EP0029971B1 - Procédé pour le bobinage de fils sur supports de fil et support de fil pour la réception du fil - Google Patents

Procédé pour le bobinage de fils sur supports de fil et support de fil pour la réception du fil Download PDF

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Publication number
EP0029971B1
EP0029971B1 EP80107260A EP80107260A EP0029971B1 EP 0029971 B1 EP0029971 B1 EP 0029971B1 EP 80107260 A EP80107260 A EP 80107260A EP 80107260 A EP80107260 A EP 80107260A EP 0029971 B1 EP0029971 B1 EP 0029971B1
Authority
EP
European Patent Office
Prior art keywords
wire
core
coil
winding
bunch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP80107260A
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German (de)
English (en)
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EP0029971A1 (fr
Inventor
Werner Henrich
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Individual
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Individual
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Publication date
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/02Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles
    • B65D85/04Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles for coils of wire, rope or hose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02Methods or apparatus in which packages do not rotate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • B65H55/04Wound packages of filamentary material characterised by method of winding

Definitions

  • the invention relates to a method for winding wires on a wire carrier with a conical core, for the sake of simplicity also referred to as a coil, on which the wire is wound in layers using a flyer until it has reached the maximum winding diameter.
  • the wires are wound on coils with a cylindrical core, and the resulting wire bundle accordingly has cylindrical wire layers.
  • Coils with a slightly conical core are also known.
  • the wire is wound onto these coils in slightly conical layers and, if necessary, wound into a cylindrical shape.
  • These coils are mainly used for winding lacquered wires, which during the subsequent winding operations are wound up from the outside inward at relatively high speeds from these coils overhead.
  • the taper serves the purpose of preventing the wire layers from trickling down when the spool is stationary and offers the possibility of using a smaller spool diameter on the take-off side, which makes it easier to pull off the head.
  • the winding of the wire in cylindrical layers has the disadvantage that the wire turns of one layer all have the same diameter. As the coils loosen during unwinding, there is a risk that they will fall down and slide over one another, which inevitably leads to confusion of the wire and thus to wire breaks.
  • the object of the invention is to provide a method for winding wires in a conical position, in which the wire is wound from the outset, so that it can then be removed from or from the container without any additional work step.
  • the flyer is used for winding the wire in layers on the spool, by rotating the flyer rollers around the spool and moving them up and down for the purpose of laying the wire.
  • the wire is pulled off through the opening having the larger diameter, that is to say upwards from the inside of the container. For this you can remove the upper coil flange and the core and pull the wire out of the funnel-shaped opening.
  • removing the core during further processing is not mandatory. It is sufficient to move the core in the axial direction so that a gap is created between the core and the innermost wire layer, through which the wire is pulled out of the container.
  • the coil axis or the axis of the container need not be arranged vertically if thicker wires have been wound up. Due to the inherent tension, the windings remain in their place in this case even if the container is aligned with its axis, for example horizontally.
  • the choice of the taper of the wire layers or the coil core is arbitrary. However, they can be optimally designed depending on the thickness of the wire and the winding diameter.
  • control means can additionally set the spool in rotation and regulate the speed of the flyer and / or the spool so that the running speed of the wire remains constant.
  • a so-called breathing memory can also be provided in addition or on its own, which compensates for the change in running speed by changing the contents of the memory.
  • the measuring and control device advantageously responds to the speed of the coil and / or the flyer or to the tensile force of the wire during the winding process.
  • the wire laying device reverses its running direction. Since, according to the invention, when the maximum winding diameter is reached for the first time, the wrapping is then carried out in shortened layers in order to obtain an outer cylindrical shape of the container, one advantageously senses the reaching of the maximum winding diameter, for example optically.
  • the coil on which the wire is wound may have a conical core.
  • a commercially available divisible coil with a cylindrical core, over which a conical sleeve is pushed, which is then suitably fastened to the core or the flanges of the coil.
  • the core Since the wire is wound up using a flyer, the core only has to endure the winding pressure.
  • the core can therefore be made of cardboard or a solid cardboard box, as can the flanges.
  • the wire container can be transported with or without a wire carrier. In both cases, it can be advantageous to protect the wire against corrosion or other influences by packaging made of paper, plastic, cardboard or the like. If the container is transported without a wire carrier, it is necessary to secure it against slipping of the individual wire layers or turns. This can be done either by tying the wire bundle by means of plastic, steel or the like, or by shrink-wrapping the wire package with a suitable plastic film. Another variant is to maintain or insert a conical core sleeve, which can advantageously be made of cardboard or the like. In these cases, shrink packaging or cardboard packaging is again suitable.
  • packaging and transport means are selected or designed in such a way that they represent, in whole or in part, the wire carrier for the winding and the necessary device for the unwinding.
  • the conical core sleeve made of cardboard, plastic or the like on a Euro pallet together with the outer packaging, which can be made of cardboard, with a fixed or removable upper limiting disk.
  • This unit is then inserted into a winding device, the wire being wound up using a rotating flyer.
  • the outer packaging jacket is located underneath the wire package during the winding process and is then pulled up or folded up over the wire bundle and closed at the top.
  • annular plate is placed on these turns, which, due to its own weight, prevents the upper turns from being pulled up, or a plate which is jammed with the lower support or other suitable means .
  • the plate itself can also be formed by the upper part of a packaging box, which, however, should then have a wear-resistant ring or the like, so that the wire does not cut into the edge of the box when it is pulled out.
  • a wire 3 is wound up in layers on a coil 1 which has a conical core 2.
  • the innermost layer 4 lies against the core between the coil flanges 10 and 11 and therefore also has a conical shape.
  • the next layer 5 lies on the layer 4 and therefore again has a conical shape.
  • the wire is wound between the flanges 10 and 11 of the coil 1 in this way until the line 6 has been reached, at which the wire has approximately reached the outer edge of the coil flange 11. From here, the wire is wound in shortened layers, but still conically, until the container, as indicated by line 7, has assumed a cylindrical shape on the outside.
  • the larger core diameter of the coil is at the top, and the wire is wound onto the coil by a flyer arranged axially above the coil.
  • Fig. 2 shows the coil 1 fully covered with wire. It can be seen that the radius of the wire turns changes from turn to turn in each wire layer. This results in considerable fluctuations in the running speed of the wire with a constant running speed of the coil or the flyer. In order to compensate for these fluctuations, known measuring and control devices (not shown) can be provided which either regulate the running speed or temporarily store the wire in a magazine known per se.
  • the coil or the flyer rotates at a speed that corresponds to the wire speed of the wire layer to be wound in the middle between the two limiting flanges of the wire carrier.
  • a wire layer is further wound in the direction of a decreasing winding diameter, less wire is taken up by the coil, while wire is delivered by the drawing machine or other upstream devices at a constant speed.
  • the wire that is not taken up by the coil is taken up by a magazine that has a variable capacity. If the middle point between the limiting flanges is exceeded when the next wire layer is wound towards the increasing winding diameter, more wire is taken up by the coil than is supplied by the upstream devices.
  • both measures will advantageously be provided according to the invention, because particularly strong changes in running speed occur in the conical winding, i.e. via a controllable drive for the wire carrier or the flyer, both the required speed reduction due to the constant winding diameter increase and the partial compensation when winding a wire layer due to the conical winding surface causes.
  • the balancing effect of a so-called breathing memory described above is superimposed.
  • Fig. 3 shows a wire container, in which the coil with the core has been removed.
  • the wire container has been shrink-wrapped with the aid of a film 12, either all around or without the conical inner opening.
  • a cardboard sleeve 13 will be pushed into the interior of the container in order to give the inner wire layer a secure hold for transport purposes and to use the core sleeve as a wire guide funnel during unwinding.
  • a core sleeve can also be used with shrink wrapping on all sides.
  • the end piece 15 of the wire has been placed from the last turn 16 around the outside of the wire container and then also introduced into the interior of the container, so that a wire supply 17 is also present here.
  • the wire supply 17 can also be wrapped around the bundle in several windings. This wire end 17 is welded to the starting piece of a new container during further processing of the wire in order to ensure continuous further processing of the wire.
  • Fig. 4 shows the further processing of the wire in a schematic representation.
  • the end piece 17 of the wire has been welded to the start piece 19 of another container at point 18.
  • the starting piece 14 of the wire is pulled up out of the container.
  • either the upper coil flange 11 together with the core 2 can be pulled out of the container. It must be detached from the lower coil flange 10. If the container was shrink-wrapped, it is sufficient to simply remove this packaging.
  • the core 2 is connected to the lower coil flange 10 with the aid of a bellows 20, so that it can be moved slightly in the direction of the arrow 21.
  • the ability to move and attach the core sleeve for the purpose of displaying a Wire guide gap can also be done in another suitable manner.
  • This displacement creates a space 22 between the core 2 and the innermost layer 4 of the wire, through which the wire 3 is drawn off.
  • the conical core sleeve can also be present at the further processing location and can be used before the unwinding process begins in such a way that the gap 22 shown in FIG. 4 is formed.
  • the sleeve used in this way serves as a guide funnel for the wire and prevents entire wire turns from being pulled out of the collar or that wire turns contract and form loops which lead to wire breaks.
  • the wire peels off in layers, i.e. H. the gap 22 becomes larger after each stripped layer and the wire supply correspondingly smaller. If the outer cylindrical edge of the wire container is reached, the height of the wire container will also decrease from layer to layer.
  • a plate 24 is placed on these windings so that the upper wire turns 23 are not carried away when pulling off. This can act through its own weight or a lighter plate can be connected in a modified version to the lower flange 10 with the aid of a clamping device. As can be seen from FIG. 5, the plate 24 is annular and can have a slot 25.
  • the left bundle of wires is currently being unwound.
  • the end of this collar is led up inside the outer shell and connected to the beginning of the right wire bundle by welding or the like.
  • the wire inevitably runs through the then opened slot in the left cover ring and through the guide slot 54 provided between the two cover rings into the interior of the right bundle of wires, and the wire is then further removed there.
  • a new wire bundle is set up on the left side, the beginning of which is connected in the opposite manner to the end 37 of the right bundle of wire that has already been brought out. If the right wire bundle is used up, transfer to the left side in the same way.
  • Another variant with regard to continuous operation is to move the complete cover ring to the full wire container with the last wire winding of the used wire bundle and to place it there for further covering.
  • the cover ring has no slot.
  • the start and end of the wire are connected in the manner illustrated with reference to FIG. 8 and as described there.
  • FIG. 6 and 7 show an embodiment in which the container 30 is arranged on a euro pallet 31.
  • the lower flange 32 of a coil is fixedly arranged on the euro pallet, for example glued or screwed, or the pallet itself forms the lower limit for the wire package.
  • the euro pallet 31 carries a hexagon-shaped sleeve 33 fastened to it, which serves as packaging for the wire container.
  • the outer packaging sleeve can be designed such that it is unfolded during the winding-up process in the lower level of the pallet, as shown in FIG. 6 with the position 36 in broken lines. In order to reduce or prevent the packaging from protruding beyond the edge of the pallet in this state, this outer sleeve can advantageously be designed to be foldable.
  • the packaging sleeve with the top cover 34 can also be pushed over the wire container from above and fastened to the bottom of the pallet after the winding process.
  • the container is covered with hinged lids 34, which carry a reinforced edge 35, over which the wire can be pulled off.
  • the lid can also consist of one piece.
  • the cover 34 and the reinforcing edge 35 replace the plate 24 according to FIG. 4 in this embodiment.
  • a wear-resistant ring can also be pushed over the edge of the lid before further processing of the wire.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Winding Filamentary Materials (AREA)
  • Unwinding Of Filamentary Materials (AREA)

Claims (29)

1. Procédé pour enrouler des fils sur des supports (bobine (1)) avec noyau conique (2), sur lequel le fil est enroulé par couches en utilisant une ailette jusqu'à ce qu'il ait atteint le diamètre maximal d'enroulement, caractérisé en ce que, pour un axe de bobine disposé verticalement, pour un diamètre supérieur de noyau placé en haut et pour une disposition coaxiale de l'ailette, le fil est enroulé ensuite en couches coniques raccourcies de manière à donner à l'échevette une forme cylindrique extérieure.
2. Procédé selon la revendication 1, caractérisé en ce que, lors de l'enroulement du fil, la bobine tourne additionnellement.
3. Procédé selon l'une des revendications 1 ou 2, caractérisé en ce que, lors de l'enroulement du fil, la vitesse de déplacement du fil est maintenue constante par une modification de vitesse de rotation de l'ailette et/ou de la bobine.
4. Procédé selon une des revendications 1 à 3, caractérisé en ce que le fil fourni traverse, en vue de maintenir constante sa vitesse de déplacement, un accumulateur variable d'adaptation au moyen duquel des variations de la vitesse périphérique de la surface d'enroulement sont compensées par des variations du contenu de l'accumulateur.
5. Procédé selon la revendication 1, caractérisé par l'utilisation d'un dispositif de mesure et de commande qui, à chaque fois que le diamètre maximal d'enroulement est atteint, fait inverser la direction d'avance du dispositif de dépose de fil.
6. Procédé selon la revendication 5, caractérisé en ce que le dispositif de mesure et de commande détecte optiquement le diamètre maximal d'enroulement.
7. Procédé selon la revendication 5, caractérisé en ce que le dispositif de mesure et de commande réagit à la vitesse de rotation de la bobine et/ou de l'ailette ou bien à la force de traction du fil dans le processus d'enroulement.
8. Procédé selon la revendication 1, caractérisé en ce que la bobine est fixée sur une palette, par exemple une europalette (31).
9. Bobine pour la mise en oeuvre du procédé selon la revendication 1, caractérisée en ce que le noyau peut coulisser dans l'échevette d'une distance limitée dans une direction axiale de manière à établir entre lui et la couche limite intérieure de fil de l'échevette un intervalle par lequel le fil peut être sorti de l'échevette.
10. Bobine selon la revendication 9, caractérisée en ce qu'il est prévu entre le noyau (2) et la collerette (10) s'appliquant contre l'extrémité de plus petit diamètre du noyau des moyens de liaison flexibles d'un degré déterminé, de préférence à la façon d'un soufflet plissé (20) ou analogue entre la collerette (10) et le noyau (2).
11. Bobine selon la revendication 9, caractérisée en ce que le noyau, le cas échéant toute la bobine, se compose d'un matériau cartonné, d'un carton solide, de bois, d'une matière plastique ou analogue.
12. Procédé selon l'une des revendications 1 ou 8, caractérisé en ce que l'échevette est pourvue d'une enveloppe.
13. Procédé selon la revendication 12, caractérisé en ce que l'échevette est emballée périphéri- quement et de façon serrée au moyen d'une feuille de matière plastique ou analogue.
14. Procédé selon la revendication 1 ou 12, caractérisé en ce que, après l'enroulement, le noyau est enlevé et est remplacé par un fourreau conique en carton (30).
15. Procédé selon la revendication 12, caractérisé en ce que l'enveloppe est réalisée en carton.
16. Procédé selon la revendication 1, caractérisé en ce que, pour la mise en oeuvre ultérieure du fil, le noyau de bobine, y compris la collerette s'appliquant contre l'extrémité de grand diamètre du noyau, sont sortis de l'échevette de fil.
17. Procédé selon la revendication 1, caractérisé en ce que, pour la mise en oeuvre ultérieure du fil, la collerette s'appliquant contre l'extrémité de grand diamètre du noyau est enlevée, en ce que le noyau est déplacé axialement de manière qu'il s'établisse un intervalle entre le noyau et la couche limite intérieure de fil de l'échevette et en ce que le fil est sorti de l'échevette par cet intervalle.
18. Procédé selon la revendication 16 ou 17, caractérisé en ce qu'une plaque de forme annulaire (24) ou analogue est placée sur les spires dégagées se trouvant à l'extrémité de l'échevette.
19. Procédé selon la revendication 18, caractérisé en ce qu'une plaque de poids élevé (24) est utilisée.
20. Procédé selon la revendication 18, caractérisé en ce que la plaque (24) est collée sur la collerette de bobine subsistante.
21. Procédé selon la revendication 19, caractérisé par l'utilisation d'une plaque (24) comportant une fente (25) radiale ou approximativement radiale au travers de laquelle est tirée l'extrémité de fil de l'échevette lors d'une utilisation continue.
22. Procédé selon la revendication 18, caractérisé par l'utilisation d'une fente obturable qui établit dans la condition fermée une sortie de forme annulaire pour le tirage du fil.
23. Procédé selon la revendication 18, caractérisé en ce que la plaque est déplacée en service continu d'une échevette vers la suivante.
24. Procédé selon la revendication 18, caractérisé en ce que la plaque est constituée par une partie (34) d'un carton d'emballage.
25. Procédé selon la revendication 24, caractérisé en ce que le fil passe, lors du tirage, sur un anneau résistant à l'usure (35), qui fait partie du carton d'emballage.
26. Procédé selon la revendication 25, caractérisé en ce que l'anneau résistant à t'usure est mis en place ou engagé ultérieurement sur la paroi du carton.
27. Procédé selon la revendication 1, caractérisé par l'utilisation d'un fourreau conique de noyau en carton, en matière plastique ou analogue comportant un disque de délimitation fixe ou amovible et en ce que le cas échéant le noyau est fixé, avec les moyens extérieurs d'emballage, comme un carton, sur une plaque, notamment une europalette.
28. Procédé selon la revendication 27, caractérisé en ce que les moyens extérieurs d'emballage sont tirés vers le bas ou rabattus vers le bas pendant l'opération d'enroulement et, après l'opération d'enroulement, ils sont tirés vers le haut ou rabattus vers le haut pour être ensuite fermés sur le côté supérieur.
29. Procédé selon la revendication 12, caractérisé en ce que l'enveloppe d'emballage est engagée sur l'échevette après l'opération d'enroulement.
EP80107260A 1979-11-30 1980-11-21 Procédé pour le bobinage de fils sur supports de fil et support de fil pour la réception du fil Expired EP0029971B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19792948241 DE2948241A1 (de) 1979-11-30 1979-11-30 Verfahren zum wickeln von draehten auf drahttraeger
DE2948241 1979-11-30

Publications (2)

Publication Number Publication Date
EP0029971A1 EP0029971A1 (fr) 1981-06-10
EP0029971B1 true EP0029971B1 (fr) 1984-09-26

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ID=6087269

Family Applications (1)

Application Number Title Priority Date Filing Date
EP80107260A Expired EP0029971B1 (fr) 1979-11-30 1980-11-21 Procédé pour le bobinage de fils sur supports de fil et support de fil pour la réception du fil

Country Status (5)

Country Link
US (1) US4553707A (fr)
EP (1) EP0029971B1 (fr)
JP (1) JPS5693660A (fr)
BR (1) BR8007823A (fr)
DE (1) DE2948241A1 (fr)

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US3000493A (en) * 1957-07-11 1961-09-19 Donald A Hirst Wire package and reel
GB852677A (en) * 1959-01-12 1960-10-26 Donald Arthur Hirst Wire package and reel
US3001642A (en) * 1960-02-24 1961-09-26 Donald A Hirst Wire package
US3218004A (en) * 1962-09-25 1965-11-16 Anaconda Wire & Cable Co Coil forming apparatus
GB1018914A (en) * 1964-04-23 1966-02-02 Nat Standard Co Improvements in or relating to spools for storing wire or the like
FR1480285A (fr) * 1966-03-29 1967-05-12 Crombez Ets Conditionnement pour produits filés, retors, câblés ou apprêtés
US3645469A (en) * 1969-10-24 1972-02-29 Us Navy Nonrotating spool with optimum wire tension upon payout
US3700185A (en) * 1970-02-17 1972-10-24 Anaconda Wire & Cable Co Dispensable coil package
DE2262844A1 (de) * 1972-12-22 1974-07-11 Henrich Kg Maschinen Fuer Drah Vorrichtung zum aufwickeln von draehten, litzen, seilen oder dergleichen
US3976269A (en) * 1974-12-19 1976-08-24 The Boeing Company Intrinsically tuned structural panel
FR2337094A1 (fr) * 1975-11-20 1977-07-29 Babcock Wire Equipment Perfectionnements aux bobineuses, notamment pour envidage de fil sur bobines
US4097004A (en) * 1977-05-06 1978-06-27 Ppg Industries, Inc. Method and apparatus for unwinding roving packages from the inside
DE2823718C2 (de) * 1978-05-31 1983-11-03 Werner 6349 Hörbach Henrich Aufwickelvorrichtung für fadenförmiges Gut
US4235070A (en) * 1978-09-20 1980-11-25 Dynamex Corporation Wire stranding machine and control means therefor

Also Published As

Publication number Publication date
DE2948241C2 (fr) 1990-05-17
JPS5693660A (en) 1981-07-29
BR8007823A (pt) 1981-06-16
EP0029971A1 (fr) 1981-06-10
DE2948241A1 (de) 1981-06-04
US4553707A (en) 1985-11-19

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