EP2747205B1 - Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact - Google Patents

Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact Download PDF

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Publication number
EP2747205B1
EP2747205B1 EP12306605.2A EP12306605A EP2747205B1 EP 2747205 B1 EP2747205 B1 EP 2747205B1 EP 12306605 A EP12306605 A EP 12306605A EP 2747205 B1 EP2747205 B1 EP 2747205B1
Authority
EP
European Patent Office
Prior art keywords
contact element
stranded conductor
conductor
contact
electrically conductive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12306605.2A
Other languages
German (de)
English (en)
Other versions
EP2747205A1 (fr
Inventor
Helmut Dr. Steinberg
Udo Dr. Mayer
Johannes Denteler
Sunhilde Fleischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayerische Motoren Werke AG
Nexans SA
Original Assignee
Bayerische Motoren Werke AG
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayerische Motoren Werke AG, Nexans SA filed Critical Bayerische Motoren Werke AG
Priority to EP12306605.2A priority Critical patent/EP2747205B1/fr
Priority to US14/102,863 priority patent/US20140165394A1/en
Priority to BRBR102013032275-0A priority patent/BR102013032275A2/pt
Publication of EP2747205A1 publication Critical patent/EP2747205A1/fr
Application granted granted Critical
Publication of EP2747205B1 publication Critical patent/EP2747205B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625—Soldered or welded connections
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal

Claims (4)

  1. Procédé de raccordement électriquement conducteur d'un conducteur toronné (3), entouré d'une isolation (5), lequel comporte une multiplicité de fils contenant de l'aluminium, à un élément de contact (1) électrique, l'élément de contact (1) constitué en tant que composant plat avec une section transversale à peu près rectangulaire comportant un emplacement de contact (6) à peu près rectangulaire pour la connexion électriquement conductrice entre l'élément de contact et le conducteur toronné (3), ainsi qu'une pièce de retenue (2) mécanique raccordée d'une seule pièce à l'élément de contact (1) pour le délestage mécanique de l'élément de contact, l'emplacement de contact (6) et la pièce de retenue (2) étant séparés l'un de l'autre sur le composant d'une seule pièce, le conducteur toronné dénudé étant, avec son extrémité, placé sur l'élément de contact (1), le conducteur toronné (3) étant, à son extrémité, connecté de façon électriquement conductrice à l'élément de contact, avec destruction des couches d'oxyde des fils (4) au niveau de l'emplacement de contact (6) situé sur l'élément de contact (1), et la pièce de retenue (2) connectée d'une seule pièce à l'élément de contact (1) étant sertie tout autour du conducteur toronné (3) dénudé.
  2. Procédé selon la revendication 1, caractérisé en ce que d'abord le conducteur toronné (3) et l'élément de contact (1) sont raccordés l'un à l'autre de façon électriquement conductrice au niveau de l'emplacement de contact (6), et ensuite la pièce de retenue (2) est sertie tout autour du conducteur toronné (3).
  3. Procédé selon la revendication 1, caractérisé en ce que d'abord la pièce de retenue (2) est sertie tout autour du conducteur toronné (3), et le conducteur toronné (3) est ensuite raccordé de façon électriquement conductrice à l'élément de contact (1) au niveau de l'emplacement de contact (6).
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que le conducteur toronné (3) et l'élément de contact (1) sont raccordés l'un à l'autre de façon électriquement conductrice au niveau de l'emplacement de contact (6) au moyen d'une installation de soudage par ultrasons.
EP12306605.2A 2012-12-18 2012-12-18 Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact Active EP2747205B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP12306605.2A EP2747205B1 (fr) 2012-12-18 2012-12-18 Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact
US14/102,863 US20140165394A1 (en) 2012-12-18 2013-12-11 Method for electrically conductively connecting a stranded conductor to a contact element
BRBR102013032275-0A BR102013032275A2 (pt) 2012-12-18 2013-12-16 Método para a conexão elétrica de um condutor de fios com um elemento de contato

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12306605.2A EP2747205B1 (fr) 2012-12-18 2012-12-18 Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact

Publications (2)

Publication Number Publication Date
EP2747205A1 EP2747205A1 (fr) 2014-06-25
EP2747205B1 true EP2747205B1 (fr) 2021-04-14

Family

ID=47623885

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12306605.2A Active EP2747205B1 (fr) 2012-12-18 2012-12-18 Procédé de liaison électrique conductrice d'un conducteur torsadé avec un élément de contact

Country Status (3)

Country Link
US (1) US20140165394A1 (fr)
EP (1) EP2747205B1 (fr)
BR (1) BR102013032275A2 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2699917T3 (es) 2016-07-13 2019-02-13 Nexans Procedimiento para conectar un elemento de contacto en un conductor eléctrico
JP6989560B2 (ja) * 2019-04-22 2022-01-05 矢崎総業株式会社 端子付き電線の製造方法および電線の制振方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010039649A1 (de) * 2009-08-24 2011-03-10 Yazaki Corp. Ultraschallschweißvorrichtung und Ultraschallschweißverfahren
JP2011060778A (ja) * 2010-11-30 2011-03-24 Hitachi Cable Ltd 接続端子、接続端子付きアルミケーブル
JP2011165618A (ja) * 2010-02-15 2011-08-25 Hitachi Cable Ltd 端子付き電線

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3717842A (en) * 1971-02-26 1973-02-20 Perfection Electrical Prod Inc Method of connecting aluminum wire to electrical terminals
US4634213A (en) * 1983-04-11 1987-01-06 Raychem Corporation Connectors for power distribution cables
JP2000299140A (ja) * 1999-04-15 2000-10-24 Yazaki Corp 電線と接続端子の接続方法及び接続構造
US7134190B2 (en) * 2001-11-24 2006-11-14 Delphi Technologies, Inc. Wire harness manufacturing machine
US20070068991A1 (en) * 2005-09-23 2007-03-29 Handel Jeffrey M Ultrasonic welding system
DE102006021422B8 (de) * 2006-05-05 2008-06-26 Schunk Ultraschalltechnik Gmbh Verfahren zur Herstellung eines Durchgangs- oder Endknotens sowie Durchgangs- oder Endknoten
DE502007003854D1 (de) * 2007-06-06 2010-07-01 Nexans Verfahren zur Herstellung einer elektrisch leitenden Verbindung
DE102008031588B4 (de) * 2008-07-03 2011-03-24 Lisa Dräxlmaier GmbH Kontaktierung von Leichtmetallleitungen
JP5428789B2 (ja) * 2008-11-19 2014-02-26 株式会社オートネットワーク技術研究所 端子金具付き電線及び端子金具付き電線の製造方法
JP2010251287A (ja) * 2009-03-23 2010-11-04 Autonetworks Technologies Ltd 端子金具付き電線の製造方法
US8826533B2 (en) * 2011-06-24 2014-09-09 Delphi Technologies, Inc. Crimp connection to aluminum cable
JP2014211953A (ja) * 2013-04-17 2014-11-13 矢崎総業株式会社 電線の接続方法，接続装置

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010039649A1 (de) * 2009-08-24 2011-03-10 Yazaki Corp. Ultraschallschweißvorrichtung und Ultraschallschweißverfahren
JP2011165618A (ja) * 2010-02-15 2011-08-25 Hitachi Cable Ltd 端子付き電線
JP2011060778A (ja) * 2010-11-30 2011-03-24 Hitachi Cable Ltd 接続端子、接続端子付きアルミケーブル

Also Published As

Publication number Publication date
EP2747205A1 (fr) 2014-06-25
BR102013032275A2 (pt) 2014-09-02
US20140165394A1 (en) 2014-06-19

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