EP1010807B1 - Polymere für die Verwendung als Schutzbeschichtungen - Google Patents
Polymere für die Verwendung als Schutzbeschichtungen Download PDFInfo
- Publication number
- EP1010807B1 EP1010807B1 EP19990308765 EP99308765A EP1010807B1 EP 1010807 B1 EP1010807 B1 EP 1010807B1 EP 19990308765 EP19990308765 EP 19990308765 EP 99308765 A EP99308765 A EP 99308765A EP 1010807 B1 EP1010807 B1 EP 1010807B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- parts
- polymer
- ethylenically unsaturated
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229920000642 polymer Polymers 0.000 title claims description 84
- 238000000576 coating method Methods 0.000 title description 47
- 230000004888 barrier function Effects 0.000 title description 21
- 239000000178 monomer Substances 0.000 claims description 50
- 239000000123 paper Substances 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 21
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 18
- 239000011087 paperboard Substances 0.000 claims description 16
- 125000005907 alkyl ester group Chemical group 0.000 claims description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 11
- 239000000945 filler Substances 0.000 claims description 11
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 239000002655 kraft paper Substances 0.000 claims description 6
- 238000004132 cross linking Methods 0.000 claims description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 4
- 239000011111 cardboard Substances 0.000 claims description 4
- 239000004816 latex Substances 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 36
- 238000012360 testing method Methods 0.000 description 20
- 238000010521 absorption reaction Methods 0.000 description 11
- 239000000454 talc Substances 0.000 description 11
- 229910052623 talc Inorganic materials 0.000 description 11
- 239000000839 emulsion Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000011436 cob Substances 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- 238000001035 drying Methods 0.000 description 8
- 239000000835 fiber Substances 0.000 description 7
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004971 Cross linker Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- -1 acrylic ester Chemical class 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 125000004386 diacrylate group Chemical group 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 229920006254 polymer film Polymers 0.000 description 3
- YZOUYRAONFXZSI-SBHWVFSVSA-N (1S,3R,5R,6R,8R,10R,11R,13R,15R,16R,18R,20R,21R,23R,25R,26R,28R,30R,31S,33R,35R,36R,37S,38R,39S,40R,41S,42R,43S,44R,45S,46R,47S,48R,49S)-5,10,15,20,25,30,35-heptakis(hydroxymethyl)-37,39,40,41,42,43,44,45,46,47,48,49-dodecamethoxy-2,4,7,9,12,14,17,19,22,24,27,29,32,34-tetradecaoxaoctacyclo[31.2.2.23,6.28,11.213,16.218,21.223,26.228,31]nonatetracontane-36,38-diol Chemical compound O([C@@H]([C@H]([C@@H]1OC)OC)O[C@H]2[C@@H](O)[C@@H]([C@@H](O[C@@H]3[C@@H](CO)O[C@@H]([C@H]([C@@H]3O)OC)O[C@@H]3[C@@H](CO)O[C@@H]([C@H]([C@@H]3OC)OC)O[C@@H]3[C@@H](CO)O[C@@H]([C@H]([C@@H]3OC)OC)O[C@@H]3[C@@H](CO)O[C@@H]([C@H]([C@@H]3OC)OC)O3)O[C@@H]2CO)OC)[C@H](CO)[C@H]1O[C@@H]1[C@@H](OC)[C@H](OC)[C@H]3[C@@H](CO)O1 YZOUYRAONFXZSI-SBHWVFSVSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000858 Cyclodextrin Polymers 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 229960000834 vinyl ether Drugs 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- LVJGVTALOMTEPK-SFECMWDFSA-N (Z)-N'-[6-[[(Z)-4-amino-4-oxobut-2-enoyl]amino]hexyl]but-2-enediamide Chemical compound NC(=O)\C=C/C(=O)NCCCCCCNC(=O)\C=C/C(N)=O LVJGVTALOMTEPK-SFECMWDFSA-N 0.000 description 1
- UTOVMEACOLCUCK-SNAWJCMRSA-N (e)-4-butoxy-4-oxobut-2-enoic acid Chemical compound CCCCOC(=O)\C=C\C(O)=O UTOVMEACOLCUCK-SNAWJCMRSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- LZWFXVJBIZIHCH-UHFFFAOYSA-N 1-Ethenylhexyl butanoate Chemical compound CCCCCC(C=C)OC(=O)CCC LZWFXVJBIZIHCH-UHFFFAOYSA-N 0.000 description 1
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- AAMTXHVZOHPPQR-UHFFFAOYSA-N 2-(hydroxymethyl)prop-2-enoic acid Chemical compound OCC(=C)C(O)=O AAMTXHVZOHPPQR-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- YHSYGCXKWUUKIK-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C=C YHSYGCXKWUUKIK-UHFFFAOYSA-N 0.000 description 1
- FHPDNLOSEWLERE-UHFFFAOYSA-N 3-(2-methylprop-2-enoyloxy)propyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCCOC(=O)C(C)=C FHPDNLOSEWLERE-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- GZFANJYDVVSIMZ-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCCCOC(=O)C(C)=C GZFANJYDVVSIMZ-UHFFFAOYSA-N 0.000 description 1
- OIYTYGOUZOARSH-UHFFFAOYSA-N 4-methoxy-2-methylidene-4-oxobutanoic acid Chemical compound COC(=O)CC(=C)C(O)=O OIYTYGOUZOARSH-UHFFFAOYSA-N 0.000 description 1
- JHWGFJBTMHEZME-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl prop-2-enoate Chemical class C=CC(=O)OCCCCOC(=O)C=C JHWGFJBTMHEZME-UHFFFAOYSA-N 0.000 description 1
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- WIVTXBIFTLNVCZ-UHFFFAOYSA-N CC(=C)C(=O)OCCP(=O)=O Chemical compound CC(=C)C(=O)OCCP(=O)=O WIVTXBIFTLNVCZ-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- NJSSICCENMLTKO-HRCBOCMUSA-N [(1r,2s,4r,5r)-3-hydroxy-4-(4-methylphenyl)sulfonyloxy-6,8-dioxabicyclo[3.2.1]octan-2-yl] 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)O[C@H]1C(O)[C@@H](OS(=O)(=O)C=2C=CC(C)=CC=2)[C@@H]2OC[C@H]1O2 NJSSICCENMLTKO-HRCBOCMUSA-N 0.000 description 1
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 1
- FDXNZIIASVNQSJ-UHFFFAOYSA-N [3-(2-methylprop-2-enoyloxy)-2-(3-oxobutanoyloxy)propyl] 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCC(COC(=O)C(C)=C)OC(=O)CC(C)=O FDXNZIIASVNQSJ-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002511 behenyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- JZQAAQZDDMEFGZ-UHFFFAOYSA-N bis(ethenyl) hexanedioate Chemical compound C=COC(=O)CCCCC(=O)OC=C JZQAAQZDDMEFGZ-UHFFFAOYSA-N 0.000 description 1
- ZPOLOEWJWXZUSP-AATRIKPKSA-N bis(prop-2-enyl) (e)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C\C(=O)OCC=C ZPOLOEWJWXZUSP-AATRIKPKSA-N 0.000 description 1
- ZPOLOEWJWXZUSP-WAYWQWQTSA-N bis(prop-2-enyl) (z)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C/C(=O)OCC=C ZPOLOEWJWXZUSP-WAYWQWQTSA-N 0.000 description 1
- HABAXTXIECRCKH-UHFFFAOYSA-N bis(prop-2-enyl) butanedioate Chemical compound C=CCOC(=O)CCC(=O)OCC=C HABAXTXIECRCKH-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- HYNGZZMROWTPRY-UHFFFAOYSA-N cyclopenta-1,3-diene prop-2-enoic acid Chemical compound C1C=CC=C1.OC(=O)C=C.OC(=O)C=C HYNGZZMROWTPRY-UHFFFAOYSA-N 0.000 description 1
- FWLDHHJLVGRRHD-UHFFFAOYSA-N decyl prop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C=C FWLDHHJLVGRRHD-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- KUDUQBURMYMBIJ-UHFFFAOYSA-N ethylene glycol diacrylate Substances C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 1
- 238000007775 flexo coating Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- 238000007759 kiss coating Methods 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- 238000012703 microemulsion polymerization Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NKHAVTQWNUWKEO-NSCUHMNNSA-N monomethyl fumarate Chemical compound COC(=O)\C=C\C(O)=O NKHAVTQWNUWKEO-NSCUHMNNSA-N 0.000 description 1
- 229940005650 monomethyl fumarate Drugs 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- AXLMPTNTPOWPLT-UHFFFAOYSA-N prop-2-enyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCC=C AXLMPTNTPOWPLT-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/58—Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/60—Polyalkenylalcohols; Polyalkenylethers; Polyalkenylesters
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
Definitions
- barrier coating is meant a layer or coating that prevents the penetration of oil, water, or moisture through paper products.
- Barrier coatings are typically applied to cardboard, paperboard, corrugated paperboard, Kraft paper, and ream wrap.
- Containers made from paper may be used to transport fruits, meats, vegetables, candy, and the like. There are several problems associated with the use of these containers. One problem is that the containers may become wet when the materials transported in the container are wet or when the container is exposed to rain or a humid environment.
- the paper the containers are made from generally weakens and stains as a result of exposure to water. This may lead to the container breaking open and the spilling of the contents of the container.
- containers are generally coated with a material such as wax to prevent water from contacting the paper.
- wax coated containers are wax coated with wax.
- thick is meant a dry coating of from 55 microns to 125 microns.
- the thick coating adds significantly to the weight of the container.
- the wax may account for from 20% to 40% by weight of the coated container. Therefore, it is desirable to provide a barrier coating that is more efficient than wax so that a thinner coating may be applied without sacrificing barrier coating properties.
- wax coated containers For economic reasons as well as the preservation of natural resources, it is desirable to recycle the containers used to transport fruits, meats, vegetables, candy, and the like.
- a second problem with wax coated containers is that the wax coating makes it difficult to recycle the paper the container is made from. The wax adheres to the paper fibers, making it difficult to re-pulp the fibers.
- a barrier coating that is more efficient than wax and easier to remove from paper fibers than wax.
- U.S. Pat. No. 5,521,266 discloses a method for forming polymers from hydrophobic monomers.
- the disclosed method utilizes macromolecular organic compounds which have a hydrophobic cavity to complex monomers which have low water solubility. This enables the formation of polymers from low water solubility monomers by emulsion polymerization.
- Suitable monomers for use in the method for forming polymers include lauryl methacrylate and stearyl methacrylate. The patent does not disclose the utility of the polymers as barrier coatings.
- WO 94/26513 patent application discloses recyclable paper stock coated with an emulsion containing an acrylic-styrene copolymer and a wax.
- the copolymers tested are limited to lower alkyl acrylic-styrene copolymers.
- (meth)acrylic is meant acrylic or methacrylic and by the term (meth)acrylate is meant acrylate or methacrylate.
- the present invention provides a method of modifying paper substrates including: applying a polymer to the paper substrate wherein the polymer contains as polymerized units: a) from 1 to 100 parts by weight of at least one C 12 to C 40 alkyl ester of (meth)acrylic acid, b) from 0 to 99 parts by weight of at least one ethylenically unsaturated monomer, and c) from 0 to 15 parts by weight of at least one ethylenically unsaturated acid containing monomer or salts thereof, and from 0.1 to 10 parts by weight of a crosslinking monomer.
- the polymer may be applied as is to a paper substrate to modify the paper substrate.
- the modification of the paper substrate results in good barrier coating and recycle properties.
- the polymer may be used as an additive to improve barrier coating and recycle properties of latexes such as, but not limited to butyl acrylate/methyl methacrylate, butyl acrylate/styrene, styrene/butadiene, and vinyl acetate latexes.
- the present invention also provides an article including a paper substrate coated with the polymer described above.
- An article including a paper substrate coated with the admixture described above is also within the scope of the present invention.
- the polymer used in this invention may be prepared by a single stage or multi-stage process.
- the process may be an emulsion polymerization. See U.S. Pat. No. 5,521,266 for a detailed description of emulsion polymerization processes.
- the process may also be solution polymerization followed by emulsification. See U.S. Pat. No. 5,539,021 for detailed descriptions of a solution polymerization followed by mini-emulsion polymerization or micro-emulsion polymerizations.
- the emulsion polymerization process of U.S. Pat. No. 5,521,266 is preferred.
- the morphology of the polymer utilized in this invention may be designed to optimize certain properties of the polymer.
- the polymer may be made in a core-shell morphology wherein the core polymer is designed to have a lower glass transition temperature than the polymer that creates the shell. This type of morphology may improve barrier properties as well as blocking properties.
- the polymer that makes up the core may be designed to have a higher glass transition temperature than the polymer that makes up the shell.
- the core may act as a filler and the shell may bind the harder cores together to aid in film formation.
- the core-shell polymers may be prepared by methods well known in the art.
- a first stage was prepared by adding a monomer emulsion and sodium persulfate to a solution containing methyl- ⁇ -cyclodextrin ("CD"), deionized water, and surfactant. The first stage was reacted at 85°C.
- a second stage was prepared by making a second monomer emulsion and feeding the second monomer emulsion and a sodium persulfate solution to the reacted first stage. The second stage was reacted at 85°C.
- the polymer used in this invention is a composition which contains as polymerized units from 1 to 100 parts by weight, preferably from 5 to 95 parts by weight, more preferably 10 to 90 parts by weight of at least one C 12 to C 40 alkyl ester of (meth)acrylic acid. It is further preferred that the polymer used in this invention contains as polymerized units from 20 to 80 parts by weight, preferably 30 to 70 parts by weight, more preferably 40 to 60 parts by weight of at least one C 12 to C 40 alkyl ester of (meth)acrylic acid. It is preferred that the alkyl ester of (meth)acrylic acid be a C 12 to C 30 alkyl ester of (meth)acrylic acid.
- the alkyl ester of (meth)acrylic acid be a C 12 to C 18 alkyl ester of (meth)acrylic acid.
- Suitable alkyl esters of (meth)acrylic acid include, but are not limited to lauryl (meth)acrylate, cetyl (meth)acrylate, stearyl (meth)acrylate, behenyl (meth)acrylate, and eicosyl (meth)acrylate.
- Beneficial properties may be obtained by utilizing more than one C 12 to C 40 alkyl ester of (meth)acrylic acid.
- the polymer used in this invention may also contain as polymerized units from 0 to 99 parts by weight, preferably 4 to 94 parts by weight, more preferably 9 to 89 parts by weight of at least one ethylenically unsaturated monomer. It is further preferred that the polymer used in this invention contains as polymerized units from 18 to 80 parts by weight, preferably 28 to 70 parts by weight, more preferably 38 to 60 parts by weight of at least one ethylenically unsaturated monomer.
- Suitable ethylenically unsaturated monomers for use in the preparation of the polymer compositions of this invention include, but are not limited to (meth)acrylic ester monomers including methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, methyl methacrylate, butyl methacrylate, hydroxyethyl methacrylate, and hydroxypropyl acrylate; acrylamide or substituted acrylamides; styrene or substituted styrene; vinyl acetate or other vinyl esters; vinyl monomers such as vinyl chloride, vinylidene chloride, N-vinyl pyrolidone; and acrylonitrile or methacrylonitrile. Butyl acrylate, methyl methacrylate, and styrene are preferred.
- the polymer used in this invention may also contain as polymerized units from 0 to 15 parts by weight, preferably 1 to 10 parts by weight, more preferably 1 to 5 parts by weight ethylenically unsaturated acid containing monomer or salts thereof.
- Suitable ethylenically unsaturated acid containing monomers include, but are not limited to acrylic acid, methacrylic acid, crotonic acid, phosphoethyl methacrylate, 2-acrylamido-2-methyl-1-propanesulfonic acid, sodium vinyl sulfonate, itaconic acid, fumaric acid, maleic acid, monomethyl itaconate, monomethyl fumarate, monobutyl fumarate, and maleic anhydride.
- Acrylic acid and methacrylic acid are preferred. Methacrylic acid is more preferred.
- the polymer used in this invention may also contain as polymerized units from 0 to 25 parts by weight, preferably 0 to 15 parts by weight, more preferably 0 to 10 parts by weight of a fluorinated (meth)acrylate ethylenically unsaturated monomer, such as ZonylTM products (Trademark of DuPont Chemical Company).
- a fluorinated (meth)acrylate ethylenically unsaturated monomer such as ZonylTM products (Trademark of DuPont Chemical Company).
- the polymer used in this invention may also contain as polymerized units from 0 to 25 parts by weight, preferably 0 to 15 parts by weight, more preferably 0 to 10 parts by weight of a silicone containing ethylenically unsaturated monomer, such as vinyl trimethoxy silane and methacryloxy propyl trimethoxy silane.
- a silicone containing ethylenically unsaturated monomer such as vinyl trimethoxy silane and methacryloxy propyl trimethoxy silane.
- the polymer used in this invention may also contain as polymerized units from 0 to 80 parts by weight, preferably 0 to 50 parts by weight, more preferably 1 to 15 parts by weight of a monomer selected from C 6 -C 20 alkyl styrene and alkyl-alpha-methyl styrene, C 6 -C 20 alkyl dialkyl itaconate, C 10 -C 20 vinyl esters of carboxylic acids, C 8 -C 20 N-alkyl acrylamide and methacrylamide, C 10 -C 20 alkyl alpha-hydroxymethylacrylate, C 8 -C 20 dialkyl 2,2'-(oxydimethylene) diacrylate, C 8 -C 20 dialkyl 2,2'-(alkyliminodimethylene)diacrylate, C 8 -C 20 N-alkylacrylimide, and C 10 -C 20 alkyl vinylether.
- a monomer selected from C 6 -C 20 alkyl styrene and al
- compositions of this invention also contain as polymerized units from 0.1 to 10 parts by weight, preferably 0.1 to 5 parts by weight, more preferably 0.1 to 3 parts by weight, based on the polymer weight of a a cross-linking monomer.
- cross-linker is meant a compound which has at least 2 reactive groups which will react with acid groups found on the monomers of the compositions of this invention.
- Cross-linking monomers are cross-linkers which are incorporated with the monomers of the compositions of this invention during polymerization.
- Cross-linking monomers useful in this invention include acetoacetate-functional monomers such as acetoacetoxyethyl acrylate, acetoacetoxypropyl methacrylate, acetoacetoxyethyl methacrylate, allyl acetoacetate, acetoacetoxybutyl methacrylate, and 2,3-di(acetoacetoxy)propyl methacrylate; divinyl benzene, (meth)acryloyl polyesters of polyhydroxylated compounds, divinyl esters of polycarboxylic acids, diallyl esters of polycarboxylic acids, diallyl dimethyl ammonium chloride, triallyl terephthalate, methylene bis acrylamide, diallyl maleate, diallyl fumarate, hexamethylene bis maleamide, triallyl phosphate, trivinyl
- Chain transfer agents may be used to control the molecular weight of the polymer composition. Suitable chain transfer agents include mercaptans, such as, for example, dodecylmercaptan. The chain transfer agent may be used at from 0.1% to 10% based on the total weight of the polymeric composition.
- Fillers may be added to the polymers to be used in this invention.
- the fillers may improve the barrier coating properties such as water resistance, oil resistance, and blocking resistance of the polymer. By blocking is meant tackiness of the coated surface. Blocking is undesirable because the coated paper is frequently rolled, and blocking leads to difficulty in unrolling the coated paper.
- Suitable fillers include talc (magnesium silicate), calcium carbonate, titanium dioxide, clay (aluminum silicate), and plastic pigments such as polystyrene.
- the fillers may be admixed with the polymer to be used in this invention at levels ranging from 10% to 150% by weight based on the dry weight of the polymer.
- the polymer used in this invention is typically used to modify paper substrates by applying the polymer to a paper substrate.
- the paper substrate may be selected from cardboard, paperboard, corrugated paperboard, Kraft paper, ream wrap and the like.
- the polymer may be applied to the paper substrate by a blade, knife, rod, or roll, or by spray applying, dipping, gravure, flexo, or kiss coating. Other coating methods known in the art may also be utilized.
- the polymer may be applied at from 1g/m 2 to 50g/m 2 , preferably 5g/m 2 to 25g/m 2 to yield a dry thickness of from 1 micron to 50 microns, preferably 5 microns to 25 microns.
- the polymer is then dried.
- the polymer may be dried under ambient conditions.
- Forced air may be utilized to aid in the drying of the polymer.
- Heat may also be utilized in the drying of the polymer.
- the forced air may be heated, or the polymer coated substrate may be placed in a heated oven.
- the temperature of the heat may range from 35°C to 200°C.
- Other methods of drying known in the art such as the use of ultra violet or infra red, a steam heated cylinder, or an electrically heated bar may also be utilized.
- the polymer may also be admixed with latexes in barrier coating applications to improve water repellency and recycle properties.
- Any latex may be used. Suitable latexes include, but are not limited to butyl acrylate/methyl methacrylate, butyl acrylate/styrene, styrene/butadiene, and vinyl acetate latexes.
- the amount of polymer admixed with the latex is typically from 1 to 50 parts by weight, preferably 5 to 45 parts by weight, more preferably 10 to 40 parts by weight.
- the admixture is typically applied to paper substrates as described above.
- LMA lauryl methacrylate
- SMA stearyl methacrylate
- St styrene
- MMA methyl methacrylate
- BA butyl acrylate
- MAA methacrylic acid
- CD methyl- ⁇ -cyclodextrin
- stage 1 400 g deionized water, Triton® XN-45S (Trademark of Union Carbide Chemical Company) anionic surfactant, and 28.6 g CD were introduced into a 4-liter round bottom flask with four necks equipped with a mechanical stirrer, temperature control device, condenser, monomer and initiator feed lines, and a nitrogen inlet at room temperature. The contents were heated to 85°C while stirred under a nitrogen purge. A monomer emulsion was prepared separately.
- Solutions of 0.35% by weight sodium carbonate (based on the total monomer weight in stage 1 and stage 2) in 25 g deionized water and 0.35% by weight sodium persulfate (based on the total monomer weight in stage 1 and stage 2) in 30 g deionized water were introduced into the reaction kettle.
- the monomer emulsion was fed over a period of 20 minutes together with an initiator solution of 0.05% sodium persulfate (based on the total monomer weight in stage 1 and stage 2) in 210 g deionized water.
- stage 2 a second monomer emulsion was prepared using 625 g deionized water, 7.8 g Triton® XN-45S anionic surfactant, and monomers. Immediately after the end of the stage 1 monomer emulsion feed, the stage 2 monomer emulsion was fed over a period of 3 hours together with the sodium persulfate initiator solution. The monomers of the first and second monomer emulsions were selected such that the polymers of Table 1 (based on weight percent monomer) were obtained.
- Standard tests to establish the usefulness for polymer compositions in barrier coating applications include the Cobb test which measures water absorption on a polymer film over a given time, the Water Vapor Transmission Rate (WVTR) test which measures the amount of water vapor that permeates a polymer film over a given time, and a repulpability test which indicates whether or not the polymer film is readily removed from the paper substrate enabling the recycle of the paper.
- the polymers of Table 1 were tested by some of these tests to determine their usefulness in barrier coating applications.
- a single, wet coat was applied to the uncoated side (back side) of a sheet of 224 g/m 2 basis weight, bleached paperboard using a wire-wound rod selected to give a dry coating weight of 10-15 g/m 2 when the coating was dried for 20 seconds at the drying temperature indicated in Table 2.
- a dry coating weight of 15-19 g/m 2 was applied to reduce the possibility of pinholes and the coating was dried at 150°C for 1 minute.
- the specimens were conditioned at 25°C and 50% relative humidity prior to testing.
- the coated samples were tested according to SCAN P 12:64, Water absorptiveness of sized (non-bibulous) paper and paperboard (Cobb test), testing only the coated side of the paperboard and using an exposure period of 30 minutes instead of 120 seconds.
- samples 1 through 21 four specimens per coating composition were tested.
- samples 1 through 22 non cross-linkable polymers were tested on films dried at 60°C, 90°C, 120°C, and 150°C and cross-linkable polymers were tested on films dried at 90°C, 120°C, 150°C, and 180°C.
- Table 2 For the results of this test, the lower the number, the better the performance.
- the results above show that the non cross-linkable polymers have very low water absorption at all drying temperatures tested.
- the cross-linkable polymers have lower water absorption as the drying temperature increases. It is understood that sometimes coatings have flaws that are termed pinholes. The presence of pinholes will allow water to penetrate the coating and therefore increase both the water absorption and the WVTR.
- the inventors inspected the coatings made from Polymers 16 and 17 by a staining technique where an excess amount of stain was contacted with the coated specimen for 5 minutes and the pinholes were counted. A large amount of pinholes were discovered.
- the WVTR test was run according to modified SCAN P 22:68. The test conditions were 25°C and 75% relative humidity. Non cross-linkable polymers were tested on films dried at 60°C, 90°C, 120°C, and 150°C. Cross-linkable polymers were tested on films dried at 90°C, 120°C, 150°C, and 180°C. For samples 22 through 30, a dry coating weight of 15-19 g/m 2 was applied to reduce the possibility of pinholes. For samples 1 through 21, six specimens per coating composition were tested. For samples 22 through 30, two specimens per coating composition were tested. The results are shown in Table 3. For the results of this test, the lower the number, the better the performance.
- the repulpability tests were done on uncoated Kraft paper and Kraft paper coated with sample 9.
- the average coating weight was 10 g/m 2 and the coating was applied to the smoother side of the paper.
- the coated paper was dried at 150°C for 20 seconds. Approximately 30 g of each paper was cut into 1.5 cm x 1.5 cm pieces. To each set of pieces was added 2 liters (1) of water to achieve a consistency of 15 g/l. The pH was adjusted to neutral by using hydrochloric acid and sodium hydroxide. The paper was repulped in a British Wet Disintegration device. The number of revolutions was 30,000. The pulp was diluted with water to a consistency of 3 g/l. The drainability of the diluted pulp was measured according to the Canadian Freeness method. Two parallel measurements were done and the results were expressed as milliliters.
- the small pieces of the coatings in the pulp were observed under a stereo microscope, looking for the size of the pieces of coating and whether or not pulp fibers were attached to the pieces of coating.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paper (AREA)
Claims (13)
- Verfahren zum Modifizieren von Papiersubstraten, umfassend:Aufbringen eines Polymers auf ein Papiersubstrat, wobei das Polymer als polymerisierte Einheiten umfasst: a) von 1 bis 100 Gewichtsteile mindestens eines C12- bis C40-Alkylesters von (Meth)acrylsäure, b) von 0 bis 99 Gewichtsteile mindestens eines ethylenisch ungesättigten Monomers, c) von 0 bis 15 Gewichtsteile mindestens eines ethylenisch ungesättigten, säurehaltigen Monomers oder Salze davon, und von 0,1 bis 10 Gewichtsteile eines Vernetzungsmonomers.
- Verfahren nach Anspruch 1, wobei das Polymer als polymerisierte Einheiten umfasst: a) von 5 bis 95 Gewichtsteile mindestens eines C12- bis C40-Alkylesters von (Meth)acrylsäure, b) von 4 bis 94 Gewichtsteile mindestens eines ethylenisch ungesättigten Monomers und c) von 1 bis 10 Gewichtsteile mindestens eines ethylenisch ungesättigten, säurehaltigen Monomers oder Salze davon.
- Verfahren nach Anspruch 1, wobei das Polymer als polymerisierte Einheiten umfasst: a) von 10 bis 90 Gewichtsteile mindestens eines C12- bis C40-Alkylesters von (Meth)acrylsäure, b) von 9 bis 89 Gewichtsteile mindestens eines ethylenisch ungesättigten Monomers und c) von 1 bis 5 Gewichtsteile mindestens eines ethylenisch ungesättigten, säurehaltigen Monomers oder Salze davon.
- Verfahren nach Anspruch 1, wobei das Polymer femer ein Füllmittel umfasst.
- Verfahren nach Anspruch 1, wobei das Papiersubstrat aus Kartonpapier, Pappe, Wellpappe, Kraftpapier und Rieseinschlagpapier ausgewählt ist.
- Verfahren nach Anspruch 1, wobei dem Polymer von 50 bis 99 Gewichtsteile eines Latex beigemischt werden und das Gemisch auf ein Papiersubstrat aufgebracht wird.
- Verfahren nach Anspruch 6, wobei das Polymer als polymerisierte Einheiten umfasst: a) von 5 bis 95 Gewichtsteile mindestens eines C12- bis C40-Alkylesters von (Meth)acrylsäure, b) von 4 bis 94 Gewichtsteile mindestens eines ethylenisch ungesättigten Monomers und c) von 1 bis 10 Gewichtsteile mindestens eines ethylenisch ungesättigten, säurehaltigen Monomers oder Salze davon.
- Verfahren nach Anspruch 6, wobei das Polymer als polymerisierte Einheiten umfasst: a) von 10 bis 90 Gewichtsteile mindestens eines C12- bis C40-Alkylesters von (Meth)acrylsäure, b) von 9 bis 89 Gewichtsteile mindestens eines ethylenisch ungesättigten Monomers und c) von 1 bis 5 Gewichtsteile mindestens eines ethylenisch ungesättigten, säurehaltigen Monomers oder Salze davon.
- Verfahren nach Anspruch 6, wobei das Polymer femer ein Füllmittel umfasst.
- Verfahren nach Anspruch 6, wobei der Latex aus der Gruppe, bestehend aus Butylacrylat/Methylmethacrylat-, Butylacrylat/Styrol-, Styrol/Butadien- und Vinylacetat-Latizes, ausgewählt ist.
- Verfahren nach Anspruch 6, wobei das Papiersubstrat aus Kartonpapier, Pappe, Wellpappe, Kraftpapier und Rieseinschlagpapier ausgewählt ist.
- Gegenstand, umfassend:ein mit dem Polymer nach Anspruch 1 beschichtetes Papiersubstrat.
- Gegenstand, umfassend:ein mit dem Gemisch nach Anspruch 6 beschichtetes Papiersubstrat.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10865498P | 1998-11-16 | 1998-11-16 | |
| US108654P | 1998-11-16 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1010807A1 EP1010807A1 (de) | 2000-06-21 |
| EP1010807B1 true EP1010807B1 (de) | 2005-10-19 |
Family
ID=22323385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19990308765 Expired - Lifetime EP1010807B1 (de) | 1998-11-16 | 1999-11-04 | Polymere für die Verwendung als Schutzbeschichtungen |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1010807B1 (de) |
| JP (1) | JP4684380B2 (de) |
| CN (1) | CN1246525C (de) |
| AU (1) | AU5826599A (de) |
| BR (1) | BR9905626A (de) |
| DE (1) | DE69927775T2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12234059B2 (en) | 2020-10-08 | 2025-02-25 | Dart Container Corporation | Method of forming a paper container and related materials |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6884468B1 (en) | 2003-10-27 | 2005-04-26 | Basf Ag | Method of making a paper coating using a blend of a vinyl aromatic-acrylic polymer dispersion with a vinyl aromatic-diene polymer dispersion |
| KR100563238B1 (ko) | 2004-12-23 | 2006-03-21 | 하기룡 | 미니에멀젼중합법을 이용한스테아릴메타크릴레이트공중합형 경사호제의 합성방법 |
| US20070232743A1 (en) * | 2006-03-30 | 2007-10-04 | Mario Laviolette | Method of forming a vapor impermeable, repulpable coating for a cellulosic substrate and a coating composition for the same |
| JP5571093B2 (ja) * | 2008-11-07 | 2014-08-13 | プレミアム ボード フィンランド オーワイ | リサイクル可能な塗工紙または塗工板紙の製造方法 |
| RU2534132C2 (ru) * | 2009-05-18 | 2014-11-27 | Хенкель Аг Унд Ко. Кгаа | Стабилизированный жидкий клеевой концентрат |
| CN103547450B (zh) * | 2011-05-30 | 2015-10-21 | 巴斯夫欧洲公司 | 具有聚合物混合物阻隔涂层的纸和卡纸板包装 |
| JP6028175B2 (ja) * | 2013-04-26 | 2016-11-16 | 東洋インキScホールディングス株式会社 | 食品包装シート用コート剤および食品包装シート。 |
| JP6213290B2 (ja) * | 2014-02-17 | 2017-10-18 | 王子ホールディングス株式会社 | 撥水耐油紙及び撥水耐油紙の製造方法 |
| WO2016087597A1 (en) * | 2014-12-04 | 2016-06-09 | Basf Se | Paper or cardboard equipped with a barrier layer |
| US10988630B2 (en) | 2014-12-19 | 2021-04-27 | Certainteed Corporation | Coating compositions for building materials and coated building material substrates |
| CN105178116A (zh) * | 2015-08-31 | 2015-12-23 | 福建省龙创工业设计有限公司 | 一种防水瓦楞纸板 |
| JP6778041B2 (ja) * | 2016-07-27 | 2020-10-28 | ライオン・スペシャリティ・ケミカルズ株式会社 | 紙用撥水剤、および、紙の製造方法 |
| BR112019002675B1 (pt) * | 2016-08-09 | 2023-04-11 | Westrock Mwv, Llc | Papelão revestido e método de tratar papelão |
| US10704200B2 (en) * | 2016-11-17 | 2020-07-07 | Westrock Mwv, Llc | Oil and grease resistant paperboard |
| US11136755B2 (en) | 2017-06-30 | 2021-10-05 | Certainteed Llc | Vapor retarding building materials and methods for making them |
| WO2020054856A1 (ja) | 2018-09-14 | 2020-03-19 | ダイキン工業株式会社 | 紙用耐油剤 |
| WO2020173876A1 (en) | 2019-02-28 | 2020-09-03 | Topchim Nv | Polymeric coating formulation with hydrophobic side chains |
| CN114008152A (zh) * | 2019-02-28 | 2022-02-01 | 索理思比利时有限公司 | 具有疏水性侧链的聚合物涂料制剂 |
| KR102759978B1 (ko) * | 2019-05-28 | 2025-02-03 | 다이킨 고교 가부시키가이샤 | 종이용 내유제 |
| CN112064407B (zh) * | 2020-07-31 | 2022-04-05 | 安徽美盈森智谷科技有限公司 | 可循环使用型包装纸箱加工用疏水性瓦楞纸板的制备工艺 |
| CN113250006B (zh) * | 2021-03-24 | 2022-11-29 | 宁波亚洲浆纸业有限公司 | 一种涂料、涂布纸及其制备方法、纸杯 |
| KR102610517B1 (ko) * | 2021-03-31 | 2023-12-07 | 다이킨 고교 가부시키가이샤 | 수소 결합 부위 함유 내유성 화합물 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05339101A (ja) * | 1992-06-10 | 1993-12-21 | New Oji Paper Co Ltd | 切り花の鮮度保持用粘着シート |
| US5763100A (en) * | 1993-05-10 | 1998-06-09 | International Paper Company | Recyclable acrylic coated paper stocks and related methods of manufacture |
| JPH07173799A (ja) * | 1993-12-22 | 1995-07-11 | Mitsui Toatsu Chem Inc | 紙塗工用組成物及び該組成物を塗工して得られる塗工紙 |
| US5521266A (en) * | 1994-10-28 | 1996-05-28 | Rohm And Haas Company | Method for forming polymers |
| JP3517013B2 (ja) * | 1995-03-06 | 2004-04-05 | 近代化學工業株式会社 | 防湿剤及びその製造法 |
| US5539021A (en) * | 1995-06-05 | 1996-07-23 | The Dow Chemical Company | Process for preparing high internal phase ratio emulsions and latexes derived thereof |
| JPH09296390A (ja) * | 1996-04-26 | 1997-11-18 | Oji Paper Co Ltd | キャスト塗被紙 |
| EP0885906B1 (de) * | 1997-06-20 | 2003-02-12 | Rohm And Haas Company | Polymerzusammensetzungen |
-
1999
- 1999-11-04 AU AU58265/99A patent/AU5826599A/en not_active Abandoned
- 1999-11-04 EP EP19990308765 patent/EP1010807B1/de not_active Expired - Lifetime
- 1999-11-04 DE DE69927775T patent/DE69927775T2/de not_active Expired - Lifetime
- 1999-11-12 BR BR9905626-7A patent/BR9905626A/pt not_active IP Right Cessation
- 1999-11-16 CN CN 99123580 patent/CN1246525C/zh not_active Expired - Fee Related
- 1999-11-16 JP JP32506199A patent/JP4684380B2/ja not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12234059B2 (en) | 2020-10-08 | 2025-02-25 | Dart Container Corporation | Method of forming a paper container and related materials |
Also Published As
| Publication number | Publication date |
|---|---|
| AU5826599A (en) | 2000-05-18 |
| DE69927775D1 (de) | 2006-03-02 |
| CN1246525C (zh) | 2006-03-22 |
| JP4684380B2 (ja) | 2011-05-18 |
| CN1254041A (zh) | 2000-05-24 |
| EP1010807A1 (de) | 2000-06-21 |
| JP2000154493A (ja) | 2000-06-06 |
| DE69927775T2 (de) | 2006-06-22 |
| BR9905626A (pt) | 2000-08-15 |
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