DE602004011960T2 - Verfahren zur herstellung von polycarbonat - Google Patents
Verfahren zur herstellung von polycarbonat Download PDFInfo
- Publication number
- DE602004011960T2 DE602004011960T2 DE602004011960T DE602004011960T DE602004011960T2 DE 602004011960 T2 DE602004011960 T2 DE 602004011960T2 DE 602004011960 T DE602004011960 T DE 602004011960T DE 602004011960 T DE602004011960 T DE 602004011960T DE 602004011960 T2 DE602004011960 T2 DE 602004011960T2
- Authority
- DE
- Germany
- Prior art keywords
- acetone
- polycarbonate
- dpc
- phenol
- liquid mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 43
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims description 42
- 230000008569 process Effects 0.000 title claims description 20
- 238000002360 preparation method Methods 0.000 title claims description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 133
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims abstract description 80
- 239000007788 liquid Substances 0.000 claims abstract description 38
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 claims abstract description 32
- 238000006243 chemical reaction Methods 0.000 claims abstract description 11
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 31
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 125000002947 alkylene group Chemical group 0.000 claims description 8
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- -1 alkylene glycol Chemical compound 0.000 claims description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 229930185605 Bisphenol Natural products 0.000 claims description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 239000007800 oxidant agent Substances 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims 2
- 150000005676 cyclic carbonates Chemical class 0.000 claims 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical group CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims 1
- 230000032258 transport Effects 0.000 description 23
- 239000002994 raw material Substances 0.000 description 12
- 238000003860 storage Methods 0.000 description 12
- 239000002904 solvent Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 238000004821 distillation Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 125000005233 alkylalcohol group Chemical group 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000005832 oxidative carbonylation reaction Methods 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000066 reactive distillation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/307—General preparatory processes using carbonates and phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US50304003P | 2003-09-15 | 2003-09-15 | |
| US503040P | 2003-09-15 | ||
| PCT/EP2004/052160 WO2005026235A1 (en) | 2003-09-15 | 2004-09-14 | Method for producing polycarbonate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| DE602004011960D1 DE602004011960D1 (de) | 2008-04-03 |
| DE602004011960T2 true DE602004011960T2 (de) | 2009-02-26 |
Family
ID=34312432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE602004011960T Expired - Lifetime DE602004011960T2 (de) | 2003-09-15 | 2004-09-14 | Verfahren zur herstellung von polycarbonat |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US7067610B2 (enExample) |
| EP (1) | EP1668061B1 (enExample) |
| JP (1) | JP4149492B2 (enExample) |
| KR (1) | KR101161031B1 (enExample) |
| CN (2) | CN100404584C (enExample) |
| AT (1) | ATE386765T1 (enExample) |
| BR (1) | BRPI0414263A (enExample) |
| DE (1) | DE602004011960T2 (enExample) |
| ES (1) | ES2298811T3 (enExample) |
| MY (1) | MY141753A (enExample) |
| TW (1) | TWI353366B (enExample) |
| WO (1) | WO2005026235A1 (enExample) |
| ZA (1) | ZA200601416B (enExample) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2383720T3 (es) * | 2007-07-18 | 2012-06-25 | Shell Internationale Research Maatschappij B.V. | Método para el almacenamiento y/o transporte de bisfenolacetona y método para producir policarbonato aromático |
| EP2692766B8 (en) * | 2012-07-30 | 2016-03-16 | SABIC Global Technologies B.V. | Continuous process for the production of melt polycarbonate |
| EP2711353B1 (en) | 2012-09-20 | 2018-10-31 | SABIC Global Technologies B.V. | Process for the continuous manufacture of aryl alkyl carbonate and diaryl carbonate using vapor recompression |
| JP2017517588A (ja) | 2014-04-02 | 2017-06-29 | ユニベーション・テクノロジーズ・エルエルシー | 触媒組成物、調製方法、及び重合プロセスにおける使用 |
| WO2016035051A2 (en) | 2014-09-05 | 2016-03-10 | Sabic Global Technologies B.V. | Method of melt polymerizing polycarbonate and the polycarbonate made therefrom |
| CN107075103A (zh) * | 2014-11-05 | 2017-08-18 | 沙特基础工业全球技术有限公司 | 使用液体酮混合物制造聚碳酸酯的方法 |
| WO2016102458A1 (en) | 2014-12-23 | 2016-06-30 | Shell Internationale Research Maatschappij B.V. | Composition comprising titanium or zirconium alkoxide or aryloxide and use thereof |
| TWI689527B (zh) | 2015-01-15 | 2020-04-01 | 荷蘭商蜆殼國際研究所 | 包含鈦或鋯烷氧化物或芳氧化物之組合物於芳香族碳酸酯之製備方法中之用途 |
| SG11201803481PA (en) | 2015-11-26 | 2018-06-28 | Shell Int Research | Process for preparing a diaryl carbonate |
| CN108463481B (zh) * | 2015-12-22 | 2021-04-09 | 国际壳牌研究有限公司 | 制备聚碳酸酯的方法 |
| ES2769083T3 (es) | 2015-12-22 | 2020-06-24 | Shell Int Research | Método para preparar un policarbonato fundido |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3509094A (en) * | 1968-05-09 | 1970-04-28 | Mobay Chemical Corp | Process for making polycarbonates |
| US3689462A (en) * | 1971-05-19 | 1972-09-05 | Ppg Industries Inc | Process for preparing polycarbonates |
| EP0338085B1 (en) * | 1987-09-28 | 1994-06-22 | Asahi Kasei Kogyo Kabushiki Kaisha | Process for preparing crystallized aromatic polycarbonate and crystallized aromatic polycarbonate obtained by the process |
| WO1990007536A1 (en) * | 1988-12-27 | 1990-07-12 | Asahi Kasei Kogyo Kabushiki Kaisha | A porous, crystallized, aromatic polycarbonate prepolymer, a porous, crystallized aromatic polycarbonate, and production methods |
| US5320161A (en) * | 1992-08-14 | 1994-06-14 | Atlantic Richfield Company | Gelled formaldehyde transport method |
| US5589564A (en) * | 1993-07-23 | 1996-12-31 | Asahi Kasei Kogyo Kabushiki Kaisha | Wire-wetting fall polymonization process for the production of polycarbonates |
| US5574609A (en) * | 1994-01-12 | 1996-11-12 | Harris Corporation | Fail-safe MOS shutdown circuitry |
| TW310322B (enExample) * | 1994-05-25 | 1997-07-11 | Nippon Catalytic Chem Ind | |
| TW442516B (en) | 1996-01-17 | 2001-06-23 | Asahi Chemical Ind | Method for producing an aromatic polycarbonate having improved melt stability |
| DE19640710A1 (de) * | 1996-10-02 | 1998-04-09 | Phenolchemie Gmbh | Verfahren zum Transport und zur Lagerung von Phenol |
| US6277941B1 (en) * | 1997-09-12 | 2001-08-21 | Shin-Etsu Chemical Co., Ltd. | Organopolysiloxane composition |
| JP4182305B2 (ja) | 1998-07-28 | 2008-11-19 | 新日本理化株式会社 | 水素化ビスフェノールａ異性体組成物 |
| JP3967009B2 (ja) * | 1998-08-05 | 2007-08-29 | 旭化成ケミカルズ株式会社 | 芳香族ポリカーボネートの製造方法 |
| USH1943H1 (en) | 1998-12-15 | 2001-02-06 | General Electric Co. | Process for the manufacture of bisphenol-A |
| DE19923389A1 (de) * | 1999-05-21 | 2000-08-17 | Basf Ag | Verfahren zum Lagern und/oder Transportieren von Reinacrylsäure |
| US6307004B1 (en) * | 1999-09-20 | 2001-10-23 | General Electric Company | Method for parallel melt-polymerization |
| EP1149852A4 (en) * | 1999-12-03 | 2003-01-22 | Teijin Ltd | AROMATIC POLYCARBONATE, METHOD FOR THE PRODUCTION THEREOF AND MOLDED OBJECT |
| US6362006B1 (en) * | 2000-03-13 | 2002-03-26 | General Electric Company | Rapid parallel determination of non-volatile analytes in complex combinatorial samples |
| CN1422242A (zh) * | 2000-04-07 | 2003-06-04 | 帝人株式会社 | 芳香族碳酸酯的分离回收方法及制备方法 |
-
2004
- 2004-09-10 MY MYPI20043681A patent/MY141753A/en unknown
- 2004-09-14 TW TW093127773A patent/TWI353366B/zh not_active IP Right Cessation
- 2004-09-14 KR KR1020067005099A patent/KR101161031B1/ko not_active Expired - Fee Related
- 2004-09-14 WO PCT/EP2004/052160 patent/WO2005026235A1/en not_active Ceased
- 2004-09-14 EP EP04766783A patent/EP1668061B1/en not_active Expired - Lifetime
- 2004-09-14 BR BRPI0414263-2A patent/BRPI0414263A/pt not_active IP Right Cessation
- 2004-09-14 DE DE602004011960T patent/DE602004011960T2/de not_active Expired - Lifetime
- 2004-09-14 JP JP2006525839A patent/JP4149492B2/ja not_active Expired - Fee Related
- 2004-09-14 CN CNB2004800265651A patent/CN100404584C/zh not_active Expired - Fee Related
- 2004-09-14 ES ES04766783T patent/ES2298811T3/es not_active Expired - Lifetime
- 2004-09-14 AT AT04766783T patent/ATE386765T1/de not_active IP Right Cessation
- 2004-09-14 US US10/940,181 patent/US7067610B2/en not_active Expired - Lifetime
- 2004-09-14 CN CN200710167122XA patent/CN101139437B/zh not_active Expired - Fee Related
-
2006
- 2006-02-17 ZA ZA200601416A patent/ZA200601416B/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| ZA200601416B (en) | 2007-05-30 |
| KR20060086939A (ko) | 2006-08-01 |
| TWI353366B (en) | 2011-12-01 |
| DE602004011960D1 (de) | 2008-04-03 |
| CN101139437B (zh) | 2012-07-11 |
| ATE386765T1 (de) | 2008-03-15 |
| ES2298811T3 (es) | 2008-05-16 |
| JP2007505952A (ja) | 2007-03-15 |
| CN101139437A (zh) | 2008-03-12 |
| WO2005026235A1 (en) | 2005-03-24 |
| MY141753A (en) | 2010-06-30 |
| TW200524968A (en) | 2005-08-01 |
| JP4149492B2 (ja) | 2008-09-10 |
| EP1668061A1 (en) | 2006-06-14 |
| CN100404584C (zh) | 2008-07-23 |
| US7067610B2 (en) | 2006-06-27 |
| KR101161031B1 (ko) | 2012-06-28 |
| US20050090638A1 (en) | 2005-04-28 |
| BRPI0414263A (pt) | 2006-11-07 |
| CN1852938A (zh) | 2006-10-25 |
| EP1668061B1 (en) | 2008-02-20 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 8364 | No opposition during term of opposition |