EP1330320B1 - Verfahren und vorrichtung zur herstellung eines werkstückes mit innenverzahnung, insbesondere eines hohlrades - Google Patents
Verfahren und vorrichtung zur herstellung eines werkstückes mit innenverzahnung, insbesondere eines hohlrades Download PDFInfo
- Publication number
- EP1330320B1 EP1330320B1 EP01992620A EP01992620A EP1330320B1 EP 1330320 B1 EP1330320 B1 EP 1330320B1 EP 01992620 A EP01992620 A EP 01992620A EP 01992620 A EP01992620 A EP 01992620A EP 1330320 B1 EP1330320 B1 EP 1330320B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- preform
- ironing
- during
- side wall
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 238000010409 ironing Methods 0.000 claims description 39
- 125000006850 spacer group Chemical group 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 4
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/12—Forming profiles on internal or external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
Definitions
- the invention relates to a method and an apparatus for producing a workpiece with internal toothing, in particular a ring gear, according to the preamble of the first claim.
- Such internal gears are generated for example by pressure-rolling.
- a cup-shaped preform is gem. DE 198 30 817 A1 pressed by means of tapered rollers during a feed movement against a tool chuck, which has the outer profile of the internal teeth to be generated, and reduced in diameter, wherein the preform rotates relative to the tapered rollers.
- the material of the cylinder wall region of the preform flows into the profile of the tool chuck, whereby the inner profile of the workpiece is generated.
- the disadvantage is the workpiece material demanding high flexing work in the flow-forming and thus insufficient quality of the internal teeth produced.
- the flexing work is also associated with a high local energy input, which leads to energy losses. Due to the high stress of the tool chuck, it often comes to a breaking out of the outer teeth shown therein.
- the productivity of this method is relatively low with a high device cost, because it can be made only 3 to 4 parts per minute.
- JP 61 038732 A describes the production of a workpiece with internal toothing by means of ironing, wherein an upper die is lowered and thus a further die is pressed against a cup-shaped preform whose bottom has an elongated formation running in the direction of the upper die.
- the face of the preform is seated during the downward movement on a stop of the mandrel, which in turn is held shock-damped by hydraulic cylinders. Due to the very specific design of the preform or the workpiece and, accordingly, the tool, this device has only limited use.
- the object of the invention is to provide a method and apparatus for energy-saving production of a workpiece with internal teeth, in particular a ring gear, which ensure a significant increase in productivity with high quality of the internal teeth in a relatively simple structural design of the device.
- the device for producing a workpiece with internal teeth in particular a ring gear for transmission, has a mandrel with an outer profile corresponding to the internal teeth to be generated, and a forming tool, which reduces the outer diameter of a cup-shaped preform during a feed movement, whereby material of the cylinder wall area in the outer profile the spine flows.
- a drawing ring is used as the forming tool, which ensures ironing of the cylinder wall area during the advancing movement and acts on the preform during the ironing two tool elements generating axial compressive stresses in the cylindrical side wall of the preform, the preform being directed towards the end face of the cylindrical side wall first die element in the form of an axially movable, designed as a cylindrical pressure sleeve plunger is arranged such that it acts during the ironing on the end face with a force.
- an axially movable counter-holder is arranged such that it acts during the ironing on the bottom of the bottom of the preform with a counter-holding force.
- the counter-holder can have a circular pressure surface pointing in the direction of the underside of the base, which acts essentially on the entire bottom region, or an annular pressure surface, which is adapted to the width of the cylinder wall of the preform and aligned substantially flush with it, and onto the edge region of the preform Bottom of the bottom of the preform acts.
- the pressure stamp is axially movable in the direction of the advancing movement of the drawing ring by a movement corresponding to the ironing length of the preform.
- the axial lifting movement of the plunger taking place during ironing can be regulated as a function of its pressure force.
- the plunger is mounted axially movable via a hydraulic piston.
- the device may advantageously be integrated in a hydraulic press, consisting of a press table and a press ram.
- the mandrel is arranged axially fixed on the press table and mounted on the mandrel, axially displaceable via a hydraulic piston, the plunger.
- the plunger At the press ram of the pull ring are preferably fixed to the frame and the counter-holder preferably arranged axially movable via a hydraulic piston.
- the plunger is preferably formed as a cylindrical pressure sleeve.
- The, the length of the Preform adapted, distance of the pressure surface of the plunger to the end face of the mandrel is adjustable for example via spacers.
- the mandrel is rotatably mounted when producing a helical toothing.
- the production of the workpiece with internal teeth characterized in that a cup-shaped preform, having a bottom and a substantially cylindrical side wall, over a mandrel, which has the outer profile corresponding to the internal teeth to be generated, is reduced in its outer diameter, so that material of Cylinder wall portion flows into the outer profile of the mandrel, according to the invention reducing the outer diameter by ironing by means of a draw ring and during the ironing additional axial compressive stresses are applied to the cylindrical side wall of the preform, which are produced by two acting on both sides of the cylindrical side wall of the tool elements , wherein in the direction of the end face of the cylindrical side wall of the preform, a first tool element in the form of an axially movable, designed as a cylindrical pressure sleeve, plunger during the ironing on the end face with a force acts.
- a counter-holder simultaneously acts on the underside of the bottom in order to avoid deformations in the bottom region and to apply a counter-holding force.
- the counter-holding force of the counter-holder and the force of the plunger should be mutually adjustable so that during the entire Abstreckvorganges a flow of material is ensured in the radial direction to completely fill the contour of the mandrel.
- the plunger performs an axial stroke movement corresponding to the ironing length of the preform in the direction of the advancing movement of the drawing ring, which is regulated as a function of its pressure force.
- the productivity can be increased by 4 to 6 times in comparison to the spin forming.
- Fig. 1 and 2 the basic structure of the device integrated in a press is shown.
- the lower tool part 2 On the press table 1, the lower tool part 2 is arranged, which has a first hydraulic piston 3.
- On the lower tool part 2 is axially fixed on a punch 4 of the mandrel 5 is fixed, which has an outer profile 6.
- the hydraulic piston 3 is mounted on an adapter 8 of the printing sleeve designed as a pressure piston 9 axially movable.
- the axial position of the plunger 9 can be changed over distances 10, the between Adapter 8 and plunger 9 are attachable.
- the tool upper part 11 is arranged on the press ram P and has a counter-holder 12, which is axially adjustable via a second hydraulic piston 13.
- the drawing ring 14 is further fixed to the frame via an adapter 15.
- Gem. Fig. 1 the cup-shaped preform N was inserted with the cylindrical side wall N1 down over the mandrel 5, so that the end face N2 in the direction of the plunger 9 and the bottom of the bottom N3 in the direction of the anvil 12 has.
- the hydraulic piston 13 moves the counter-holder 12 in the direction of the tool lower part until the counter-holder 12 rests against the underside of the base N3.
- the frame-mounted on the press ram P frame 14 moves in the forward stroke with the press ram P in the direction of the press table 1, simultaneously the first hydraulic piston 3 is pressurized and presses the plunger 9 with the force F1 against the end face N2 of the preform N (Fig. 2).
- the counter-holder 12 exerts a counterhold force F2 on the bottom of the cup.
- the pressure piston 9 performs a movement in the direction of the preliminary stroke of the drawing ring 14 in accordance with the ironing of the preform N, the pressure acting on the side wall N1 being produced by the forces F1 and F2 is maintained.
- the material flow is favored so that material flows reliably into the profile 6 of the mandrel 5. This ensures excellent quality of the internal teeth.
- Fig. 3 and 4 in the counter-holder 12 provide a material overflow 12.2.
- the counter-holder 12 has in the direction of the preform N a pressure piece 12.1, which is also reduced in diameter in the direction of the preform N, so that between the pressure piece 12.1 and adapter 15, a gap is formed, in which the excess material can flow and thus as Material overflow 12.2 is used.
- FIG. 5 it is also possible, in addition to the material overflow 12.2 provided in FIGS. 3 and 4, to arrange a further material overflow 12.3 at the end of the cylindrical side wall N1.
- This can be the gap between serve the outer diameter of the plunger 9 and the inner diameter of the pull ring 14.
- an increased axial pressure is exerted for calibrating in order to achieve a better filling and a higher accuracy of the internal toothing.
- the possibly excess material can flow off as described above.
- the increased pressure can now be applied, for example, by the pressure piston 9 being connected to a threaded ring G1 via an intermediate piece Z which has threads G at its outer diameter and which in turn is connected to the cylinder 3.1 and thus via the lower tool part 2 the press table 1 is supported.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Turning (AREA)
- Gears, Cams (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06007394A EP1700651A1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und Vorrichtung zur Herstellung eines Werkstückes mit Innenverzahnung, insbesondere eines Hohlrades |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10054399 | 2000-11-02 | ||
| DE10054399A DE10054399A1 (de) | 2000-11-02 | 2000-11-02 | Verfahren und Vorrichtung zur Herstellung eines Werkstückes mit Innenverzahnung, insbesondere eines Hohlrades |
| PCT/DE2001/004192 WO2002036287A1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und vorrichtung zur herstellung eines werkstückes mit innenverzahnung, insbesondere eines hohlrades |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06007394A Division EP1700651A1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und Vorrichtung zur Herstellung eines Werkstückes mit Innenverzahnung, insbesondere eines Hohlrades |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1330320A1 EP1330320A1 (de) | 2003-07-30 |
| EP1330320B1 true EP1330320B1 (de) | 2006-04-12 |
Family
ID=7661964
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01992620A Expired - Lifetime EP1330320B1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und vorrichtung zur herstellung eines werkstückes mit innenverzahnung, insbesondere eines hohlrades |
| EP06007394A Pending EP1700651A1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und Vorrichtung zur Herstellung eines Werkstückes mit Innenverzahnung, insbesondere eines Hohlrades |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06007394A Pending EP1700651A1 (de) | 2000-11-02 | 2001-11-01 | Verfahren und Vorrichtung zur Herstellung eines Werkstückes mit Innenverzahnung, insbesondere eines Hohlrades |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7231799B2 (enExample) |
| EP (2) | EP1330320B1 (enExample) |
| JP (1) | JP2004512956A (enExample) |
| KR (1) | KR100833771B1 (enExample) |
| AT (1) | ATE322948T1 (enExample) |
| AU (1) | AU2002215846A1 (enExample) |
| DE (2) | DE10054399A1 (enExample) |
| WO (1) | WO2002036287A1 (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102389913A (zh) * | 2011-10-25 | 2012-03-28 | 南通皋液液压机有限公司 | 一种高铁车厢尾钩框架整形液压机 |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004019673A1 (de) * | 2003-04-22 | 2004-11-18 | Neumayer Holding Gmbh | Verfahren zur Herstellung eines napfförmigen Ringteiles mit Innenverzahnung |
| US20070125147A1 (en) * | 2005-12-06 | 2007-06-07 | Yahya Hodjat | Method of forming a part |
| CN100381221C (zh) * | 2006-06-16 | 2008-04-16 | 重庆工学院 | 基于粘性介质传力的板料无模多点成形装置及方法 |
| CN101947621B (zh) * | 2010-07-05 | 2012-07-25 | 南京中盛铁路车辆配件有限公司 | 锻造钩尾框整形模 |
| US9506513B2 (en) * | 2011-12-21 | 2016-11-29 | Util (Guangzhou) Auto Parts Co., Ltd | Steel back two-way synchronous broaching device and use method thereof |
| DE102011122144B4 (de) | 2011-12-22 | 2022-11-24 | Volkswagen Aktiengesellschaft | Vorrichtung und Verfahren zur spanlosen, axial umformenden Ausbildung einer Innenverzahnung an einem Werkstück |
| JP5969234B2 (ja) * | 2012-03-23 | 2016-08-17 | アイシン・エィ・ダブリュ株式会社 | 自動変速機のシリンダ部材製造方法 |
| US9302318B2 (en) * | 2014-12-14 | 2016-04-05 | Griffin Tactical Incorporated | Device and method for construction of baffles from engine block freeze plugs |
| KR101764857B1 (ko) * | 2017-02-14 | 2017-08-03 | 김금자 | 자동차용 매니폴드 제작공정 및 그 제작금형 |
| CN115229017B (zh) * | 2022-06-24 | 2024-06-21 | 中国石油大学(华东) | 一种异形对轮旋压机 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE759661A (fr) * | 1969-12-01 | 1971-04-30 | Hitachi Powdered Metals Cy Ltd | Dispositif de compression de poudre pour former un engrenage helicoidalcomprime |
| GB1373547A (en) * | 1970-11-24 | 1974-11-13 | Renault | Methods of manufacturing helical gear blanks by cold extrusion process |
| FR2191957B1 (enExample) * | 1972-07-10 | 1975-03-07 | Glaenzer Spicer Sa | |
| DE2308428A1 (de) | 1973-02-21 | 1974-08-29 | Diehl Fa | Hartkerngeschoss |
| DE2308420A1 (de) * | 1973-02-21 | 1974-10-10 | Schmalbach Lubeca | Einendig offener behaelter aus metall |
| DE2542823C3 (de) * | 1975-09-25 | 1978-11-09 | Fritz Werner Industrie-Ausruestungen Gmbh, 6222 Geisenheim | Rundknetmaschine in Ringläuferbauart mit einem abgesetzten, einteiligen Dorn |
| JPS5816727A (ja) * | 1981-07-24 | 1983-01-31 | Mitsubishi Heavy Ind Ltd | ネジ状部品の成形方法およびその装置 |
| JPS6138732A (ja) * | 1984-07-31 | 1986-02-24 | Toyota Motor Corp | 自在継手外輪のクロス溝形成方法及びその装置 |
| DE3639739C2 (de) * | 1986-11-21 | 1993-11-18 | Honda Motor Co Ltd | Verfahren, Ausgangsmaterial und Vorrichtung zum Herstellen eines eine Innenverzahnung aufweisenden topfförmigen Erzeugnisses |
| JPH01317653A (ja) * | 1988-06-15 | 1989-12-22 | Honda Motor Co Ltd | 内歯付きカップ状製品の成形方法 |
| JP2832326B2 (ja) * | 1992-07-14 | 1998-12-09 | 大岡技研株式会社 | 歯形の成形装置及びその装置を使用する歯形成形方法 |
| DE4412224A1 (de) * | 1994-04-09 | 1995-10-12 | Graebener Pressensysteme Gmbh | Presse für eine Kaltverformung von Metallwerkstücken |
| DE19830817B4 (de) * | 1998-07-09 | 2011-06-09 | Leifeld Metal Spinning Gmbh | Verfahren zum Umformen eines Werkstücks durch Drückwalzen |
-
2000
- 2000-11-02 DE DE10054399A patent/DE10054399A1/de not_active Withdrawn
-
2001
- 2001-11-01 DE DE50109512T patent/DE50109512D1/de not_active Expired - Fee Related
- 2001-11-01 AU AU2002215846A patent/AU2002215846A1/en not_active Abandoned
- 2001-11-01 KR KR1020037005827A patent/KR100833771B1/ko not_active Expired - Fee Related
- 2001-11-01 EP EP01992620A patent/EP1330320B1/de not_active Expired - Lifetime
- 2001-11-01 JP JP2002539085A patent/JP2004512956A/ja active Pending
- 2001-11-01 US US10/415,637 patent/US7231799B2/en not_active Expired - Fee Related
- 2001-11-01 EP EP06007394A patent/EP1700651A1/de active Pending
- 2001-11-01 WO PCT/DE2001/004192 patent/WO2002036287A1/de not_active Ceased
- 2001-11-01 AT AT01992620T patent/ATE322948T1/de not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102389913A (zh) * | 2011-10-25 | 2012-03-28 | 南通皋液液压机有限公司 | 一种高铁车厢尾钩框架整形液压机 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2002036287A1 (de) | 2002-05-10 |
| EP1330320A1 (de) | 2003-07-30 |
| KR20030059216A (ko) | 2003-07-07 |
| DE50109512D1 (de) | 2006-05-24 |
| US7231799B2 (en) | 2007-06-19 |
| EP1700651A1 (de) | 2006-09-13 |
| DE10054399A1 (de) | 2002-06-27 |
| KR100833771B1 (ko) | 2008-05-29 |
| ATE322948T1 (de) | 2006-04-15 |
| JP2004512956A (ja) | 2004-04-30 |
| US20040016281A1 (en) | 2004-01-29 |
| AU2002215846A1 (en) | 2002-05-15 |
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