EP1991419A2 - Druckwerke einer druckmaschine - Google Patents
Druckwerke einer druckmaschineInfo
- Publication number
- EP1991419A2 EP1991419A2 EP07712406A EP07712406A EP1991419A2 EP 1991419 A2 EP1991419 A2 EP 1991419A2 EP 07712406 A EP07712406 A EP 07712406A EP 07712406 A EP07712406 A EP 07712406A EP 1991419 A2 EP1991419 A2 EP 1991419A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- cylinder
- printing unit
- unit according
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/24—Cylinder-tripping devices; Cylinder-impression adjustments
- B41F13/26—Arrangement of cylinder bearings
- B41F13/30—Bearings mounted on sliding supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/24—Cylinder-tripping devices; Cylinder-impression adjustments
- B41F13/34—Cylinder lifting or adjusting devices
- B41F13/40—Cylinder lifting or adjusting devices fluid-pressure operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/004—Driving means for ink rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/15—Devices for moving vibrator-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/26—Construction of inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/30—Arrangements for tripping, lifting, adjusting, or removing inking rollers; Supports, bearings, or forks therefor
- B41F31/304—Arrangements for inking roller bearings, forks or supports
- B41F31/307—Sliding bearings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/30—Arrangements for tripping, lifting, adjusting, or removing inking rollers; Supports, bearings, or forks therefor
- B41F31/32—Lifting or adjusting devices
- B41F31/36—Lifting or adjusting devices fluid-pressure operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2213/00—Arrangements for actuating or driving printing presses; Auxiliary devices or processes
- B41P2213/10—Constitutive elements of driving devices
- B41P2213/11—Motors
- B41P2213/124—Electric motors
- B41P2213/126—Rotary electric motors
Definitions
- FIG. 2 is a schematic representation of the printing tower according to FIG. 1;
- FIG. 2 is a schematic representation of the printing tower according to FIG. 1;
- Fig. 1 1 shows an embodiment of an inking unit
- Fig. 14a structure of a roll cover
- the printing unit 01 has one or more of the following features, depending on the requirements, the type of machine, the technology used and / or the level of expansion.
- the printing unit 01 or the double printing unit 03 is / are z.
- the design can be advantageously developed by the special individual drives of the cylinders 06, 07. This also applies in an advantageous embodiment for the mechanical independence of the drive of the inking unit 08 and possibly dampen
- carrier 13 (hereinafter carrier 13) is stored.
- the partial pressure units 01.1 and 01 .2 are shown in a contracted state and can be moved apart in the region of the dividing line 10 shown schematically.
- the outer frame sections 12 in mutually corresponding, in non-illustrated bearing elements of the frame portion 12 and the carrier 13, z. B. together a linear guide 15 forming, stored.
- These can be assigned as rollers running in rails or else as slidable or rolling body-mounted ones Be executed linear guide elements.
- the wall sections 1 1; 12 are formed so that they are in their collapsed operating position (as shown) on its side facing each other in pairs substantially complementary to each other and formed together at their parting lines 10 and the dashed lines still form a substantially closed side front.
- the maintenance position with a distance between the two wall sections 1 1; 12 is not shown here.
- the relative position of the partial pressure units 01.1; 01 .2 to each other can be achieved by moving the frame sections 12 or in another embodiment also by both partial pressure units 01.1; 01.2 or their frame sections 1 1; 12 are movably mounted.
- the forme cylinder 07 advantageously has a channel 19 (with an opening towards the lateral surface) for receiving the printing plates 22, which is preferably formed continuously over the entire effective bale length.
- the forme cylinder 07 can then be equipped with four or in particular six printing plates next to one another (FIG. 3).
- the continuous in the axial direction channel 19 and / or the corresponding clamping devices are designed in such a way that in the axial direction next to each other at least a plurality of individual, each one or two newspaper page width printing plates 22 are fixed.
- the forme cylinder 07 is then in an operating situation with a respective pressure-side printing form 22 in the circumferential direction and a plurality, z. B. four or six in particular, each print page wide printing plates 22 in the longitudinal direction. It can also impression page width and two- or even dreidruckinbreite printing forms 22 mixed next to each other or only several two- or even dreidruckinbreite printing plates 22 side by side on the forme cylinder 07 may be arranged, which in total z. B. four, but in particular carry six printed images of printed pages.
- the transfer cylinder 06 has a double large format (two newspaper pages in the scope behind each other) in a first, not shown embodiment z. B. only one channel 21 for receiving one or more (eg, two) juxtaposed elevators 23, in particular blankets 23, which in this case is then preferably also formed continuously over the entire effective bale length.
- the transfer cylinder 06 can then be equipped with a continuous over the bale length and extending over substantially the full circumference or with two or three substantially over the full circumference reaching blankets 23 juxtaposed, the ends of which are aligned in the longitudinal direction of the cylinder 06 to each other.
- the printing blankets 23 are preferably designed as a multi-layer printing blanket 23 made of a metal printing blanket 23, which has a dimensionally stable support plate with an elastic layer (see below).
- the transfer cylinder 06 may alternatively be formed as a transfer cylinder 06 with a circumference of a stationary printing page, in particular newspaper page in broadsheet format, (simply large). In this case, he can then also have a single, full-length blanket 23 or two or three fully juxtaposed full-length blankets 23 in alignment.
- the not the dimension of the transfer cylinder 06 concerned features of the printing unit 01 can then be applied individually or in combination thereto.
- the circumferences of the double-sized cylinders 06 can be between 840 and 1300 mm, in particular 860 to 1120 mm, and those of the single-cylinder 07 correspondingly at 420 to 650 mm, in particular 430 to 560 mm or even between 430 to 540 mm.
- the forme cylinder 07 is very critical due to its geometry in terms of deflection and cylinder vibrations.
- the inking roller 28 is formed as a "large" inking roller 28 and corresponds in diameter substantially (deviation at most +/- 5%, in particular at most +/- 2%) of the forme cylinder 07 - ie, for example, substantially the length of one
- the diameter of the roller 28 is preferably the undisturbed diameter, ie, without a depression due to a setting in.
- the diameter of the forme cylinder 07 is preferably the same as that with the printing original, eg. equipped with the or the printing plates 22 total effective diameter.
- the "1: 1 inking roller” 28 supports the forme cylinder 07 due to its large diameter and the geometric arrangement (eg in plane with the channel passages).
- the inking roller 28 in one embodiment may be slightly convex (e.g., convexity to the effective ball length of 0 to 0.5 mm, especially 0 to 0.3 mm.
- this roller 28 would be a sleeve, z.
- a sleeve formed roll covering, which can be pulled over the roll main body, or with a roll cover, which is in the manner of a blanket (comparable to a arranged on the transfer cylinder 06 blanket 23 see below) in a on the roller body of the roller 28 longitudinally extending channel is attached.
- the inking roller 28 should be adjusted with a defined force. This can be done either via a bearing of the roll neck 256 in a linear bearing 252, a lever 254 which can be pivoted by a pressure-actuated actuator 253 or via an automatic roller lock 257 which can be acted upon by a pressure medium (see below).
- the storage of the large inking roller 28 takes place by way of example in the lever 254.
- the embodiments are also to be transferred to the roller lock or the linear bearing mentioned below.
- the force adjustment may also be automated by means of an adjustable wedge 258 and stop 259 corresponding to that described for the wedge 79 of the storage unit 14 below.
- the (near-cylinder cylinder) distribution cylinder 33 is advantageously arranged in one embodiment such that the connection plane E of the axes of rotation of cylinder 07 and inking roller 28 with a joint plane V between the axes of rotation of inking roller 28 and the friction cylinder 33 at an angle of z. B. 70 - 1 10 °, preferably 80 to 100 °, in particular 90 ° + / 5 °, most advantageously substantially 90 °.
- Subsequent rollers 34; 37; 36 and a form cylinder remote friction cylinder 33 ' may be formed with smaller diameters in conventional construction.
- connection plane V between the axes of rotation of inking roller 28 and distribution cylinder 33 is substantially vertical, or at most +/- 20 °, advantageous deviates at most +/- 10 °, in particular at most + / 5 ° from the vertical.
- This criterion may be particularly advantageous when the plane E is inclined to the horizontal.
- the form cylinder near the distribution cylinder 33 acts on the one hand with the large inking roller 28 and upstream with at least one roller 34, z. B. ink roller 34, in particular transfer roller 34 (eg., With a soft surface), in particular two transfer rollers 34 together.
- the latter receives the ink in turn via at least one further transfer roller 34 (eg with a soft surface), a roller 37, in particular a film roller 37 and a roller 36, in particular a ductor or dipping roller 36 from an ink fountain 38.
- Dipping and film roller 36; 37 can also be replaced by another ink feed or metering system (eg pumping system in the pumping inking unit, or lifter system in the lifting inking unit).
- the distribution cylinders 33, 33 ' are common or individually, by a separate, from the cylinders 06; 07 independent drive motor driven by rotation.
- the roller 36 is preferably, and optionally further provided for the film roller 37, a separate rotary drive motor.
- the traversing movement of the distribution cylinder 33; 33 ' can be carried out with increased demand for variability, jointly or individually, by a separate drive means, or as provided here with reduced effort, by a rotational movement in axial movement forming gear.
- the inking unit 08 set forth in FIGS. 5 to 10 is referred to as a so-called "long" Inking unit 08 with in the Falbpound serially arranged two distribution cylinder 33; 33 'formed.
- a dampening form roller 41 in its geometric arrangement can likewise support the forme cylinder 07.
- the dampening roller 41 may preferably be arranged such that the connection plane E between the axes of rotation of forme cylinder 07 and inking roller 28 with a joint plane F between the axes of rotation of forme cylinder 07 and dampening roller 41 at an angle of z. B. 70 - 1 10 °, preferably 80 to 100 °, in particular 90 ° + / 5 °, most advantageously substantially 90 °.
- connection plane F between the axes of rotation of forme cylinder 07 and dampening form roller 41 is substantially vertical, or at most +/- 20 °, advantageously at most +/- 10 °, in particular at most + / 5 ° deviates from the vertical.
- This criterion can be particularly advantageous if the printing unit 04 or the plane E is inclined to the horizontal.
- this dampening roller 41 may preferably have substantially the circumference of the forme cylinder 07 and / or be advantageously convex (+/- 5%, in particular up to +/- 2%).
- a dampening roller 41 preferably with softer Surface (eg rubber), a subsequent hard-surface roller 42 (eg, chrome or stainless steel), which is preferably designed as an iridescent friction cylinder 42, and the roller 43 receiving the dampening solution from the fountain solution source 44 in the three-roller dampening unit 09 soft surface (eg rubber) running.
- a fourth roller not shown with z. B. hard surface, which receives the dampening solution.
- the distribution cylinder 42 by its own, of the cylinders 06; 07 independent drive motor driven by rotation, wherein the two rollers 41 and 43 are driven by friction.
- the middle roller 42 of the three rollers 41; 42; 43 of the dampener roller train a color-friendly upper or lateral surface 45 made of plastic, z.
- a polyamide material such as in particular Rilsan on.
- a "soft" surface is to be understood here as meaning a surface elastically yielding in the radial direction, ie having a modulus of elasticity in the radial direction of preferably at most 200 MPa, in particular less than or equal to 100 MPa Dampening agent of the dampening solution source 44 receiving roller 43 and / or the roller below in the direction of the forme cylinder 07
- roller 42 preferably has a lateral surface with a hardness in the range between 55 ° and 80 ° Shore A.
- the roller 41 applying the dampening solution to the forme cylinder 07 preferably has a lateral surface 45 with a hardness in the range between 25 ° and 35 ° Shore A.
- the dampening unit 09 can also be designed as a contact dampening unit 09 (film dampening unit, lifter, cloth or brush dampening unit) with a total of three rolls between dampening solution master and forme cylinder 07 in series.
- the wet film on the distribution cylinder 42 of the dampening unit 09 can be smoothed in the embodiment of FIG. 5 by an additional roller 261.
- the printing unit 04 is similar to that shown in FIG. 5, wherein in Fig. 6 instead of the additional roller 261 now an additional roller 262, and in Fig. 7, an additional roller 263 is arranged in the inking unit 08 , There may also be two or even three of said rollers 261; 262; 263 be provided simultaneously.
- the printing unit 04 is exemplified using a linear bearing 252, in which case also individually or to several rollers 261; 262; 263 may be provided from the preceding examples.
- FIG. 9 is executed without dampening unit 09. However, it may still be provided as a support roller 41 ', the roller 41'.
- the embodiment for the waterless offset without dampening unit is to be transferred with or without the remaining support roller 41 'on the formations of the inking units 08 of Figures 5 to 8. In the case of only acting as a support roller 41 'roller 41 whose surface should have a Shore A hardness of> 50, z. From 60-80.
- the planes E and A in the embodiment according to FIG. 10 do not coincide, but form here-also in the operating position-an angle ⁇ different from zero with z. B. ⁇ ⁇ 45 °, advantageously ⁇ ⁇ 30 °, in particular ⁇ ⁇ 15 °.
- this arrangement of the roller 28 attenuates somewhat less the running in the plane E shocks Nipp pressgang the cylinder 06; 07, but still guarantees due to the o.g. Angle range effectively supporting the forme cylinder 07 against running in the plane E shocks.
- the "long" inking unit is an inking roller 28, at least two series-arranged distribution cylinders 33, 33 ', at least two transfer rollers 34, at least one between the transfer cylinders 33, 33' and one on the ink path formed between the color supply (eg ink fountain 38 or ink pump bar) and the form cylinder remote distribution cylinder 33 'having inking 08 very "slim". That is, the inking unit 08 including ink supply (ink fountain, etc.) points in a direction parallel to a plane D, which is formed by the two cylinder 06 forming the pressure point 05, a Signifikat, for example, factor 1, 2, greater length than in the direction perpendicular to this plane D.
- the printing units 04 - as shown - preferably formed with pre-moistening, d. H. after the passage of a point on the forme cylinder 07 through the Nippstelle with the transfer cylinder 06, this occurs first with the dampening roller 41 and only then with the inking roller 28 in operative contact.
- this roller 26 is designed as a short inking unit with a large anilox roller 26. This preferably takes the same position described above, as previously in Fig. 5 of the form cylinder near rubbing cylinder 33.
- the formation of this inking unit 08 as a short inking unit 08 can in combination with one of the described in Fig. 5 to 9 dampening 09 and / or instead of the roller lock 257 (with the corresponding actuators) in combination with the lever 254 or the linear bearing 252 may be formed.
- FIG. 12 In the embodiment of FIG. 12 is per printing unit 04, the axes of rotation of transfer cylinder 06, forme cylinder 07 and applicator roll 28 in pressure-An in one common plane E.
- the two printing units 04 of a double printing unit 03 are offset from each other at their transfer cylinder 06 so that the two planes E of the two printing couples 04 do not coincide, ie the transfer cylinder 06 connecting plane D is inclined to at least one of the two This can be advantageous if a partial looping of the vertically running web is to be produced and / or if space or a specific orientation of the printing units is to be created by means of printing plate changers 24.
- Fig. 12 are for the inking rollers 28 exemplified the o.g. Lever 254 provided.
- roller locks 257 or linear bearings 252 can also be provided for this purpose.
- Fig. 13 shows a further embodiment of a printing unit 01 with stacked double printing units 03.
- the four printing cylinder 06; 07 namely, the two pressure point 05 forming transfer cylinder 06 and the two associated form cylinder 07, in pressure-An in a common plane E.
- the applicator roller 28 is not in the plane E but is offset by the above-mentioned angle ⁇ on the forme cylinder 07, while the applicator roller 28 of the cooperating printing unit 04 is arranged here in the same plane E.
- the application roller 28 of the second printing unit 04 can also be offset by an angle ⁇ (see above).
- the printing unit 01 and the printing units 04 are not formed by double printing units 03, but according to FIG. 29 as satellite printing units 02, in particular nine-cylinder printing units 02.
- the transfer cylinder 06 of the printing unit 04 does not work here with a second transfer cylinder 06, but with a counter-pressure cylinder 16, such as satellite cylinder 16, together.
- a printing tower having two stacked nine-cylinder satellite printing units of a printing machine, such as a web-fed rotary offset printing machine, for two-sided printing of a printing material web, such as a paper web, transported through the printing machine along a transport path, not shown.
- Each nine-cylinder satellite printing unit comprises a central, acting as an impression cylinder 16 satellite cylinder 16 and four co-operating with the satellite cylinder 16 printing units 04th
- each plate cylinders 07 of each nine-cylinder satellite printing unit are arranged adjacent to each other at least substantially in the horizontal direction. Also, in each case two plate cylinders 07 of each nine-cylinder satellite printing unit are arranged one above the other at least substantially in the vertical direction. The same applies to the transfer cylinder 06, whose axes form at least approximately a square.
- Fig. 14 shows exemplary advantageous structures of a roll cover of the inking roller 28, z. B. a Farb technicallywalzenbezug 45 in the form of a finite roll cover, a sleeve or fixedly applied to a roller body 50.
- a metal blanket similar structure is selected, wherein a compressible layer 46, z. B. on a dimensionally stable support 47 (eg., Metal plate or metal sleeve) is applied.
- a fabric layer 55 may be applied.
- the outer layer 48 forms an elastic layer 48, z. B. rubber layer, which may still be covered by a cover layer 49 in a variant.
- the cover layer 49 may - if present - have a hardness in the range of 30 ° to 45 ° Shore A, said cover layer 49 made of an elastic material, preferably of a plastic, for. B. consists of a polymer and has a thickness in the range between 30 microns and 60 microns, preferably of 50 microns +/- 5%.
- the cover layer 49 may have a microstructure on its outside transporting the ink exhibit.
- the elastic layer 48 may have a hardness of> 50 Shore A, in particular from 60 to 80 Shore A.
- the elastic layer 48 has z. B. have a thickness of 0.1 to 0.4 mm, in particular of 0.2 mm +/- 20%.
- the inking roller cover reference 45 instead of the dimensionally stable support 47, z. B. a further fabric layer 55, wherein between this and the roller base 50, a non-illustrated adhesive layer may be provided.
- Fig. 15 shows an embodiment of the inking roller 28, the inking roller cover 45 is formed in a sleeve.
- air ducts 60 are provided to the lateral surface in the roll body 50 by means of which z. B. compressed air can be supplied.
- a structure for the sleeve of FIG. 14b is provided, d. h with fabric layer 55 instead of a metal sleeve.
- the blanket 23 can be particularly advantageous in all examples to carry out the blanket 23 as a metal blanket 23 executed multilayer blanket 23, which has a dimensionally stable support plate with an elastic layer.
- the layer may then be formed with a conventional layer of a metal blanket.
- the cylinder 06; 07 in storage units 14 on the side frames 1 1; 12 to store rotatably, which are force-controlled with respect to.
- all four printing cylinder 06; 07 (but at least three) has its own storage unit 14, in which the on / off mechanism is already integrated. It can also for three of the four cylinders 06; 07 the bearing / Abstellmechanismus having bearing units 14 and be provided for the fourth bearing units 14 without on / off mechanism.
- the inking roller 28 can also be mounted in a variant in a linear bearing 252 or bearing unit 252. Since these essentially correspond in their structure, the following statements on the bearing unit 14 are also applicable to the linear bearing 252 or bearing unit 252. In Figs. 17 and 18, this fact is taken into account with the reference numerals (252) in brackets.
- FIGS. 17 and 18 show a bearing unit 14 (252), preferably based on linear travel paths, in schematic longitudinal and cross-section.
- the storage / retrieval mechanism integrating bearing unit 14 (252) has in addition to a bearing 71, z. B. radial bearing 71, for example, a cylindrical roller bearing 71, for rotatably supporting the cylinder 06; 07 storage means 72; 73 for a radial movement of the cylinder 06; 07 - for pressure on or pressure off - on.
- the bearing unit 14 (252) (after mounting the bearing unit 14 (252) fixed to the frame) carrier-fixed bearing elements 72 and the movable against these bearing elements 73.
- the carrier-fixed and movable bearing elements 72; 73 are as co-operating linear elements 72; 73 and together with corresponding sliding surfaces or intermediate rolling elements in total as Linear bearing 70 is formed.
- the linear elements 72; 73 take in pairs a radial bearing 71 receiving bearing block 74, z. B. carriage 74 between them.
- Bearing block 74 and the movable bearing elements 73 may also be made in one piece.
- the carrier-fixed bearing elements 72 are arranged on a carrier 76, which in total with the side frame 1 1; 12 is connected or is.
- the carrier 76 is designed for example as a support plate 76, which, for example, at least on a drive side, a recess 77 for the passage of a shaft 78, z. B.
- the frame wall 1 1; 12 on the drive side preferably has a recess or an opening for a drive shaft 78.
- On the opposite side of the drive side does not necessarily have a recess 77 or a recess in the side frame 12; 1 1 be provided.
- a length of the linear bearing 70 is smaller than a diameter of the associated printing cylinder 06 in the direction of adjustment S; 07th
- the clamping device 66 is here for example as z. T.
- the coupling can also in other ways, for. B. in the circumferential direction having a positive connection, be executed.
- the shaft 78 is formed by a recess in the side frame 1 1; 12 out, which is sufficiently large for the movement of the shaft 78 is dimensioned together with the bearing block 74 and which z. B. is formed in the manner of a slot.
- a cover 69 may be provided with a slot covering the collar, which z. B. with the bearing block 74, but not connected to the shaft 78.
- the transmission 150 can be coupled directly to the drive motor 121 without angular and / or offset-compensating coupling 148 to the shaft 78.
- the drive motor 121 is not fixed to the frame, but arranged cylinder-tight and is connected to the cylinder 06; 07 moved. This also applies in an advantageous variant of a z. B. in Fig. 22 to 25 shown direct drive.
- journal 64 can preferably be moved by means of a device (not shown) for axially moving the cylinder 07, d. H. with a side register drive, be coupled.
- linear bearings 70 in such a way that the cooperating bearing elements 72; 73 both on the unit storage unit 14 (252) - and not a part of the side frame 1 1; 12 of the printing unit 01 - are provided, allows pre-assembly and pre-adjustment or adjustment of the bearing voltage.
- the advantageous arrangement of the two bearing block 74 encompassing linear bearing 70 allows a backlash-free setting, as opposed to the two linear bearings 70 in such a way that the bearing preload and the bearing forces an essential component in a direction perpendicular to the axis of rotation of the cylinder 06; 07 learn or record.
- the linear bearings 70 are thus adjustable in the direction to which it is at play-free positions of the cylinder 06; 07 also arrives.
- non-penetration and the above definition with respect to the inside width L should be understood in a broader sense to mean that at least in the region of the intended end position the cylinder 06, 07 and at least on a continuous path from a frame edge to the place the end position such a "non-penetration" is present, so that the cylinder unit 17 of an open, between the two end-side side frames 1 1; 12 lying side without tilting, d. H.
- the bearing units 14 (252) are in the manner on the inner walls of the side frames 1 1; 12 arranged that the cylinder 06; 07, in particular their bearing units 14 (252) on the cylinder side by the side frame 1 1; 12 are supported, which has static and mounting advantages.
- linear bearings 70 which can be seen in FIGS. 17 and 18 thus each have pairings of corresponding cooperating bearing means 72 and 73 or their guide or effective surface surfaces, designed as sliding surfaces (not shown) or with rolling bodies 65 arranged therebetween ,
- the guide surfaces of the frame-fixed bearing means 72 of the linear guide 70 point in the the pin 63; 64 facing half space.
- the frame-fixed bearing means 72 engage around the bearing block 74 arranged between them.
- the frame-fixed guide surfaces of the two linear bearings 70 thus partially surround the guide surfaces of the bearing block 74 with respect to an axial direction of the cylinder 06; 07th
- Fig. 17 is schematically the cylinder 06; 07 with pin 63; 64 and a preassembled storage unit 14 (252).
- This module can thus be preassembled between the side frames 1 1; 12 of the printing unit 01 used for easy installation and attached to designated locations.
- the bearing units 14 (252) for forming and transfer cylinders 07; 06 - if necessary, except for the permitted operational size of the travel - be of identical construction. Due to the pre-assembled design, the effective inner surface of the radial bearing 71 and the outer effective lateral surface of the pin 63; 64 cylindrical instead of conical, since both the assembly of the bearing unit 14 (252) on the pin 63; 64 as well as the setting of the bearing clearance outside the printing unit 01 can be done.
- the storage unit 14 can be shrunk, for example.
- the mountable as a whole unit is advantageous in the manner of an optionally partially open housing of z. B. the carrier 76, and / or z.
- a frame in Fig. 18 without reference numerals, for example, the four the bearing unit 14 (252) to all four sides outwardly bounding plates) and / or z.
- the cover 94 ( Figure 18).
- the frame-fixed bearing elements 72; 73 are arranged substantially parallel to one another and define a direction of adjustment S (FIG. 18).
- cylinder 06; 07 employed in pairs by the bearing block 74 is acted upon by the correspondingly adjusted force on the / the Aktror (s) 82.
- Aktror Aktror
- At least the two middle of the four cylinders 06 - or in other words, at least all of the two outer cylinders 07 different cylinder 06 at least during a period of time Setting in a defined position, advantageously in the Anstelllage found by the equilibrium of forces, can be fixed or at least wegbegrenzbar.
- bearing block 74 even during operation - at least in one direction away from the pressure point against a force, for. B. spring force, in particular a definable force, is movably mounted. This is - in contrast to the pure travel limit - on the one hand, a maximum line force when working together cylinder 06; 07 defined, and on the other hand a yielding, for example, in a web break with subsequent winder on the cylinder 06; 07, allows.
- a in Fig. 10 and 1 1 not shown holding or clamping means is provided by means of which the stop 79 can be set in the desired position.
- at least one resilient element 81, z. B. spring element 81 which applies a force F R from the stop 79 in a direction away from the bearing block 74.
- the Spring member 81 causes pressure-off in the event that bearing block 74 is not otherwise prevented from moving.
- the applied force F, the return force F R and the position of the stop 79 is selected such that between stop 79 and the stop surface of the bearing block 74 in Anstelllage no significant force .DELTA.F is transmitted, for example,
- the contact force between the cylinders 06; 07 substantially determined by the voltage applied by the actuator 82 force F.
- line force in the Nipp points is therefore not primarily defined by a travel, but at quasi-free stop 79 by the force F and the resulting balance. Basically, after finding the basic setting with the appropriate forces F, a removal of the stop 79 or a corresponding fixation, which is effective only during the basic adjustment, would be conceivable.
- the actuator 82 can be embodied as any desired actuator 82 applying a defined force F.
- the actuator 82 is designed as actuatable by pressure medium actuating means 82, in particular as a piston 82 movable by a fluid.
- Advantageous in terms of possible tilting is the arrangement of several, here two, such actuators 82.
- a liquid eg. As oil or water, used.
- a controllable valve 93 is provided in the bearing unit 14 (252).
- This is performed, for example, electronically controlled and provides the hydraulic piston 82 in a position without pressure or at least to a lower pressure level, while in another position of the force F conditional pressure P is present.
- a non-designated leakage line is provided here for safety.
- a travel limit by a mobile, force-limited stop 88 as overload protection 88, z. B. spring element 88 may be provided, which in the operational pressure-Ab, d. H. the pistons 82 are unloaded and / or retracted, although serve as a stop 88 for the bearing block 74 in pressure-off position, but in the case of a web winder or other excessive forces from the pressure point 05 forth yields and gives a greater way free.
- a spring force of this overload protection 88 is therefore chosen to be greater than the sum of the forces from the spring elements 81st When operational on / off is therefore only a very short travel, z. B. only 0.3 to 4 mm, e.g. 0.5 to 3.5 mm or between 1 to 3 mm, providable.
- the stop 79 in the illustrated embodiment (FIG. 18) is designed as a wedge 79 movable transversely to the direction of adjustment S, the position of the respectively effective stop face 83 varying along the direction of adjustment S as it moves.
- the wedge 79 is supported for example on a carrier-fixed stop 96.
- an actuator 84 for example, a druckstoffbetätigbares adjusting means 84 such as a pressure medium actuated piston 84 in a working cylinder with (double-acting) piston via a z. B. designed as a piston rod 85 transmission member 85 or by an electric motor via a Threaded spindle executed transmission member 85, movable.
- This actuator 84 can either be effective in both directions or, as shown here, be designed as a one-way reactor, which operates against a return spring 86 when activated.
- the force of the return spring 86 is selected from the above reasons (largely force-free stop 79) so weak that the wedge 79 is held only in its correct position against gravity or vibration forces.
- the stop 79 can also be designed in another way (for example as a plunger adjustable and fixable to the adjusting direction, etc.) in such a way that it can be varied in the adjusting direction S and-at least during the setting process-fixed stop surface 83 for the movement of the bearing block 74 in the direction of pressure point 05 forms.
- a setting of the stopper 79 for example, directly parallel to the direction of adjustment S by a drive means, for example, a pressure medium actuated cylinder with (double-acting) piston or an electric motor.
- the centers of rotation of the cylinder 06; 07 an imaginary connecting line or plane E (hereinafter referred to as "linear" or “flat” double printing unit 03).
- the plane E and the incoming or outgoing web break a deviating from 90 ° internal angle between 75 and 88 °, in particular from 80 to 86 °.
- the storage unit 14 of the transfer cylinder 06, in particular all cylinder 06; 07, are in the assembled state in a version on the side frame 1 1; 12 arranged such that their adjusting directions S - z. B. reasons of a force-defined pressure-on setting (see below) - with the connection plane E a maximum angle of 15 ° includes, z. B.
- this arrangement when the adjustment direction S is horizontal and the web is substantially vertical.
- an angular (n or u printing unit 04) arranged double printing 03 should under the level D, the connection plane of the pressure point 05 forming cylinder 06 and below the plane E between the forming and transfer cylinders 07; 06 are understood, and the above to the angle to the direction of adjustment S at least one of the pressure point 05 forming cylinders 06 and the forme cylinder 07 and the plane D or E are obtained.
- One of the pressure point 05 forming cylinder 06 can also be stationary and operationally not adjustable (but possibly adjustable) in the side frame 1 1; 12 may be arranged, while the other along the adjustment direction S, is movably mounted.
- a for switching on / off operational travel along the direction of adjustment S between pressure-off and pressure-on position is z.
- the bearing units 14 (252) of the transfer cylinder 06 in particular all cylinder 06; 07, when mounted on the side frame 1 1; 12 arranged such that their adjustment directions S coincide with the connection plane E, d. H. make an acute angle of about 0 °. All adjustment directions S coincide therewith and are not spaced apart.
- a pressure point 05 defining so-called. "O-position" is determined.
- an adjustable stop 79 is also provided on the bearing unit 14 (252) of the first forme cylinder 07.1, in a first variant this stop 79 can now be essentially free of force be brought into contact with the corresponding abutment surface of the bearing block 74 on the first forme cylinder 07.1.
- the stop 79 of the other transfer cylinder 06 is, for example by means of a set as a screw adjustment means 84, adjustable and lockable. He must therefore, for example, have no holding means.
- one of the two transfer cylinders 06 although adjustable in its position, but not in the sense of an on / Abstellterrorism operatively movable but mounted frame-fixed.
- the three other cylinders 06; 07 are in the Moving stored in the sense of on / off, wherein in a first variant, all these three cylinders 06; 07 and in the second variant, only the different from the specified transfer cylinder 06 transfer cylinder 06 has a movable stop 79 and possibly the holding means.
- this direction of movement is selected perpendicular to the direction of adjustment S and, when actuated on one side, causes an inclination (so-called "cooking") of the relevant cylinder 06, 07.
- the actuator 82 provided in the above embodiment of the bearing units 14 (252) is designed to provide an actuating travel ⁇ S suitable for engagement or deactivation, and therefore preferably has a stroke corresponding at least to ⁇ S.
- the actuator 82 is for adjusting the Anstelltikes against each other employees rollers or cylinder 06; 07 and / or provided for carrying out the DruckanV-Abgna and trained accordingly.
- the travel ⁇ S (or stroke) is for example at least 1.5 mm, in particular at least 2 mm.
- the piston 82 is sealed against the pressure medium chamber by a peripheral to the circumference of the piston 82, near the pressure chamber near seal and guided a pressure chamber close sliding guide.
- a second seal and a second sliding guide may additionally be provided in a region of the piston 82 remote from the pressure chamber.
- the piston 82 instead of or in addition to the second seal, the piston 82 in addition to the outside by a membrane, for. B. rubber, especially a rolling diaphragm sealed. This is on the one hand completely with the piston 82 and on the other hand on its outer circumferential line completely with the Base body or other fixed installations of the actuator connected.
- the printing unit 01 are both parts of the printing unit 01, in particular wall sections 1 1; 12 for the purpose of equipping or servicing the printing unit 01 relative to each other, in particular in a linear guide 15, and cylinder 06; 07 for adjusting the Anstelltikes and / or for performing the DruckanV-adjustment in linear bearings 70 within the corresponding wall section 1 1; 12 arranged linearly movable.
- the concept of the single drive modules for separate printing cylinder, inking and dampening drive allows both the divisibility of printing unit 01 at the Pressure point 05 as well as the divisibility between forme cylinder 07 and inking unit 08.
- the separate drives for printing cylinder 06; 07, inking unit 08 and possibly dampening unit 09 also allows simultaneous setup operation such as printing plate change and / or blanket washing while a Farbwerk redesign and / or pre-inking takes place.
- the sequence programs can be different from one another in terms of duration, speed and functional sequence.
- the conditions for the dry offset are shown on the left side of FIG. 20, and for the wet offset on the right side.
- the two printing units 04 of a real double printing unit 03 i.d.R. however of the same type.
- the drive concept is the example of an inking unit 08 with two rotationally driven friction cylinders 33; 33 '(see inking unit 08 above) and - in the case of wet offset - in contrast to the above figures) - an example of a dampening unit 09 with two rotationally driven friction cylinders 33; 33 '.
- the drive of the printing cylinder 06; 07 takes place at least in pairs, d. H. it is per pair of cylinders 06, 07 from form and associated transfer cylinder 07; 06 at least one of further printing unit cylinders mechanically independent own drive motor 121 is provided.
- the drive motors 121 with the two printing unit cylinders 06; 07 in each case via at least one torsionally rigid coupling 148, in particular at least one angle-compensating coupling 148 coupled.
- two such couplings 148 are provided in series with an intermediate piece (or a total of a double-jointed component) which then represents a total of a displacement compensating clutch 151.
- This is despite mobility (on / off) of the cylinder 06; 07 a frame-fixed arrangement of the drive motors 121 possible.
- the clutch 148 is designed in each case as a multi-disc clutch 148 or all-metal clutch and has at least one form-locking, but offset in the circumferential direction of the blades offset with two flanges disc set.
- the coupling 151 between the functional module 122 and the forme cylinder 07 is preferably designed to enable side register control in such a way that it also receives an axial relative movement between the forme cylinder 07 and the functional module 122. This can also be done by o.g. Multi-plate clutch 148 take place, which allows an axial length change by deformation in the region of the slats.
- An unillustrated axial drive may be provided on the same or the other frame side as the rotary drive.
- the driven rollers 33; 33 ', in particular distribution cylinder 33; 33 'of the inking unit 09 are preferably coupled via at least one coupling 149, in particular angle deviations compensating coupling 149, with the function module 138. Since i.d.R. no turning off / on of these rollers 33; 33 ', it may be left in such a clutch 149.
- the coupling 149 is also designed only as a rigid flange connection. The same applies to the drive on possibly as a function module 139.
- the printing cylinders 06; 07 in an advantageous embodiment in each case individually a drive motor 121 driven.
- a gear 150 in particular a reduction gear 150, such as a planetary gear, is provided in a "drive train" between drive motor 121 and cylinder 06, 07.
- the drive motor 121 to be coupled to drive the cylinder 06; 07 as a synchronous motor 121 and / or permanent magnet excited electric motor 121, in particular as a permanent magnet synchronous motor 121, is formed.
- This drive motor 121 is a directly driven round motor and has a stator with three-phase winding and a rotor with permanent magnets.
- This design of the drive motor 121, in particular the permanent magnets a high power density is achieved and therefore makes the use of gear ratios unnecessary. This eliminates imprecision in the drive train and wear of mechanical elements such as gearbox.
- the coupling between the rotational body takes place.
- This coupling can be rigid, but detachable.
- Fig. 20 is the drive of the rotating component, in particular of the bearing unit 14 mounted on the cylinder 06; 07 with a synchronous motor 121 and / or permanent-magnet motor drive motor 121, d. H. formed with a portion of permanent magnets on the rotor.
- rollers 28; 33; 34; 33 'of the inking unit 08 are shown in Fig. 21 for the sake of illustration with respect to FIGS. 5 to 10 "pulled apart" shown.
- the stator is in this case, for example, directly or indirectly on the movable part of the storage unit 14, z. B. rigidly attached to the movable bearing block 74 and movable together with this.
- the stator is mounted for example on the inner eccentric bush or the lever.
- Figs. 21 and 22 show -.
- the inking 08, z. B. referred to as hereinskyges roller inking unit 08 or as a "long inking unit”, comprises a plurality of the above-mentioned rollers 28; 33; 33 '34;36; 37. It comprises, as shown in Fig. 5 to 10, one An application roller 28 which applies ink to the printing forme of the forme cylinder 07 and which transfers the ink via a forme-forming cylinder or friction cylinder 33 (eg with a hard surface), at least one dyeing or transfer roller 34 (eg.
- a second irrespective of the shape of the cylinder, changeable friction roller 33 'or Friction cylinder 33 ', a further color or transfer roller 34 (eg., With a soft surface)
- a film roller 37 not shown in Fig. 22 and a ductor or fountain roller 36 receives from an ink fountain 38.
- Dipping and film roller 36; 37 characterizing a film inking unit
- can advantageously also be replaced by another ink feed or metering system eg pumping system in the pumping inking unit, or lifting system in the lifting inking unit).
- the soft surfaces of the application and / or transfer rollers 28; 34 are yielding in the radial direction, z. B. with a rubber layer formed, which is expressed in Fig. 5 to 10 by the reinforced circular lines.
- one of a plurality of co-acting rollers has a positive rotary drive by specifying a rotational speed (eg via a drive motor or a corresponding mechanical drive connection to another driven component)
- a rotational speed eg via a drive motor or a corresponding mechanical drive connection to another driven component
- an adjacent one only rotates by friction from the first-mentioned roller driven soft roller depending on Eindschreibiefe with different speed.
- this soft roller but in addition by its own drive motor or additionally via friction in a second Nipp location would be driven by another speed-specific roller ago, this can be caused in the first case to a difference between motorized speed and by friction Speed, and in the second case to come to a difference between the two speeds caused by friction. It comes at the Nipp-places slippage and / or the drive motors or are unnecessarily heavily loaded.
- the form cylinder near rubbing cylinder 33 is rotationally in Fig. 22 only via friction with adjacent rollers 28; 34 driven and has its rotary drive neither an additional mechanical drive connection for driving the printing cylinder 06; 07 or another rotary forcibly driven inking roller nor its own drive motor.
- the first distribution cylinder 33 is rotationally driven mainly via the two in this example (possibly one or three) driven by friction with the forme cylinder 07 applicator rollers 34 and has independent of the indentations in the intermediate Nipp points substantially the peripheral speed of the forme cylinder 07.
- the form cylinder remote distribution cylinder 33 ' has, as indicated in Fig.
- a rotationally driving drive motor 128 to which, however, in addition to the through the rollers 33'; 34; 33 formed friction gear has no mechanical coupling to the first distribution cylinder 33.
- the two form cylinder distant rotationally forcibly driven or it may only be the middle or the form cylinder remote friction cylinder rotationally driven forcibly.
- the cylinder near cylinder near friction cylinder 33 has its own, only its rotational movement in a traversing motion transforming trawling 136.
- This can be beneficial as a Be formed cam mechanism, wherein z. B. a frame-fixed axial stop cooperates with a roller-fixed curved circumferential groove or a roller-fixed axial stop in a frame-fixed circumferential groove of a cam.
- this rotation in a iridescent Axialhub transforming gear 136 another suitable gear 136, z. B. by an eccentric exhibiting worm or crank gear, be executed.
- the traversing gear 136 of the first friction cylinder 33 is mechanically coupled via a gear with the traversing gear 136 of the second Reibzylinders 33 'in an advantageous manner.
- the two coupled traversing gears 136 represent a common traversing drive 162 (traversing gear 162) and are forcibly driven for their traversing movement by a drive motor.
- the forced drive of the traversing gear 162 is effected by the drive motor 128 rotationally driving the second distribution cylinder 33 '(FIG. 21).
- Fig. 21 is an advantageous embodiment for the drive of the distribution cylinder 33; 33 ', wherein only the second distribution cylinder 33' is forcibly driven in rotation, however, both distribution cylinders 33 ', 33' are axially positively driven via the common traversing drive 162.
- the printing cylinder 06; 07 can be either in pairs by drive motors 121 per cylinder pair, or advantageously individually by a respective drive motor 121 as shown in Fig. 20 or 22, executed.
- FIG. 22 by way of example, the opposite situation is shown, wherein only the positive cylinder near the positive cylinder 33 is forcibly driven in rotation.
- the recognizable parts corresponding to FIG. 21 are not explicitly described or designated again for FIG.
- Fig. 21 and 22 of the drive motor 128 via a coupling 163 via a shaft 164 on a drive pinion 166, which in turn with a rotationally fixed to the second or first distribution cylinder 33 '; 33 connected spur gear 167 cooperates.
- the connection can z. B. via a spur gear 167 supporting shaft portion 168 on a pin 169 of the second (Fig. 21) and first (Fig. 22) Reibzylinders 33 '; 33 done.
- a corresponding axle section 168 of the first (FIG. 21) and second (FIG. 22) friction cylinder 33; 33 ' has no such spur gear 167 or no drive connection to the drive motor 128.
- the drive connection between drive pinion 166 and spur gear 167 of the second and first Reibzylinders 33 '; 33 are preferably straight toothed and formed with a sufficient for each position of the traversing movement coverage in the teeth engagement.
- the two distribution cylinders 33; 33 ' are, as shown by way of example in FIG. 21, in a frame 147 formed on the side frame 147 or frame in bearings 172, z. B. radial bearings 172 or in the side frame 1 1; 12 (FIG. 22), which additionally permit axial movement.
- the assembly is the output side of the pin 169 coupled.
- the traversing drive 162 is also by the drive motor 128, z. B. via a worm drive 173, 174, driven.
- a worm drive 173, 174 driven.
- a driver 177 is arranged eccentrically to the axis of rotation, which in turn z. B.
- a rotation of the shaft 176 causes a rotation of the driver 177, which in turn via the crank mechanism an axial stroke of the distribution cylinder 33;
- the output on the traversing drive 162 can also take place elsewhere on the rotary drive train between the drive motor 128 and the distribution cylinder 33 'or even on the other side of the machine on the other end face of the distribution cylinder 33' located pin 169 to a corresponding traversing gear 162.
- the traversing drive 162 or the traversing gear 162 as a whole is designed as a structural unit with its own housing 181, which may be additionally encapsulated.
- the one the one distribution cylinder 33; 33 'rotatably driving drive motor 128 as a respect to his performance and / or its torque and / or in terms of its speed controllable or controllable electric motor be executed.
- the drive motor 128 is also speed-controlled in pressure-on /-controlled - in the form of cylinder remote area of the inking unit 08 still come to og problems with regard to different effective calf circumferences.
- the drive motor 128 is, however, advantageously designed such that it at least during the printing operation with respect. Its power and / or its torque is controlled or regulated. This can basically be done by means of a drive motor 128 designed as a synchronous motor 128 or as an asynchronous motor 128:
- the drive motor 128 is embodied as an asynchronous motor 128, which has only one frequency (eg in pressure-down of the inking unit 08) and / or one electric drive power or one torque (in FIG Pressure on the inking unit 08) is specified.
- the applicator rollers 28 are out of rolling contact with the forme cylinder 07, can be brought over the predetermined frequency and / or drive power the inking unit 08 via the second distribution cylinder 33 'to a suitable for the pressure-On-sites peripheral speed at which the peripheral speeds of forme cylinder 07 and applicator rollers 28 only by less than 10%, in particular less than 5%, from each other.
- a frequency or power specification suitable for this purpose can be empirically and / or computationally determined beforehand and kept either in the drive control itself, a machine control or a control computer.
- the default value is preferably changeable by the operator, wherein the default value is preferably changeable by the operating personnel (advantageously also applies to the default values mentioned below).
- the applicator rollers 28 are employed in rolling contact with the forme cylinder 07 and all inking rollers to each other, the rollers 28; 33; 34; 33 ';34; 37 to a part of the forme cylinder 07 via the now produced friction gear between the rollers 28; 33; 34; 33 ';34; 37 rotationally driven so that the drive motor 128th only in the friction gears with increasing distance from the forme cylinder 07 increasing power loss must bring. That is, the drive motor 128 can be operated with a small drive torque or a small drive power, which only contributes to keep the rear portion of the inking unit 08 at the substantially predetermined by the frictional contact peripheral speed.
- This drive power can be left constant in a first variant for all production speeds (or rotational speeds of the forme cylinder 07) and either correspond to that specification for starting in pressure-Ab or represent its own constant value for the production.
- different specifications with regard to the frequency and / or drive power can be predetermined and stored for different production speeds (and possibly also for starting in pressure-off).
- the specification for the drive motor 128 can then vary.
- roller locks 257 for setting a force exerted by a roller in a roll strip on an adjacent body rotation pressing force and / or for hiring the roller to the rotating body and / or stopping the roller of this body rotation and the respective control or regulation of these devices received.
- the applicator roll 28, as shown in Fig. 9, 10 and 13 also representative of the other versions of the inking unit 08, has such a roller lock 257 for on / off position.
- all adjustable rollers 28, 34 of the inking unit 08 and possibly the adjustable rollers 41; 43 of the dampening unit 09 (if present) such an automatic roller lock 257 on.
- rollers 28, 34, 41, 43 mounted in this way are in each case designed as rollers 28, 34, 41, 43 controllable in their contact pressure.
- each of these controllable rollers 28; 34; 41 of the inking unit 08 or dampening unit 09 to two adjacent bodies of revolution in a touch contact ie, each of these rollers 28; 34; 41 is simultaneously employed on two of the rotational bodies provided in this arrangement, so that each of these rollers 28; 34; 41 each on its lateral surface two nip points also called, has substantially axially to the respective roller extending roll strip.
- Each controllable in its contact force roller presses in their respective roll strip with an adjustable contact force against their adjacent bodies of revolution.
- this controllable roller is, for example, only one associated with only adjacent rotational body.
- the width is in the range of a few millimeters and z. B. between 1 mm and 10 mm.
- actuators 322 are described below as actuators 322 which can be pressurized with a pressure medium, which corresponds to their preferred embodiment, the following described control of the support bearings 257 and / or their actuators 322 is independent of the medium used for the exercise of Contact pressure is used.
- the actuators 322 z. B. also be formed as actuators 322, the respective contact force z. B. exercise due to a hydraulic, electrical, motor or piezoelectric effect.
- actuated actuators 322 cause the roller retainer 339 with respect to the support bearing 257 in an orthogonal to the axial direction of the controllable roller 28; 34, 41; 43 stationary level is moved eccentrically.
- the radial stroke can be done on a linear or nonlinear trajectory.
- FIG. 23 shows the roller lock 257 in a longitudinal section parallel to the axis 319 of the roller.
- Fig. 24 shows the roller lock 257 of Fig. 23 in a perspective view with a partial longitudinal section in two mutually orthogonal planes. It can be provided that at least all with a forme cylinder 07 directly cooperating rollers 28; 41 each have at least one actuator 322, the independent of the other actuators 322 of the forme cylinder 07 directly interacting rollers 28; 41 is controlled.
- actuator 322 has a directed onto the roller holder 324 effective surface 338, with which the actuator 322 exerts a surface pressure on the roller holder 324 in its operating state acted upon by a pressure medium.
- the actuators 322 are preferably arranged rotationally fixed in the housing of the roller lock 257 relative to this housing or at least relative to the frame holder 323.
- the actuators 322 are z. B. each as a pressurizable with a pressure medium hollow body, for. B. as a pressure hose, wherein the hollow body has at least one surface 338 (Fig. 24) made of a reversibly deformable elastomeric material, said surface 338 z. B. is formed in a further embodiment, not shown, as a membrane, wherein the membrane 338 preferably comes on the pressure medium loading of the hollow body on an outer circumferential surface of the roll holder 324 for support.
- the reversibly deformable surface 338 therefore at least largely corresponds to the surface 338 which is effective for applying the surface pressure.
- the actuators 322 have no piston guided in a cylinder, but instead are rodless.
- the integration of the actuators 322 into the housing of the roller lock 257 leads to an extremely compact construction of the roller lock 257.
- the pressure medium is supplied to the actuators 322 in each case via a pressure medium line 341 (FIG. 24).
- One of the ends 318 of the roller 28, which can be controlled in its contact force; 34; 41; 43 is in the formed on the roll holder 324 z.
- the roller mount 339 has a bearing, z. As a rolling bearing or sliding bearing in which the end of the roller is rotatably mounted.
- the frame holder 323 is z. B. attached to a frame wall 336 of the printing unit 301.
- the roller lock 257 is sealed at its controllable in its contact force roller face preferably with a particular gap between the frame holder 323 and the roller holder 324 covering the sealing element 337 sealed against dust, moisture and other contaminants, wherein the sealing element 337 z. B. is screwed to the frame holder 323.
- the sealing element 337 and in particular the actuators 322 are protected from contamination and thus from a disturbance in their mobility.
- a roll can also be set against its adjacent rotation body or be turned off from it.
- the roller lock 257 has z. B. a fixing device, the roller holder 324 and thus the rigidly connected to him roller 28; 34; 41; 43 fixed in a first operating position and thus locks against any radial displacement relative to the frame holder 323 or releases in a second operating position for such a shift.
- the fixing device has z. B. a preferably coaxial, rigid z. B. connected to the roller holder 324 first plate set 326 and also preferably coaxial second plate pack 327, wherein the second plate set 327 engages with its fins between the slats of the first plate set 326.
- the fixation takes place when meshing the slats preferably frictionally or positively. After loosening the zip or positive locking of the slats, the second disk set 327 in the axial direction of the roller lock 257 is movable.
- the axial movement of the second disk set 327 comes z. B. by the fact that a pressure medium by a formed in the frame wall 336 channel 328 in a arranged in the roller lock 257 pressure chamber 329 is guided, wherein a arranged in the pressure chamber 329 pressure plate 331 against the force of a spring element 332, a preferably arranged in the roll holder 324 punch 333 moves axially.
- the second disk set 327 is attached to a punch head 334 of the punch 333 and is also moved in an axial movement of the punch 333, whereby the fins of the disk sets 326; 327 disengaged.
- each roller lock 257 each has four circularly about the axis 319 of the roller 28; 34; 41; 43 arranged actuators 322, wherein the actuators 322 preferably at uniform intervals about the axis 319 of the controllable in its contact force roller 28; 34; 41; 43 are distributed.
- the actuators 322 can be remotely controlled, ie actuated by a control unit, and preferably designed as pneumatic actuators 322.
- a pressure medium z As a prestressed gas, preferably compressed air used.
- An alternative to the preferred pneumatic actuators 322 form in particular hydraulic, pressurized with a liquid actuators 322 or electric motor-acting actuators 322. As shown in FIGS.
- each actuator 322 exerts in its pressure medium in the one Interior of its roller lock 257 directed radial force Fn1; Fn2; Fn3; Fn4 on the connected to the roller lock 257, controllable in its contact force roller 28; 34; 41; 43, wherein the actuators 322 are preferably radially supported on or in the frame holder 323 of the roller lock 257 and by the surface pressure on the frame holder 323 radially displaceably arranged roller holder 324, the radial force Fn1; Fn2; Fn3; Fn4 on the roll holder 324 mounted, controllable in its contact force roller 28; 34; 41; 43 exercise.
- the controllable by a contact force roller 28; 34; 41; 43 applied in a roll strip on an adjacent body rotation pressing force is then obtained as a vector sum of the simultaneously exerted radial forces Fn1; Fn2; Fn3; Fn4 of actuators 322 of the same roller lock 257 - possibly taking into account one of the controllable roller 28; 34; 41; 43 due to their own mass on the adjacent body of revolution at least partially exerted weight.
- n in the designation of the radial force Fn1; Fn2; Fn3; Fn4 is a particular roller lock 257 markable and therefore identifiable.
- each installed in the printing press to a controllable roller 28; 34; 41; 43 associated roller lock 257 assigned in the controller as an address identifier with which the roller lock 257 in the printing press or at least in a printing unit 04 uniquely identifiable and thus selectable in the controller.
- each actuator belonging to a roller lock 257 is assigned an identifier 322 with which each actuator 322 can be uniquely identified, selected and controlled in one of the roller locks 257 arranged in the printing press or in the respective printing unit 301.
- each fixing device can be unambiguously identified by the roller locks 257 arranged in the printing press or in the printing unit 301.
- the respective identifier of the roller locks 257, their actuators 322 and their fixing device is preferably machine-readable and can be stored in the control unit, preferably an electronic, digital data-processing control unit.
- the actuators 322 are in each roller lock 257 in their preferred pneumatic execution in each case by a pressure medium line 341 with a pressure level having a pressure medium source, for. As a compressor connected.
- the control unit is z. B. formed as part of a printing press or at least to a printing unit 04 belonging control room or control computer and thus associated with the printing press or the printing unit 04.
- controllable with at least one valve 93 by the actuator 82 or the actuators 82 of the respective storage units 14 is also assigned in each case a unique identifier.
- a profile for a surface pressure P in the pressure point of the forme cylinder 07 and the transfer cylinder 06 is shown schematically.
- the surface pressure P extends over an entire region of the contact zone, wherein it reaches a maximum surface pressure P max at standstill at the level of a connecting plane V of the axes of rotation. This shifts in production to the incoming gap side due to the viscous force component.
- the contact zone and thus the profile has a width B.
- the maximum surface pressure P max is ultimately responsible for the color transfer and adjust accordingly.
- a characteristic curve of the elevator 23, in particular of the metal printing blanket 23, in particular of the blanket of rubber 23, on the transfer cylinder 07 is decisively determined.
- the characteristic represents the (maximum) surface pressure P as a function of the (maximum) indentation ⁇ .
- some characteristic curves of conventional elevators 23, in particular metal printing blankets 23 with fixed carrier plate 16 and an elastic layer, eg rubber layer 17, are shown by way of example ,
- the values are determined on a quasi static bench test bench in the laboratory. They are to be transmitted in a suitable manner to values determined in a different way.
- a slope dP / d ⁇ of the characteristic curve determines the fluctuation in the surface pressure P when the depression ⁇ changes.
- the magnitude of a fluctuation ⁇ P of the required maximum surface pressure P max in the nip 1 14 about the average surface pressure is approximately proportional to the slope dP / d ⁇ of the characteristic curve at the position ⁇ .
- a reduction in the indentation S from -0.16 mm to -0.14 mm affects the surface pressure P by a reduction of approximately 50 N / cm 2 and a reduction in the indentation ⁇ of FIG -0.1 1 mm to -0.09 mm on the surface pressure P by reducing by about 25 N / cm 2 off.
- An elevator b has a lower pitch.
- Lifts 23, which either as a whole or its rubber layer 1 17 as such a large slope dP / d ⁇ , in particular in the range of the required maximum surface pressure P max in the pressure-relevant area, are here as “hard” (curve a), those with smaller Slope dP / d ⁇ referred to as “soft” (curve b).
- the elevator 23 or the rubber layer 1 17 is here designed as a soft elevator b or as a soft layer.
- a soft elevator a or a hard layer performs a same relative movement of the cylinder 06; 07 at a soft lift b to a smaller change in the surface pressure P and thus to a reduction of Fluctuations in the color transfer.
- the soft elevator b thus causes a lower sensitivity of the printing process to vibrations and / or deviations at intervals from a desired value. Due to smaller changes in the surface pressure P as a result of relative movements of the cylinder 06; 07 are z.
- B. vibration strip in the printed product at the same elevators 23 or 23 lifts with soft layer visible only at higher vibration amplitudes.
- the surface pressure P varies in pressure-on position in an advantageous embodiment at most in a range between 60 and 220 N / cm 2 .
- fluids e.g. As printing inks, with very different rheological properties, different areas within the above-mentioned area for the surface pressure may be preferred.
- the range for the wet offset z. B. between 60 and 120 N / cm 2 , in particular from 80 to 100 N / cm 2 , while in the case of dry offset (no dampening solution, only paint on form cylinder) z. B. between 100 to 220 N / cm 2 , in particular 120 to 180 N / cm 2 is.
- the pressure-relevant area for the surface pressure P max is advantageously between 60 and 220 N / cm 2 .
- fluids e.g. As printing inks, with very different rheological properties, different areas within the above range for the surface pressure P may be preferred.
- the range for the wet offset z. B. between 60 and 120 N / cm 2 , in particular from 80 to 120 N / cm 2 (shaded in Fig. 28 shown), while in the case of dry offset z. B. between 100 and 220 N / cm 2 , in particular from 120 to 180 N / cm 2 varies.
- a soft elevator 23 at least in the range of 80 to 120 N / cm 2, a slope dP / d ⁇ of z. B. dP / d ⁇ ⁇ 700 (N / cm 2 ) / mm, especially dP / d ⁇ ⁇ 500 (N / cm 2 ) / mm, in particular dP / d ⁇ ⁇ 400 (N / cm 2 ) / mm.
- a pressure-relevant area with 40 - 60 N / cm 2 is selected.
- the blanket should now at least in this area of the surface pressure P of 40-60 N / cm 2 have a slope less than 350 (N / cm 2 ) / mm, in particular at most 300 (N / cm 2 ) / mm.
- the characterization of the blanket 23 in this work area can be used alone or in addition to the above characterization in the areas mentioned, so that the blanket is characterized by several support points.
- the layer 1 17 has a greater thickness t or the elevator 23 has a greater overall thickness T than hitherto customary.
- the thickness t of the layer 1 17 which is functional in terms of elasticity or compressibility amounts, for example, to 1 .3 to 6.3 mm, especially 1 .7 to 5.0 mm, in particular more than 1, 9 mm.
- support layers eg, woven fabrics
- the carrier layer 1 16 or support layers 16 or support layers which are functionally not functional for the "softness" of the elevator but rather for the dimensional stability can also be arranged between the "soft" layers.
- It can, for example, be designed as a metal, in particular stainless steel sheet, about 0.1 to 0.3 mm thick. As a fabric, this may be from 0.1 to 0.6 mm, depending on the design of the elevator 23.
- the stated thickness t of the layer 1 17 refers in the case of several layers of layers 11 to the sum of the functionally responsible for the above-described characteristic (dependence surface pressure / indentation) and the elasticity or compressibility "partial layers.”
- An elevator 23 then, for example together with carrier layer (s) the total thickness T of 2.0 to 6.5 mm, in particular 2.3 to 5.9 mm.
- the layer 1 is 17, or sum the layers 1 17 understood, the material have a modulus of elasticity in the radial direction of less than 50 N / mm 2 .
- the layers possibly provided for support (fabric) or dimensional stability (support) have significantly greater modulus of elasticity, e.g. B. greater than 70, in particular greater than 100 N / mm 2 or even greater 300 N / mm 2 .
- At least one partial layer of the layer 1 17, referred to here as an elastic layer is made of porous material in an advantageous embodiment.
- the elastic layer 1 17 may have a cover layer, not shown in Fig. 27, whose elastic modulus in the radial direction is less than 50 N / mm 2 .
- a cover layer generally serves to form a closed surface and in this case contributes to the formation of "softness.”
- cover layers of greater modulus of elasticity for example greater than 70 N / mm 2 , in particular greater than 100 N / mm 2 or even greater than 300 N / mm 2 used, and are then not attributed to the elastic and / or compressible layer for this reason.
- the "soft" elevator is preferably operated with a higher indentation ⁇ compared to conventional indentations ⁇ , ie the transfer cylinder 06 and the forme cylinder 07 are related to their respective effective but undisturbed diameter further hired together.
- an optimal maximum surface pressure P max is achieved despite a smaller pitch dP / d ⁇ .
- a relative indentation S * ie the thickness S of the layer 1 17 related depression S, z. B. without taking into account the special design of the rollers z. B. between 10% and 35%, but especially between 13% and 30%.
- the design and / or arrangement of the "soft" elevator particularly advantageous if one of the two cooperating cylinders 06; 07 (or both) have at least one interruption influencing disorder.
- the interference may be caused by an axially extending channel 21 for attachment of ends of one or more elevators 23.
- the channel 21 has the outer surface of the cylinder 06, 07 towards an opening with a width sO7 or sO7, in which the ends of the lifts 23 are guided.
- the channel 21, 19 may have a device for clamping and / or tensioning the elevator 23 or the elevators 23.
- the width sO6, sO7 of the channel 21, 19 is smaller than the width B of the contact zone.
- the width sO6, sO7 of the channel 21, 19 is also an attenuation in height and a flatter course (dissemination of the momentum) for the force of the impact excitation.
- Smoother lifts 23 or softer rubber layers 1 17 thus lead to a weakening and a lateral extension of the channel impact in narrow openings sO6, sO7.
- the adjustment is preferably carried out such that the contact zone resulting from the deformation in a projection perpendicular to a connecting plane V of the axes of rotation of the two cylinders is at least three times as wide as the slot width of the opening on the co-operating form cylinder 07 in the circumferential direction.
- the extremely soft and thick rubber blanket 23 allows a significant reduction of the operational surface pressure of 80 to 100 N / cm 2 in the forme cylinder transfer cylinder Nip in the range of 40-60 N / cm 2 (or even 25 to 60 N / cm 2 ), wherein the layer 1 17 then has a pitch of less than 350 (N / cm 2 ) / mm, in particular at most 300 (N / cm 2 ) / mm. Due to the softness of the elevator 23, the surface wavinesses customary in transfer cylinders 06 do not lead to problems here in the uniformity of the color transfer.
- FIG. 1 an embodiment of a printing press is shown, wherein a plurality of printing towers are each provided from two superposed printing units 01.
- the funnel assembly 241 is not located between the printing towers related to these funnels 241 with regard to the webs, but at one end of an alignment of the printing towers related to this funnel assembly 241.
- the webs can be fed to the funnel structure from a same side.
- the hopper assembly 241 preferably has at least one group of three stacking hoppers arranged side by side. In Fig. 1 are two such groups arranged vertically one above the other.
- a mixing device 240 which precedes the funnel structure 241, ie a group of web guide rollers arranged above one another via which the webs to be joined at the formers, is not arranged above the funnel structure 241 but spatially next to the funnel structure 241.
- the mixing device 240 may be located at a smaller machine height, rather than above the hopper assembly 241 as would otherwise be the case.
- the hopper assembly 241 preferably has at least two hopper levels, each with three side-by-side formers.
- Bale (06) Bale (07) Bearing linear bearing, linear guide bearing, radial bearing, cylindrical roller bearing bearing means, bearing element, linear element bearing element, bearing element, linear element bearing block, slide connection, clamping element carrier, carrier plate recess shaft, drive shaft Stop, wedge
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rotary Presses (AREA)
- Impression-Transfer Materials And Handling Thereof (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07712406A EP1991419B1 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
| EP08163740A EP2014469A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06110614 | 2006-03-03 | ||
| DE102006030290A DE102006030290B3 (de) | 2006-03-03 | 2006-06-30 | Druckwerk |
| PCT/EP2007/051955 WO2007099148A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
| EP07712406A EP1991419B1 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08163740A Division EP2014469A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1991419A2 true EP1991419A2 (de) | 2008-11-19 |
| EP1991419B1 EP1991419B1 (de) | 2009-07-15 |
Family
ID=38335734
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07712405A Not-in-force EP1991421B1 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
| EP08163740A Withdrawn EP2014469A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
| EP07712406A Not-in-force EP1991419B1 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
| EP08165187A Withdrawn EP2006098A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07712405A Not-in-force EP1991421B1 (de) | 2006-03-03 | 2007-03-01 | Druckwerke einer druckmaschine |
| EP08163740A Withdrawn EP2014469A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08165187A Withdrawn EP2006098A2 (de) | 2006-03-03 | 2007-03-01 | Druckwerk einer Druckmaschine |
Country Status (8)
| Country | Link |
|---|---|
| US (2) | US20090078138A1 (de) |
| EP (4) | EP1991421B1 (de) |
| JP (1) | JP2009528197A (de) |
| CN (2) | CN101448645A (de) |
| BR (1) | BRPI0708538A2 (de) |
| DE (3) | DE102006030290B3 (de) |
| RU (2) | RU2377130C9 (de) |
| WO (1) | WO2007099147A2 (de) |
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| DE102009057974B4 (de) * | 2009-01-19 | 2021-10-28 | Heidelberger Druckmaschinen Ag | Druckmaschine |
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| US7270057B2 (en) | 2004-01-28 | 2007-09-18 | Rdp Marathon Inc. | Rolling element adjustment system |
| DE102004037889B4 (de) * | 2004-04-05 | 2006-05-11 | Koenig & Bauer Ag | Vorrichtung zur Lagerung eines Zylinders und Druckeinheit mit wenigstens drei als Druckwerk zusammen wirkenden Zylindern |
| EP1767358B1 (de) * | 2004-04-05 | 2013-08-14 | Koenig & Bauer Aktiengesellschaft | Druckeinheit einer Rollenrotationsdruckmaschine |
| WO2005097503A2 (de) | 2004-04-05 | 2005-10-20 | Koenig & Bauer Aktiengesellschaft | Antriebe einer druckeinheit |
-
2006
- 2006-06-30 DE DE102006030290A patent/DE102006030290B3/de not_active Expired - Fee Related
-
2007
- 2007-03-01 DE DE502007001078T patent/DE502007001078D1/de active Active
- 2007-03-01 EP EP07712405A patent/EP1991421B1/de not_active Not-in-force
- 2007-03-01 RU RU2008137385/12A patent/RU2377130C9/ru not_active IP Right Cessation
- 2007-03-01 DE DE502007001079T patent/DE502007001079D1/de active Active
- 2007-03-01 WO PCT/EP2007/051954 patent/WO2007099147A2/de not_active Ceased
- 2007-03-01 JP JP2008557724A patent/JP2009528197A/ja active Pending
- 2007-03-01 US US12/224,297 patent/US20090078138A1/en not_active Abandoned
- 2007-03-01 US US12/224,441 patent/US8069785B2/en not_active Expired - Fee Related
- 2007-03-01 EP EP08163740A patent/EP2014469A2/de not_active Withdrawn
- 2007-03-01 RU RU2008138404/21A patent/RU2420409C2/ru not_active IP Right Cessation
- 2007-03-01 CN CNA2007800076386A patent/CN101448645A/zh active Pending
- 2007-03-01 CN CN2007800076390A patent/CN101505962B/zh not_active Expired - Fee Related
- 2007-03-01 BR BRPI0708538-9A patent/BRPI0708538A2/pt not_active IP Right Cessation
- 2007-03-01 EP EP07712406A patent/EP1991419B1/de not_active Not-in-force
- 2007-03-01 EP EP08165187A patent/EP2006098A2/de not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2007099148A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2008138404A (ru) | 2010-04-10 |
| US20090078138A1 (en) | 2009-03-26 |
| BRPI0708538A2 (pt) | 2011-05-31 |
| CN101448645A (zh) | 2009-06-03 |
| EP1991421B1 (de) | 2009-07-15 |
| WO2007099147A2 (de) | 2007-09-07 |
| DE502007001079D1 (de) | 2009-08-27 |
| JP2009528197A (ja) | 2009-08-06 |
| EP1991419B1 (de) | 2009-07-15 |
| EP1991421A2 (de) | 2008-11-19 |
| DE102006030290B3 (de) | 2007-10-18 |
| RU2420409C2 (ru) | 2011-06-10 |
| CN101505962A (zh) | 2009-08-12 |
| EP2006098A2 (de) | 2008-12-24 |
| US20090145315A1 (en) | 2009-06-11 |
| WO2007099147A3 (de) | 2008-02-07 |
| CN101505962B (zh) | 2011-06-01 |
| US8069785B2 (en) | 2011-12-06 |
| DE502007001078D1 (de) | 2009-08-27 |
| RU2377130C9 (ru) | 2011-03-20 |
| RU2377130C1 (ru) | 2009-12-27 |
| EP2014469A2 (de) | 2009-01-14 |
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