EP3239378B1 - Procede et dispositif destines a la fabrication de tissus non-tisses a partir de filaments continus - Google Patents

Procede et dispositif destines a la fabrication de tissus non-tisses a partir de filaments continus Download PDF

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Publication number
EP3239378B1
EP3239378B1 EP16167804.0A EP16167804A EP3239378B1 EP 3239378 B1 EP3239378 B1 EP 3239378B1 EP 16167804 A EP16167804 A EP 16167804A EP 3239378 B1 EP3239378 B1 EP 3239378B1
Authority
EP
European Patent Office
Prior art keywords
foraminous belt
filaments
air
belt
maximum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16167804.0A
Other languages
German (de)
English (en)
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EP3239378A1 (fr
Inventor
Sebastian Sommer
Tobias Wagner
Gerold LINKE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Reifenhaeuser GmbH and Co KG Maschinenenfabrik
Original Assignee
Reifenhaeuser GmbH and Co KG Maschinenenfabrik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Reifenhaeuser GmbH and Co KG Maschinenenfabrik filed Critical Reifenhaeuser GmbH and Co KG Maschinenenfabrik
Priority to ES16167804T priority Critical patent/ES2720805T3/es
Priority to SI201630251T priority patent/SI3239378T1/sl
Priority to EP16167804.0A priority patent/EP3239378B1/fr
Priority to PL16167804T priority patent/PL3239378T3/pl
Priority to US15/493,170 priority patent/US20170314163A1/en
Priority to BR102017008542-2A priority patent/BR102017008542B1/pt
Priority to MX2017005446A priority patent/MX2017005446A/es
Priority to MYPI2017701469A priority patent/MY174811A/en
Priority to ARP170101067A priority patent/AR108335A1/es
Priority to KR1020170054608A priority patent/KR102148557B1/ko
Priority to JP2017089661A priority patent/JP6968570B2/ja
Priority to CN201710291490.9A priority patent/CN107326541B/zh
Priority to RU2017114956A priority patent/RU2710674C2/ru
Publication of EP3239378A1 publication Critical patent/EP3239378A1/fr
Application granted granted Critical
Publication of EP3239378B1 publication Critical patent/EP3239378B1/fr
Priority to US17/213,873 priority patent/US11655563B2/en
Priority to JP2021170481A priority patent/JP7176076B2/ja
Priority to US18/299,909 priority patent/US20230250558A1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00Felting apparatus
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D11/00Other features of manufacture
    • D01D11/02Opening bundles to space the threads or filaments from one another
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • D01D5/0985Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/04Heat-responsive characteristics
    • D10B2401/041Heat-responsive characteristics thermoplastic; thermosetting

Definitions

  • the invention relates to a device for the production of nonwovens from continuous filaments, the filaments consist in particular of thermoplastic material, wherein at least one spinning device for spinning the filaments is present, wherein the filaments are cooled and stretched and wherein a storage device is provided for storing the drawn filaments ,
  • the invention further relates to a process for the production of nonwovens from continuous filaments.
  • - Endless filaments differ because of their quasi-endless length of staple fibers, which have much smaller lengths, for example, 10 mm to 60 mm.
  • WO 03/038168 A1 describes in this context a woven screen belt for the storage of spunbonded webs, which consists of warp and weft threads and influenced by its special structure, the flow of air through the storage belt such that a uniform spunbond results and at the same time a low fiber breakdown is achieved.
  • Another method is based on the use of a structured and partially air-permeable storage belt (EP 0 696 333 ).
  • the storage belt is equipped with air-impermeable closing points and these closing points have protruding projections from the wire belt surface.
  • the deposited filaments are preconsolidated on the storage belt with an adhesive - hot air-solidified, for example - and then the nonwoven fabric is peeled off.
  • the structure of the web is achieved, as it were, by taking an impression of the locking point protrusions projecting from the depositing belt surface.
  • WO 2004/061219 A1 a storage belt which is partially closed by application of a polymer material. The pattern thus produced on the tape can be transferred to products which are deposited on the tape.
  • US 4,514,345 A relates to a deposit screen belt to which a shape excellent from the screen belt surface is applied so that a paper web deposited on the belt is patterned according to the shape.
  • these known measures are often prone to interference and error and have not been proven in practice.
  • the invention is the technical problem of providing a device of the type mentioned, with a non-woven with 3D structure can be produced in a simple and efficient manner, this fleece is characterized by an aesthetically flawless, reproducible 3D structure and also has a sufficiently soft grip.
  • the invention is further based on the technical problem of specifying a corresponding method for producing the nonwoven and a corresponding nonwoven.
  • the invention teaches an apparatus for producing continuous filament nonwovens, wherein the filaments consist in particular of thermoplastic material, wherein at least one spinning device for spinning the filaments is present, wherein the filaments are cooled and stretched and wherein a storage device is provided for depositing the drawn filaments to the nonwoven fabric, wherein the storage device is designed in the form of a sieve belt having a plurality of screen belt openings distributed over the screen belt surface, whereby air can be sucked through the screen belt surface or through the screen belt openings and for this purpose at least one suction fan is arranged below the screen belt, whereby a part of the screen belt openings is closed is trained.
  • the device according to the invention is a spunbond apparatus, wherein a cooling device is provided for cooling the filaments and a stretching device for drawing the filaments.
  • a cooling device is provided for cooling the filaments and a stretching device for drawing the filaments.
  • the device according to the invention is a meltblown device.
  • the air permeability of the unclosed screen belt is 300 to 1100 cfm (510 to 1870 m 3 / h), preferably 350 to 1050 cfm (595 to 1785 m 3 / h) and preferably 400 to 1000 cfm (680 to 1700 m 3 / h) and the air permeability of the partially closed screen belt according to the invention is 150 to 700 cfm (255 to 1190 m 3 / h), preferably 200 to 600 cfm (340 to 1020 m 3 / h) and preferably 250 to 500 cfm (425 to 850 m 3 / h). H).
  • the air permeability of the partially closed screen belt is particularly preferably 300 to 500 cfm (510 to 850 m 3 / h) and very particularly preferably 350 to 500 cfm (595 to 850 m 3 / h).
  • the uncovered screen belt means the screen belt used according to the invention with only open or unclosed screen belt openings.
  • the unclosed screen belt serves only as a reference, since according to the invention a partially closed screen belt or a screen belt is used with partially closed Siebbandö réelleen. - It is understood that the air permeability of the unclosed screen belt is greater than the air permeability of the partially closed screen belt.
  • the air permeability is given here in cfm (cubic foot / min).
  • the measurement of the air permeability is preferably carried out on a circular area of 38.3 cm 2 at a pressure difference of 125 Pa.
  • a plurality of individual measurements is carried out - recommended ten individual measurements - and the air permeability results then by averaging the individual measurements.
  • the air permeability is measured according to ASTM D 737.
  • the screen belt to intersect a woven fabric Has threads.
  • the threads of the screen belt as plastic threads - in particular as monofilaments - and / or formed as metal threads.
  • the fabric of the wire can be single-layered or multi-layered.
  • the surface of the uppermost layer of the fabric is understood here to mean the surface of the sieve belt.
  • the screen belt has only one layer of a fabric.
  • a recommended embodiment of the device according to the invention is characterized in that the screen belt has a fabric of warp threads and weft threads delimiting the wire belt openings. It is recommended that the fabric of the screen belt has a weaving density of 20 to 75 warp threads / 25 mm and preferably from 30 to 55 warp threads / 25 mm and from 10 to 50 weft threads / 25 mm, preferably from 10 to 40 weft threads / 25 mm.
  • a plurality or plurality of open Siebbandö Samuelen is distributed over the Siebbandober measurements and that also a plurality or a plurality of closed Siebbandö réelleen is distributed over the Siebbandober composition.
  • a closed screen belt opening or several adjacent closed belt openings form a closure point of the screen belt. It is recommended that the diameter d or the smallest diameter d of a closure point of the screen belt is at least 1.5 mm, preferably at least 2 mm and not more than 8 mm, preferably not more than 9 mm and in particular not more than 10 mm.
  • the ratio of the air permeability of the unclosed screen belt to the air permeability of the partially closed screen belt amounts to 1.2 to 4, preferably to 1.3 to 3.5, preferably to 1.5 to 3 and particularly preferably to 1.8 to 2.8.
  • the closed Siebbandö réelleen or the closure sites require that the screen belt in contrast to the unclosed screen belt no longer has a homogeneous air permeability.
  • the invention is based on the finding that the closure points of the air flowing inwards onto the sieve belt impose a lateral movement directly above the sieve belt.
  • the filaments to be deposited contained in this air flow follow this lateral air displacement at least partially and are thereby preferably deposited on the open or unclosed areas of the screen belt. In this way, a fleece with different local basis weights or with a defined 3D structure is created.
  • the closed Siebbandö réelleen or the closure sites are arranged distributed in a regular pattern on the wire.
  • EmpfohleneIER have the Siebbandö réelleen or the closure points in at least one spatial direction at constant distances from each other.
  • the closure points are punctiform.
  • dot-shaped here means that the diameter is a closure point in all spatial directions similar or comparable or substantially the same.
  • a proven embodiment is characterized in that the punctiform closure sites are distributed at regular intervals over the screen belt or over the screen belt surface.
  • the smallest diameter d of these punctiform closure sites is at least 2 mm, preferably at least 2.5 mm and more preferably at least 3 mm and a maximum of 8 mm, preferably not more than 9 mm and very preferably not more than 10 mm.
  • the closure points are formed linear. It is within the scope of the invention that the linear closure points are usually not exactly rectilinear or linear and that, in general, especially the edges of the linear closure points are not formed exactly straight or linear. According to a proven embodiment, the linear closure points have constant distances or substantially constant distances from one another. Conveniently, the linear closure points are arranged parallel or substantially parallel to one another. It is also within the scope of the invention that the linear closure points are each formed as broken lines and are arranged on a line linear closure point sections and the sections connecting line-shaped open Siebband Scheme Schemee.
  • line-shaped closure points intersect, wherein preferably the linear closure points extending in one direction are arranged parallel to one another and wherein the linear closure points extending in a second direction are expediently (also) arranged parallel to one another.
  • the line-shaped closure locations of a screen belt have different densities in different areas of the screen belt or the screen belt surface and / or have different widths (smallest diameters d).
  • the linear closure points may also be curved or curved line-shaped closure sites.
  • the width (smallest diameter d) of a linear closure point is preferably at least 1.5 mm, preferably at least 2 mm and recommended maximum 8 mm and in particular maximum 9 mm.
  • point and line closure points can be combined.
  • various geometric configurations for the closure points are conceivable and these different configurations can also be combined with each other.
  • Open Siebband Schemee may be surrounded by closure sites or by closed Siebband Schemeen or vice versa.
  • sealing materials made of plastic or of polymers are used to produce the closed Siebbandö réelleen or for generating the closure sites.
  • molten or liquid plastic is expediently introduced into the fabric of the wire belt or introduced into the wire belt openings of the wire belt.
  • the sealing compound may be photosensitive plastic or a photosensitive multi-component system which is first introduced into the fabric of the screen belt and then cured and cured in particular under the action of light and preferably under the action of UV radiation.
  • the sealing compound penetrates into the mesh openings of the mesh fabric and that the closure pattern formed depend on the weave and weaving density.
  • the mesh fabric is formed from monofilaments having a diameter of 0.2 to 0.9 mm, preferably 0.3 to 0.7 mm. It is recommended that a closure site is formed by closing the screen belt openings between at least 2 warp threads and / or weft threads, preferably between / over at least 3 warp threads and / or weft threads.
  • a particularly recommended embodiment of the invention is characterized in that the sealing compound of the closure sites is arranged only in and / or below the screen belt surface and does not protrude beyond the screen belt surface.
  • the sealing compound extends over the entire thickness or essentially over the entire thickness of the sieve belt or of the sieve belt fabric.
  • the sealing compound of a closing point or of a closed sieve belt opening extends only over part of the thickness of the sieve belt fabric.
  • the sealing compound of a closed Siebbandö réelle or a closure point extends from the screen belt surface downwards, in which case the sealing compound - as described above - either over the entire thickness of the screen belt or only over a part of the thickness of the screen belt can extend.
  • the sealing compound is expediently arranged over at least 30%, preferably over at least 33%, of the thickness of the sieve belt or of the sieve belt fabric, the closure mass preferably extending from the sieve belt surface downwards, as noted above.
  • At least 25%, preferably at least 30%, of the screen belt openings of the screen belt used in the invention are designed to be closed.
  • a maximum of 67%, preferably not more than 60% of the Siebbandö Maschinentechnisch the screen belt formed sealed is provided.
  • the sealing compound of the closure sites is arranged in and / or below the sieve belt surface of the sieve belt and does not project beyond the sieve belt surface or protrudes by a maximum of 1.0 mm, preferably by a maximum of 0.8 mm, very preferably by a maximum of 0.6 mm and especially preferably at a maximum of 0.3 mm to 0.6 mm beyond the screen belt surface.
  • the closure points cause a lateral air movement of the air flowing through the filter belt and that due to this lateral movement the filaments contained in the air flow follow the flow and are therefore preferably deposited on the open wire belt regions.
  • the invention is based on the finding that this displacement can be effectively enhanced if the sealing compound of the closure points protrudes upward beyond the screen belt surface. Over the resulting dome, the deposited filaments can slip into the adjacent open Siebband Scheme and the differences in the filament density or in the basis weight can be characterized even more pronounced.
  • the invention is further based on the knowledge that the height of the region projecting out of the sieve belt is limited, since a region which protrudes too high is associated with a reduction in the stability of the filament deposit.
  • the invention is based on the finding that a region projecting out of the screen belt surface is preferably intended to protrude from the screen belt surface by a maximum of 0.6 mm, very preferably by a maximum of 0.5 mm.
  • the device according to the invention has at least one spinning device or spinnerette with which the endless filaments are spun.
  • spunbond nonwovens are produced with the device according to the invention and insofar is the Device designed as a spunbond device.
  • Monocomponent filaments and / or multicomponent filaments or bicomponent filaments are produced as continuous filaments.
  • the multicomponent filaments or bicomponent filaments can be continuous filaments with a core-shell configuration or endless filaments with crimped potential, for example with side-side configuration.
  • the continuous filaments produced by the device according to the invention or by the process according to the invention consist of at least one polyolefin, in particular of polypropylene and / or polyethylene.
  • An apparatus according to the invention in the form of a spunbond apparatus has at least one cooling device for cooling the filaments and at least one drawing device for drawing the filaments.
  • the aggregate of the cooling device and the drafting device is designed as a closed aggregate, with the exception of the supply of cooling air in the cooling device no further air supply takes place in the closed unit.
  • This closed embodiment of the device according to the invention has proven particularly useful in connection with the screen belt used in the invention.
  • a recommended embodiment of the invention is further characterized in that at least one diffuser is arranged between the drawing device and the depositing device or the screen belt.
  • the continuous filaments emerging from the drawing device are passed through the diffuser and then deposited on the depositing device or on the screen belt.
  • a particular embodiment variant of the invention is characterized in that at least two diffusers, preferably two diffusers in the filament flow direction, are arranged one behind the other between the drawing device and the screen belt. Conveniently, at least one secondary air inlet gap for the entry of ambient air is provided between the two diffusers.
  • the embodiment with the at least one diffuser or with the at least two diffusers and the secondary air inlet gap has proven particularly useful in combination with the screen belt according to the invention.
  • air is sucked through the screen belt or sucked through the screen belt in the filament flow direction.
  • at least one suction fan is expediently provided below the screen belt.
  • at least two, preferably at least three, and preferably three separate suction regions are arranged one behind the other in the conveying direction of the wire.
  • a main suction area is preferably provided in which air is extracted with a higher suction speed than in the at least one further suction area or in the two further suction areas.
  • the air is drawn through the screen belt at a suction rate of 5 to 30 m / s.
  • a proven embodiment of the invention is characterized in that at least one further suction region is connected downstream of the main suction region in the conveying direction of the wire belt and that the suction speed of the air extracted in this further suction region is less than the suction speed in the suction line Main suction. It is recommended that a first suction region with respect to the conveying direction of the wire belt is arranged in front of the Hauptabsaug Colour and that a second suction region is arranged in the conveying direction of the wire belt behind the Hauptabsaug Scheme. Expediently, the extraction speed in the main suction area or in the storage area of the nonwoven is set so that it is greater than the extraction speeds in the two further extraction areas.
  • the extraction speeds in the first and / or in the second suction region are, according to one embodiment of the invention, between 2 and 10 m / s, in particular between 2 and 5 m / s.
  • a recommended embodiment of the invention is characterized in that the nonwoven fabric deposited on the screen belt is preconsolidated and is particularly preferably preconsolidated with the aid of at least one compaction roller as the preconsolidating device. Conveniently, the at least one compaction roller is formed heated. According to another embodiment of the invention, the preconsolidation of the web on the wire can also be done as a hot air hardening.
  • a final consolidation of the nonwoven produced according to the invention is carried out.
  • the final consolidation can also be carried out on the screen belt. According to the preferred embodiment explained below, however, the nonwoven fabric is removed from the wire belt and then subjected to final consolidation.
  • the nonwoven web deposited on the screen belt has to be separated or removed again from the screen belt.
  • a particularly preferred embodiment of the invention is characterized in that, for separating the nonwoven from the wire, air (dissolving air) is blown through the wire from below or in the direction of the underside of the nonwoven.
  • a separate fan is provided for this purpose and it is recommended that the air injection takes place with respect to the conveying direction of the screen belt behind the at least one suction area or behind the suction areas and above all behind the storage area of the nonwoven.
  • the separation of the web or the arrangement of the fan for separating the web from the wire in the conveying direction of the wire behind at least one Vorverfestists worn and in particular behind at least one Kompaktierwalze is arranged.
  • the blowing in of the dissolving air in the conveying direction of the fleece strip takes place shortly before the position at which the filament deposit is removed from the sieve belt in any case.
  • air or dissolving air is blown in at an air velocity of between 1 and 40 m / s for separating the nonwoven fabric.
  • at least one supporting surface for the fleece acted upon by the release air is additionally provided above the sieve belt.
  • this is an air-permeable or permeable support surface which is actively evacuated according to a variant embodiment.
  • a support surface for example, a co-rotating permeable drum can be used, the surface of which is preferably formed by a metal fabric.
  • a co-rotating additional screen belt arranged above the screen belt can be provided as a support surface.
  • the support surface for example, designed as a drum or as additional screen belt support surface - is evacuated and is preferably sucked from above, so that the blown in from below Liereluft is sucked through the support surface.
  • At least one injection gap arranged transversely to the conveying direction of the wire belt can be arranged below the wire belt.
  • the gap width may be 3 to 30 mm. It is within the scope of the invention that the gap width of the Einblasspaltes is adjusted so that the deposited on the wire belt fleece for the separation of the web is just raised without being destroyed.
  • the nonwoven - finally after a preconsolidation and preferably after separation from the wire belt - is finally solidified.
  • the final consolidation can be carried out in particular with at least one calender or with at least one heated calender.
  • the final solidification can also be carried out in other ways, for example as hydroentanglement, as mechanical needling or as hot air hardening.
  • An embodiment of the invention is characterized in that a laminate of spunbond nonwovens and a meltblown nonwoven can be produced with a device according to the invention. It is therefore within the scope of the invention to use a spunbond meltblown spunbond device (SMS) device. In such a device, two spunbond beams and one meltblown beam are used to wind the individual webs. For such a combination, the device according to the invention and the inventive method has proven particularly useful.
  • SMS spunbond meltblown spunbond device
  • the endless filaments are preferably made of thermoplastic Consist of plastic or consist essentially. It is within the scope of the invention that the continuous filaments of this web have a denier of 0.9 to 10 denier.
  • the filaments may also have a diameter of 0.5 to 5 microns.
  • the nonwoven may be a spunbond nonwoven or a meltblown nonwoven. Particularly preferred is a spunbond nonwoven.
  • the invention is based on the finding that a structured spunbonded fabric with locally different basis weights can be produced in a simple and cost-effective manner with the device according to the invention and with the method according to the invention.
  • the figures show a device according to the invention for producing nonwovens 1 from continuous filaments 2.
  • these are spunbond devices for producing spunbonded nonwovens 1 or spunbonded nonwovens 1.
  • the continuous filaments 2 are preferably made of thermoplastic material Plastic or substantially of thermoplastic material.
  • the endless filaments 2 are spun with the aid of a spinning device designed as a spinnerette 3. Subsequently, the endless filaments 2 are cooled in a cooling device 4.
  • This cooling device 4 preferably and in the exemplary embodiment has two cabin sections 4a, 4b arranged one above the other or in the filament flow direction, from which cooling air of different temperature is introduced into the filament flow space.
  • the cooling device 4 is followed by a stretching device 5 downstream of the filament flow direction, and this stretching device 5 preferably has, in the exemplary embodiment, an intermediate channel 6 converging in the direction of flow of the endless filaments 2 and an adjoining drawing channel 7.
  • this stretching device 5 preferably has, in the exemplary embodiment, an intermediate channel 6 converging in the direction of flow of the endless filaments 2 and an adjoining drawing channel 7.
  • At least one diffuser 8, 9 adjoins the drawing device 5 in the filament flow direction.
  • two mutually or successively arranged diffusers 8, 9 are provided. It is recommended that an ambient air inlet gap 10 for the entry of ambient air is provided between the two diffusers 8, 9. It is within the scope of the invention that the continuous filaments 2 are deposited on a depositing device in the form of a screen belt 11 following the diffusers 8, 9. Furthermore, it is within the scope of the invention that this is an endlessly circulating screen belt 11.
  • the screen belt 11 has a screen belt surface 12 with a multiplicity of screen belt openings 13 distributed over the screen belt surface 12. According to the invention, air is sucked through the screen belt surface 12 or through the (open) screen belt openings 13.
  • at least one exhaust fan is arranged below the screen belt 11.
  • three separate suction regions 14, 15, 16 are arranged one behind the other in the conveying direction of the wire.
  • a main suction area 15 is preferably provided, in which air is sucked through the sieve belt 11, for example at a suction speed or at a mean suction speed of 5 to 30 m / s.
  • the suction speed in the main suction region 15 is set so that it is greater than the suction speed in the further suction regions 14 and 16.
  • a first suction region 14 is connected upstream of the main suction region 15 and a second suction region 16 is the main suction region 15 downstream.
  • a compacting device 18 with two compacting rollers 19, 20 for compacting or preconsolidating the nonwoven 1 is provided above the second suction region 16.
  • a part of the screen belt openings 13 of the screen belt 11 is designed to be closed.
  • closed Siebbandö Maschinenen 21 or closure points 22 result in the wire
  • the closure points 22 are composed of a closed Siebbandö réelle 21 or from several adjacent closed Siebbandö réelleen 21.
  • the air permeability of the unclosed screen belt 11 is greater than the air permeability of the provided with closed Siebbandö réelleen 21 screen belt 11.
  • the ratio of the air permeability of the unclosed screen belt 11 to the air permeability of the partially closed screen belt 11 is preferably 1.2 to 3.
  • the air permeability is measured in particular transversely to the screen belt surface 12 at a circular area of 38.3 cm 2 of the screen belt at a pressure difference of 125 Pa ,
  • the screen belt 11 a fabric of the Siebbandö Stamm 13 delimiting warp threads 23 and weft threads 24.
  • the diameter D or the smallest diameter D of a wire opening 13 may be 0.5 mm in the embodiment.
  • the fabric of the wire 11 has a weaving density of 20 to 75 warp / 25 mm and 10 to 50 wefts / 25 mm.
  • the closure points 22 in the wire 11 are punctiform and / or linear.
  • the Fig. 3a shows the punctiform formation of closure points 22 in the wire 11.
  • the (smallest) diameter d of such a point-like closure point 22 may be 2 mm in the embodiment.
  • line-shaped closure points 22 are shown.
  • the smallest width b of the linear closure points 22 may also be 2 mm in the exemplary embodiment.
  • the Fig. 3c ) shows a further embodiment with broken line-shaped closure points 22.
  • the line-shaped closure points 22 can be formed otherwise in a manner not shown as curved or arcuate lines.
  • an additional embodiment with crossed line-shaped closure points 22 is shown.
  • FIG. 3a), 3b) and 3d show, moreover, embodiments in which the closure points 22 is formed symmetrically with respect to the longitudinal direction or the conveying direction of the screen belt 11.
  • the conveying direction F of the wire 11 is in the Fig. 3a) to 3d ) has been indicated by an arrow.
  • the embodiment according to Fig. 3c ) asymmetrical with respect to the longitudinal direction or with respect to the conveying direction F of the screen belt 11.
  • the embodiments symmetrical with respect to the longitudinal direction or conveying direction F are preferred within the scope of the invention.
  • Fig. 4 is shown a particularly recommended embodiment of the device according to the invention.
  • the continuous filaments 2 emerging from the diffuser 9 are deposited on the screen belt surface 12 in the depositing area 17 of the screen belt 11.
  • Below the storage area 17 is the Hauptabsaug Colour 15 for the extraction of the process air through the wire 11 and through the Siebbandober Structure 12.
  • Following the Hauptabsaug Scheme 15 of the second suction 16 is arranged, sucked in the process air with compared to Hauptabsaug Scheme 15 lower air velocity becomes.
  • the compacting device 18 with the two compacting rollers 19, 20 is provided above the second suction region 16, the compacting device 18 with the two compacting rollers 19, 20 is provided. In the conveying direction of the web 1 then a separation region 25 is connected downstream.
  • the nonwoven fabric 1 or the preconsolidated nonwoven fabric 1 is detached / separated from the wire belt 11 or from the wire belt surface 12.
  • air is blown from below or in the direction of the underside of the web 1 through the wire 11.
  • This is in the 4 and 5 has been clarified by corresponding arrows 26.
  • the nonwoven fabric 1 acted upon by the release air is supported by an air-permeable or permeable drum 27 rotating in the conveying direction of the wire 11.
  • the drum may, for example, be arranged at a distance of 0.5 to 5 mm above the screen belt surface 12.
  • the surface of the drum 27 may be formed, for example in the form of a metal fabric.
  • co-rotating additional screen belt (not shown) could be used.
  • the Fig. 5 shows a further embodiment of a provided for supporting the treated with the release air fleece 1 drum 27.
  • the drum 27 has a suction region 28 for receiving the release air and in addition is here in the direction of the wire 11 and Direction of the web 1 blown support air to prevent snagging of the endless filaments 2 and the web 1 on the drum 27.
  • the support air is in Fig. 5 symbolized by an arrow 29.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Woven Fabrics (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Claims (15)

  1. Dispositif, destiné à la fabrication de non-tissés (1) à partir de filaments continus (2), au moins un système de filage étant présent pour le filage des filaments (2), les filaments (2) étant refroidis et étirés et un système de dépose étant prévu pour déposer les filaments (2) étirés pour former le non-tissé (1),
    le système de dépose étant réalisé sous la forme d'une bande de tamisage (11) dotée d'une pluralité d'orifices de bande de tamisage (13) distribués sur la surface de la bande de tamisage (12), de l'air étant susceptible d'être aspiré à travers la surface de la bande de tamisage (12) ou à travers les orifices de bande de tamisage (13) et à cet effet, de préférence une soufflante d'aspiration étant placée en-dessous de la bande de tamisage (11),
    une partie des orifices de bande de tamisage (13) étant conçue en étant obturée, la perméabilité à l'air de la bande de tamisage non obturée étant de 300 à 1100 cfm (510 à 1870 m3/h), de préférence de 350 à 1050 cfm (595 à 1785 m3/h) et de manière préférentielle, de 400 à 1000 cfm (680 à 1700 m3/h), la perméabilité à l'air de la bande de tamisage partiellement obturée étant de 150 à 700 cfm (255 à 1190 m3/h), de préférence 250 à 600 cfm (425 à 1020 m3/h) et de manière préférentielle, de 350 à 500 cfm (595 à 850 m3/h)
    et la masse d'obturation des zones obturées (22) étant placée dans et/ou en-dessous de la surface de la bande de tamisage (12) et ne saillant pas par-dessus la surface de la bande de tamisage (12) ou saillant au maximum de 1,0 mm, de manière préférentielle, au maximum de 0,8 mm, de manière très préférentielle, au maximum de 0,6 mm et de manière particulièrement préférentielle, au maximum de 0,3 à 0,6 mm par-dessus la surface de la bande de tamisage (12).
  2. Dispositif selon la revendication 1, la bande de tamisage (11) comportant un tissu composé de fils de chaîne (23) et de fils de trame (24) délimitant les orifices de la bande de tamisage (13).
  3. Dispositif selon l'une quelconque des revendications 1 ou 2, le tissu de la bande de tamisage (11) présentant une densité de tissage de 20 à 75 fils de chaîne/25 mm et de préférence de 30 à 55 fils de chaîne/25 mm, ainsi que de 10 à 50 fils de trame/25 mm, de manière préférentielle, de 10 à 40 fils de trame/25 mm.
  4. Dispositif selon l'une quelconque des revendications 1 à 3, le plus petit diamètre d'une zone d'obturation (22) de la bande de tamisage (11) étant d'au moins 1,5 mm, de préférence d'au moins 2 mm et au maximum de 8 mm, de manière préférentielle, au maximum de 9 mm et notamment au maximum de 10 mm.
  5. Dispositif selon l'une quelconque des revendications 1 à 4, le rapport de la perméabilité à l'air de la bande de tamisage (11) non obturée à la perméabilité à l'air de la bande de tamisage partiellement obturée étant de 1,2 à 4, de préférence de 1,3 à 3,5, de manière préférentielle, de 1,5 à 3 et de manière particulièrement préférentielle, de 1,8 à 2,8.
  6. Dispositif selon l'une quelconque des revendications 1 à 5, les zones obturées (22) étant conçues en forme de points et/ou en forme de lignes.
  7. Dispositif selon l'une quelconque des revendications 1 à 6, les zones obturées (22) étant placées en étant distribuées selon un motif régulier sur la bande de tamisage (11).
  8. Dispositif selon l'une quelconque des revendications 1 à 7, au moins un système de refroidissement (4) pour refroidir les filaments (2) et au moins un système d'étirage (5) pour étirer les filaments (2) refroidis étant prévus, le groupe composé du système de refroidissement (4) et du système d'étirage (5) étant conçu sous la forme d'un groupe fermé et
    à part l'alimentation de l'air de refroidissement dans le système de refroidissement (4), aucune alimentation d'air supplémentaire n'étant prévue à l'intérieur dudit groupe fermé.
  9. Dispositif selon l'une quelconque des revendications 1 à 8, entre le système d'étirage (5) et le système de dépose étant placé au moins un diffuseur (8, 9) à l'aide duquel les filaments (2) peuvent être menés avant la dépose sur le système de dépose.
  10. Dispositif selon l'une quelconque des revendications 1 à 9, au moins un rouleau compacteur (19, 20) étant présent pour pré-consolider le non-tissé (1) déposé sur le système de dépose ou sur la bande de tamisage (11) et le rouleau compacteur (19, 20) étant conçu de préférence en étant chauffé.
  11. Procédé, destiné à la fabrication de non-tissés en filaments continus (2),
    - doté notamment d'un dispositif selon l'une quelconque des revendications 1 à 10
    - lors duquel les filaments continus (2) sont filés, puis refroidis par la suite et déposés ensuite sur un système de dépose prenant la forme d'une bande de tamisage (11) pourvue d'orifices de bande de tamisage (13) ouverts et obturés pour former le non-tissé (1), pour stabiliser le non-tissé (1) déposé sur la bande de tamisage (11), de l'air étant aspiré à travers la bande de tamisage (11) ou à travers la surface de la bande de tamisage (12), le rapport de la perméabilité à l'air de la bande de tamisage (11) pourvue exclusivement d'orifices de bande de tamisage (13) non obturés à la perméabilité à l'air de la bande de tamisage (11) pourvue en partie d'orifices de bande de tamisage obturés étant de 1,2 à 4, de préférence de 1,3 à 3,5, de manière préférentielle, de 1,5 à 3 et de manière particulièrement préférentielle, de 1,8 à 2,8 et la masse d'obturation des zones obturées (22) étant placée dans et/ou en-dessous de la surface de la bande de tamisage (12) et ne saillant pas par-dessus la surface de la bande de tamisage (12) ou saillant au maximum de 1,0 mm, de manière préférentielle, au maximum de 0,8 mm, de manière très préférentielle, au maximum de 0,6 mm et de manière particulièrement préférentielle, au maximum de 0,3 à 0,6 mm par-dessus la surface de la bande de tamisage (12).
  12. Procédé selon la revendication 11, les non-tissés (1) étant fabriqués sous la forme de non-tissés liés par filage.
  13. Procédé selon l'une quelconque des revendications 11 ou 12, dans la zone de dépose (17) du non-tissé (1), de l'air étant aspiré à une vitesse d'aspiration de 5 à 25 m/s à travers la bande de tamisage (11).
  14. Procédé selon l'une quelconque des revendications 11 à 13, lors duquel on soumet le non-tissé (1) à une pré-consolidation et il est recommandé de le soumettre à une consolidation finale.
  15. Procédé selon l'une quelconque des revendications 11 à 14, pour désolidariser le non-tissé (1) de la bande de tamisage (11), de l'air étant soufflé par le dessous ou dans la direction de la face inférieure du non-tissé (1) à travers la bande de tamisage (11).
EP16167804.0A 2016-04-29 2016-04-29 Procede et dispositif destines a la fabrication de tissus non-tisses a partir de filaments continus Active EP3239378B1 (fr)

Priority Applications (16)

Application Number Priority Date Filing Date Title
ES16167804T ES2720805T3 (es) 2016-04-29 2016-04-29 Dispositivo y procedimiento para fabricar no tejidos a base de filamentos continuos
SI201630251T SI3239378T1 (sl) 2016-04-29 2016-04-29 Naprava in postopek za izdelavo kopren iz brezkončnih filamentov
EP16167804.0A EP3239378B1 (fr) 2016-04-29 2016-04-29 Procede et dispositif destines a la fabrication de tissus non-tisses a partir de filaments continus
PL16167804T PL3239378T3 (pl) 2016-04-29 2016-04-29 Urządzenie i sposób do wytwarzania włóknin z włókien ciągłych
US15/493,170 US20170314163A1 (en) 2016-04-29 2017-04-21 Method and apparatus for making nonwoven from continuous filaments
BR102017008542-2A BR102017008542B1 (pt) 2016-04-29 2017-04-25 Dispositivo e método para a produção de não tecidos de filamentos contínuos
ARP170101067A AR108335A1 (es) 2016-04-29 2017-04-26 Dispositivo y procedimiento para la fabricación de telas no tejidas de filamentos sinfín
MYPI2017701469A MY174811A (en) 2016-04-29 2017-04-26 Method and apparatus for making nonwoven from continuous filaments
MX2017005446A MX2017005446A (es) 2016-04-29 2017-04-26 Dispositivo y procedimiento para la fabricacion de telas no tejidas de filamentos sinfin.
KR1020170054608A KR102148557B1 (ko) 2016-04-29 2017-04-27 연속 필라멘트로부터 부직포를 제조하는 방법 및 그 장치
CN201710291490.9A CN107326541B (zh) 2016-04-29 2017-04-28 用于由连续长丝制造无纺布的设备和方法
RU2017114956A RU2710674C2 (ru) 2016-04-29 2017-04-28 Устройство и способ изготовления нетканых материалов из элементарных волокон
JP2017089661A JP6968570B2 (ja) 2016-04-29 2017-04-28 無端フィラメントから成る不織布を製造するための装置及び方法
US17/213,873 US11655563B2 (en) 2016-04-29 2021-03-26 Apparatus for making nonwoven from continuous filaments
JP2021170481A JP7176076B2 (ja) 2016-04-29 2021-10-18 無端フィラメントから成る不織布を製造するための装置及び方法
US18/299,909 US20230250558A1 (en) 2016-04-29 2023-04-13 Methods of making a nonwoven from continuous filaments

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EP16167804.0A EP3239378B1 (fr) 2016-04-29 2016-04-29 Procede et dispositif destines a la fabrication de tissus non-tisses a partir de filaments continus

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CN (1) CN107326541B (fr)
AR (1) AR108335A1 (fr)
BR (1) BR102017008542B1 (fr)
ES (1) ES2720805T3 (fr)
MX (1) MX2017005446A (fr)
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