EP3190211B1 - Cold-rolled steel sheet, method for producing cold-rolled steel sheet, automobile member, and equipment for producing cold-rolled steel sheet - Google Patents

Cold-rolled steel sheet, method for producing cold-rolled steel sheet, automobile member, and equipment for producing cold-rolled steel sheet Download PDF

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EP3190211B1
EP3190211B1 EP15839041.9A EP15839041A EP3190211B1 EP 3190211 B1 EP3190211 B1 EP 3190211B1 EP 15839041 A EP15839041 A EP 15839041A EP 3190211 B1 EP3190211 B1 EP 3190211B1
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steel sheet
cold
acid
rolled steel
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French (fr)
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EP3190211A4 (en
EP3190211A1 (en
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Hiroyuki Masuoka
Shoichiro Taira
Shinichi Furuya
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JFE Steel Corp
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
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    • C23G1/081Iron or steel solutions containing H2SO4
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/085Iron or steel solutions containing HNO3
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/086Iron or steel solutions containing HF
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/19Iron or steel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously

Definitions

  • the present invention relates to a method of manufacturing a cold-rolled steel sheet.
  • the present invention relates to a method of manufacturing a cold-rolled steel sheet having excellent chemical convertibility and, at the same time, corrosion resistance after coating which is evaluated by a hot brine dipping test and a composite cycle corrosion test.
  • the cold-rolled steel sheet can be preferably used as a high-strength cold-rolled steel sheet containing Si and having a tensile strength TS of 590MPa or more.
  • patent literature 1 proposes a high strength cold-rolled steel sheet where a slab is heated at a temperature of 1200°c or above at the time of hot rolling, descaling is performed at a high pressure, a surface of the hot-rolled steel sheet is ground by nylon brush containing abrasive grains before pickling, the sheet is dipped into a 9% hydrochloric acid tank twice to perform pickling so as to lower Si concentration on a surface of the steel sheet.
  • Patent literature 2 proposes a high strength cold-rolled steel sheet where corrosion resistance is enhanced by setting a line width of a filamentous oxide containing Si which is observed at a depth of 1 to 10 ⁇ m from a surface of the steel sheet to 300nm or less.
  • Patent literature 3 proposes a technique for enhancing an oxide removing ability of a steel sheet by setting an iron ion concentration (divalent) in a hydrochloric acid to a value which falls within a range of 0.5 to 18%.
  • SiO 2 is insoluble in a hydrochloric acid and hence, even when iron ion concentration is set to a value which falls within a range of 0.5 to 18%, SiO 2 cannot be removed.
  • patent literature 4 discloses a technique which can enhance chemical convertibility by increasing reactivity of a steel sheet with a chemical conversion treatment solution by removing an Si containing oxide concentrated on a surface of the steel sheet in an annealing step or the like by pickling and by further imparting an S-based compound to such a surface.
  • Patent literature 5 discloses a technique where a P-based compound is imparted in place of an S-based compound described in patent literature 4.
  • Patent literature 6 discloses, as a technique which can overcome the above-mentioned drawbacks, a technique which enhances chemical convertibility by increasing reactivity with chemical conversion treatment solution.
  • SiO 2 is removed by performing pickling using an oxidizing acid in a first stage and a Fe-based oxide formed in the first-stage pickling is removed by performing pickling using a non-oxidizing acid in a subsequent second stage.
  • JP 2012-179647 A discloses a method for manufacturing a steel wire including a first acid pickling step, a heating treatment, a second acid pickling step and a lubrication treatment. The process also involves a neutralization step performed in between the first acid pickling step and the heat treatment. However, the process does not relate to the manufacturing of a cold-rolled steel sheet.
  • JP 2004-115900 A discloses a method for manufacturing a steel bar involving a multistage hot-rolling process to obtain a wire rod.
  • the wire rod is coiled and subjected to primary and secondary annealing, and thereafter to three pickling steps using hydrochloric acid, nitric acid and hydrochloric acid again. Finally, the wire rod is neutralized. Said method, however, does not disclose the manufacturing of a cold-rolled steel sheet.
  • EP 2 612 956 A1 and JP2012214883 A disclose each a method of producing a cold-rolled steel sheet, characterized in that a cold-rolled and continuously annealed steel sheet is pickled with a mixture of nitric acid and hydrochloric acid and, thereafter, repickled to provide a cold-rolled steel sheet that is excellent in corrosion resistance after coating under severe conditions.
  • JP 2007-217743 A , JP S64 17883 A , GB191413703 A , JP 2009 221586 A and JP 3 365385 B2 disclose each a method for producing a high-strength cold-rolled steel sheet excellent in corrosion resistance after coating by cold-rolling, continuous annealing, acid pickling, and neutralization treatment with an alkaline solution.
  • the present invention has been made in view of such circumstances, and it is an object of the present invention to provide a method of manufacturing a cold-rolled steel sheet which is excellent in not only chemical convertibility but also in corrosion resistance after coating.
  • inventors of the present invention have carried out a detailed analysis of a steel sheet surface characteristic after annealing, and have made extensive studies with respect to a method of increasing reactivity between a surface of a steel sheet and a chemical conversion treatment solution.
  • the inventors of the present invention have found that it is extremely important to apply strong pickling to a surface of a steel sheet which is continuously annealed after cold-rolling, to remove an Si containing oxide layer formed on a surface layer of the steel sheet during annealing, to reduce a steel sheet surface coverage of an iron-based oxide formed on the surface of the steel sheet by the above-mentioned strong pickling and to subsequently neutralize a residue of an acidic solution by an alkaline solution after strong pickling for enhancing corrosion resistance after coating by preventing the occurrence of point rust during storage of a cold-rolled steel sheet, and the inventors have completed the present invention.
  • the present invention provides a method of manufacturing a cold-rolled steel sheet as defined in claim 1.
  • a cold-rolled steel sheet being excellent in chemical convertibility as well as corrosion resistance after coating. Further, according to the manufacturing method of the present invention, a cold-rolled steel sheet having favorable chemical convertibility and favorable corrosion resistance after coating can be manufactured easily and in a stable manner through usual cold-rolling step and pickling step by merely adjusting a pickling condition.
  • a cold-rolled steel sheet being excellent in chemical convertibility even in a case where chemical conversion treatment solution having a low temperature is used and also being excellent in corrosion resistance after coating even in a severe corrosion environment such as a hot brine dipping test or a composite cycle corrosion test even when the cold-rolled steel sheet contains 0.5 to 3.0mass% Si.
  • chemical convertibility and corrosion resistance after coating of a high strength cold-rolled steel sheet containing a large amount of Si thus having a tensile strength TS of 590MPa or more can be largely improved and hence, the high strength cold-rolled steel sheet can be preferably used as a reinforcing member of a vehicle body of an automobile or the like.
  • a non-oxidizing gas or a reducing gas is usually used as an atmospheric gas, and a dew point is strictly controlled. Accordingly, in an ordinary general-use cold-rolled steel sheet having a low alloy content, oxidation of a surface of the steel sheet is suppressed.
  • Si, Mn or the like which is easily oxidized compared to Fe is oxidized so that the formation of an Si containing oxide such as an Si oxide (SiO 2 ) or an Si-Mn based composite oxide on a surface of a steel sheet cannot be avoided.
  • Si containing oxide such as an Si oxide (SiO 2 ) or an Si-Mn based composite oxide on a surface of a steel sheet.
  • the Si containing oxide is formed not only on a surface of a steel sheet but also in the inside of a base steel and hence, an etching property of the surface of the steel sheet in chemical conversion treatment (zinc phosphate treatment) which is performed as a surface treatment for electrodeposition coating is impaired thus adversely affecting the formation of a sound chemical conversion treatment film.
  • the inventors of the present invention have made studies with respect to a method of enhancing chemical convertibility of a steel sheet. As a result, the inventors have found that a method is effective where a surface of a cold-rolled steel sheet after continuous annealing is subjected to strong pickling using a nitric acid as a pickling solution thus removing an Si containing oxide layer on a surface layer of the steel sheet formed by continuous annealing or the like after cold rolling.
  • Si containing oxide means SiO 2 or an Si-Mn based composite oxide formed along a surface of the steel sheet or a grain boundary in the inside of the steel sheet at heating of a slab, after hot rolling or at annealing after cold rolling. Although a thickness of a layer where the Si containing oxide is present changes depending on the composition of the steel atmosphere), the thickness is usually approximately 1 ⁇ m from a surface of the steel sheet. Further, in the present invention, "removing an Si containing oxide layer” means that the Si containing oxide layer is removed by pickling to a level that a peak of Si and a peak of O do not appear when the surface of the steel sheet is analyzed in a depth direction by GDS (glow discharge atomic emission spectrochemical analysis).
  • GDS low discharge atomic emission spectrochemical analysis
  • the inventors have made novel finding that although an Si-based oxide layer is removed by the above-mentioned strong pickling using a nitric acid, Fe which is dissolved from a surface of a steel sheet by pickling forms an iron-based oxide, and this iron-based oxide is deposited and precipitates on the surface of the steel sheet and covers the surface of the steel sheet thus lowering chemical convertibility, and when a residue of a pickling solution remains, a spot rust occurrence ratio during storage of a cold-rolled steel sheet is increased so that the cold-rolled steel sheet exhibits inferior corrosion resistance after coating.
  • the inventors have made further studies and, as a result of the studies, have found that, to reduce an adverse effect which affects chemical convertibility, it is important to suppress the formation of an iron-based oxide on a surface of a steel sheet so as to set a surface coverage of the iron-based oxide present on the surface of the steel sheet to 40% or less.
  • the inventors also have found that an iron-based oxide present on the surface of the steel sheet can be dissolved and removed by performing pickling using a non-oxidizing acid after performing strong pickling.
  • the inventors also have found that it is important to remove a residue of an acidic solution which remains after pickling performed two times by performing neutralizing treatment using an alkaline solution after
  • strong pickling is performed as first pickling so as to suppress the formation of an iron-based oxide on a surface of a steel sheet and to remove an Si containing oxide layer present on a surface of the steel sheet.
  • pickling is performed using a non-oxidizing acid as second pickling so as to set a surface coverage of the iron-based oxide present on the surface of the steel sheet to 40% or less.
  • neutralizing treatment is applied to the steel sheet using an alkaline solution.
  • the inventors also have found that when a coverage of an iron-based oxide formed on a surface of a steel sheet by pickling is set to 40% or less and, further, a maximum thickness of the iron-based oxide is set to 150nm or less, chemical convertibility is further improved and corrosion resistance is also improved and, as a means to achieve such effects, it is effective to properly set a pickling condition (concentration, temperature, time) and a non-oxidizing pickling condition (acid concentration, temperature, time).
  • iron-based oxide means an oxide which contains iron as a main component where an atomic percentage of iron among elements other than oxygen which constitute oxides is set to 30% or more.
  • the iron-based oxide is an oxide which is present on a surface of a steel sheet with a non-uniform thickness and differs from a natural oxide film having a uniform thickness of several nm and being present as a layer. Further, it is understood that an iron-based oxide formed on a surface of a cold-rolled steel sheet is amorphous based on the observation using a transmission type electron microscope (TEM) or a result of analysis of a diffraction pattern obtained by an electron beam diffraction.
  • TEM transmission type electron microscope
  • the present invention has been completed by making further studies based on the above-mentioned novel findings.
  • the present invention is characterized in that first pickling is applied to a steel sheet which is produced by applying heating, hot rolling, cold rolling and continuous annealing to a steel material (slab) containing 0.5 to 3.0% Si, for example, and second pickling is applied to the steel sheet subsequently and, thereafter, neutralizing treatment is applied to the steel sheet using an alkaline solution.
  • first pickling is applied to a steel sheet which is produced by applying heating, hot rolling, cold rolling and continuous annealing to a steel material (slab) containing 0.5 to 3.0% Si, for example
  • second pickling is applied to the steel sheet subsequently and, thereafter, neutralizing treatment is applied to the steel sheet using an alkaline solution.
  • an Si containing oxide such as SiO 2 or an Si-Mn based composite oxide is formed on a surface layer of a steel sheet. If this state is maintained as it is, chemical convertibility and corrosion resistance after coating are extremely lowered.
  • an Si containing oxide layer formed on a surface of the steel sheet is removed together with a base steel.
  • an Si-Mn based composite oxide is easily dissolved by an acid among Si containing oxides, SiO 2 exhibits insolubility against an acid. Accordingly, to remove an Si containing oxide including SiO2, it is necessary to remove an oxide layer together with a base steel of a steel sheet by strong pickling. Accordingly, in the present invention, is used an acidic solution containing a nitric acid which is a strong oxidizing acid and a hydrofluoric acid or a hydrochloric acid. It is also effective to accelerate dissolving of a base steel by adding a pickling accelerating agent to an acidic solution or by using electrolytic treatment in combination with the use of an acid.
  • Fe which is dissolved from a surface of a steel sheet by pickling forms an iron-based oxide, and this iron-based oxide is deposited and precipitates on the surface of the steel sheet and covers the surface of the steel sheet thus giving rise to a possibility that chemical convertibility is lowered.
  • the acidic solution contains the nitric acid and the hydrochloric acid such that the concentration of nitric acid be set to a value which falls within a range of more than 50g/L to 200g/L or less, and a ratio R1 (hydrochloric acid/nitric acid) of the concentration of hydrochloric acid having an oxide film breaking effect to the concentration of nitric acid be set to a value which falls within a range of 0.01 to 0.25, and the concentration of Fe ion (sum of bivalence and trivalence) be set to a value which falls within a range of 3 to 50g/L.
  • R1 hydroochloric acid/nitric acid
  • the concentration of nitric acid be set to a value which falls within a range of 100g/L to 200g/L. It is more preferable that the above-mentioned R1 be set to a value which falls within a range of 0.02 to 0.15. It is more preferable that the concentration of Fe ion be set to a value which falls within a range of 3 to 25g/L.
  • the acidic solution contains the nitric acid and the hydrofluoric acid such that the concentration of nitric acid be set to a value which falls within a range of more than 50g/L to 200g/L or less, and a ratio R2 (hydrofluoric acid/nitric acid) of the concentration of hydrofluoric acid having an oxide film breaking effect to the concentration of nitric acid be set to a value which falls within a range of 0.01 to 0.25, and the concentration of Fe ion (sum of bivalence and trivalence) be set to a value which falls within a range of 3 to 50g/L.
  • the concentration of nitric acid be set to a value which falls within a range of 100g/L to 200g/L. It is more preferable that the above-mentioned R2 be set to a value which falls within a range of 0.02 to 0.15. It is more preferable that the concentration of Fe ion be set to a value which falls within a range of 3 to 25g/L.
  • R1 and R2 are larger than 0.25 or when the concentration of Fe ion (the sum of bivalence and trivalance) is less than 3g/L, a desired pickling speed cannot be acquired and hence, an Si containing oxide cannot be efficiently removed.
  • R1 and R2 are smaller than 0.01 or when the concentration of Fe ion is larger than 50g/L, although a desired pickling speed can be acquired, an amount of Fe ion in an acidic solution is large and hence, a large amount of Fe-based oxide is formed on a surface of the steel sheet whereby an Fe-based oxide cannot be completely removed by the second pickling. Accordingly, chemical convertibility and corrosion resistance cannot be improved.
  • methods are considered including a method where when the concentration of Fe ion exceeds 50g/L, an acidic solution is diluted, a method where a nitric acid or a hydrochloric acid is additionally charged, and a method where an iron component in an acid is lowered by an iron removing device.
  • a maximum thickness of an iron-based oxide can be set to 150nm or less by properly setting a pickling condition (concentration, temperature, time).
  • a pickling condition concentration, temperature, time
  • the maximum thickness of the iron based oxide becomes 150nm or less and hence, chemical convertibility is further improved and the corrosion resistance is also further improved.
  • second pickling is performed.
  • the second pickling is preferably performed using an acidic solution made of a non-oxidizing acid, and an iron-based oxide is removed by dissolving by second pickling.
  • non-oxidizing acid one kind or two or more kinds selected from a group consisting of a hydrochloric acid, a sulfuric acid, a phosphoric acid, a pyrophosphoric acid, a formic acid, an acetic acid, a citric acid, a hydrofluoric acid, and an oxalic acid are preferably used.
  • a hydrochloric acid and a sulfuric acid which are used commonly in a steel making industry may be preferably used.
  • a hydrochloric acid can be preferably used since a hydrochloric acid is a volatile acid so that a residue such as a sulfate group minimally remains on a surface of a steel sheet after water cleaning unlike a sulfuric acid, and an oxide breaking effect by chloride ion is large and the like. Further, a mixed acid prepared by mixing a hydrochloride acid and a sulfuric acid may be used.
  • a hydrochloric acid having the concentration of 0.1 to 50g/L a sulfuric acid having the concentration of 0.1 to 150g/L
  • the second pickling be performed in a state where a temperature of an acidic solution is set to 20 to 70°C and a pickling time is 1 to 30 seconds.
  • a temperature of an acidic solution is set to 20°C or above and a treatment time is 1 second or more, it is sufficient to remove an iron-based oxide remaining on a surface of a steel sheet.
  • a treatment time is 30 seconds or less, a surface of a steel sheet is not excessively dissolved so that there is no possibility that a new surface oxide film will be formed.
  • a pickling time is more preferable to set to a value which falls within a range of 2 to 20 seconds.
  • the concentration of an acidic solution consisting of a non-oxidizing acid is preferably set to a value which falls within a range of 3 to 50g/L.
  • the concentration of sulfuric acid is preferably set to a value which falls within a range of 8 to 150g/L.
  • a pickling solution prepared by mixing a hydrochloric acid and a sulfuric acid it is preferable to use an acid prepared by mixing a hydrochloric acid having the concentration of 3 to 20g/L and a sulfuric acid having the concentration of 8 to 60g/L.
  • a thickness of an iron-based oxide can be surely decreased to 150nm or below and hence, chemical convertibility and corrosion resistance after coating can be enhanced.
  • a surface of a steel sheet is not excessively resolved so that there is no possibility that a new surface oxide film is formed.
  • the present invention is characterized in that neutralizing treatment is further performed using an alkaline solution after second pickling is performed.
  • pH when pH is less than 9.5, a residue of a pickling solution cannot be completely neutralized.
  • condensed phosphate for example, sodium pyrophosphate, sodium polyphosphate and the like are named.
  • the above-mentioned pH is more preferably set to a value which falls within a range of 10.0 to 12.0.
  • a temperature of the alkaline solution be set to a value which falls within a range of 20 to 70°C, and a treatment time be set to a value which falls within a range of 1 to 30 seconds.
  • a solution temperature of the alkaline solution is set to 20°C or above and the treatment time is set to 1 second or more, a residue of a pickling solution is sufficiently neutralized.
  • a temperature of a pickling solution exceeds 70°C, an alkaline fume is generated.
  • a treatment time exceeds 30 seconds, a length of a facility is elongated so that a huge facility cost becomes necessary.
  • a temperature of the alkaline solution is more preferably set to a value which falls within a range of 30 to 50°C. It is more preferable to set a treatment time to a value which falls within a range of 2 to 20 seconds.
  • a steel sheet is subjected to first pickling and second pickling and, then, the steel sheet is subjected to neutralizing treatment using an alkaline solution. Thereafter, the steel sheet is formed into a product sheet (cold-rolled steel sheet) through usual treatment steps such as temper rolling.
  • a pickling method that is, a method of bringing a steel sheet into contact with an acidic solution described in the present invention is not particularly limited.
  • a method in which an acidic solution is sprayed to a steel sheet, a method in which a steel sheet is dipped into an acidic solution and the like are named.
  • first pickling and second pickling are continuously performed.
  • first pickling and the second pickling are continuously performed.
  • water cleaning treatment may be performed after first pickling, after second pickling and after neutralizing treatment respectively. Further, in performing first pickling, second pickling, neutralizing treatment and water cleaning treatment respectively, additional water cleaning may be further performed on an inlet side and/or on an outlet side of the respective treatments using a water cleaning spray. It is preferable that drying treatment is performed using a dryer or the like after water cleaning treatment.
  • the steel sheet has the composition which allows the steel sheet to have a high strength such that the steel sheet can be used for forming a suspension member of an automobile and also has favorable chemical convertibility.
  • the content of Si is preferably set to a value which falls within a range of 0.5 to 3.0%.
  • Si is an element highly effective in increasing strength of steel (solid solution strengthening ability) without largely deteriorating workability of steel and hence, Si is an effective element in achieving high strengthening of steel.
  • Si is also an element which adversely affects chemical convertibility and corrosion resistance after coating. Due to such reasons, while it is preferable to add 0.5% or more of Si, when the content of Si exceeds 3.0%, hot rolling property and cold rolling property are largely lowered thus giving rise to a possibility that productivity is adversely affected or ductility of a steel sheet per se is lowered.
  • the content of Si is preferably set to a value which falls within a range of 0.5 to 3.0%.
  • the content of Si is more preferably set to a value which falls within a range of 0.8 to 2.5%.
  • the cold-rolled steel sheet contains components other than the above-mentioned components within the component range of the ordinary cold-rolled steel sheet.
  • the cold-rolled steel sheet of the present invention to a high strength cold-rolled steel sheet having a tensile strength TS of 590MPa or more which is used for forming a vehicle body of an automobile or the like, it is preferable to set the contents of desired components other than the above-mentioned components as follows.
  • C is an element which is effective in increasing strength of steel.
  • C is also an element effective in forming residual austenite having TRIP (Transformation Induced Plasticity) effect, bainite or martensite.
  • TRIP Transformation Induced Plasticity
  • the content of C to be added is preferably set to a value which falls within a range of 0.01 to 0.30%, and the content of C is more preferably set to a value which falls within a range of 0.10 to 0.20%.
  • Mn is an element which has a function of increasing strength of steel by solid solution strengthening of steel, a function of enhancing hardenability and a function of accelerating formation of residual austenite, bainite or martensite. Such an effect can be realized by adding 1.0% or more Mn.
  • the content of Mn to be added is preferably set to a value which falls within a range of 1.0 to 7.5%, and the content of Mn is more preferably set to a value which falls within a range of 2.0 to 5.0%.
  • P is an element which does not deteriorate a drawability although P has a large solid solution strengthening ability and is also an element effective for acquiring a high strength. Accordingly, the content of P is preferably set to 0.005% or more. Although P is an element which deteriorates a spot weldability, there arises no problem provided that the content of P is set to 0.05% or less. Accordingly, the content of P is preferably set to 0.05% or less, and the content of P is more preferably set to 0.02% or less.
  • S is an impurity element which is unavoidably mixed into steel.
  • S is a harmful component which precipitates as MnS in steel and lowers the stretch-flangeability of the steel sheet.
  • the content of S is preferably set to 0.01% or less.
  • the content of S is more preferably set to 0.005% or less, and the content of S is still further preferably set to 0.003% or less.
  • Al is an element to be added as a deoxidizing agent in a steel making step. Further, Al is an element effective in separating non-metallic inclusion which lowers the stretch-flangeability as a slag. Accordingly, the content of Al is preferably set to 0.01% or more. When the content of Al is 0.06% or less, the above-mentioned effects can be obtained without increasing a cost of raw material. Accordingly, the content of Al is preferably set to 0.06% or less. The content of Al is more preferably set to a value which falls within a range of 0.02 to 0.06%.
  • the cold-rolled steel sheet of the present invention may contain one or two or more of elements selected from a group consisting of 0.3% or less Nb, 0.3% or less Ti, 0.3% or less V, 1.0% or less Mo, 1.0% or less Cr, 0.006% or less B and 0.008% or less N in addition to the above-mentioned components.
  • Nb, Ti and V are elements which form carbide and nitride, make the microstructure fine by suppressing the growth of ferrite in a heating step during annealing, and enhance formability, particularly the stretch-flangeability.
  • Mo, Cr and B are elements which enhance hardenability of steel and accelerate formation of bainite or martensite. Accordingly, Nb, Ti, V, Mo, Cr, and B may be added to the steel within the above-mentioned ranges.
  • N is an element which forms nitride with Nb, Ti and V or is dissolved in steel in a solid solution state and hence, N contributes to increasing of strength of steel. When the content of N is set to 0. 008mass% or less, a large amount of nitride is not formed and hence, breakage due to the formation of void at press forming is suppressed whereby the above-mentioned effects can be obtained.
  • the cold-rolled steel sheet of the present invention may also contain one or two or more selected from a group consisting of 2.0% or less Ni, 2.0% or less Cu, 0.1% or less Ca and 0.1% or less REM in addition to the above-mentioned composition of components.
  • Ni and Cu are elements effective in accelerating formation of a low temperature transformation phase and increasing a strength of steel. Accordingly, Ni and Cu which fall within the above-mentioned ranges may be added to the steel sheet.
  • Ca and REM are elements which control a morphology of sulfide-based inclusion and enhance the stretch-flangeability of the steel sheet. Accordingly, Ca and REM which fall within the above-mentioned ranges may be added to the steel sheet.
  • a cold-rolled steel sheet according to the present invention has a steel sheet surface from which an Si containing oxide layer such as SiO 2 and an Si-Mn based composite oxide formed on a surface layer of the steel sheet during annealing is removed.
  • an Si containing oxide layer such as SiO 2 and an Si-Mn based composite oxide formed on a surface layer of the steel sheet during annealing is removed.
  • To acquire such a cold-rolled steel sheet it is necessary to perform neutralizing treatment using an alkaline solution after the first pickling and the second pickling.
  • the above-mentioned surface coverage of an iron-based oxide is obtained as follows.
  • a surface of a steel sheet after pickling is observed using a scanning electron microscope (ULV-SEM) of an extremely low acceleration voltage which can detect extreme surface layer information at approximately five fields of view with an acceleration voltage of 2kV, a working distance of 3.0mm and a magnification of approximately 1000 times, and a spectroscopic analysis is performed using an energy dispersion type X-ray spectrometer (EDX) thus obtaining a reflection electron image.
  • UUV-SEM scanning electron microscope
  • EDX energy dispersion type X-ray spectrometer
  • a binary coded processing is applied to the reflected electron image using an image analysis software, for example, Image J thus measuring an area ratio of a black-colored portion, and a surface coverage of an iron-based oxide can be obtained by averaging measured values of the respective fields of view.
  • an image analysis software for example, Image J
  • Image J image analysis software
  • UUV-SEM scanning electron microscope
  • ULTRA55 extremely low acceleration voltage
  • SEISS Inc. SEISS Inc.
  • EDX energy dispersion type X-ray spectrometer
  • NSS312E made by Thermo Fisher Inc.
  • a steel slab having a steel symbol G shown in Table 3 of an example described later was subjected to hot rolling, cold rolling and continuous annealing under a condition indicated at No. 93 of Table 4 in the example described later in the same manner so that the steel slab was formed into a cold-rolled steel sheet having a sheet thickness of 1.8mm.
  • the cold-rolled steel sheet after continuous annealing was subjected to pickling, water cleaning and drying under a condition shown in Table 1 and, thereafter, the cold-rolled steel sheet was subjected to temper rolling with elongation of 0.7% thus manufacturing two kinds of cold-rolled steel sheets No. a and No.
  • Fig. 1 shows reflection electron image photographs of the steel sheets No. a and No. b
  • Fig. 2 shows a histogram of the number of pixels with respect to gray values of the reflection electron image photographs of the steel sheets No. a and No. b.
  • a gray value (Y point) which corresponds to an intersection (X point) of the histograms of No. a and No. b shown in Fig. 2 was set as a threshold value.
  • the surface coverage of an iron-based oxide was obtained with respect to the steel sheets No. a and No. b using the above-mentioned threshold value, the surface coverage of the steel sheet No. a was 85.3% and the surface coverage of the steel sheet No. b was 25.8%.
  • a maximum thickness of the iron-based oxide be 150nm or less. This is because when the maximum thickness of the iron-based oxide is 150nm or less, there is no possibility that a dissolving reaction of iron by chemical conversion treatment is locally impaired, so that the precipitation of chemically converted crystals such as zinc phosphate cannot be locally suppressed.
  • the maximum thickness of an iron-based oxide may preferably set to 130nm or less.
  • the maximum thickness of an iron-based oxide is obtained as follows.
  • Fig. 3 shows a photograph obtained by observing a cross section of a coating layer formed by first pickling present on a surface of a steel sheet by a transmission electron microscope (TEM), and Fig. 4 shows a result of an EDX analysis of the coating layer.
  • the coating layer is formed of an iron-based oxide and hence, a distance between a line A indicating a base steel of the steel sheet and a line B indicating the most largest portion of the iron-based oxide layer shown in the photograph of the cross section in Fig. 3 was measured with respect to all of ten replicas, and the maximum thickness among the measured maximum thicknesses is assumed as the maximum thickness of the iron-based oxide.
  • the sizes and the number of the above-mentioned replicas, measurement conditions by the TEM and the like are provided as only one example, and may be changed as desired.
  • the cold-rolled steel sheet obtained by the above-mentioned method exhibits excellent chemical convertibility and also exhibits excellent corrosion resistance after coating which is evaluated by a hot brine dipping test and a composite cycle corrosion test and hence, the cold-rolled steel sheet can be preferably used for producing automobile member.
  • Steel having the composition containing 0.125% C, 1.5% Si, 2.6% Mn, 0.019% P, 0.008% S and 0.040% A1 and comprising Fe and unavoidable impurities as a balance was manufactured in such a manner that molten steel was produced by an ordinary refining process including a converter treatment, a degassing treatment and the like and molten steel was formed into steel materials (slabs) by continuous casting.
  • the slabs were reheated to a temperature of 1150 to 1170°C and, thereafter, were subjected to hot rolling where a finish rolling completion temperature is set to a value which falls within a range of 850 to 880°C, and were wound up into coils at a temperature of 500 to 550°C thus forming hot-rolled steel sheets having a thickness of 3 to 4mm.
  • scales were removed from the steel sheets by applying pickling to these hot-rolled steel sheets and, thereafter, cold rolling was applied to the steel sheets thus obtaining cold-rolled steel sheets having a thickness of 1.8mm.
  • Specimens were sampled from the above-mentioned respective cold-rolled steel sheets. Surfaces of the steel sheets were observed using a scanning electron microscope (ULV-SEM; made by SEISS Inc.; ULTRA55) at an extremely low acceleration voltage at five fields of view with an acceleration voltage of 2kV, a working distance of 3.0mm and a magnification of 1000 times, and spectroscopic analysis was performed using an energy dispersion type X-ray spectrometer (EDX; made by Thermo Fisher Inc.; NSS312E) thus obtaining reflected electron images.
  • UUV-SEM scanning electron microscope
  • EDX energy dispersion type X-ray spectrometer
  • a binary coded processing was applied to the reflected electron images using an image analysis software (Image J) while setting gray values (Y points) corresponding to intersection points (X points) of histogram of the above-mentioned standard samples No. a and No. b as threshold values thus measuring area ratios of black-colored portions, and an average value of the area ratios at five fields of view was obtained and the average value was set as a surface coverage of an iron-based oxide.
  • Image J image analysis software
  • specimens were sampled from the above-mentioned respective cold-rolled steel sheets, and spot rust generation evaluation of the cold-rolled steel sheets was carried out under the following conditions. After a chemical conversion treatment and a coating treatment were applied to the specimens under the following conditions, specimens were subjected to three kinds of corrosion tests consisting of a hot brine dipping test, a salt water spraying test and a composite cycle corrosion test, and then, the corrosion resistance after coating was evaluated. Further, the distribution of O, Si, Mn and Fe in the depth direction on surfaces of the specimens sampled from the respective cold-rolled steel sheets were measured using a GDS.
  • a chemical conversion treatment was applied to specimens sampled from the above-mentioned respective cold-rolled steel sheets using a degreasing agent: FC-E2011, a surface conditioner: PL-X and a chemical conversion treatment agent: palbond PB-L3065 made by Nihon Parkerizing Co., Ltd. such that a coating weight of chemical conversion treatment coating was set to 1. 7 to 3. 0g/m 2 under two conditions, that is, the standard condition and the comparison condition under a low temperature by lowering a temperature of a chemical conversion treatment solution.
  • Degreasing step treatment temperature 40°C, treatment time 120 seconds
  • Electrodeposition coating was applied to surfaces of the specimens to which the above-mentioned chemical conversion treatment had been applied by electrodeposition paint: V-50 made by NIPPONPAINT Co., Ltd. such that a film thickness of electrodeposition coating is set to 25 ⁇ m, and the specimens were subjected to the following three kinds of corrosion tests.
  • Steels A to O containing compositions shown in Table 3 were manufactured in such a manner that molten steel was produced by an ordinary refining process including a converter treatment, a degassing treatment and the like, and molten steel was formed into steel slabs by continuous casting. Hot rolling was applied to these steel slabs under hot rolling conditions shown in Table 4, and the steel slabs are formed into hot-rolled steel sheet having a thickness of 3 to 4mm, scales were removed from surfaces of the steel sheets by applying pickling to these hot-rolled steel sheets and, thereafter, cold rolling was applied to the steel sheets thus obtaining cold-rolled steel sheets having a thickness of 1.8mm.
  • Specimens were sampled from the above-mentioned respective cold rolled steel sheets obtained in such a manner and, in the same manner as the example 1, after surface coverage of the iron-based oxide on the surface of the steel sheet after pickling was measured, the specimen is subjected to the following tensile test and the corrosion resistance test after coating. Further, the distribution of O, Si, Mn and Fe in the depth direction on surfaces of the specimens sampled from the respective cold-rolled steel sheets was measured using a GDS.
  • Specimens were prepared by applying chemical conversion treatment and electrodeposition coating to specimens sampled from the respective cold-rolled steel sheet under the same condition as the example 1.
  • the specimens were subjected to three kinds of corrosion tests consisting of a hot brine dipping test, a salt water spraying test (SST) and a composite cycle corrosion test (CCT) and, then, the corrosion resistance after coating was evaluated.
  • SST salt water spraying test
  • CCT composite cycle corrosion test
  • the high strength cold-rolled steel sheet of the present invention example where the steel sheet contains 0.5% or more Si, and a surface coverage of iron-based oxide on the surface of the steel sheet to which neutralizing treatment is performed by applying pickling twice under the condition which conforms to the present invention is set to 40% or less not only is excellent in chemical convertibility and corrosion resistance after coating but also has a high strength of 590MPa or more of tensile strength TS. It is ascertained from the result obtained by measuring the distribution of O, Si, Mn and Fe in the depth direction by a GDS that a peak of Si and a peak of O did not appear in any steel sheets which were subjected to pickling under the conditions which conform to the present invention so that an Si containing oxide layer was sufficiently removed.
  • Steel having the composition containing 0.125% C, 1.5% Si, 2.6% Mn, 0.019% P, 0.008% S and 0.040% Al and comprising Fe and unavoidable impurities as a balance was manufactured in such a manner that molten steel was formed into steel materials (slabs) by continuous casting.
  • the slabs were reheated to a temperature of 1150 to 1170°C and, thereafter, were subjected to hot rolling where a finish rolling completion temperature is set to a value which falls within a range of 850 to 880°C, and were wound up at a temperature of 500 to 550°C thus forming hot-rolled steel sheets having a thickness of 3 to 4mm.
  • first pickling and second pickling were applied to surfaces of the steel sheets under conditions shown in Table 6-1 to Table 6-2 (hereinafter, Table 6-1 and Table 6-2 being also collectively referred to as Table 6) and, then, the steel sheets were washed with water, neutralizing treatment was applied to the steel sheets, and the steel sheets was washed with water and was dried. Thereafter, temper rolling was applied to the steel sheets at a rate of elongation of 0.7% thus obtaining cold-rolled steel sheets No.108 to No.162 shown in Table 6.
  • Specimens were sampled from the above-mentioned respective cold-rolled steel sheets and, using the above-mentioned method, a surface coverage of iron-based oxide generated on the surface of the steel sheets by pickling and a maximum thickness were measured.
  • specimens were sampled from the above-mentioned respective cold-rolled steel sheets, and spot rust generation evaluation during storage of the cold-rolled steel sheets was carried out under the following conditions and, after a chemical conversion treatment and a coating treatment were applied to the specimens under the following conditions, specimens were subjected to three kinds of corrosion tests consisting of a hot brine dipping test, a salt water spraying test and a composite cycle corrosion test, and then, the corrosion resistance after coating was evaluated. Further, the distribution of O, Si, Mn and Fe in the depth direction on surfaces of the specimens sampled from the respective cold-rolled steel sheets was measured using a GDS.
  • a chemical conversion treatment was applied to specimens sampled from the above-mentioned respective cold-rolled steel sheets using a degreasing agent FC-E2011, a surface conditioner: PL-X and a chemical conversion treatment agent: palbond PB-L3065 made by Nihon Parkerizing Co., Ltd. such that a coating weight of chemical conversion treatment film was set to 1.7 to 3.0g/m 2 under two conditions, that is, the standard condition and the comparison condition under a low temperature by lowering a temperature of a chemical conversion treatment solution.
  • Degreasing step treatment temperature 40°C, treatment time 120 seconds
  • Spray degreasing and surface adjustment steps pH 9.5, treatment temperature room temperature, treatment time 20 seconds
  • Chemical conversion treatment step temperature of chemical conversion treatment solution 35°C, treatment time 120 seconds
  • Electrodeposition coating was applied to surfaces of the specimens to which the above-mentioned chemical conversion treatment had been applied by electrodeposition paint: V-50 made by NIPPONPAINT Co., Ltd. such that a film thickness of electrodeposition coating is set to 25 ⁇ m, and the specimens were subjected to the following three kinds of corrosion tests under more severe condition than the example 1.
  • a cold-rolled steel sheet manufactured by the present invention can possess not only excellent chemical convertibility and corrosion resistance after coating but also a high strength and hence, the cold-rolled steel sheet can be preferably used as a raw material for forming automobile members and also as a raw material for forming members which are required to possess the substantially similar property as the automobile member in other fields such as household electric appliances and architecture.

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BR112017004145B1 (pt) 2022-01-18
MX2017002726A (es) 2017-05-09
TWI586840B (zh) 2017-06-11
WO2016035261A1 (ja) 2016-03-10
AR101727A1 (es) 2017-01-11
BR112017004145A2 (pt) 2017-12-05
KR20170032469A (ko) 2017-03-22
JP6137089B2 (ja) 2017-05-31
US20170306507A1 (en) 2017-10-26
CN106605010A (zh) 2017-04-26
JP2016050354A (ja) 2016-04-11
EP3190211A4 (en) 2017-10-11
EP3190211A1 (en) 2017-07-12
TW201610235A (zh) 2016-03-16

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