EP2447197B1 - Vorrichtung und Verfahren zum Wenden von Stapeln aus bogenförmigem Material - Google Patents

Vorrichtung und Verfahren zum Wenden von Stapeln aus bogenförmigem Material Download PDF

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Publication number
EP2447197B1
EP2447197B1 EP11183098.0A EP11183098A EP2447197B1 EP 2447197 B1 EP2447197 B1 EP 2447197B1 EP 11183098 A EP11183098 A EP 11183098A EP 2447197 B1 EP2447197 B1 EP 2447197B1
Authority
EP
European Patent Office
Prior art keywords
stack
pivot
grippers
fork
stacks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11183098.0A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2447197A2 (de
EP2447197A3 (de
Inventor
Wolfgang Diehr
Uwe Hartstock
René Heider
Tomasz Ollek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Masterwork Machinery Co Ltd
Original Assignee
Masterwork Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Masterwork Machinery Co Ltd filed Critical Masterwork Machinery Co Ltd
Priority to PL11183098T priority Critical patent/PL2447197T3/pl
Publication of EP2447197A2 publication Critical patent/EP2447197A2/de
Publication of EP2447197A3 publication Critical patent/EP2447197A3/de
Application granted granted Critical
Publication of EP2447197B1 publication Critical patent/EP2447197B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H15/00Overturning articles
    • B65H15/02Overturning piles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H1/00Supports or magazines for piles from which articles are to be separated
    • B65H1/30Supports or magazines for piles from which articles are to be separated with means for replenishing the pile during continuous separation of articles therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/30Arrangements for removing completed piles
    • B65H31/3009Arrangements for removing completed piles by dropping, e.g. removing the pile support from under the pile
    • B65H31/3018Arrangements for removing completed piles by dropping, e.g. removing the pile support from under the pile from opposite part-support elements, e.g. operated simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/006Feeding stacks of articles to machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/06Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
    • B65H5/066Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers the articles resting on rollers or balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/42Piling, depiling, handling piles
    • B65H2301/422Handling piles, sets or stacks of articles
    • B65H2301/4222Squaring-up piles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/42Piling, depiling, handling piles
    • B65H2301/422Handling piles, sets or stacks of articles
    • B65H2301/4224Gripping piles, sets or stacks of articles
    • B65H2301/42242Gripping piles, sets or stacks of articles by acting on the outermost articles of the pile for clamping the pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/15Roller assembly, particular roller arrangement
    • B65H2404/152Arrangement of roller on a movable frame
    • B65H2404/1523Arrangement of roller on a movable frame moving in parallel to its axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/15Roller assembly, particular roller arrangement
    • B65H2404/154Rollers conveyor
    • B65H2404/1544Rollers conveyor on a movable frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/50Gripping means
    • B65H2405/51Gripping means oscillating in arcuate paths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/176Cardboard
    • B65H2701/1764Cut-out, single-layer, e.g. flat blanks for boxes

Definitions

  • the present invention relates to an apparatus and a method for turning stacks of sheet material according to the preamble of claims 1 and 10.
  • sheets are first printed on a wide web in a printing press.
  • several benefits of the carton to be produced are printed in each case, which are then punched out in a flatbed punch with the printed side up and stored in stacks.
  • the punched out and stacked folding box blanks are then fed to a folding box gluing machine with the printed side down to be processed into folding boxes here.
  • the stacked folding box blanks must therefore be turned before processing in the folding box gluer. This is an extremely laborious step. An operator may need to turn several tons of carton a day.
  • the turning table has a clamping plate and a clamping and conveying unit.
  • a closing movement between the clamping plate and conveyor unit is realized for jamming an object.
  • the device is rotated in the transport direction of the object to center mounted on the turning table pivot 180 °, so that the clamped, stacked carton blanks are turned. After the turning process, these rest on the conveyor unit and are transported away from it by the turning device.
  • This turning device is from the EP 1 350 748 A2 known.
  • This turning device has a turning clamp, which is pivotable about a centrally arranged horizontal axis.
  • the turning clamp comprises two transport elements, one of which is in the form of a series of rollers.
  • This transport element serves to receive the stack entering the device.
  • the second transport element is designed as a conveyor belt and serves to transport the stack after the turn by means of a pushcarriage out of the device.
  • Another turning device for stacks is from the US 5,743,374 known.
  • This device has a clamp for receiving the stack.
  • the device is laterally moved by means of a first motor for receiving and transporting the stack.
  • a second motor By means of a second motor, the staple of the device is moved along a U-shaped path in the device via rollers on an outer side of the staple, whereby the stack is turned over and placed on an insert.
  • EP 0 802 137 A2 discloses a device according to the preamble of claim 1. Further, this document discloses a method for turning stacks of sheet material, comprising the following steps: feeding a stack into a pivoting fork to stack stops attached to bottom loops, the opening of the pivoting fork already as a starting position in a swivel angle is pivoted upward. Aligning the stack with the staple stops of the sub-grippers and gripping the stack. The stack is aligned by the inclination on the stack stop. Clamping the stack between lower grippers and upper grippers by height adjustment of the lower gripper. Execution of the slewing process up to the final position and retraction of the upper gripper, which previously formed the lower gripper. Discard the turned stack by singulating from below with the help of a rotary feeder, and finally turning back the pivoting fork and extending the upper gripper to the starting position.
  • the object of the present invention is to provide an alternative turning device which turns arcuate stacks easily, safely and reliably.
  • the apparatus for turning stacks of sheet material comprises means for transporting the stacks into a pivoting fork of a turning station.
  • the turning station has a pivoting fork with upper grippers, lower grippers and a stack stop.
  • the pivot fork has on one side an opening for the import of stacks and at its other end it is pivotally mounted about a horizontal pivot axis extending transversely to the direction of entry of the stack, wherein the pivot axis is arranged eccentrically to the pivoting fork.
  • An adaptation to different formats is achieved by the stack stop, which is advantageously carried out adjustable to the lower looper.
  • the stack stop is executed two or more times divided. This allows for easy adaptation to and guidance of unsymmetrical blanks.
  • the pivot axis in the upper region of the pivot fork is arranged eccentrically to this, so that in a simple manner and pivot angle of the pivot fork more than 180 ° can be realized. This allows the stack to be deposited even on an inclined plane. Due to the eccentric arrangement of the pivot axis in the upper region a horizontal path change and a change in height of the stack is achieved during the pivoting movement.
  • the lower grippers are arranged in the side parts of the device and adjustable in height relative to the upper grippers.
  • the height adjustment takes place here advantageously by servomotors or pneumatic or hydraulic cylinders.
  • the upper gripper are designed as roller rails.
  • This embodiment has several advantages. On the one hand, after the turning process, the roller rails can be moved out from under the stack without causing any sanding marks on the blanks, since the belts unroll directly under the pile. At the same time it is possible when using multiple rails, even stacks of unbalanced blanks to give the maximum support, since the rails can be retracted differently far relative to the stack and can also be moved individually when pulling out.
  • the lower looper and / or upper looper are arranged freely positionable transversely to the inlet direction of the stack. This is a simple adaptation to different Blank formats possible. When using more than two sub-grippers and / or upper grippers, a further adaptation to asymmetrical blanks is additionally possible in a simple manner.
  • the pivoting fork is adjustable via a height adjustment device.
  • the height adjustment device is in this case attached to the side parts of the device and the pivot axis is mounted in guides in the side parts of the device.
  • the pivoting fork can be further adapted to the degrading residual stack in the inserter. As a result, the distance between the upper edge of the rest of the stack and lower edge of the turned stack remains almost constant, which has a positive effect on the falling behavior of the turned stack.
  • the height adjustment device is mounted obliquely in the side parts of the device and the pivot axis is mounted in inclined guides in the side parts of the device.
  • the height adjustment for example, consist of a rack and a driven gear.
  • any other motorized, pneumatic or hydraulic height adjustment is possible.
  • the transport device for the transport of the stack in the pivoting fork is designed in two parts.
  • the first part of the transport device is located in the Stapelzu 1500vorraum and goes until just before the start of the pivoting fork.
  • the second part of the transport device extends over the depth of the pivoting fork.
  • both transport devices have independent individual drives. As a result, they can be operated separately via sensors and controllers. Also different speeds are possible. As a result, gaps of different sizes between the individual stacks can be compensated for and it can always be ensured that a new stack is in the waiting position while the pivoting fork turns a stack.
  • the stacks are aligned up to a pivot angle of about 70 °. Because the pivoting angle can also be greater than 180 °, the stacks can also be deposited on an inclined plane.
  • FIG. 1 shows the inventive device 1 for turning of stacks 5.
  • the stack 5 are fed via a Stapelzu slaughterbach 2 of the pivoting fork 12 of a turning station 3.
  • the feed of the stack 5 via roller cheeks 6, wherein the stack 5 are aligned laterally on a Stapelausrichteblech 7.
  • the Stapelausrichteblech 7 may advantageously have height marks 37. This helps the operator to place the allowable stack weights in each case to stay within the allowable tolerances.
  • the stacks 5 are transported up to a stack stop 11 of the pivoting fork 12 by the roller cheeks 6. Alternatively, the transport can also be done by a split roller cheek system 6, 6 ', as later Figure 7a is explained in more detail.
  • the upper fork 9 further comprises upper grippers 9, which are arranged via drive heads 24 and the lower grippers 10 via a cross-beam 26 and side parts 25 pivotably about a pivot axis 8 at this.
  • the stack 5 aligns with the lower gripper 10 and the stack stop 11 and is clamped by further height adjustment of the lower looper 10 relative to the upper grippers 9 between them.
  • the upper gripper 9 are moved back and the stack 5 falls through a four-sided closed shaft, formed from positioning tabs 14, side stack guides 13 and the stack stop 11 in the depositor 4.
  • FIG. 2 the state is shown at the end of the pivoting movement.
  • the stack 5 is turned, clamped between upper looper 9 and lower looper 10th
  • FIG. 3 and 4 the essential parts of the turning station 3 according to the invention are shown within the device 1.
  • the turning station 3 has a pivoting fork 12, the upper gripper 9 and lower gripper 10 and a stack stop 11 has.
  • the stack stop 11 is mounted adjustably on the lower looper 10.
  • the pivot fork 12 can be easily adjusted to different, even asymmetric stack formats.
  • the stack can be turned with only one lower looper 10.
  • a slip-on shoe 35 can advantageously be attached to the lower looper 10. This increases the contact surface for the stack, which facilitates alignment of the lower looper to the center of gravity of the stack.
  • the slip-on shoe is narrower than two lower loops next to each other.
  • the upper grippers 9 are designed as rollers 22, which are driven by belts 21, which are driven by a motor 17, a toothed belt pulley 20, a toothed belt 23 and a square shaft 16 (see below) FIG. 5 detailed).
  • the roller rails 22, depending on the position of the pivoting fork 22 could slowly slide downwards. This is advantageously prevented by the torque of the short-circuited motor 17 and by a spring-applied brake 36.
  • the upper grippers 9 are mounted in so-called drive heads 24.
  • the drive heads 24 are mounted on the pivot axis 8, around which the complete pivot fork 12 can be pivoted.
  • the lower looper 10 are attached to a crossbeam 26, which are mounted in guides 18 in the side parts 25 of the pivot fork 12 and can be adjusted by a linear drive 15 relative to the upper grippers 9 in height.
  • the linear drive may be a servomotor, pneumatic cylinder or hydraulic cylinder.
  • the functioning of the upper gripper 9 is off FIG. 5 to recognize.
  • a belt 21 which is guided over various rollers 34 and a drive shaft 16 extends.
  • the belt tension is adjustable.
  • the roller rail is displaced relative to the drive head 24 in the arrow direction.
  • FIG. 6a It is shown how the stack 5 is retracted into the pivoting fork 12 to the stack stop 11 of the Stapelzu slaughtersupervised 2.
  • FIG. 6b begins the pivoting fork 12 with its pivoting movement about the pivot axis 8 and raises the stack 5 at.
  • the stack 5 aligns with the lower looper 10 and the stack stop 11.
  • This alignment process is completed at about 70 ° of the pivoting movement and the lower looper 10 move in the direction of upper gripper 9 (FIG. FIG. 6c ) and clamp the stack 5 between upper gripper 9 and lower gripper 10 a.
  • the stack 5 is further pivoted to its end position, which is in the present representation at about 195 ° pivot angle ( FIG. 6d ).
  • FIG. 6d also shows two sensors 29, 30.
  • the sensor 29 is manually adjustable in height by the operator and provides signals to the pivot fork 12 when the stack 4 still in the stacker is processed to a desired height, so that a new stack 5 turned and should be launched.
  • the lower sensor 30 is also adjustable in height and provides a signal when the stack still in the stacker 4 has been reduced to a critical minimum height without a new reversed stack has been placed. As a result of this signal, a subsequent machine can be turned off.
  • the pivoting fork 12 based on the height adjustment device 31 (FIGS. FIG. 1 ) lowered in height almost to the top of the rest of the pile.
  • the upper gripper 9, which, as already described, are designed as roller rails 22, pulled out.
  • the stack 5 between upper gripper 9 and lower gripper 10 remains clamped.
  • the turned stack 5 falls ( FIG. 6f ) now almost as a block through a four-sided closed shaft, formed from positioning tabs 14, lateral stack guides 13 and stack stop 11 guided in the insert.
  • the pivoting fork 12 can be lowered by means of the height adjustment device 31 in the arrow direction.
  • the control for the height adjustment device 31 takes place here via sensors 29 and a control unit, not shown.
  • pivoting fork 12 rotates back to about 15 ° before its vertical position.
  • pivot fork 12 moves in the direction of arrow by means of the height adjustment device 31 in its uppermost position.
  • FIG. 7a an alternative partial movement sequence in the supply of the stack 5 is shown in the pivoting fork 12.
  • the roller cheeks 6 and 6 'in two parts transport the stack in the Stapelzu Foodvorides 2 and have their own, not shown drive.
  • the transport of the stack 5 in the pivoting fork 12 is taken over by roller cheeks 6 ', which are driven by a separate drive, not shown.
  • the roller cheeks 6, 6 ' are controlled by sensors, which are not shown in greater detail, and a controller.
  • the stacks 5 are transported in the Stapelzu 1500vortechnisch to a parking position at the end of the roller cheeks 6. If the pivot fork 12 is in the receiving position, the two roller cheeks 6, 6 'receive the signal for transporting the next stack 5 into the swivel fork 12. Because of the independent drives, different gaps in the stack feeder 2 are compensated.
  • FIGS. 7b to 7d is another alternative partial movement sequence in the filing of the inverted stack 5 in the insert 4 shown.
  • the insert 4 may optionally include a height and retractable stackable leading edge support 28 that is now extended to receive the stack leading edge of the pivoted stack 5.
  • the pivoted stack 5 rests on the upper grippers 9 and on the stack front edge support 28.
  • the upper gripper 9 which are as already described as rolling rails, are now pulled out.
  • the stack leading edge support 28 is pulled out.
  • the turned stack 5 falls now ( FIG. 7d ), as already described above, by a four-sided closed shaft, formed from adjusting tabs 14, side stack guides 13 and the stack stop 11 guided in the insert. 4

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pile Receivers (AREA)
  • Specific Conveyance Elements (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Registering Or Overturning Sheets (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Discharge By Other Means (AREA)
EP11183098.0A 2010-10-26 2011-09-28 Vorrichtung und Verfahren zum Wenden von Stapeln aus bogenförmigem Material Active EP2447197B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11183098T PL2447197T3 (pl) 2010-10-26 2011-09-28 Urządzenie i sposób odwracania stosów materiału w arkuszach

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010049376A DE102010049376A1 (de) 2010-10-26 2010-10-26 Vorrichtung und Verfahren zum Wenden von Stapeln aus bogenförmigem Material

Publications (3)

Publication Number Publication Date
EP2447197A2 EP2447197A2 (de) 2012-05-02
EP2447197A3 EP2447197A3 (de) 2014-08-27
EP2447197B1 true EP2447197B1 (de) 2015-12-30

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP11183098.0A Active EP2447197B1 (de) 2010-10-26 2011-09-28 Vorrichtung und Verfahren zum Wenden von Stapeln aus bogenförmigem Material

Country Status (7)

Country Link
US (1) US9011074B2 (ja)
EP (1) EP2447197B1 (ja)
JP (1) JP5868117B2 (ja)
CN (1) CN102452565B (ja)
DE (1) DE102010049376A1 (ja)
ES (1) ES2562926T3 (ja)
PL (1) PL2447197T3 (ja)

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JP5868117B2 (ja) 2016-02-24
CN102452565A (zh) 2012-05-16
EP2447197A2 (de) 2012-05-02
EP2447197A3 (de) 2014-08-27
US20120099956A1 (en) 2012-04-26
DE102010049376A1 (de) 2012-04-26
JP2012091937A (ja) 2012-05-17
US9011074B2 (en) 2015-04-21
ES2562926T3 (es) 2016-03-09
PL2447197T3 (pl) 2016-06-30
CN102452565B (zh) 2016-01-20

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