EP1531324A2 - Klopferkennungsgerät für eine Brennkraftmaschine - Google Patents

Klopferkennungsgerät für eine Brennkraftmaschine Download PDF

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Publication number
EP1531324A2
EP1531324A2 EP04026862A EP04026862A EP1531324A2 EP 1531324 A2 EP1531324 A2 EP 1531324A2 EP 04026862 A EP04026862 A EP 04026862A EP 04026862 A EP04026862 A EP 04026862A EP 1531324 A2 EP1531324 A2 EP 1531324A2
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EP
European Patent Office
Prior art keywords
fuel
knocking
knock determination
injector
knock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04026862A
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English (en)
French (fr)
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EP1531324A3 (de
EP1531324B1 (de
Inventor
Motoki Ohtani
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Toyota Motor Corp
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Toyota Motor Corp
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Publication of EP1531324A3 publication Critical patent/EP1531324A3/de
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M69/00—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
    • F02M69/04—Injectors peculiar thereto
    • F02M69/042—Positioning of injectors with respect to engine, e.g. in the air intake conduit
    • F02M69/046—Positioning of injectors with respect to engine, e.g. in the air intake conduit for injecting into both the combustion chamber and the intake conduit
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D45/00—Electrical control not provided for in groups F02D41/00 - F02D43/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/22—Safety or indicating devices for abnormal conditions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/30—Controlling fuel injection
    • F02D41/3094—Controlling fuel injection the fuel injection being effected by at least two different injectors, e.g. one in the intake manifold and one in the cylinder
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P5/00—Advancing or retarding ignition; Control therefor
    • F02P5/04—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions
    • F02P5/145—Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions using electrical means
    • F02P5/15—Digital data processing
    • F02P5/152—Digital data processing dependent on pinking
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L23/00—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid
    • G01L23/22—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines
    • G01L23/221—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines for detecting or indicating knocks in internal combustion engines
    • G01L23/225—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines for detecting or indicating knocks in internal combustion engines circuit arrangements therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D2250/00—Engine control related to specific problems or objectives
    • F02D2250/14—Timing of measurement, e.g. synchronisation of measurements to the engine cycle
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D35/00—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • F02D35/02—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions
    • F02D35/027—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for on interior conditions using knock sensors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/40—Engine management systems

Definitions

  • the present invention relates to a knocking determination apparatus for an internal combustion engine having an intake injector for injecting fuel into an intake system and an in-cylinder injector for injecting fuel into a combustion chamber.
  • An internal combustion engine having two different types of injectors for separately injecting fuel into an intake system, such as an air intake port, and a combustion chamber is known in the prior art (refer to Japanese Laid-Open Patent Publication 7-103048).
  • This type of internal combustion engine improves fuel consumption and ensures appropriate engine output by switching fuel injection modes with the two types of injectors in accordance with the engine operating conditions.
  • a typical internal combustion engine performs knocking control, which includes a knocking determination process for determining whether or not knocking has occurred and a process for adjusting ignition timing or the like in accordance with the result of the determination.
  • the knocking determination process determines whether or not knocking has occurred according to a detection signal from a knock sensor that detects vibration of the cylinder block, particularly, vibration of cylinders after ignition.
  • One aspect of the present invention is an apparatus for determining whether or not knocking has occurred in an internal combustion engine.
  • the internal combustion engine includes a first injector for directly injecting fuel into a combustion chamber, a second injector for injecting fuel into an intake system, and a knock sensor for detecting information relating to knocking and generating an output signal.
  • the apparatus includes a knocking determination means for determining whether or not knocking has occurred based on the output signal of the knock sensor during a knock determination period.
  • An altering means alters the knock determination period in accordance with a ratio between the amount of fuel the first injector injects relative and the amount of fuel the second injector injects.
  • a knocking determination apparatus applied to an internal combustion engine according to a first embodiment of the present invention will now be described.
  • Fig. 1 schematically shows an internal combustion engine 11.
  • the internal combustion engine 11 is a four-cycle internal combustion engine having a plurality of cylinders 12 (only one shown in Fig. 1).
  • a piston 13 reciprocates in each of the cylinders 12.
  • the piston 13 is linked to a crankshaft 15, which functions as an output shaft for the internal combustion engine 11, by a connecting rod 14.
  • the connecting rod 14 converts reciprocation of the piston 13 to rotation of the crankshaft 15.
  • a combustion chamber 16 is defined above the piston 13 in each of the cylinders 12.
  • An injector (in-cylinder injector 17) is attached to each cylinder 12 to directly inject fuel into the associated combustion chamber 16.
  • the in-cylinder injector 17 is supplied with high-pressure fuel by a fuel supply mechanism (not shown). Fuel is directly supplied into the combustion chamber 16 by opening the in-cylinder injector 17.
  • a spark plug 18 is attached to each of the cylinders 12 to ignite a mixture of fuel and air supplied to the combustion chamber 16.
  • An igniter 19 is connected to the spark plug 18 for adjusting the ignition timing of the spark plug 18.
  • Each of the combustion chambers 16 communicates with an intake passage 20 and an exhaust passage 21.
  • An air intake port 20a which defines the boundary between the combustion chamber 16 and the intake passage 20, is provided with an injector (intake injector 22) for injecting fuel into the intake port 20a.
  • the intake injector 22 is supplied with fuel having a predetermined pressure through a fuel supply mechanism (not shown). The predetermined pressure is lower than the pressure of fuel supplied to the in-cylinder injector 17. Fuel is supplied to the intake port 20a by opening the intake injector 22.
  • a throttle valve is arranged in the intake passage 20 for adjusting the amount of air drawn into the combustion chamber 16.
  • the intake passage 20 and the intake port 20a form part of the intake system of the internal combustion engine 11.
  • An electronic control unit (ECU) 30 controls the internal combustion engine 11.
  • the electronic control unit 30 includes a central processing unit (CPU) for conducting various engine control processes, a memory for storing control programs and information required for the engine control, drive circuits for the in-cylinder injectors 17 and intake injectors 22, and a drive circuit for the igniter 19.
  • CPU central processing unit
  • memory for storing control programs and information required for the engine control
  • drive circuits for the in-cylinder injectors 17 and intake injectors 22 and a drive circuit for the igniter 19.
  • the electronic control unit 30 is connected to various sensors for detecting the engine operating conditions.
  • a crank sensor 31 detects the rotational angle of the crankshaft 15 serving as the engine output shaft. That is, the crank sensor 31 detects the engine speed NE.
  • An accelerator sensor 32 detects the accelerator manipulation amount ACCP (depression amount of the accelerator pedal).
  • a knock sensor 33 provided in the cylinder block detects vibration transmitted from the combustion chamber 16 from each cylinder 12 to the cylinder block.
  • An air flow meter and a coolant temperature sensor respectively detect the amount of intake air and the temperature of the engine coolant (not shown).
  • Detection signals from these sensors are provided to the electronic control unit 30.
  • the electronic control unit 30, which detects the operating condition of the internal combustion engine 11 based on the detection signals from the sensors, conducts various engine control processes including fuel injection control and ignition timing control in accordance with the operating conditions.
  • the electronic control unit 30 determines, in accordance with the engine speed NE and the engine load L of the internal combustion engine 11, whether to use the in-cylinder injectors 17 or the intake injectors 22 or whether to use both injectors 17 and 22.
  • the engine load L of the internal combustion engine 11 is determined from, for example, the intake air amount per rotation of the internal combustion engine 11.
  • an in-cylinder injection mode is selected as the fuel injection mode.
  • fuel is injected into the combustion chambers 16 only from the in-cylinder injector 17 during the intake stroke.
  • the air-fuel mixture basically undergoes homogeneous combustion.
  • a port injection mode is selected as the fuel injection mode.
  • fuel is supplied to the combustion chambers 16 only from the intake injector 22.
  • the air-fuel mixture becomes homogeneous and the output of the internal combustion engine 11 is improved in the high load range.
  • the air-fuel mixture becomes more homogeneous when using the intake injector 22 compared to when using the in-cylinder injector 17. Therefore, in the low to intermediate load ranges, the intake injector 22 is used to obtain a homogeneous air-fuel mixture.
  • the in-cylinder injector 17 When using the in-cylinder injector 17 to inject fuel, the temperature of the air-fuel mixture tends to decrease more easily due to latent heat of vaporization than when using the intake injector 22 to inject fuel. Therefore, in the high load range, the in-cylinder injector 17 is used to enhance the charging efficiency of intake air and to improve the engine output.
  • step S100 the electronic control unit 30 calculates a basic fuel injection amount Qb based on the engine load L obtained from the accelerator manipulation amount ACCP, the intake air amount, and the engine speed NE.
  • the electronic control unit 30 calculates the basic fuel injection amount Q by referring to an injection amount calculation map stored in the memory.
  • step S120 the electronic control unit 30 calculates then amount of fuel injected from the intake injector 22 (final port fuel injection amount Qp), using the following expression (1), based on the port injection ratio Rp and the basic fuel injection amount Qb.
  • a correction coefficient K is set based on the coolant temperature and air-fuel ratio control of the internal combustion engine 11.
  • step S130 the electronic control unit 30 calculates the amount of fuel injected from the in-cylinder injector 17 (final in-cylinder injection amount Qd), using the following expression (2), based on the in-cylinder injection ratio Rd and the basic fuel injection amount Qb.
  • the correction coefficient K is set based on the coolant temperature and the air-fuel ratio control of the internal combustion engine 11.
  • Qd Rd ⁇ Qb ⁇ K
  • the amount of fuel injected by the in-cylinder injector 17 is increased as the in-cylinder injection ratio Rd becomes larger.
  • step S140 the electronic control unit 30 calculates the timing for injecting fuel from the intake injector 22 based on the engine speed NE, the engine load L, and so on.
  • the fuel injection timing is represented by a crank angle corresponding to the timing when an intake injector 22 starts fuel injection and the compression top dead center of the associated cylinder.
  • the electronic control unit 30 also calculates the time period (crank angle) required for the intake injector 22 to inject the final port fuel injection amount Qp of fuel based on the final port fuel injection amount Qp and the engine speed NE.
  • the electronic control unit 30 calculates the fuel injection timing and the injection period by referring to injection timing and injection period calculation maps stored in the memory.
  • step S150 the electronic control unit 30 calculates the timing for injecting fuel from the in-cylinder injector 17 based on the engine speed NE, the engine load L, and so on.
  • the fuel injection timing is represented by a crank angle corresponding to the timing when an in-cylinder injector 17 starts fuel injection and the compression top dead center of the associated cylinder.
  • the electronic control unit 30 also calculates the time period (crank angle) required for the in-cylinder injector 17 to inject the final direct fuel injection amount Qd of fuel based on the final fuel in-cylinder injection amount Qd and the engine speed NE.
  • the electronic control unit 30 also calculates the fuel injection timing and the injection period by referring to the injection timing and injection period calculation maps stored in the memory.
  • step S160 the electronic control unit 30 generates a fuel injection signal for each cylinder based on the fuel injection timing and the fuel injection period obtained for each injector, and provides the fuel injection signal corresponding to each cylinder to the associated intake injector 22 and in-cylinder injector 17.
  • the fuel injection signal is active (high level) only for the fuel injection period from the fuel injection timing.
  • an electromagnetic solenoid of the intake injector 22 or the in-cylinder injector 17 is excited. This generates an electromagnetic attraction force that separates a nozzle needle from a valve seat. As a result, the injection hole of the intake injector 22 or the in-cylinder injector 17 opens to start fuel injection.
  • the electromagnetic solenoid is de-excited so that the nozzle needle engages the valve seat. As a result, the injection hole is closed to stop fuel injection.
  • Fuel is injected from the intake injector 22 or the in-cylinder injector 17 during the period when the fuel injection signal is active. This injects an appropriate amount of fuel into the combustion chambers 16 at an appropriate timing that is in accordance with the engine operating conditions.
  • the electronic control unit 30 performs knock determination to determine whether or not knocking has occurred in the cylinders based on the detection result of the knock sensor 33. Then, the electronic control unit 30 performs knock control to adjust the ignition timing based on the result of the knock determination.
  • the electronic control unit 30 retards the final ignition timing AOP by a predetermined amount. In contrast, if it is determined that no knocking has occurred, the electronic control unit 30 gradually advances the final ignition timing AOP.
  • the final ignition timing AOP is the timing for ignition in each cylinder and is represented by a crank angle (BTDC) based on the compression top dead center of each cylinder.
  • the final ignition timing AOP is calculated by using the following expression (3).
  • AOP ABASE - (AKMAX - AGKNK + AKCS)
  • AOP represents the final ignition timing
  • ABASE represents the basic ignition timing
  • AKMAX represents the maximum retardation amount
  • AGKNK represents the knocking learned amount
  • AKCS represents the feedback correction amount.
  • the basic ignition timing ABASE is the ignition timing at which the maximum engine output is obtained under the condition that no knocking occurs.
  • the maximum retardation amount AKMAX is a correction amount for correcting the basic ignition timing ABASE to a retarded timing at which knocking is prevented.
  • the basic ignition timing ABASE and the maximum retardation amount AKMAX are set based on the engine operating conditions including the engine speed NE and the engine load L.
  • the feedback correction amount AKCS and the knocking learned amount AGKNK are correction amounts for retarding the final ignition timing AOP to suppress knocking when knocking occurs and are varied in accordance with whether or not knocking has occurred.
  • the feedback correction amount AKCS is varied to shift the final ignition timing AOP to the retard angle side. If no knocking has occurred, the feedback correction amount AKCS is varied to shift the final ignition timing AOP to the advance angle side.
  • the knocking learned amount AGKNK is varied so that the feedback correction amount AKCS is converged into a predetermined range. If the feedback correction amount AKCS is deviated from the above-mentioned predetermined range to the side for retarding the final ignition timing AOP, then the knocking learned amount AGKNK is changed to shift the final ignition timing AOP to the retard angle side. If the feedback correction amount AKCS is deviated from the above-mentioned predetermined range to the side for advancing the final ignition timing AOP, then the knocking learned amount AGKNK is changed to shift the final ignition timing AOP to the advance angle side. Further, the electronic control unit 30 holds the knocking learned amount AGKNK.
  • the electronic control unit 30 provides the igniter 19 of each cylinder with an ignition signal that becomes active at the final ignition timing AOP.
  • the spark plug 18 is ignited at an ignition timing adjusted to the vicinity of the limit where knocking occurs.
  • the knock determination process starts when the knock control starting conditions are satisfied after the engine is started.
  • step S400 the electronic control unit 30 sets activation and inactivation timings for a gate signal.
  • the gate signal is a signal that determines the period for sampling the output signal from the knock sensor 33 to perform knock determination.
  • the electronic control unit 30 refers to the output signal from the knock sensor 33 during the period the gate signal is active to perform knock determination.
  • the period the gate signal is active is the knock determination period, and the activation and inactivation timings of the gate signal are represented by a crank angle (ATDC) based on the compression top dead center in each cylinder.
  • ADC crank angle
  • the electronic control unit 30 sets the activation and inactivation timings of the gate signal by referring to a determination period calculation map stored in the memory.
  • the determination period calculation map is a two-dimensional map of the engine speed NE and the engine load L. The setting of the determination period calculation map will be described later.
  • the electronic control unit 30 After setting the knock determination period, the electronic control unit 30 carries out knock determination for each of the cylinders in steps S410 to S460.
  • the electronic control unit 30 performs the knock determination based on a peak hold value VKPEAK (maximum value) of the output signal provided by the knock sensor 33 during the knock determination period (sampling period).
  • the knock determination is performed based on the premise that logarithmic values LVPK of the peak hold values VKPEAK exhibit normal distribution as shown in Fig. 5.
  • the electronic control unit 30 determines whether or not knocking has occurred based on the position of the logarithmic values LVPK of the peak hold value VKPEAK for the presently sampled output signal in the normal distribution.
  • step S410 peak hold is started for the output signal from the knock sensor 33 of the cylinder subject to knock determination (step S420). More specifically, the output signal from the knock sensor 33 is monitored after the gate signal is activated to hold the maximum value (peak hold value VKPEAK) of the output signal.
  • the peak hold value VKPEAK at that point of time that is, the maximum value of the output signal from the knock sensor 33 in the knock determination period is read by the electronic control unit 30 (step S440) .
  • the knock determination level is updated based on the peak hold value VKPEAK (step S450). The updating of the knock determination level will now be described.
  • parameters representing the distribution of the logarithmic value LVpk of the presently sampled peak hold value VKPEAK for example, a median value Vm and a standard deviation value SGM shown in Fig. 5, are updated.
  • This update is performed according to expressions (4) through (7).
  • the updated distribution median value Vm and the standard deviation value SGM are roughly obtained by increasing or decreasing the values of the distribution median value Vm and the standard deviation value SGM prior to the update based on the comparison with the logarithmic value LVpk of the presently sampled peak hold value VKPEAK.
  • the update amount ⁇ M for the distribution median value Vm is a value obtained by dividing the difference between the presently sampled logarithmic value LVpk and the distribution median value Vm prior to the update by a predetermined value n1 (e.g., four).
  • the update amount ⁇ S for the standard deviation value SGM is a value obtained by dividing the update amount ⁇ M for the distribution median value Vm by a predetermined value n2 (e.g., eight).
  • the knock determination level Vkd is obtained using expression (8) based on the distribution median value Vm and the updated standard deviation value SGM.
  • Vkd Vm + u ⁇ SGM
  • Value u is variably set according to the engine speed NE. Basically, value u becomes larger as the combustion pressure of air-fuel mixture within the combustion chamber 16 becomes higher.
  • step S460 It is determined whether or not knocking has occurred in the internal combustion engine 11 by comparing the knock determination level Vkd and the logarithmic value LVpk (step S460). More specifically, if the logarithmic value LVpk is smaller than the knock determination level Vkd, it is determined that knocking has occurred in the internal combustion engine 11. Conversely, if the logarithmic value LVpk is greater than or equal to the knock determination level Vkd, it is determined that no knocking has occurred in the internal combustion engine 11.
  • the ratio of fuel injected from the in-cylinder injector 17 and the fuel injected from the intake injector 22 are varied according to the engine operating condition.
  • the fuel distribution in the combustion chamber 16 tends to more become biased than when fuel is injected from the intake injector 22. If the air-fuel mixture is ignited in such a state in which the fuel is not distributed homogeneously, part of the air-fuel mixture where the fuel concentration is higher burns rapidly. This increases the combustion rate of the air-fuel mixture. Consequently, the combustion rate of the air-fuel mixture would differ between fuel injection from the in-cylinder injector 17 and fuel injection from the intake injector 22, and the timing when knocking occurs would change accordingly. Accordingly, in the first embodiment, the knock determination period is varied according to the timing in which knocking would occur due to changes in the ratio of the fuel injected from the injector.
  • Fig. 6 shows the process for setting a knock determination period in the first embodiment. This process may also be referred to as a determination period altering process.
  • the electronic control unit 30 functions as a determination period altering means.
  • step S500 it is determined whether or not fuel is injected only from the intake injector 22 (step S500). If it is determined that the current engine operating condition falls in the range corresponding to the port injection mode (YES in step S500), a first knock determination period Tkdp is set (step S510). In this case, the activation and inactivation timings of the gate signal are set based on the engine speed NE and the engine load L by referring to a first determination period calculation map stored in the memory of the electronic control unit 30.
  • step S500 If it is determined that the current engine operating condition does not fall in the range corresponding to the port injection mode (NO in step S500), the current engine operating condition falls in the range that does not correspond to the combined port and in-cylinder injection mode or the in-cylinder injection mode, and fuel is injected from the in-cylinder injector 17.
  • step S500 determines whether the amount of fuel directly injected into the combustion chamber 16 is a second knock determination period Tkdd is set based on the in-cylinder injection ratio Rd (step S520).
  • the activation timing of the gate signal is altered, and this is set as the second knock determination period Tkdd. More specifically, the activation timing is set such that it is earlier than when the port injection mode is performed. In other words, the activation timing is advanced. As shown in Fig. 7, as the in-cylinder injection ratio Rd becomes larger, the activation timing is advanced.
  • the knock determination period is altered in correspondence with the change in the knocking initiation timing caused by the difference in the fuel injection modes.
  • Fig. 8 illustrates the setting of a knock determination period in the first embodiment.
  • the output signals from the knock sensor indicated by ovals A and B represent the output signals (knocking signals) detected by the knock sensor when knocking has occurred.
  • the activation period of the gate signal corresponds to the knock determination period.
  • a first knock determination period Tkdp corresponding to this injection mode is set by referring to the first determination period setting map. Therefore, if knocking has occurred when performing port injection, a corresponding knocking signal is detected within the knock determination period, and it can be determined by the knock determination process that knocking has occurred.
  • the knock determination period setting process in the first embodiment alters the activation timing of the gate signal in the knock determination period during the port injection mode. That is, the starting point of the first knock determination period Tkdp is changed based on the in-cylinder injection ratio Rd, and the altered knock determination period is set as a second knock determination period Tkdd. More specifically, as the in-cylinder injection ratio Rd increases, the activation timing of the gate signal is altered to an earlier timing, that is, to a timing corresponding to the advanced angle side, as shown by the broken line in Fig. 8. In this manner, the knock determination period is set variably in accordance with the change in the knock initiation timing. Therefore, if knocking occurs when performing in-cylinder injection, a corresponding knocking signal is detected within the knock determination period. This prevents erroneous determination.
  • the first embodiment has the advantages described below.
  • the knock determination period is altered in accordance with the ratio of fuel injected by the intake injector 22 and the in-cylinder injector 17. Therefore, even if the knock occurrence timing varies when the fuel injection ratio changes, the knock determination period is set accordingly. As a result, knocking in an internal combustion engine in which the fuel injection ratios are set variably is optimally detected. Thus, the knocking determination is reliable.
  • the combustion rate of the air-fuel mixture tends to increase as the amount of fuel directly injected into the combustion chamber increases.
  • the knock determination period is advanced as the ratio of the amount of fuel injected from the in-cylinder injector 17 increases. In this manner the knock determination period is set in an optimal manner in accordance with the change in the knock initiation timing.
  • a knocking determination apparatus according to a second embodiment of the present invention will now be described focusing on features differing from the first embodiment.
  • reliability of the knocking determination result is ensured by setting the knock determination period while taking into account the change in the knocking occurrence timing resulting from alteration of the ratio of the amount of fuel injected from the in-cylinder injector 17.
  • the combined port and in-cylinder injection mode or the in-cylinder injection mode is selected as the fuel injection mode, that is, when the fuel injection ratio is varied to perform fuel injection from at least the in-cylinder injector 17, the operation of the in-cylinder injector 17 may generate noise having an adverse effect on knocking determination.
  • fuel injection is started by exciting an electromagnetic solenoid to separate a nozzle needle from a valve seat and open the valve. Fuel injection is stopped by de-exciting the electromagnetic solenoid so that the nozzle needle engages the valve seat to close the valve.
  • the following processing is performed when setting the second knock determination period Tkdd (step S520 in Fig. 6) described in the first embodiment.
  • the second knock determination period Tkdd is further altered in accordance with the fuel injection period of the in-cylinder injector 17 such that the noise generated by operation of the in-cylinder injector 17 constantly does not overlap with the output signal from the knock sensor 33. More specifically, the second knock determination period Tkdd is set so that it does not overlap the fuel injection period of the in-cylinder injector 17.
  • the inactivation timing of the gate signal is set such that the second knock determination period Tkdd ends earlier than the start of fuel injection from the in-cylinder injector 17, that is, such that the second knock determination period Tkdd ends at a timing advanced from the timing at which the in-cylinder injector 17 starts fuel injection.
  • the timing at which the in-cylinder injector 17 starts fuel injection is calculated by the process of step S150 in the fuel injection control (Fig. 3) as described above.
  • the inactivation timing of the gate signal is more advanced than the fuel injection start timing.
  • the operational noise is not mixed in the output signal from knock sensor immediately after the fuel injection signal is activated when starting fuel injection and there is a response delay time RTS.
  • the response delay time RTS corresponds to the time until the nozzle needle abuts against the stopper and the time the vibrations generated by the abutment is mixed in the output signal from the knock sensor 33. In such cases, the inactivation timing of the gate signal is retarded from the fuel injection start timing by the response delay time RTS.
  • Fig. 9 illustrates the setting of the knock determination period in the second embodiment.
  • the knock sensor output signal indicated by oval E in Fig. 9 includes operational noise generated immediately after fuel injection from the in-cylinder injector 17 is started in cylinder B that differs from cylinder A, which is subject to knocking detection.
  • the knock sensor output signal indicated by oval F in Fig. 9 includes operational noise generated immediately after fuel injection from the in-cylinder injector 17 ends in the other cylinder B.
  • the second knock determination period Tkdd is altered such that the second knock determination period Tkdd ends earlier than the start of fuel injection from the in-cylinder injector 17 (indicated by the broken line in Fig. 9).
  • the second knock determination period Tkdd is altered in association with the fuel injection period to avoid the noise generated by the operation of the in-cylinder injector. This minimizes the operational noise of the in-cylinder injector 17 that is mixed in the output signal of the knock sensor 33 during the knock determination period.
  • the second embodiment further has the following advantage in addition to advantages (1) and (2).
  • Knocking determination is performed without being affected by noise generated by operation of the in-cylinder injector 17. This prevents erroneous determination caused by vibrations generated by the operation of the in-cylinder injector 17.
  • Adverse effects resulting from operational noise to the determination of knocking include the following, in addition to those mentioned in the second embodiment.
  • background noise in the output signal is relatively small. If the fuel injection timing of the in-cylinder injector is altered in this state, operational noise may be mixed in a detection signal of the knock sensor. Knock determination is conducted immediately after the fuel injection timing is changed on the premise that the background noise level is small. Therefore, the operational noise present in the detection signal from the knock sensor may be erroneously determined as one caused by knocking until a correct background noise level reflecting the influence by the operational noise of the in-cylinder injector is learned.
  • the following process is performed when the second knock determination period Tkdd is set as described in the first embodiment (step S520 in Fig. 6). That is, the second knock determination period Tkdd is further altered in accordance with the fuel injection period from the in-cylinder injector 17 such that noise generated by the opening and closing operation of the in-cylinder injector 17 constantly overlaps the output signal from the knock sensor 33 during the second knock determination period Tkdd.
  • the determination period alteration means sets the second knock determination period Tkdd such that the entire period of fuel injection from the in-cylinder injector 17 overlaps with at least part of the second knock determination period Tkdd.
  • the inactivation timing of the gate signal is set such that the second knock determination period Tkdd ends later than the end of fuel injection from the in-cylinder injector 17, that is, such that the second knock determination period Tkdd ends at a timing more retarded than the timing when the in-cylinder injector 17 stops fuel injection.
  • the timing when the in-cylinder injector 17 stops fuel injection is calculated based on the fuel injection timing and injection period obtained by the process in step S150 in the fuel injection control described above (Fig. 3).
  • the inactivation timing of the gate signal retarded from the calculated fuel injection ending. Operational noise is not mixed in the output signal from the knock sensor immediately after the fuel injection signal is inactivated at the end of the fuel injection. Often, there is a response delay time RTF.
  • the response delay time RTF corresponds to the time until the nozzle needle is engaged with the valve seat, and vibrations generated by the engagement are mixed in the output signal from the knock sensor 33.
  • the inactivation timing of the gate signal is retarded from the fuel injection end timing by the response delay time RTF.
  • Fig. 10 illustrates the setting of the knock determination period in the present embodiment.
  • the knock sensor output signal indicated by oval E in Fig. 10 shows operational noise mixed immediately after fuel injection starts from the in-cylinder injector 17 in a cylinder B differing from cylinder A, which is subject to knocking detection.
  • the knock sensor output signal indicated by oval F in Fig. 10 shows operational noise mixed immediately after fuel injection from the in-cylinder injector 17 ends in the other cylinder B.
  • the second knock determination period Tkdd is altered such that the second knock determination period Tkdd ends later than the end of fuel injection from the in-cylinder injector 17 (as indicated by the broken line in Fig. 10).
  • the second knock determination period Tkdd is altered in association with the fuel injection period such that noise generated by the operation of the in-cylinder injector is always mixed in the output signal from the knock sensor 33 during the knock determination period.
  • the update of the distribution median value Vm and the standard deviation value SGM that is, the learning of the background noise level is constantly performed optimally to reflect the influence of the operational noise.
  • the knock determination level Vkd is set at an optimal value reflecting the influence of the operational noise.
  • the third embodiment has the following advantage in addition to advantages (1) and (2).
  • the knock determination is not affected by the noise generated by operation of the in-cylinder injector 17. This prevents erroneous determination that would be caused by vibrations generated by the operation of the in-cylinder injector 17.
  • reliability of the knocking determination result is ensured by setting the knock determination period while taking into account the change in the knock initiation timing caused by alteration of the ratio of fuel injected by the in-cylinder injector 17.
  • the level of background noise detected by the knock sensor 33 that is, the level of the output signal (hereafter referred to as "output level") from the knock sensor 33 when no knocking has occurred tends to become higher. Further, if the background noise level increases, the output level from the knock sensor 33 when knocking has occurred also increases accordingly. This may reduce the reliability of the knocking determination result.
  • the present fourth embodiment differs from the first embodiment in that not only the knock determination period but also the knock determination level Vkd is altered based on the ratio of fuel injected by the in-cylinder injector 17.
  • the process of altering the knock determination level Vkd will now be described, referring to Fig. 11. This process is performed as part of the process in step S450 in the knock determination process described in the first embodiment (Fig. 4). Further, this process may be referred to as a knock determination level altering process.
  • the electronic control unit 30 functions as a knock determination level altering means.
  • step S600 it is first determined whether or not the current engine operating condition corresponds to the port injection mode shown in Fig. 2, that is, whether or not fuel is injected only from the intake injector 22 (step S600). If it is determined that the engine operating condition corresponds to the port injection mode (YES in step S600), a first knock determination level Vkdp is set (step S610).
  • the first knock determination level Vkdp is obtained from the following expression (9) based on the above-mentioned distribution median value Vm, the standard deviation value SGM, and value u.
  • Vkdp Vm + u ⁇ SGM
  • the value u is a value that is variably set based on the engine speed NE or the like.
  • the first knock determination level Vkdp is set to a value that enables appropriate determination of occurrence of knocking when performing the port detection mode.
  • the current engine operating condition does not correspond to the port injection mode (NO in step S600)
  • the current engine operating condition corresponds to either the combined port and in-cylinder injection mode or the in-cylinder injection mode, and the fuel injection mode is in the state where fuel is injected by the in-cylinder injector 17.
  • a second knock determination level Vkdd is set based on the in-cylinder injection ratio Rd (step S620).
  • the second knock determination level Vkdd is set by correcting the first knock determination level Vkdp obtained from expression (9) in accordance with the in-cylinder injection ratio Rd. More specifically, the in-cylinder injection ratio Rd is calculated using the following expression (10) based on the first knock determination level Vkdp and the correction value ⁇ .
  • Vkdd Vkdp + ⁇
  • the correction value ⁇ is set to a larger value as the in-cylinder injection ratio Rd increases.
  • the second knock determination level Vkdd is increased as the in-cylinder injection ratio Rd increases.
  • the ignition timing is retarded if occurrence of knocking is detected. However, this lowers as the engine output becomes lower. Therefore, in order to ensure sufficient engine output, it is more advantageous to determine that no knocking has occurred if the level of knocking is low. For this reason, the first knock determination level Vkdp and the second knock determination level Vkdd are set to be as large as possible.
  • the knock determination level is altered in accordance with changes in the output level of the knock sensor 33 depend on the various fuel injection modes.
  • Fig. 13 illustrates the setting of the knock determination level in the present embodiment.
  • the output signals from the knock sensor 33 indicated by ovals A and B represent output signals detected by the knock sensor 33 when knocking has occurred (knocking signals).
  • a first knock determination level Vkdp is set according to the fuel injection mode, and determination is made whether or not knocking has occurred through the knock determination process of step S460 described in the first embodiment (Fig. 4).
  • the knock determination process may erroneously determine that knocking has occurred even though no knocking has actually occurred.
  • the knock determination level altering process variably sets the knock determination level based on the in-cylinder injection ratio Rd.
  • the second knock determination level Vkdd is set to a larger value as the in-cylinder injection ratio Rd increases as shown by the broken line in Fig. 13.
  • the second knock determination level Vkdd is set in accordance with the change in the output level of the knock sensor 33. This prevents erroneous determination of knocking occurrence of knocking. For example, erroneous determination due to background noise being detected as a knocking signal or low level knocking being determined as knocking is prevented.
  • the present embodiment has the advantages described below in addition to advantages (1) and (2).
  • the knock determination level is altered based on the ratio between fuel injected by the intake injector 22 and fuel injected by the in-cylinder injector 17. Therefore, even if the output signal level from the knock sensor 33 is varied when the fuel injection ratio is altered, the knock determination level is set accordingly. As a result, the occurrence of knocking is optimally detected in an internal combustion engine that variably sets the fuel injection ratio. This ensures the reliability of the knocking determination result.
  • the combustion rate of the air-fuel mixture tends to become higher. Therefore, as the ratio of fuel injected by the in-cylinder injector 17 increases, the combustion rate of the air-fuel mixture tends to increase and the output signal level from the knock sensor 33 tends to become higher.
  • the second knock determination level Vkdd is increased as the ratio of fuel injected by the in-cylinder injector 17 increases. As a result, the knock determination level is set optimally in correspondence with change in the output signal level from the knock sensor 33.
  • the reliability of the knocking determination result is ensured by setting the knock determination period while taking into account the change in the knock'initiation timing caused by alteration of the ratio of fuel injected by the in-cylinder injector 17.
  • a second knock determination level Vkdd' is set to exceed the level of noise generated by operation of the in-cylinder injector 17 when the knock determination level for the in-cylinder injection is set as described in the fourth embodiment (step S620 in Fig. 11).
  • a minimum value ⁇ MIN is set for the correction value ⁇ that is set based on the in-cylinder injection ratio R so that the correction value ⁇ is not set to a value less than the minimum value ⁇ MIN.
  • the minimum value ⁇ MIN is set to an optimal value that is predetermined through experiments or the like such that the second knock determination level Vkdd' is set to a value that is larger than the level of the operational noise, which is generated by operation of the in-cylinder injector 17, by a predetermined amount.
  • the operational noise level varies in accordance with the pressure of fuel supplied to the in-cylinder injector 17 and tends to become higher as the fuel pressure increases. Therefore, the minimum value ⁇ MIN may be variably set based on the fuel pressure.
  • Fig. 14 illustrates the setting of the second knock determination level Vkdd' in the present embodiment.
  • the knock sensor output signal indicated by oval E in Fig. 14 shows operational noise included immediately after fuel injection from the in-cylinder injector 17 is started in a cylinder B other than in cylinder A, which is subject to knocking detection.
  • the knock sensor output signal indicated by oval F in Fig. 14 shows operational noise included immediately after the fuel injection ends in the in-cylinder injector 17 of cylinder B.
  • the second knock determination level Vkdd is set based on the in-cylinder injection ratio Rd without taking into account the operational noise, the level of the operational noise may exceed the second knock determination level Vkdd as shown in ovals E and F in Fig. 14. This would result in the knock determination process erroneously determining that knocking has occurred even though no knocking has actually occurred.
  • the second knock determination level Vkdd' is set to exceed the operational noise level as shown by the broken line in Fig. 14. Therefore, even if noise is generated by operation of the in-cylinder injector 17, the level of this operational noise does not exceed the second knock determination level Vkdd'. Hence, erroneous determination of knocking is prevented.
  • the present embodiment has the following advantage in addition to advantages (1), (2), (5), and (6).
  • Determination of knocking is not affected by the noise generated by the operation of the in-cylinder injector 17. This prevents erroneous determination caused by vibrations that are generated by the operation of the in-cylinder injector 17.
  • the same value may be used for the knocking learned amount AGKNK even if the in-cylinder injection ratio Rd varies. If the same value of the knocking learned amount AGKNK cannot be used for any environmental condition of the internal combustion engine, the knocking learned amount AGKNK may also be altered according to the in-cylinder injection ratio Rd.
  • An anomaly diagnosis process for detecting an anomaly in the knock sensor 33 may be added to the processes performed by the knocking determination apparatus. For example, it is diagnosed that there is an anomaly in the knock sensor 33 if the output signal from the knock sensor 33 when no knocking has occurred, or the background noise level, exceeds a predetermined fail determination value.
  • the fail determination value is increased as the in-cylinder injection ratio Rd increases in order to avoid erroneous determination in the anomaly diagnosis of the knock sensor 33.
  • the anomaly diagnosis process is optimally performed.
  • the fourth and fifth embodiments are based on the first embodiment. However, even when knock determination is performed without setting the knock determination period, occurrence of knocking is optimally detected for an internal combustion engine in which the fuel injection ratio is variable by altering the knock determination level as described in the fourth and fifth embodiments. This ensures the reliability of knock determination results.
  • the fourth embodiment may be performed in combination with either the second embodiment or the third embodiment.
  • the fifth embodiment may be performed in combination with either the second embodiment or the third embodiment.
  • the knock determination period may be altered to avoid the operational noise in the following manner.
  • the activation timing of a gate signal may be set in association with the fuel injection period of the in-cylinder injector 17 such that the second knock determination period Tkdd starts later (i.e., at a further retarded timing) than the timing when fuel injection from the in-cylinder injector 17 ends.
  • the response delay time RTF is also taken into account when setting the start timing of the second knock determination period Tkdd. This sets a further optimal period.
  • the knock determination period may be altered as follows such that the operational noise is always mixed in an output signal from the knock sensor 33 during the knock determination period.
  • the activation timing of a gate signal may be set in association with the fuel injection period of the in-cylinder injector 17 such that the second knock determination period Tkdd starts earlier (i.e., at a further advanced timing) than the timing when fuel injection from the in-cylinder injector 17 is started.
  • the response delay time RTS described above is also taken into account so that the start timing of the second knock determination period Tkdd is set at a timing after a predetermined response delay time elapses from when the in-cylinder injector 17 starts fuel injection.
  • the second knock determination period Tkdd is calculated by modifying the first knock determination period Tkdp.
  • a second determination period calculation map may be stored in the memory of the electronic control unit 30 so that the second knock determination period Tkdd can be directly calculated based on the in-cylinder injection ratio Rd, the engine speed NE, and the engine load L by referring to the map.
  • the second knock determination level Vkdd is calculated by modifying the knock determination level Vkdp.
  • the value u in expression (9) may be set in accordance with the in-cylinder injection ratio Rd, the engine speed NE and the like, so that the second knock determination level Vkdd is directly calculated using the expression (9).
  • the present invention is also applicable to an internal combustion engine in which only the port injection mode or the in-cylinder injection mode is performed.
  • stratified combustion may be performed using the in-cylinder injector 17.
  • the combustion rate of the air-fuel mixture is further increased. Therefore, the various values set based on the in-cylinder injection ratio Rd may be altered by a larger extent so that the embodiments described above and their modifications can be applicable as a knocking determination apparatus for an internal combustion engine performing stratified combustion.
  • the in-cylinder injection ratio Rd and the port injection ratio Rp are altered so that their sum is one. That is, the in-cylinder injection ratio Rd and the port injection ratio Rp are in a negative correlation. Accordingly, in the embodiments described above and their modifications, various values that are set based on the in-cylinder injection ratio Rd may be set based on the port injection ratio Rp.
  • the intake injector 22 is an injector provided in each intake port 22a.
  • the intake injector 22 may be an injector arranged in a surge tank that is installed in the intake passage 20. It is only required that the intake injector 22 be an injector for injecting fuel into the intake system of an internal combustion engine.

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  • General Physics & Mathematics (AREA)
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WO2006011624A1 (en) * 2004-07-29 2006-02-02 Toyota Jidosha Kabushiki Kaisha Knocking determining apparatus of internal combustion engine
US7286924B2 (en) 2004-07-29 2007-10-23 Toyota Jidosha Kabushiki Kaisha Knocking determining apparatus of internal combustion engine
US7128053B2 (en) 2004-09-14 2006-10-31 Toyota Jidosha Kabushiki Kaisha Control apparatus for internal combustion engine
WO2006030844A1 (en) * 2004-09-14 2006-03-23 Toyota Jidosha Kabushiki Kaisha A control system for controlling a dual fuel injector per cylinder fuel system during engine start
WO2006073062A1 (en) * 2005-01-04 2006-07-13 Toyota Jidosha Kabushiki Kaisha Dual injection type internal combustion engine
US7377255B2 (en) 2005-01-04 2008-05-27 Toyota Jidosha Kabushiki Kaisha Dual injection type internal combustion engine
EP2110534A1 (de) * 2005-01-04 2009-10-21 Toyota Jidosha Kabushiki Kaisha Verbrennungsmotor mit Doppeleinspritzung
US7844389B2 (en) 2005-01-04 2010-11-30 Toyota Jidosha Kabushiki Kaisha Dual injection type internal combustion engine
DE102006000312B4 (de) * 2005-06-28 2013-12-12 Toyota Jidosha Kabushiki Kaisha Zündzeitsteuerungsvorrichtung für eine Brennkraftmaschine
DE102006000313B4 (de) * 2005-06-28 2013-12-12 Toyota Jidosha Kabushiki Kaisha Zündzeitsteuerungsvorrichtung für eine Brennkraftmaschine
WO2007066785A1 (en) * 2005-12-05 2007-06-14 Toyota Jidosha Kabushiki Kaisha Device and method for controlling ignition timing of internal combustion engine
US8005607B2 (en) 2005-12-05 2011-08-23 Toyota Jidosha Kabushiki Kaisha Device and method for controlling ignition timing of internal combustion engine
WO2007086595A1 (en) * 2006-01-27 2007-08-02 Toyota Jidosha Kabushiki Kaisha Method and device for control ignition timing through knock control in an internal combustion engine
US7653477B2 (en) 2006-01-27 2010-01-26 Toyota Jidosha Kabushiki Kaisha Method and device for control ignition timing through knock control in an internal combustion engine
CN101375051B (zh) * 2006-01-27 2011-09-28 丰田自动车株式会社 用于在内燃机中通过爆震控制来控制点火正时的设备和方法

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JP2005146924A (ja) 2005-06-09
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US20050098156A1 (en) 2005-05-12
EP1531324A3 (de) 2006-11-08
KR100674251B1 (ko) 2007-01-25
CN100338348C (zh) 2007-09-19
CN1616811A (zh) 2005-05-18
EP1531324B1 (de) 2011-12-28
JP4052230B2 (ja) 2008-02-27

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