EP2599163B1 - Elektrische verbindung - Google Patents
Elektrische verbindung Download PDFInfo
- Publication number
- EP2599163B1 EP2599163B1 EP11730273.7A EP11730273A EP2599163B1 EP 2599163 B1 EP2599163 B1 EP 2599163B1 EP 11730273 A EP11730273 A EP 11730273A EP 2599163 B1 EP2599163 B1 EP 2599163B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connection
- plug
- contact element
- housing
- electrical connection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000013011 mating Effects 0.000 claims description 20
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000002788 crimping Methods 0.000 description 7
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
Definitions
- the invention relates to an electrical connection according to the preamble of claim 1.
- Such an electrical connection is already well known, such as from US 3 717 842 A , of the DE 10 2007 020210 A1 and the DE 199 02 405 A1 , And is used in electrical equipment, such as control units or units in automotive technology, for electrically connecting a lead wire with a plug contact element.
- a frictional connection in the form of a so-called crimp connection is usually used.
- connection regions of the plug-in contact element are connected to the connection wire by plastic deformation.
- Such a crimp connection is only partially solvable and usually not repairable.
- plug connections which have a plug-in contact element and a mating plug contact. These two elements are also connected to each other by adhesion or spring action, such a connection as often as is solvable and reparable.
- a disadvantage of both non-positive connections is that at very low electric currents, meaning in particular currents in the range of nanoamps or below, the contact points of the compound have a non-linear resistance behavior. This non-linear resistance behavior changes the electrical information, which should be forwarded as unchanged as possible by the electrical connection.
- the present invention seeks to further develop an electrical connection according to the preamble of claim 1 such that the electrical connection has a linear as possible resistance behavior even when conducting very low currents.
- This object is achieved according to the invention in an electrical connection with the features of claim 1, characterized in that the plug contact element is electrically contacted with a mating plug contact element and is connected to this both non-positively and cohesively.
- the cohesive connection is designed as a welded or soldered connection.
- a welded connection in particular a resistance, ultrasonic, or laser welding in question.
- each of the cohesive connections mentioned can be realized on a large scale with relatively simple means and monitored well in terms of process engineering.
- the crimp connection is designed as a double crimp connection.
- the crimp is divided into two different crimping points, of which one crimp for non-positive connection of the plug contact element with the strand of a lead wire, while the other crimping the electrical contacting of the lead wire itself serves, this area is stripped from the strand or freed.
- a strain relief is effected on the connection wire serving for the electrical contacting.
- the plug-in contact element is electrically contacted with a mating plug contact element and is non-positively connected thereto and that between the plug contact element and the mating plug contact element, a further additional cohesive connection is formed.
- the electrical connection is suitable e.g. for connecting an electrical appliance to a connection cable, e.g. the connection cable of a wiring harness in a motor vehicle.
- a connection cable e.g. the connection cable of a wiring harness in a motor vehicle.
- the additional additional cohesive connection is preferably designed as a welded or soldered connection.
- the plug contact element in a plug housing is arranged and that the connector housing in an area of connection between the plug contact element and a mating connector contact element has an opening, in particular an opening, such that the connection area is accessible from the outside.
- the plug housing is electrically contactable with its connection region with the mating plug contact elements arranged in a housing, in particular of an electrical device, and that the housing has a cutout which is arranged in at least partial coverage with the opening and which by means of a Cover element is closed.
- a sealed and protected arrangement of the connection region between plug contact element and mating plug contact element in a housing of an electrical device is made possible.
- the plug contact housing associated plug contact element in the plug housing by a positive connection, in particular by a latching connection is fixed. As a result, the plug-in contact element can be securely connected to the plug housing in a purely mechanical way and secured.
- a particularly tight connection can also be achieved if the plug housing has a seal and cooperates with the housing of the electrical device.
- FIG. 1 an electrical line in the form of a lead wire 1 (stranded wire) is shown, which is electrically contacted with a plug contact element in the form of a plug connection body 10.
- the connecting wire 1 has an insulation 2, which encloses the stranded wires 5.
- the connecting wire 1 is electrically stripped in the region of its electrical connection with the plug connection body 5, ie freed from its insulation 2.
- the plug connection body 10 is, as is known per se, produced as a stamped / bent part from sheet metal and has two crimp regions 12, 13 which are spaced apart from one another in the longitudinal direction.
- the first crimping area 12 of the non-positive connection of the connector body 10 with the insulation 2 near the stripped terminal wire 1 while the second crimping area 13 of the non-positive connection of the lead wire 1 with the connector body 10 is used.
- the second crimping region 13, which serves for the electrical contacting of the connecting wire 5 with the plug connection body 10, is equipped or provided with an additional cohesive connection 15.
- the additional cohesive connection 15 is formed in particular as a welded connection.
- a laser, resistance or ultrasonic welding is considered as a welded connection.
- a solder joint is conceivable.
- a connector housing 20 is shown for use with a plurality of male terminal bodies 10, which are arranged parallel to each other in the connector housing 20.
- the plug housing 20 has an opening in the form of an opening 21, whose one boundary wall 22 serves at the same time as a stop for the Verrastungsnasen 14 of the connector body 10, so that the plug connection body 10 are accommodated by positive engagement in the connector housing 20 and secured therein. It is also essential that the region of the opening 21 is arranged in the connector housing 20 in an area in which a non-positive connection with mating connectors 24 (see Fig. 4 ) takes place.
- Fig. 4 is an electrical device 30, which has, for example, an integrated circuit, not shown, or the like.
- the electrical device 30, which can be used in particular in a motor vehicle, has a housing 31 which has a recess 32 in the area of the mating connector 24.
- the recess 32 is by means of a in the Fig. 6 lid member 33 shown tightly closed, for example by a laser welding.
- the plug housing 20 is inserted with the region of its opening 21 in a housing portion 35.
- either the housing section 35, or preferably the plug housing 20 has one in which Fig. 3 recognizable seal 36.
- the state is shown in which the connector housing 20 is fully inserted into the housing portion 35 of the housing 31. It can be seen in particular that the opening 21 of the plug housing 20 and the recess 32 of the housing 31 are arranged in alignment with each other, so that the connecting portion 37 between the male terminal bodies 10 and the mating plugs 24, in which they are positively and electrically connected to each other, from the outside ago accessible or editable. According to the invention, it is provided that in the connection region 37, the individual connections between the respective plug connection bodies 10 and the associated mating plugs 24 are provided with a further cohesive connection 38. This further cohesive connection 38 is preferably designed as a soldered or welded connection.
- the additional cohesive connection 38 is formed as a laser welding connection.
- the housing 31 is closed by means of the cover element 33 so that it is sealed to the outside.
- the electrical connection described so far can be modified or modified in many ways without departing from the spirit of the invention.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010038465A DE102010038465A1 (de) | 2010-07-27 | 2010-07-27 | Elektrische Verbindung |
PCT/EP2011/061093 WO2012013446A1 (de) | 2010-07-27 | 2011-07-01 | Elektrische verbindung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2599163A1 EP2599163A1 (de) | 2013-06-05 |
EP2599163B1 true EP2599163B1 (de) | 2018-11-28 |
Family
ID=44533408
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11730273.7A Active EP2599163B1 (de) | 2010-07-27 | 2011-07-01 | Elektrische verbindung |
Country Status (7)
Country | Link |
---|---|
US (1) | US9065188B2 (ru) |
EP (1) | EP2599163B1 (ru) |
JP (1) | JP5638135B2 (ru) |
CN (1) | CN103026553B (ru) |
DE (1) | DE102010038465A1 (ru) |
RU (1) | RU2572592C2 (ru) |
WO (1) | WO2012013446A1 (ru) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011121723A1 (de) * | 2011-12-20 | 2013-06-20 | GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) | Kabelhülse und Steckverbindung |
DE102012214769A1 (de) * | 2012-08-20 | 2014-02-20 | Robert Bosch Gmbh | Verfahren zum Herstellen eines Messfühlers zur Bestimmung mindestens einer Eigenschaft eines Messgases |
JP6636719B2 (ja) * | 2015-05-14 | 2020-01-29 | 田淵電機株式会社 | 電線接続用端子および電線接続用端子と電線の接合方法 |
CN107732495A (zh) * | 2016-08-12 | 2018-02-23 | 东莞莫仕连接器有限公司 | 接线端子组件 |
DE102017215970B3 (de) | 2017-09-11 | 2018-07-26 | Strunk Connect automated solutions GmbH & Co. KG | Verfahren zum Verbinden einer elektrischen Aluminiumleitung mit einem Aluminiumrohr |
JP6900888B2 (ja) * | 2017-11-29 | 2021-07-07 | オムロン株式会社 | コネクタ |
EP3783741A1 (en) * | 2019-08-20 | 2021-02-24 | Aptiv Technologies Limited | Connector and assembly for automotive applications |
EP3836313A1 (en) * | 2019-12-12 | 2021-06-16 | TE Connectivity Germany GmbH | Supporting element |
Family Cites Families (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3501736A (en) * | 1967-12-07 | 1970-03-17 | Whitaker Cable Corp | Multiple terminal electrical connector |
US3566008A (en) * | 1969-07-15 | 1971-02-23 | Gen Electric | Mechanical and electrical joint between copper and aluminum members and method of making such joint |
US3717842A (en) * | 1971-02-26 | 1973-02-20 | Perfection Electrical Prod Inc | Method of connecting aluminum wire to electrical terminals |
SU813573A1 (ru) * | 1978-09-19 | 1981-03-15 | Московские Отделы Специальногоконструкторско-Технологическогобюро Tpecta "Электросетьизоляция" | Способ изготовлени контактногозАжиМА |
JPH0347261Y2 (ru) * | 1986-05-30 | 1991-10-08 | ||
DE3921990A1 (de) | 1988-07-08 | 1990-01-11 | Yazaki Corp | Quetschanschlussverbinder fuer leiter und verfahren zur herstellung eines quetschverbinderanschlusses |
JP2511123B2 (ja) * | 1988-10-13 | 1996-06-26 | 矢崎総業株式会社 | 圧着端子、及び圧着端子と電線の接続方法 |
US4946408A (en) * | 1989-09-14 | 1990-08-07 | General Motors Corporation | Male circuit board terminal |
US5181862A (en) * | 1991-07-29 | 1993-01-26 | Amp Incorporated | Diagnostic header assembly |
US5222898A (en) * | 1992-10-01 | 1993-06-29 | The Whitaker Corporation | Modular cable assembly |
JPH078970U (ja) * | 1993-07-06 | 1995-02-07 | 住友電装株式会社 | ゴム栓付き端子圧着電線 |
US5567187A (en) * | 1994-06-16 | 1996-10-22 | Belden Wire & Cable Company | Reverse insulation grip blade |
IL110623A (en) * | 1994-08-11 | 1998-02-22 | Makhteshim Chem Works Ltd | Process for the manufacture of 2-isopropyl-4-methyl- 6-hydroxypyrimidine |
JP2785714B2 (ja) * | 1994-09-08 | 1998-08-13 | 住友電装株式会社 | シール用ゴム栓の固定構造 |
US5772454A (en) * | 1995-11-03 | 1998-06-30 | The Whitaker Corporation | Wire to board contact terminal |
JPH10199587A (ja) * | 1997-01-17 | 1998-07-31 | Yazaki Corp | 圧着端子 |
FR2765033B1 (fr) * | 1997-06-24 | 1999-08-06 | Framatome Connectors Int | Contact electrique miniature |
DE19902405B4 (de) * | 1999-01-22 | 2005-10-27 | Feindrahtwerk Adolf Edelhoff Gmbh & Co | Verfahren zur Herstellung einer korrosionsresistenten, elektrischen Verbindung |
JP2000299140A (ja) * | 1999-04-15 | 2000-10-24 | Yazaki Corp | 電線と接続端子の接続方法及び接続構造 |
JP3556879B2 (ja) * | 2000-03-15 | 2004-08-25 | 住友電装株式会社 | コネクタ |
DE20019171U1 (de) * | 2000-11-10 | 2001-01-11 | Hirschmann Electronics GmbH & Co. KG, 72654 Neckartenzlingen | Crimpkontakt für Leiterplatten |
JP4413491B2 (ja) * | 2002-12-11 | 2010-02-10 | 矢崎総業株式会社 | 電線と接続端子との接続方法 |
DE202004001363U1 (de) | 2003-02-11 | 2004-04-15 | Neumann-Henneberg, Wolf | Flexible elektrische Leitung mit einem Steckkontakt |
US6935893B1 (en) * | 2004-02-11 | 2005-08-30 | Molex Incorporated | Electrical connector with terminal position assurance device |
JP4283710B2 (ja) * | 2004-03-04 | 2009-06-24 | 住友電気工業株式会社 | 超電導ケーブルの中間接続部 |
DE102006025661B4 (de) * | 2006-06-01 | 2010-02-18 | Robert Virant | Kontaktklemme zum Anschließen eines Litzenleiters an einen relativ dünnen Anschlussstift |
DE102007020210A1 (de) * | 2006-06-03 | 2007-12-06 | Hirschmann Automotive Gmbh | Schweißen einer Umformverbindung |
DE102006046350B9 (de) * | 2006-09-28 | 2012-12-06 | Auto-Kabel Management Gmbh | Elektrische Verbindung zwischen Rund- und Flachleitern |
JP4499114B2 (ja) * | 2007-01-25 | 2010-07-07 | タイコエレクトロニクスジャパン合同会社 | 端子圧着方法、端子圧着装置、端子圧着構造及び電気コネクタ |
JP5135038B2 (ja) * | 2008-04-14 | 2013-01-30 | 株式会社小糸製作所 | 点灯装置 |
JP5369637B2 (ja) | 2008-11-20 | 2013-12-18 | 株式会社オートネットワーク技術研究所 | 端子金具付き電線及びその製造方法 |
-
2010
- 2010-07-27 DE DE102010038465A patent/DE102010038465A1/de not_active Ceased
-
2011
- 2011-07-01 EP EP11730273.7A patent/EP2599163B1/de active Active
- 2011-07-01 CN CN201180036441.1A patent/CN103026553B/zh active Active
- 2011-07-01 JP JP2013521035A patent/JP5638135B2/ja active Active
- 2011-07-01 US US13/812,548 patent/US9065188B2/en active Active
- 2011-07-01 RU RU2013108359/07A patent/RU2572592C2/ru active
- 2011-07-01 WO PCT/EP2011/061093 patent/WO2012013446A1/de active Application Filing
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
CN103026553A (zh) | 2013-04-03 |
WO2012013446A1 (de) | 2012-02-02 |
EP2599163A1 (de) | 2013-06-05 |
JP5638135B2 (ja) | 2014-12-10 |
JP2013532887A (ja) | 2013-08-19 |
RU2572592C2 (ru) | 2016-01-20 |
CN103026553B (zh) | 2016-04-27 |
US9065188B2 (en) | 2015-06-23 |
US20130118804A1 (en) | 2013-05-16 |
DE102010038465A1 (de) | 2012-02-02 |
RU2013108359A (ru) | 2014-09-10 |
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