EP2599163B1 - Connexion électrique - Google Patents

Connexion électrique Download PDF

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Publication number
EP2599163B1
EP2599163B1 EP11730273.7A EP11730273A EP2599163B1 EP 2599163 B1 EP2599163 B1 EP 2599163B1 EP 11730273 A EP11730273 A EP 11730273A EP 2599163 B1 EP2599163 B1 EP 2599163B1
Authority
EP
European Patent Office
Prior art keywords
connection
plug
contact element
housing
electrical connection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11730273.7A
Other languages
German (de)
English (en)
Other versions
EP2599163A1 (fr
Inventor
Rainer Jakoby
Erwin Liegl
Anselm Gademann
Birgit Moeller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2599163A1 publication Critical patent/EP2599163A1/fr
Application granted granted Critical
Publication of EP2599163B1 publication Critical patent/EP2599163B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding

Definitions

  • the invention relates to an electrical connection according to the preamble of claim 1.
  • Such an electrical connection is already well known, such as from US 3 717 842 A , of the DE 10 2007 020210 A1 and the DE 199 02 405 A1 , And is used in electrical equipment, such as control units or units in automotive technology, for electrically connecting a lead wire with a plug contact element.
  • a frictional connection in the form of a so-called crimp connection is usually used.
  • connection regions of the plug-in contact element are connected to the connection wire by plastic deformation.
  • Such a crimp connection is only partially solvable and usually not repairable.
  • plug connections which have a plug-in contact element and a mating plug contact. These two elements are also connected to each other by adhesion or spring action, such a connection as often as is solvable and reparable.
  • a disadvantage of both non-positive connections is that at very low electric currents, meaning in particular currents in the range of nanoamps or below, the contact points of the compound have a non-linear resistance behavior. This non-linear resistance behavior changes the electrical information, which should be forwarded as unchanged as possible by the electrical connection.
  • the present invention seeks to further develop an electrical connection according to the preamble of claim 1 such that the electrical connection has a linear as possible resistance behavior even when conducting very low currents.
  • This object is achieved according to the invention in an electrical connection with the features of claim 1, characterized in that the plug contact element is electrically contacted with a mating plug contact element and is connected to this both non-positively and cohesively.
  • the cohesive connection is designed as a welded or soldered connection.
  • a welded connection in particular a resistance, ultrasonic, or laser welding in question.
  • each of the cohesive connections mentioned can be realized on a large scale with relatively simple means and monitored well in terms of process engineering.
  • the crimp connection is designed as a double crimp connection.
  • the crimp is divided into two different crimping points, of which one crimp for non-positive connection of the plug contact element with the strand of a lead wire, while the other crimping the electrical contacting of the lead wire itself serves, this area is stripped from the strand or freed.
  • a strain relief is effected on the connection wire serving for the electrical contacting.
  • the plug-in contact element is electrically contacted with a mating plug contact element and is non-positively connected thereto and that between the plug contact element and the mating plug contact element, a further additional cohesive connection is formed.
  • the electrical connection is suitable e.g. for connecting an electrical appliance to a connection cable, e.g. the connection cable of a wiring harness in a motor vehicle.
  • a connection cable e.g. the connection cable of a wiring harness in a motor vehicle.
  • the additional additional cohesive connection is preferably designed as a welded or soldered connection.
  • the plug contact element in a plug housing is arranged and that the connector housing in an area of connection between the plug contact element and a mating connector contact element has an opening, in particular an opening, such that the connection area is accessible from the outside.
  • the plug housing is electrically contactable with its connection region with the mating plug contact elements arranged in a housing, in particular of an electrical device, and that the housing has a cutout which is arranged in at least partial coverage with the opening and which by means of a Cover element is closed.
  • a sealed and protected arrangement of the connection region between plug contact element and mating plug contact element in a housing of an electrical device is made possible.
  • the plug contact housing associated plug contact element in the plug housing by a positive connection, in particular by a latching connection is fixed. As a result, the plug-in contact element can be securely connected to the plug housing in a purely mechanical way and secured.
  • a particularly tight connection can also be achieved if the plug housing has a seal and cooperates with the housing of the electrical device.
  • FIG. 1 an electrical line in the form of a lead wire 1 (stranded wire) is shown, which is electrically contacted with a plug contact element in the form of a plug connection body 10.
  • the connecting wire 1 has an insulation 2, which encloses the stranded wires 5.
  • the connecting wire 1 is electrically stripped in the region of its electrical connection with the plug connection body 5, ie freed from its insulation 2.
  • the plug connection body 10 is, as is known per se, produced as a stamped / bent part from sheet metal and has two crimp regions 12, 13 which are spaced apart from one another in the longitudinal direction.
  • the first crimping area 12 of the non-positive connection of the connector body 10 with the insulation 2 near the stripped terminal wire 1 while the second crimping area 13 of the non-positive connection of the lead wire 1 with the connector body 10 is used.
  • the second crimping region 13, which serves for the electrical contacting of the connecting wire 5 with the plug connection body 10, is equipped or provided with an additional cohesive connection 15.
  • the additional cohesive connection 15 is formed in particular as a welded connection.
  • a laser, resistance or ultrasonic welding is considered as a welded connection.
  • a solder joint is conceivable.
  • a connector housing 20 is shown for use with a plurality of male terminal bodies 10, which are arranged parallel to each other in the connector housing 20.
  • the plug housing 20 has an opening in the form of an opening 21, whose one boundary wall 22 serves at the same time as a stop for the Verrastungsnasen 14 of the connector body 10, so that the plug connection body 10 are accommodated by positive engagement in the connector housing 20 and secured therein. It is also essential that the region of the opening 21 is arranged in the connector housing 20 in an area in which a non-positive connection with mating connectors 24 (see Fig. 4 ) takes place.
  • Fig. 4 is an electrical device 30, which has, for example, an integrated circuit, not shown, or the like.
  • the electrical device 30, which can be used in particular in a motor vehicle, has a housing 31 which has a recess 32 in the area of the mating connector 24.
  • the recess 32 is by means of a in the Fig. 6 lid member 33 shown tightly closed, for example by a laser welding.
  • the plug housing 20 is inserted with the region of its opening 21 in a housing portion 35.
  • either the housing section 35, or preferably the plug housing 20 has one in which Fig. 3 recognizable seal 36.
  • the state is shown in which the connector housing 20 is fully inserted into the housing portion 35 of the housing 31. It can be seen in particular that the opening 21 of the plug housing 20 and the recess 32 of the housing 31 are arranged in alignment with each other, so that the connecting portion 37 between the male terminal bodies 10 and the mating plugs 24, in which they are positively and electrically connected to each other, from the outside ago accessible or editable. According to the invention, it is provided that in the connection region 37, the individual connections between the respective plug connection bodies 10 and the associated mating plugs 24 are provided with a further cohesive connection 38. This further cohesive connection 38 is preferably designed as a soldered or welded connection.
  • the additional cohesive connection 38 is formed as a laser welding connection.
  • the housing 31 is closed by means of the cover element 33 so that it is sealed to the outside.
  • the electrical connection described so far can be modified or modified in many ways without departing from the spirit of the invention.

Claims (9)

  1. Connexion électrique, comportant au moins un élément de contact enfichable (10) et un fil de raccordement (1) relié à l'élément de contact enfichable (10), dans laquelle la connexion entre l'au moins un élément de contact enfichable (10) et le fil de raccordement (1) est réalisée au moyen d'au moins une connexion par complémentarité de force (12, 13), en particulier sous forme de connexion sertie,
    et dans laquelle la connexion par complémentarité de force (13) est en outre pourvue d'une connexion par complémentarité de matière (15) ou d'une connexion par brasage,
    caractérisée en ce que l'élément de contact enfichable (10) est mis en contact électrique avec un élément de contact enfichable correspondant (24) et y est connecté par complémentarité de force, et en ce qu'une connexion par complémentarité de matière supplémentaire (38) ou une connexion par brasage est réalisée entre l'élément de contact enfichable (10) et l'élément de contact enfichable correspondant (24).
  2. Connexion électrique selon la revendication 1, caractérisée en ce que la connexion par complémentarité de matière (15) est réalisée sous la forme d'une connexion soudée, en particulier d'une connexion soudée par laser, par résistance ou par ultrasons.
  3. Connexion électrique selon la revendication 1 ou 2,
    caractérisée en ce que la connexion sertie (12, 13) est réalisée sous la forme d'une double connexion sertie.
  4. Connexion électrique selon la revendication 1,
    caractérisée en ce que la connexion par complémentarité de matière supplémentaire (38) est réalisée sous la forme d'une connexion soudée.
  5. Connexion électrique selon l'une des revendications 1 à 3,
    caractérisée en ce que l'élément de contact enfichable (10) est disposé dans un boîtier de connecteur (20) et en ce que le boîtier de connecteur (20) présente une ouverture (21), en particulier une traversée, dans une zone de connexion (37) entre l'élément de contact enfichable (10) et un élément de contact enfichable correspondant (24), de telle manière que la zone de connexion (37) soit accessible de l'extérieur.
  6. Connexion électrique selon la revendication 5,
    caractérisée en ce que le boîtier de connecteur (20) peut être mis en contact électrique par sa zone de connexion (37) avec l'élément de contact enfichable complémentaire (24) disposé dans un boîtier (31), notamment d'un appareil électrique (30), et en ce que le boîtier (31) présente un évidement (32) qui est disposé de manière à recouvrir au moins partiellement l'ouverture (21) et qui peut être fermé au moyen d'un élément formant couvercle (33) .
  7. Connexion électrique selon la revendication 5 ou 6,
    caractérisée en ce que l'élément de contact enfichable (10) associé au boîtier de connecteur (20) est fixé dans le boîtier de connecteur (10) par une connexion par complémentarité de forme, en particulier par une connexion par encliquetage (14).
  8. Connexion électrique selon l'une des revendications 5 à 7,
    caractérisée en ce que le boîtier de connecteur (20) comprend un joint (36) coopérant avec le boîtier (31).
  9. Connexion électrique selon l'une des revendications 5 à 8,
    caractérisée en ce que plusieurs éléments de contact enfichables (10) sont disposés parallèlement les uns à côté des autres dans le boîtier de connecteur (20).
EP11730273.7A 2010-07-27 2011-07-01 Connexion électrique Active EP2599163B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010038465A DE102010038465A1 (de) 2010-07-27 2010-07-27 Elektrische Verbindung
PCT/EP2011/061093 WO2012013446A1 (fr) 2010-07-27 2011-07-01 Connexion électrique

Publications (2)

Publication Number Publication Date
EP2599163A1 EP2599163A1 (fr) 2013-06-05
EP2599163B1 true EP2599163B1 (fr) 2018-11-28

Family

ID=44533408

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11730273.7A Active EP2599163B1 (fr) 2010-07-27 2011-07-01 Connexion électrique

Country Status (7)

Country Link
US (1) US9065188B2 (fr)
EP (1) EP2599163B1 (fr)
JP (1) JP5638135B2 (fr)
CN (1) CN103026553B (fr)
DE (1) DE102010038465A1 (fr)
RU (1) RU2572592C2 (fr)
WO (1) WO2012013446A1 (fr)

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DE102012214769A1 (de) * 2012-08-20 2014-02-20 Robert Bosch Gmbh Verfahren zum Herstellen eines Messfühlers zur Bestimmung mindestens einer Eigenschaft eines Messgases
JP6636719B2 (ja) * 2015-05-14 2020-01-29 田淵電機株式会社 電線接続用端子および電線接続用端子と電線の接合方法
CN107732495A (zh) * 2016-08-12 2018-02-23 东莞莫仕连接器有限公司 接线端子组件
DE102017215970B3 (de) 2017-09-11 2018-07-26 Strunk Connect automated solutions GmbH & Co. KG Verfahren zum Verbinden einer elektrischen Aluminiumleitung mit einem Aluminiumrohr
JP6900888B2 (ja) * 2017-11-29 2021-07-07 オムロン株式会社 コネクタ
EP3783741A1 (fr) * 2019-08-20 2021-02-24 Aptiv Technologies Limited Connecteur et ensemble pour applications automobiles
EP3836313A1 (fr) * 2019-12-12 2021-06-16 TE Connectivity Germany GmbH Élément de support

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Also Published As

Publication number Publication date
WO2012013446A1 (fr) 2012-02-02
DE102010038465A1 (de) 2012-02-02
EP2599163A1 (fr) 2013-06-05
JP2013532887A (ja) 2013-08-19
JP5638135B2 (ja) 2014-12-10
RU2013108359A (ru) 2014-09-10
CN103026553B (zh) 2016-04-27
US20130118804A1 (en) 2013-05-16
US9065188B2 (en) 2015-06-23
RU2572592C2 (ru) 2016-01-20
CN103026553A (zh) 2013-04-03

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