EP0150353B1 - Dispositif pour l'emmagasinage, le dosage et le malaxage des constituants des matériaux de mortier - Google Patents

Dispositif pour l'emmagasinage, le dosage et le malaxage des constituants des matériaux de mortier Download PDF

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Publication number
EP0150353B1
EP0150353B1 EP84114881A EP84114881A EP0150353B1 EP 0150353 B1 EP0150353 B1 EP 0150353B1 EP 84114881 A EP84114881 A EP 84114881A EP 84114881 A EP84114881 A EP 84114881A EP 0150353 B1 EP0150353 B1 EP 0150353B1
Authority
EP
European Patent Office
Prior art keywords
container
balance
mixing
conveying
dosing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP84114881A
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German (de)
English (en)
Other versions
EP0150353A1 (fr
Inventor
Georg Badum
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BOCK, BERNHARD
BOCK, NORMANN
Original Assignee
Bock Bernhard
Bock Normann
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bock Bernhard, Bock Normann filed Critical Bock Bernhard
Priority to AT84114881T priority Critical patent/ATE68399T1/de
Publication of EP0150353A1 publication Critical patent/EP0150353A1/fr
Application granted granted Critical
Publication of EP0150353B1 publication Critical patent/EP0150353B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/1238—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices
    • B28C5/1276—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices with consecutive separate containers with rotating stirring and feeding or discharging means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/1238—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices
    • B28C5/1246—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices with feeding devices

Definitions

  • the invention relates to a device according to the preamble of claim 1.
  • Such a device is known from DE-A-31 26 086.
  • the known device belongs to a stationary system, which is set up in a mortar plant and operated to produce larger batches of ready-mixed mortar, which can be transported to the respective construction site with special vehicles.
  • the known device could also be set up on construction sites, e.g. are large construction sites occupied over the long term.
  • the known device would have to be delivered disassembled to the construction site and assembled and set up there. After use, the device would then have to be dismantled and transported away.
  • the components are conveyed one after the other into the container connected to a scale.
  • the scale determines a previously set weight value of the component entered
  • the further supply of this component is interrupted by a slide to be closed.
  • the screw that continues to run either conveys additional quantities into the container until the conveyor trough is emptied, or the screw that continues to press further material pulled out of the silo against it the slider.
  • the invention has for its object, while maintaining and further improving the ease of use and the general advantages of the known device, to design it so that an even more precise dosage is possible.
  • the characterizing part of claim 1 By means of the screw conveyors provided thereafter, which are arranged immediately below the storage container which has a vertical division, and the downstream scales, it is possible to install a ready-to-operate system on a construction site in a very short time, which mortar one can deliver exactly the specified composition. Because of the configuration according to the invention, the material storage container, metering device and mixing device form one unit, i.e. they can e.g. can be gripped and loaded and unloaded by a crane vehicle or the like by means of a single hook attachment. Immediately after the device has been set down at the construction site, it is ready for operation, the screw conveyors ensuring reliable forced removal of the individual material components and, in connection with the scale, exact dosing.
  • the mixing device is fully integrated into the metering device, which saves space and increases the working speed of the device.
  • a computer and control device makes it possible, for example, via a Pre-programmed dosing by simply pressing a button to produce mortar with a desired composition and consistency.
  • the design of the scale according to claim 3 ensures a high level of operational reliability even under harsh operating conditions, such as those found on construction sites.
  • the force transducer provided according to claim 4 enables a simple conversion of the mechanical deflection of the balance into an electrical signal, which can be further processed to control the device.
  • the water supply according to claim 7 enables an equally simple and exact water metering to the free-flowing mixing components.
  • the design of the outlet opening according to claim 7 prevents that from the mixing area of the container, soaked mixture is thrown upwards and in this way the conveying area of the screw conveyors becomes clogged.
  • the construction according to claim 10 makes it possible to comfortably fill the storage container lying down, that is to say also in the transport position on a vehicle.
  • removal and dosing device can be detached from the container makes it possible to deliver a second container to a construction site with the initial delivery, the removal and dosing device being able to be easily implemented after the first container has been emptied to the second container.
  • the device according to the invention makes it possible to manage with a single scale, so that the mechanical-electrical conversion devices also only have to be provided in a simple embodiment.
  • the device enables premixing already during metering, so that larger material inhomogeneities are avoided from the outset.
  • a device according to the invention shown in the drawing comprises a silo-like storage container 1, which in the exemplary embodiment is divided into two partial containers 3, 4 by vertically extending partition walls 2.
  • An outlet opening 5, 6 is provided on the underside of each partial container 3, 4.
  • a delivery channel 7, 8 is in each case arranged below the outlet opening 5, 6.
  • each conveyor channel 7,8 there is a screw conveyor filling it 9, 10, each of which is driven by a shaft 11 or 12 and a motor 13 or 14.
  • an outlet opening 16 or 17 is provided in the bottom 15 thereof.
  • the outlet openings 16, 17 are covered by self-elastic flaps 18 made of plastic which open downward under pressure.
  • the outlet openings 16, 17 open down into a container 19.
  • a mixing device 20 is arranged in the container 19, which extends over the entire width of the conveying channels 7, 8.
  • the mixing device 20 comprises a plurality of mixing tools which are fastened to a common shaft 21 which is driven by a motor 22 and is mounted in a bearing 23 which is only shown schematically.
  • a screw section 25 is provided as a mixing tool in the area of the discharge opening 24 and below the outlet opening 16. This is followed by holding arms 26 attached to the shaft 21 tangentially rotating mixing blades 27, which - as is not shown in the drawing - are set to the axial direction. Finally, in the end region of the container 19, mixing blades 29 are provided, which are attached to the shaft 21 and hold the container 19, via holding arms 28.
  • a water line 30 opens into the container 19, which is also shown only schematically and in which an electrically actuated metering valve is arranged.
  • the top wall 31 of the container 19 is independent of the bottom 15 of the conveying channels 7, 8, ie there is no fixed connection between the conveying channels 7, 8 and the container 19.
  • the container 19 is rather via support arms 32, 33 with the weighing arms 34, 35 connected to a balance 36, which are pivotally mounted in the bearings 37, 38.
  • the bearings 37, 38 are attached to the housing cover 39, which is connected to the container 1 at 40.
  • the weighing arms 34, 35 press against a force transducer 41, only shown schematically, in which e.g. Strain gauges convert the forces applied by the weight of the container 19 or the material contained therein into electrical signals.
  • the device described above is operated in such a way that a certain batch quantity and composition are preselected via the computer and storage device, not shown.
  • the one screw conveyor 9 is then first set in motion and at the same time the motor 22 of the mixing device 20.
  • a first mortar component e.g. Binder (cement) placed in the container 19 via the conveying channel 7 and the outlet opening 16 and the change in weight recorded on the balance 36. If a predetermined change in weight is reached, the screw conveyor 9 is stopped.
  • the mixing device 20 continues to run, axially conveying it away from the outlet opening 16 or the discharge opening 24.
  • the metering of a second mortar component e.g. Sand, made via the screw 10.
  • the two components are already mixed during the addition of the second component. Even before the first mortar component has been added, water can also be added and mixed in via the water line 30 in a likewise preprogrammed quantity. After a pre-programmed mixing time, the direction of rotation of the motor 22 is reversed and discharged through the discharge opening 24 ready-to-use mortar.
  • the overall arrangement is such that the cleaning effort, which is customary in conventional mortar mixing machines, is minimal, since the entire system can be designed to be largely self-cleaning.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Accessories For Mixers (AREA)

Claims (11)

  1. Dispositif de stockage, de dosage et de malaxage des constituants d'un mortier, comportant un réservoir (1) du type silo avec des parties de réservoir (3, 4) séparées verticalement l'une de l'autre, sur la face inférieure desquelles se trouve un orifice de sortie (6), un dispositif de prélèvement et de dosage, formé par au moins une vis sans fin de transport (9, 10), étant placé sous les orifices de sortie (5, 6), lequel dispositif achemine le matériau d'une zone située au-dessous d'un orifice de sortie (5, 6) vers une cuve (19) reliée à une balance (36), caractérisé en ce que le dispositif de prélèvement et de dosage est fixé sous le réservoir (1), par un couvercle de boîtier (39) recouvrant le canal de transport (7, 8) contenant la vis de transport (9, 10), en ce que des bras de pesée (34, 35) de la balance (36) sont montés sur le couvercle de boîtier (39), en ce que la cuve (19) est suspendue sous le dispositif de prélèvement et de dosage, par des bras de support (32, 33) reliés aux bras de pesée (34, 35), en ce qu'un orifice de sortie (16, 17) à l'extrémité d'un canal de transport (7, 8), débouche dans la cuve (19), en ce que la cuve (19) comporte un dispositif de malaxage (20) et en ce que le mécanisme d'entraînement (moteur 13, 14) de la vis de transport (9, 10) est commandé par la balance (36), par l'intermédiaire d'un système de calcul et à mémoire, en ce que la rotation de la vis de transport (9, 10) cesse dès que le poids souhaité du mélange de composants de mortier se trouvant dans la cuve (19), est atteint.
  2. Dispositif selon la revendication 1, caractérisé en ce qu'une vis de transport (9, 10) est associée à chaque orifice de sortie (5, 6).
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que la balance (36) est un peson.
  4. Dispositif selon la revendication 3, caractérisé en ce que le transducteur de force du peson est une bande d'allongement.
  5. Dispositif selon la revendication 1, caractérisé en ce que le dispositif de malaxage comporte des dispositifs de transport axial (partie de vis sans fin 25, pales de malaxage 27, 29).
  6. Dispositif selon la revendication 5, caractérisé en ce que le dispositif de malaxage (20) est entraîné dans un sens réversible.
  7. Dispositif selon l'une des revendications 1 à 6, caractérisé en ce que dans la cuve (19) débouche un conduit d'arrivée d'eau (30) avec vanne de dosage.
  8. Dispositif selon l'une des revendications 1 à 7, caractérisé en ce qu'il est prévu à l'extrémité du parcours de transport des vis de transport (9, 10), un orifice de sortie (16, 17) débouchant dans la cuve (19), lequel orifice est fermé par des clapets (18) élastiques, s'ouvrant vers le bas sous la pression.
  9. Dispositif selon l'une des revendications 1 à 8, caractérisé en ce que le réservoir (1) est pourvu d'un crochet de transport.
  10. Dispositif selon l'une des revendications 1 à 9, caractérisé en ce que des ouvertures de chargement pouvant être fermées sont prévues sur les parois latérales du réservoir (1).
  11. Dispositif selon l'une des revendications 1 à 10, caractérisé en ce que le dispositif de prélèvement et de dosage est relié de manière amovible au réservoir.
EP84114881A 1983-12-29 1984-12-06 Dispositif pour l'emmagasinage, le dosage et le malaxage des constituants des matériaux de mortier Expired - Lifetime EP0150353B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT84114881T ATE68399T1 (de) 1983-12-29 1984-12-06 Vorrichtung zur aufbewahrung, dosierung und mischung von moertel-materialkomponenten.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3347417 1983-12-29
DE19833347417 DE3347417A1 (de) 1983-12-29 1983-12-29 Vorrichtung zur aufbewahrung, dosierung und mischung von moertel-materialkomponenten und verfahren zum betrieb der vorrichtung

Publications (2)

Publication Number Publication Date
EP0150353A1 EP0150353A1 (fr) 1985-08-07
EP0150353B1 true EP0150353B1 (fr) 1991-10-16

Family

ID=6218358

Family Applications (1)

Application Number Title Priority Date Filing Date
EP84114881A Expired - Lifetime EP0150353B1 (fr) 1983-12-29 1984-12-06 Dispositif pour l'emmagasinage, le dosage et le malaxage des constituants des matériaux de mortier

Country Status (4)

Country Link
EP (1) EP0150353B1 (fr)
AT (1) ATE68399T1 (fr)
DE (2) DE3347417A1 (fr)
ZA (1) ZA8410088B (fr)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3546501A1 (de) * 1985-09-13 1987-04-23 Heidelberger Zement Ag Vorrichtung zur kontinuierlichen bereitstellung von hydraulisch abbindender masse
US5358331A (en) * 1986-02-27 1994-10-25 John William Cruse Blending device for particulate material, with helical conveyer
GB8604811D0 (en) * 1986-02-27 1986-04-03 Cruse J W Metering device
FR2598349B1 (fr) * 1986-05-07 1988-09-23 Gilles Pierre Procede de fabrication de murs en pises, ou terre stabilisee, machine a projeter adaptee a sa mise en oeuvre, et mur ainsi obtenu
DE8916013U1 (de) * 1989-07-22 1993-01-07 Badum, Georg, 8550 Forchheim Misch- und Dosiervorrichtung für Mauermörtel, Estrich o.dgl.
US5354127A (en) * 1990-04-10 1994-10-11 William Del Zotto Segmented mixing auger
GB9100601D0 (en) * 1991-01-11 1991-02-27 Darvil Lawrence S Improvements in or relating to cement mixing
DE9115823U1 (de) * 1991-12-20 1992-02-20 Bilfinger + Berger Bauaktiengesellschaft, 6800 Mannheim Geräteeinrichtung zum Verfestigen von asbesthaltigen Materialien
FR2743509B1 (fr) * 1996-01-17 1998-02-27 Henkel Ecolab Snc Melangeur a vis convoyeuse et dispositif de pesage
US7270469B2 (en) * 2004-06-09 2007-09-18 Cemen-Tech, Inc. Apparatus and method for adding pigmentation to concrete mix
CN103753702B (zh) * 2013-12-26 2016-02-17 杭州山海机械有限公司 一种带自动清洗功能的砂浆搅拌机

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3302871A1 (de) * 1982-03-05 1983-09-15 Georg 8550 Forchheim Badum Verfahren und vorrichtung zur herstellung von verarbeitungsbereitem moertel

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Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3302871A1 (de) * 1982-03-05 1983-09-15 Georg 8550 Forchheim Badum Verfahren und vorrichtung zur herstellung von verarbeitungsbereitem moertel

Also Published As

Publication number Publication date
DE3485180D1 (de) 1991-11-21
ZA8410088B (en) 1985-08-28
EP0150353A1 (fr) 1985-08-07
DE3347417A1 (de) 1985-07-11
ATE68399T1 (de) 1991-11-15

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