr)

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CN108609028B (zh) * 2018-04-13 2020-05-12 中车青岛四方机车车辆股份有限公司 一种轨道车辆用动车变轨距转向架
JP7444756B2 (ja) * 2020-10-28 2024-03-06 ナブテスコ株式会社 ブレーキキャリパ装置

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US2258570A (en) * 1941-03-03 1941-10-07 Timken Roller Bearing Co Railway car axle bearing
GB786090A (en) 1955-04-02 1957-11-13 Girling Ltd Improvements in or relating to disc brakes for railway vehicles
US2890767A (en) * 1955-04-25 1959-06-16 American Steel Foundries Rotor brake
US4374552A (en) * 1979-06-29 1983-02-22 Horton Manufacturing Co., Inc. Pivoted lever caliper brake
JPS6078667U (ja) * 1983-11-04 1985-06-01 アップリカ葛西株式会社 手押車のハンドル高さ調整機構
US5165410A (en) * 1987-05-15 1992-11-24 Medical & Scientific Enterprises, Inc. Position indicating system for a multidiagnostic scanner
JPH01166144U (fr) * 1988-04-27 1989-11-21
US5058712A (en) 1989-07-07 1991-10-22 American Standard Inc. Pre-loading pivotal pin connection for a disc brake assembly
US7328778B2 (en) * 2005-08-04 2008-02-12 Hillmar Industries Ltd. Wheel brake caliper
SE531450C2 (sv) 2006-04-07 2009-04-07 Faiveley Transport Nordic Ab Skivbromscaliper
US20080000731A1 (en) * 2006-06-30 2008-01-03 Wabtec Holding Corporation Power screw disc brake caliper assembly
JP4712011B2 (ja) 2007-09-18 2011-06-29 曙ブレーキ工業株式会社 ディスクブレーキのブレーキトルク受け機構
AT508608A1 (de) * 2009-07-16 2011-02-15 Siemens Ag Oesterreich Bremsträger in fahrwerkrahmen für schienenfahrzeuge
JP4951103B2 (ja) 2010-09-22 2012-06-13 ナブテスコ株式会社 鉄道車両用ディスクブレーキ装置
US9205823B2 (en) 2011-11-25 2015-12-08 Nabtesco Corporation Brake cylinder device and disk brake device

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CN105383515B (zh) 2018-07-31
JP6467169B2 (ja) 2019-02-06
US10514074B2 (en) 2019-12-24
DE102015216185B4 (de) 2022-07-21
DE102015216185A1 (de) 2016-03-03
TW201615458A (zh) 2016-05-01
US20160061277A1 (en) 2016-03-03
TWI579174B (zh) 2017-04-21
JP2016044791A (ja) 2016-04-04
CN105383515A (zh) 2016-03-09
FR3025165B1 (fr) 2019-05-24

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