EP0505920B1 - Enzymatisch unterstütztes Äscherverfahren - Google Patents
Enzymatisch unterstütztes Äscherverfahren Download PDFInfo
- Publication number
- EP0505920B1 EP0505920B1 EP92104751A EP92104751A EP0505920B1 EP 0505920 B1 EP0505920 B1 EP 0505920B1 EP 92104751 A EP92104751 A EP 92104751A EP 92104751 A EP92104751 A EP 92104751A EP 0505920 B1 EP0505920 B1 EP 0505920B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkaline
- range
- proteases
- process according
- lipases
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 108090001060 Lipase Proteins 0.000 claims abstract description 43
- 239000004367 Lipase Substances 0.000 claims abstract description 43
- 102000004882 Lipase Human genes 0.000 claims abstract description 42
- 235000019421 lipase Nutrition 0.000 claims abstract description 42
- 102000004190 Enzymes Human genes 0.000 claims abstract description 35
- 108090000790 Enzymes Proteins 0.000 claims abstract description 35
- 230000000694 effects Effects 0.000 claims abstract description 22
- 230000002797 proteolythic effect Effects 0.000 claims abstract description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 4
- 239000004571 lime Substances 0.000 claims abstract description 4
- 230000002366 lipolytic effect Effects 0.000 claims abstract 2
- 108091005804 Peptidases Proteins 0.000 claims description 35
- 102000035195 Peptidases Human genes 0.000 claims description 30
- 239000004365 Protease Substances 0.000 claims description 28
- 239000003352 sequestering agent Substances 0.000 claims description 5
- 239000013543 active substance Substances 0.000 claims description 2
- 108010051873 alkaline protease Proteins 0.000 claims description 2
- 101000693530 Staphylococcus aureus Staphylokinase Proteins 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229940088598 enzyme Drugs 0.000 description 31
- 210000003491 skin Anatomy 0.000 description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000000047 product Substances 0.000 description 14
- 239000003995 emulsifying agent Substances 0.000 description 10
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 9
- 239000000920 calcium hydroxide Substances 0.000 description 8
- 235000011116 calcium hydroxide Nutrition 0.000 description 8
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 230000002255 enzymatic effect Effects 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- 239000010985 leather Substances 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 7
- 244000063299 Bacillus subtilis Species 0.000 description 6
- 235000014469 Bacillus subtilis Nutrition 0.000 description 6
- 108091005658 Basic proteases Proteins 0.000 description 6
- 230000001580 bacterial effect Effects 0.000 description 6
- 238000005554 pickling Methods 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- 240000006439 Aspergillus oryzae Species 0.000 description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 150000002191 fatty alcohols Chemical class 0.000 description 5
- 230000002538 fungal effect Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 235000019419 proteases Nutrition 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 241000194108 Bacillus licheniformis Species 0.000 description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 4
- UYXTWWCETRIEDR-UHFFFAOYSA-N Tributyrin Chemical compound CCCC(=O)OCC(OC(=O)CCC)COC(=O)CCC UYXTWWCETRIEDR-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 4
- 230000035617 depilation Effects 0.000 description 4
- -1 fatty acid monoglycerides Chemical class 0.000 description 4
- 229920000151 polyglycol Polymers 0.000 description 4
- 239000010695 polyglycol Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 241000228212 Aspergillus Species 0.000 description 3
- 235000002247 Aspergillus oryzae Nutrition 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 108091005507 Neutral proteases Proteins 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000006887 Ullmann reaction Methods 0.000 description 3
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 3
- 235000011130 ammonium sulphate Nutrition 0.000 description 3
- 239000002956 ash Substances 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 229940024999 proteolytic enzymes for treatment of wounds and ulcers Drugs 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- PANBYUAFMMOFOV-UHFFFAOYSA-N sodium;sulfuric acid Chemical compound [Na].OS(O)(=O)=O PANBYUAFMMOFOV-UHFFFAOYSA-N 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- KWVPFECTOKLOBL-KTKRTIGZSA-N 2-[(z)-octadec-9-enoxy]ethanol Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCO KWVPFECTOKLOBL-KTKRTIGZSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 102000013142 Amylases Human genes 0.000 description 2
- 108010065511 Amylases Proteins 0.000 description 2
- 241000228230 Aspergillus parasiticus Species 0.000 description 2
- 241000193830 Bacillus <bacterium> Species 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 241000222120 Candida <Saccharomycetales> Species 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 2
- 206010017577 Gait disturbance Diseases 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical class CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 241000589516 Pseudomonas Species 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 241000187747 Streptomyces Species 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 206010000496 acne Diseases 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 235000019418 amylase Nutrition 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 229940079919 digestives enzyme preparation Drugs 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 150000002314 glycerols Chemical class 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 235000019626 lipase activity Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 2
- 239000004006 olive oil Substances 0.000 description 2
- 235000008390 olive oil Nutrition 0.000 description 2
- 235000019833 protease Nutrition 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 235000019832 sodium triphosphate Nutrition 0.000 description 2
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- ICUTUKXCWQYESQ-UHFFFAOYSA-N triclocarban Chemical compound C1=CC(Cl)=CC=C1NC(=O)NC1=CC=C(Cl)C(Cl)=C1 ICUTUKXCWQYESQ-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- SDGNNLQZAPXALR-UHFFFAOYSA-N 3-sulfophthalic acid Chemical compound OC(=O)C1=CC=CC(S(O)(=O)=O)=C1C(O)=O SDGNNLQZAPXALR-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- NRTLIYOWLVMQBO-UHFFFAOYSA-N 5-chloro-1,3-dimethyl-N-(1,1,3-trimethyl-1,3-dihydro-2-benzofuran-4-yl)pyrazole-4-carboxamide Chemical compound C=12C(C)OC(C)(C)C2=CC=CC=1NC(=O)C=1C(C)=NN(C)C=1Cl NRTLIYOWLVMQBO-UHFFFAOYSA-N 0.000 description 1
- 241000590020 Achromobacter Species 0.000 description 1
- 241000932047 Achromobacter sp. Species 0.000 description 1
- 208000002874 Acne Vulgaris Diseases 0.000 description 1
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 239000004382 Amylase Substances 0.000 description 1
- 241000228245 Aspergillus niger Species 0.000 description 1
- 241000228257 Aspergillus sp. Species 0.000 description 1
- 241000193375 Bacillus alcalophilus Species 0.000 description 1
- 241000193747 Bacillus firmus Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 241000941525 Chromobacterium sp. Species 0.000 description 1
- 241000146387 Chromobacterium viscosum Species 0.000 description 1
- 241000186216 Corynebacterium Species 0.000 description 1
- 241000186249 Corynebacterium sp. Species 0.000 description 1
- 102100031375 Endothelial lipase Human genes 0.000 description 1
- 108090000371 Esterases Proteins 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 241000235395 Mucor Species 0.000 description 1
- 241001558145 Mucor sp. Species 0.000 description 1
- 102000035092 Neutral proteases Human genes 0.000 description 1
- 241001236817 Paecilomyces <Clavicipitaceae> Species 0.000 description 1
- 102000019280 Pancreatic lipases Human genes 0.000 description 1
- 108050006759 Pancreatic lipases Proteins 0.000 description 1
- 108010019160 Pancreatin Proteins 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 229930182555 Penicillin Natural products 0.000 description 1
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 description 1
- 241000228143 Penicillium Species 0.000 description 1
- 241001507683 Penicillium aurantiogriseum Species 0.000 description 1
- 241001123663 Penicillium expansum Species 0.000 description 1
- 241000228168 Penicillium sp. Species 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 241000186334 Propionibacterium freudenreichii subsp. shermanii Species 0.000 description 1
- 241001521757 Propionibacterium sp. Species 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- 241000235525 Rhizomucor pusillus Species 0.000 description 1
- 240000005384 Rhizopus oryzae Species 0.000 description 1
- 235000013752 Rhizopus oryzae Nutrition 0.000 description 1
- 241000952054 Rhizopus sp. Species 0.000 description 1
- MTCFGRXMJLQNBG-UHFFFAOYSA-N Serine Natural products OCC(N)C(O)=O MTCFGRXMJLQNBG-UHFFFAOYSA-N 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- BNOODXBBXFZASF-UHFFFAOYSA-N [Na].[S] Chemical compound [Na].[S] BNOODXBBXFZASF-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940025131 amylases Drugs 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
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- 238000006731 degradation reaction Methods 0.000 description 1
- KXGVEGMKQFWNSR-LLQZFEROSA-N deoxycholic acid Chemical compound C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)[C@@H](O)C1 KXGVEGMKQFWNSR-LLQZFEROSA-N 0.000 description 1
- 229960003964 deoxycholic acid Drugs 0.000 description 1
- KXGVEGMKQFWNSR-UHFFFAOYSA-N deoxycholic acid Natural products C1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(O)=O)C)C1(C)C(O)C2 KXGVEGMKQFWNSR-UHFFFAOYSA-N 0.000 description 1
- 230000002951 depilatory effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
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- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
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- 238000002649 immunization Methods 0.000 description 1
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- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000002906 microbiologic effect Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000012875 nonionic emulsifier Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
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- 229940055695 pancreatin Drugs 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
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- 239000000049 pigment Substances 0.000 description 1
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- 235000015277 pork Nutrition 0.000 description 1
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- 235000018102 proteins Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- 108010079522 solysime Proteins 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 1
- 230000019635 sulfation Effects 0.000 description 1
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- 150000004763 sulfides Chemical class 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 150000003613 toluenes Chemical class 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/08—Deliming; Bating; Pickling; Degreasing
Definitions
- the invention relates to the field of leather production, in particular an enzymatically assisted liming process wherein alkaline lipases are preferably used in combination with proteolytic enzymes.
- lipase and amylase in the form of pancreatin
- Hungarian Patent 3325 Chem. Abstr., 77, 7341k
- lipases for the degreasing of hides and skins, especially the high-fat pigskin and sheepskin and waste on.
- recommendations for use are in the Enffettung (eg LH Posorske J. Am Oil Chem Soc 61 (11) 1758-1760 (1984), K. Yeshodha et al Leather sci (Madras) 25 (2) 77 - 86 (1978 ), Chem. Abstr. 89, 199097, T. Nielsen Fette, Seifen, Anstrichm.
- Particularly suitable are derived from Aspergillus species and especially certain, genetically modified strains found, for example, an alkaline lipase from an Aspergillus oryzae strain obtained by recombination with a pronounced activity optimum between pH 9 and 11 and a labeled "LIPOLASE 100 T "commercially available lipase (NOVO INDUSTRI A / S, DK 2880 Bagsvaerd).
- the same company offers a similar lipase product for the enzymatic degreasing of hides and skins in the water workshop. It works exclusively degreasing eg in the stain or in the nachäscher. The simultaneous use of proteinases is not described.
- alkaline lipases AL for which a pH optimum at about 9-11, especially at 10 - 11 is characteristic, in the water workshop in the step of limewer in the pH range 11.5-14, in particular 12-13.5 , especially 12-13 in the aqueous liquor corresponding to this sub-step can be advantageously used simultaneously with alkaline proteinases.
- the effect is thus particularly pronounced when the said lipases are used in an enzyme combination EK together with neutral or alkaline proteases P.
- These are preferably the proteases used in the art. It has been shown that the enzyme combination EK shows a disproportionately good effect, which goes beyond the effect of the two individually applied enzyme species. It seems to be a synergistic effect of lipase and protease.
- the limber Under the limb is the well-known process of dermal swelling and loosening up to the removal of hair and awns under the influence of alkaline liming chemicals understood (see F. Stather, Gerschenemie and Gerbereitechnologie, pp 166-199, Akademie-Verlag 1967, Ullmann's Encyclopedia of Industrial Chemistry 5th Ed. Vol., A15, 259-282, VCH 1990).
- the limber may be hair-preserving or destructive to the hair.
- the liming is generally carried out in the pH range 12-13, either in the form of the so-called "Hydroxyläschers", where in particular calcium hydroxide in addition to alkali hydroxide, ammonia and other alkaline earth metal hydroxides is used, or in the form of the so-called Sulfidäschers whose active ingredients alkali or alkaline earth sulfides optionally in mixture with other basic alkalis or alkaline earths.
- the ashing process according to the invention follows very closely the processes of the prior art (Ullmann's Encyclopedia of Industrial Chemistry 5th Ed. Vol. 15A, pp. 259-282, VCH (1990); Ullmanns Enzyklopadie der Techn. Chemie, 4th ed.
- the operation of the limer can be carried out according to the invention with a liquor length of 50 to 250, preferably from 80 to 150% of water based on the weight of the skins.
- the limping process takes 12 to 36 hours, especially 16 to 20 hours to complete.
- the skins and skins are neutralized or enzymatically treated.
- the skins or skins are first washed and preferably by means of weak acids, for example organic acids such as lactic acid, formic acid, acetic acid, butyric acid, propionic acid, or dicarboxylic acids and the like. or weakly acidic inorganic compounds such as sodium bisulfite, sulfophthalic acid, ammonium sulfate or carbonic acid.
- weak acids for example organic acids such as lactic acid, formic acid, acetic acid, butyric acid, propionic acid, or dicarboxylic acids and the like.
- weakly acidic inorganic compounds such as sodium bisulfite, sulfophthalic acid, ammonium sulfate or carbonic acid.
- the subsequent stain is used to remove epidermis and hair residues and for additional skin disruption.
- the enzymatic pickling component in particular enzymes of the pancreatic complex
- the enzymes of the pancreatic complex may also include lipases (DE-A 37 04 465).
- the pickling temperature the range between 32 and 37 degrees C has proved to be useful.
- the pickling period generally lasts in the range of 1 hour to 3 hours.
- the enzymatic approaches, especially those carried out with the enzyme combination EK are still known sequestering agents SM in order to avoid lime soaps.
- the addition of emulsifying substances ES has proven that leads to particularly good fat emulsification.
- the length of the fleece corresponds to that during the operation of the limer.
- the lipases to be used according to the invention are esterases which hydrolyze glycerol esters of the fatty acid in aqueous emulsion (EC 3.1.1.3.).
- the cleavage of the triglycerides takes place in the 1,3-position.
- the lipases used according to the invention have a pronounced optimum of action (for example compared with olive oil) between pH 9 and 11.
- Such alkaline lipases have been developed especially for the detergent industry. They are of microbiological origin. Potential sources of such, optionally genetically modified microorganism strains are, in particular, fungi and bacteria.
- Certain alkaline lipases occur, for example, in Pseudomonas strains.
- Rhizopus sp. Candida sp., Chromobacterium sp. as lipase suppliers in question.
- Other important lipase producers are Geotrichium sp., Aspergillus sp., Mucor sp., Penicillium sp., Corynebacterium sp., Propionibacterium sp. and Achromobacter sp.
- Rhizopus arrhizus and Rh are Rhizopus arrhizus and Rh.
- Candida cyclindracea Chromobacterium viscosum, Geotrichium candidum, Mucor miehi, Mucor pusillus, Penicillium roqueferti and P. cyclopium, Corynebacterium acne, Propionibacterium shermanii, Achromobacter lipolyticum, Aspergillus niger, in particular Aspergillus oryzae.
- Certain genetically modified strains have also been found to be particularly suitable, for example an alkaline lipase from a recombinant Aspergillus oryzae strain having a pronounced activity optimum between pH 9 and 11, or a lipase commercially available under the name R Lipolase TM 30 T (NOVO INDUSTRI A / S, DK 2880 Bagsvaerd, Denmark).
- lipase activity is reported in LCA units, but measured at pH 9.5. According to the invention, the lipases are used so that at pH 9.5 in the liquor a lipase activity of 100-10,000 LCA, preferably 2000-4000 LCA per kg of skin is present.
- proteases in liming, which develop a sufficient proteolytic activity in the pH range between 9 and 13, is known per se. These are neutral (EC3.4.24) and in particular alkaline proteases (EC3.4.21) [cf. Kirk-Othmer, 3rd. Ed. pp. 199-202, J. Wiley 1990; Ullmann's Encyclopedia of Industrial Chemistry, Vol., A9, pp. 409-414, VCH 1987, L. Keay in "Process Biochemistry 17-21 (1971)].
- Alkaline proteases which develop their optimum effect in the range of pH 8.5 - 13, for example. These include alkaline bacterial proteases, which mostly belong to the serine type and alkaline fungal proteases.
- proteases from Bacillus strains such as B. subtilis, B. licheniformis, B. firmus, B. alcalophilus, B. polymixa, B. mesentericus, and also Streptomyces strains such as S. alcalophilus
- Bacillus strains such as B. subtilis, B. licheniformis, B. firmus, B. alcalophilus, B. polymixa, B. mesentericus, and also Streptomyces strains such as S. alcalophilus
- the most favorable working temperature with alkaline bacterial proteases is generally 40-60 degrees C, in alkaline mushroom proteases rather at 20-40 degrees C.
- alkaline fungal proteases may be mentioned, those from Aspergillus strains such as A. oryzae, from penicillin strains such as P. cyanofulvum or from Paecilomyces persicinus u.ä.
- the activity of the alkaline Fungal proteases are predominantly in the pH range 8.0-11.0. Frequently, the enzyme activity is adjusted to 8,000 to 10,000 Lohlein-Volhard units [LVE] per gram of enzyme.
- the proteolytic activity of the enzymes is commonly determined by the Anson-Haemoglobin method [ML Anson, J. Gen. Physiol, 22, 79 (1939)] or by the Löhlein-Volhard method [modified according to TEGEWA in Leder 22, 121-126 (1971)]. This corresponds to one Löhlein-Volhard unit (LVE) under the assay conditions (one hour, 37 degrees C) of an amount of enzyme which in 20 ml of casein filtrate causes an increase in hydrolysis product equivalent to 5.75 x 10 -3 ml of 0.1 N NaOH causes.
- the use activity of the protease is generally between 1 000 and 60 000 LU per kg of skin, preferably between 2 000 and 14 000 LU per kg of skin.
- protease amounts between 0.05 to 0.8 wt .-%, as a rule of thumb about 0.1 to 0.25 wt .-% based on the weight of the hides and skins used.
- the dosage of the product is usually in the range of 0.05-1% with respect to the salt weight or fresh weight of the skins.
- the guide value for the fleet length is 150 ⁇ 50%.
- the temperature is preferably 28 degrees C.
- the ash broth contains relatively low levels of liming chemicals, typically sodium sulphohydrate (72%) - as a guideline about 0.6% by weight - and sodium sulphide (60%) As a guideline about 0.2% by weight, as well as hydrated lime, as a guideline about 1.5% by weight, based on the hides, at a pH of 12.8.
- sulfide for example, 0.4 wt .-% sodium sulfide (72%) based on the hides.
- the skins After a relatively short time, for example about 2 hours, the skins are hair-free.
- the liquor is then drained off and further processing is continued in a customary manner.
- the limping process can be followed, for example, by the defloration and splitting of the skins.
- the next processing step is deliming.
- skin material eg entflete and split pelts is in usually washed first in the usual way and then treated with decalcifying agent (see above).
- decalcifying agent see above.
- enzyme combinations EK of the following typical composition are used for stain application: 50 - 1 000 KLVE Pancreatic enzyme complex 0.5-5% by weight alkaline lipase with the activity of 5,000 LU / mg 1.0-30% by weight Na tripolyphosphate ad. 100% by weight Na sulfate or ammonium sulfate
- This enzyme combination which in the composition corresponds approximately to the product according to the invention, can at 30-35 degrees C during 20 to 120 minutes at 0.5 to 2% based on the pelt weight after deliming.
- the product according to the invention is usable not only in the liming, but also in the stain. It is expedient for about 1 hour at 33 degrees C is moved, the pH is about 8 - 8.5. The liquor is then drained and usually washed with about 200% water at about 22 degrees C and with agitation. This can be followed by pimples and chrome tanning in the usual way.
- Decalcifier based on ammonium sulfate / dicarboxylic acids
- tanning drum
- tanning drum
- the treatment with the enzyme product according to the invention makes it possible to dispense with the post-scrubber.
- the skin digestion is optimal after 16 - 18 hours of processing time.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Cosmetics (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Immobilizing And Processing Of Enzymes And Microorganisms (AREA)
- Enzymes And Modification Thereof (AREA)
- Materials For Medical Uses (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE4109826 | 1991-03-26 | ||
DE4109826A DE4109826A1 (de) | 1991-03-26 | 1991-03-26 | Enzymatisch unterstuetze aescher- und beizverfahren |
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EP0505920A1 EP0505920A1 (de) | 1992-09-30 |
EP0505920B1 true EP0505920B1 (de) | 1997-06-11 |
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EP92104751A Expired - Lifetime EP0505920B1 (de) | 1991-03-26 | 1992-03-19 | Enzymatisch unterstütztes Äscherverfahren |
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EP (1) | EP0505920B1 (cs) |
JP (1) | JPH05507522A (cs) |
KR (1) | KR100201731B1 (cs) |
AT (1) | ATE154396T1 (cs) |
AU (1) | AU645412B2 (cs) |
BR (1) | BR9204797A (cs) |
CZ (1) | CZ285164B6 (cs) |
DE (2) | DE4109826A1 (cs) |
ES (1) | ES2103845T3 (cs) |
HU (1) | HU217020B (cs) |
PL (1) | PL168197B1 (cs) |
RU (1) | RU2052506C1 (cs) |
SK (1) | SK277863B6 (cs) |
TW (1) | TW203102B (cs) |
WO (1) | WO1992017613A1 (cs) |
ZA (1) | ZA922207B (cs) |
Families Citing this family (13)
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DE29503135U1 (de) * | 1995-02-24 | 1995-05-24 | Röhm GmbH, 64293 Darmstadt | Mehrfunktionelle Lederbearbeitungsmittel |
RU2149900C1 (ru) * | 1999-06-10 | 2000-05-27 | Центральный научно-исследовательский институт кожевенно-обувной промышленности | Способ выработки кож |
RU2156304C1 (ru) * | 1999-12-09 | 2000-09-20 | Центральный научно-исследовательский институт кожевенно-обувной промышленности | Способ обработки голья |
EP1555322B1 (en) | 2000-04-28 | 2010-06-16 | Novozymes A/S | Lipolytic enzyme variant |
WO2002055679A2 (en) | 2001-01-10 | 2002-07-18 | Novozymes A/S | Thermostable lipolytic enzyme variant |
DE10221152B4 (de) * | 2002-05-13 | 2008-10-30 | Schill + Seilacher Ag | Verfahren zur Herstellung sauberer Blößen in der Wasserwerkstatt |
WO2005052161A2 (en) | 2003-11-19 | 2005-06-09 | Genencor International, Inc. | Serine proteases, nucleic acids encoding serine enzymes and vectors and host cells incorporating same |
US7985569B2 (en) | 2003-11-19 | 2011-07-26 | Danisco Us Inc. | Cellulomonas 69B4 serine protease variants |
ES2526646T3 (es) | 2007-04-09 | 2015-01-14 | Novozymes A/S | Tratamiento enzimático para el desengrasado de pieles y pellejos |
US7618801B2 (en) | 2007-10-30 | 2009-11-17 | Danison US Inc. | Streptomyces protease |
CN101235421B (zh) * | 2008-02-02 | 2010-06-09 | 四川大学 | 制革加工动物皮清洁化脱毛和皮纤维松散方法及其应用 |
TW201540646A (zh) * | 2014-04-30 | 2015-11-01 | Lien Shun Yang Leather Co Ltd | 防水透濕豬皮製成方法 |
RU2733428C1 (ru) * | 2019-04-29 | 2020-10-01 | Федеральное государственное бюджетное научное учреждение "Федеральный Алтайский научный центр агробиотехнологий" (ФГБНУ ФАНЦА) | Способ обезволашивания пантов |
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FR469758A (fr) * | 1914-03-18 | 1914-08-10 | Leon Krall | Procédé de mise en confit des peaux |
DE2856320A1 (de) * | 1978-12-27 | 1980-07-17 | Roehm Gmbh | Enzymatisches beizverfahren |
DE3704465C2 (de) * | 1987-02-13 | 1995-11-02 | Roehm Gmbh | Flüssig-Formulierungen von Enzymen |
DE3922748B4 (de) * | 1989-07-11 | 2006-01-05 | Röhm GmbH & Co. KG | Enzymatisches Weichverfahren |
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1991
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TW203102B (cs) | 1993-04-01 |
DE59208598D1 (de) | 1997-07-17 |
CZ343592A3 (en) | 1993-08-11 |
CZ285164B6 (cs) | 1999-05-12 |
AU1424792A (en) | 1992-11-02 |
DE4109826A1 (de) | 1992-11-05 |
ES2103845T3 (es) | 1997-10-01 |
HUT66530A (en) | 1994-12-28 |
JPH05507522A (ja) | 1993-10-28 |
EP0505920A1 (de) | 1992-09-30 |
ZA922207B (en) | 1992-12-30 |
HU9203708D0 (en) | 1993-09-28 |
ATE154396T1 (de) | 1997-06-15 |
HU217020B (hu) | 1999-11-29 |
KR100201731B1 (en) | 1999-06-15 |
SK277863B6 (en) | 1995-05-10 |
RU2052506C1 (ru) | 1996-01-20 |
SK343592A3 (en) | 1994-04-06 |
AU645412B2 (en) | 1994-01-13 |
PL168197B1 (pl) | 1996-01-31 |
WO1992017613A1 (de) | 1992-10-15 |
BR9204797A (pt) | 1993-08-03 |
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