CN112251734A - 衬底基座 - Google Patents
衬底基座 Download PDFInfo
- Publication number
- CN112251734A CN112251734A CN202010877974.3A CN202010877974A CN112251734A CN 112251734 A CN112251734 A CN 112251734A CN 202010877974 A CN202010877974 A CN 202010877974A CN 112251734 A CN112251734 A CN 112251734A
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- China
- Prior art keywords
- stem
- adapter
- sidewall
- gas passage
- platen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000758 substrate Substances 0.000 title claims abstract description 133
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 55
- 238000004891 communication Methods 0.000 claims abstract description 33
- 239000012530 fluid Substances 0.000 claims abstract description 32
- 238000012545 processing Methods 0.000 claims description 79
- 238000012546 transfer Methods 0.000 claims description 7
- 239000007789 gas Substances 0.000 description 116
- 239000004065 semiconductor Substances 0.000 description 62
- 238000000034 method Methods 0.000 description 41
- 238000000151 deposition Methods 0.000 description 9
- 230000008021 deposition Effects 0.000 description 9
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 6
- 238000000231 atomic layer deposition Methods 0.000 description 5
- 229910010293 ceramic material Inorganic materials 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000005137 deposition process Methods 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000004590 computer program Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000005234 chemical deposition Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
- H01L21/02274—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition in the presence of a plasma [PECVD]
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Abstract
本发明涉及衬底基座。一种衬底基座包括:适配器,具有限定圆柱形内部区域的具有上表面和下表面的侧壁,上表面包括环形气体通道、内槽和外槽,内槽在至少一个气体通道的径向内侧,外槽位于内槽和环形气体通道的径向外侧,内槽配置成接收内O形环以形成内真空密封,外槽配置成接收外O形环以形成外真空密封;以及配置成与适配器机械耦合的杆,其具有:限定杆中的圆柱形内部区域的侧壁,侧壁包括下表面,和上表面,适配器的下表面与杆的侧壁的上表面机械耦合,杆的下表面包括至少一个气体入口,其与位于杆的侧壁中的相应的气体通道流体连通,至少一个气体入口与适配器的上表面的环形气体通道流体连通。
Description
本申请是申请号为201610312956.4、申请日为2016年5月12日、发明名称为“高温衬底基座模块及其组件”的申请的分案申请。
技术领域
本发明涉及用于处理半导体衬底的半导体衬底处理装置,并且可以发现在可操作以在半导体衬底的上表面上沉积薄膜的等离子体增强化学气相沉积处理装置中的特定用途。
背景技术
半导体衬底处理装置用于通过包括蚀刻、物理气相沉积(PVD)、化学气相沉积(CVD)、等离子体增强化学气相沉积(PECVD)、原子层沉积(ALD)、等离子体增强原子层沉积(PEALD)、脉冲沉积层(PDL)、等离子体增强脉冲沉积层(PEPDL)处理和抗蚀剂去除的技术处理半导体衬底。半导体衬底处理装置的一种类型是包括含有上电极和下电极的反应室的等离子体处理装置,其中在电极之间施加射频(RF)功率,以将工艺气体激发成用于处理反应室中的半导体衬底的等离子体。
发明内容
本发明公开了一种用于处理半导体衬底的半导体衬底处理装置,所述装置包括在杆的下表面和支承所述杆的适配器的上表面之间具有最小安装区的高温衬底基座模块。所述半导体衬底处理装置包括:真空室,其包括半导体衬底能在其中被处理的处理区域;喷头模块,工艺气体通过该喷头模块从工艺气体源供给到所述真空室的所述处理区域;以及衬底基座模块。所述衬底基座模块包括:台板,其具有上表面,该上表面构造成在处理期间将半导体衬底支承在其上;杆,其由陶瓷材料制成,所述杆具有限定所述杆的圆柱形内部区域的侧壁、下表面以及支撑所述台板的上端;和适配器,其具有限定所述适配器的圆柱形内部区域的侧壁和连接到所述杆的下表面的上表面。
所述杆的下表面包括至少一个气体入口,所述至少一个气体入口与位于所述杆的侧壁中的相应的气体通道流体连通。所述至少一个气体入口与位于所述适配器的上表面的环形气体通道中的至少一个气体出口流体连通,所述适配器的上表面包括位于所述至少一个气体出口径向内侧的内槽和位于所述内槽的径向外侧的外槽。所述内槽具有内O形环,以便在处理期间在所述适配器的所述圆柱形内部区域和所述至少一个气体出口之间形成内真空密封。所述外槽具有在其中的外O形环,以便在处理期间在围绕所述适配器的侧壁的区域和所述至少一个气体出口之间形成外真空密封。所述台板包括与所述杆的侧壁中的相应的气体通道流体连通的至少一个台板气体通道,当在处理期间半导体衬底支承在所述台板的上表面上时,背部气体能通过所述杆的侧壁中的相应的气体通道被供给至所述半导体衬底下方的区域。
本文还公开的是半导体衬底处理装置的高温衬底基座模块。高温衬底基座模块包括所述高温衬底基座模块包括:台板,其具有上表面,该上表面被配置为在处理期间将半导体衬底支承在其上;以及杆,其具有限定其圆柱形内部区域的侧壁、下表面和支撑所述台板的下端。所述杆的下表面被配置为连接到适配器的上表面。所述杆的下表面包括环形气体通道,所述环形气体通道在其中包括至少一个气体入口,其中所述至少一个气体入口与位于所述杆的侧壁中的相应的气体通道流体连通,并且当所述杆连接到适配器时,所述杆的下表面中的所述至少一个气体入口被配置成与所述适配器的上表面中的至少一个气体出口流体连通。所述台板包括与所述杆的侧壁中的相应的气体通道流体连通的至少一个台板气体通道,在处理期间当半导体衬底被支承在所述台板的上表面上时,通过所述杆的侧壁中的相应的气体通道能将背部气体供给至所述半导体衬底下方的区域。
本文还公开了一种半导体衬底处理装置的高温衬底基座模块的适配器。适配器被配置为支撑在所述半导体衬底处理装置的真空室中的所述衬底基座模块的杆。所述适配器包括:侧壁,其限定所述适配器的圆柱形内部区域,和上表面,其被配置成连接到杆的下表面。所述适配器的上表面包括环形气体通道,所述环形气体通道包括与位于所述适配器的侧壁的相应的气体通道流体连通的至少一个气体出口。当所述适配器的上表面连接至所述杆的下表面时,所述至少一个气体出口被配置为与所述杆的下表面中的至少一个气体入口流体连通。所述适配器的上表面包括位于所述至少一个气体出口的径向内侧的内槽和位于所述内槽的径向外侧的外槽。所述内槽被配置成当所述适配器被连接到所述杆时,在其内包括内O形环,使得在处理期间在所述适配器的所述圆柱形内部区域和所述至少一个气体出口之间形成内真空密封。所述外槽被配置成当所述适配器被连接到所述杆时,在其内包括外O形环,使得在处理期间在围绕所述适配器的侧壁的区域和所述至少一个气体出口之间形成外真空密封。
附图说明
图1是根据本发明所公开的实施方式示出的化学沉积装置的概要示图。
图2根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
图3根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
图4根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
图5根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
图6根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
图7根据本发明所公开的一个实施方式示出了衬底基座模块的横截面。
具体实施方式
在下面的详细说明中,为了提供本发明所公开的装置和方法的充分理解,阐述了许多具体的实施方式。但对于本领域技术人员而言,显而易见,在没有这些具体细节的情况下或者通过使用替代的元件或方法,仍可以实施本发明的实施方式。在其他的示例中,为了避免不必要地使本发明所公开的实施方式的方面难以理解,公知的工艺、过程和/或部件没有详细描述。如本文所用的术语“约”是指±10%。
如所指出的,所述实施方式提供用于处理在例如化学气相沉积装置或等离子体增强化学气相沉积装置之类的半导体衬底处理装置中的半导体衬底的装置和相关方法。该装置和方法特别适用于与半导体衬底的高温处理结合使用,所述高温处理如高温沉积处理,其中正被处理的半导体衬底被加热到温度高于约550℃,例如约550℃至约650℃或高于650℃。
本发明所公开的实施方式优选在等离子体增强化学沉积装置(即PECVD装置、PEALD装置或PEPDL装置)中实施,然而,它们并不限于此。图1提供了描绘布置用于实施根据本发明所公开的实施方式所述的各种半导体衬底等离子体处理装置的组件的简单框图。如图所示,半导体衬底等离子体处理装置300包括用于容纳处理区域中的等离子体的真空室324,所述等离子体可以通过其中具有上RF电极(未示出)的喷头模块314与其中具有下RF电极(未示出)的衬底基座模块320结合工作来产生。至少一个RF产生器可操作以供给RF能量到真空室324中的半导体衬底316的上表面上方的处理区域,以将供给到真空室324的处理区域中的工艺气体激励成等离子体,使得等离子体沉积处理可在真空室324中进行。例如,高频RF产生器302和低频RF产生器304的每一个可以连接到匹配网络306,匹配网络306连接至喷头模块314的上RF电极,使得RF能量可被供给到真空室324中的半导体衬底316上方的处理区域。
通过匹配网络306供给到真空室324的内部的RF能量的功率和频率足以使等离子体从工艺气体产生。在一个实施方式中,使用高频RF产生器302和低频RF产生器304两者,而在替代的实施方式中,仅使用高频RF产生器302。在处理中,高频RF产生器302可以在约2-100MHz的频率下操作;在优选实施方式中,高频RF产生器302可以在13.56MHz或27MHz的频率下操作。低频RF产生器304可以在约50kHz至2MHz下操作;在优选的实施方式中,可以在约350kHz至600kHz下操作。工艺参数可基于室体积、衬底尺寸和其他因素按比例确定。同样地,工艺气体的流率可取决于真空室或处理区域的自由体积。
衬底基座模块320的上表面支承在处理期间在真空室324内的半导体衬底316。衬底基座模块320可以包括卡盘以容纳半导体衬底,和/或升降销以在沉积和/或等离子体处理工艺之前、期间和/或之后升高和降低半导体衬底。在一个替代的实施方式中,衬底基座模块320可以包括承载环以在沉积和/或等离子体处理工艺之前、期间和/或之后升高和降低半导体衬底。卡盘可以是静电卡盘、机械卡盘,或如可用于工业和/或研究用途的各种其它类型的卡盘。在共同转让的美国专利No.8,840,754中可发现用于包含静电卡盘的衬底基座模块的升降销组件的细节,该专利的全部内容通过引用并入本文。在共同转让的美国专利No.6,860,965中可发现用于衬底基座模块的承载环的细节,该专利的全部内容通过引用并入本文。背部气体供应器341可操作以在处理期间供应热传输气体或净化气体通过衬底基座模块320到半导体衬底的下表面下方的区域。衬底基座模块320包括在其中的下RF电极,其中下RF电极在处理期间优选地接地,然而在替代实施方式中,下RF电极在处理期间可被供给有RF能量。
为了处理半导体衬底等离子体处理装置300的真空室324中的半导体衬底,将工艺气体从工艺气体源362经由入口312和喷头模块314引入真空室324,其中用RF能量使工艺气体形成等离子体,使得膜可以被沉积在半导体衬底的上表面上。在一个实施方式中,工艺气体源362可以包括连接到加热的歧管308的多个气体管线310。气体可以预先混合或单独供给到室。适当的阀和质量流量控制机构用于在半导体衬底处理期间确保正确的气体被输送通过喷头模块314。在处理期间,背部热传输气体或净化气体被供给到衬底基座模块320上支承的半导体衬底的下表面下方的区域中。优选地,所述处理是化学气相沉积处理、等离子体增强化学气相沉积处理、原子层沉积处理、等离子体增强原子层沉积处理、脉冲沉积层处理或等离子体增强脉冲沉积层处理中的至少一种。
在某些实施方式中,采用系统控制器162来控制在沉积期间、沉积处理后、和/或其他处理操作的工艺条件。控制器162典型地将包括一个或多个存储器设备和一个或多个处理器。所述处理器可以包括CPU或计算机、模拟和/或数字输入/输出连接、步进电机控制器板等。
在某些实施方式中,系统控制器162控制装置的所有活动。系统控制器162执行包括用于控制处理操作的定时、低频RF产生器304和高频RF产生器302的工作频率和功率、前体和惰性气体的流率和温度以及它们的相对的混合、支承在衬底基座模块320的上表面上的半导体衬底316和喷头组件314的等离子体暴露表面的温度、真空室324的压力、以及特定工艺的其它参数的指令集的系统控制软件。在一些实施方式中可以采用存储在与控制器相关联的存储器设备的其他计算机程序。
典型地,将存在与控制器162相关联的用户界面。用户界面可以包括显示屏、装置和/或工艺条件的图形软件显示器、以及诸如定点设备、键盘、触摸屏、麦克风等用户输入设备。
非短暂性计算机的机器可读介质可包括用于控制该装置的程序指令。用于控制处理操作的计算机程序代码可以用任何常规的计算机可读编程语言来编写:例如,汇编语言、C、C++、Pascal、Fortran或其它编程语言。编译的对象编码或脚本由处理器执行以执行在程序中识别的任务。
所述控制器参数涉及诸如,例如,处理步骤的定时,前体和惰性气体的流率和温度,半导体衬底的温度,室的压力和特定工艺的其它参数之类的工艺条件。这些参数以配方的形式提供给用户,并且可以利用用户界面输入。
用于监控工艺的信号可以由系统控制器的模拟和/或数字输入连接来提供。用于控制工艺的信号通过装置的模拟和数字输出连接被输出。
系统软件可以用许多不同的方式设计或配置。例如,多个室部件子程序或控制对象可以被写入以控制要进行沉积处理所必须的室组件的操作。用于此目的程序或程序的部分的实例包括衬底的处理步骤的定时编码、前体和惰性气体的流率和温度编码、以及真空室324的压强编码。
图2-7根据本发明所公开的实施方式示出了衬底基座模块320的横截面。如图2-7所示,衬底基座模块320包括具有由陶瓷材料制成的暴露表面的台板205。台板205具有上表面206,上表面206可操作以支承在半导体衬底的处理期间在其上的半导体衬底。由陶瓷材料制成的杆210从台板205的下表面向下延伸,其中杆210的上端214支承台板205。优选地,杆210的上端214包括被接合(钎焊、焊接、扩散接合或其它合适的技术)至台板205的下陶瓷表面的上凸缘。通过用陶瓷材料而不是用例如铝或铝合金等金属材料制造衬底基座模块320的杆210和台板205,衬底基座模块320可以承受在高温衬底处理过程中的高温,如高于约550℃的温度或高于约650℃的温度。
台板205可包括嵌入其中的至少一个静电夹持电极209,其中该至少一个静电夹持电极209可操作以在处理期间静电夹持半导体衬底在台板205的上表面上。如图2和图4-7所述,台板205还可以包括下RF电极265,下RF电极265在半导体衬底的处理期间可以接地或被供给有RF功率。优选地,如图3所示,台板205包括嵌入其中的既用作静电夹持电极又用作RF电极的仅仅单个电极209a。返回参照图2-7,台板205还可以包括嵌入其中的至少一个加热器260,所述至少一个加热器260可操作以在处理期间控制整个台板205的上表面206的温度并且由此控制整个半导体衬底的温度。该至少一个加热器260可包括电阻性加热器膜和/或一个或多个热电模块。优选地,连接到至少一个静电夹持电极209、至少一个加热器260、单个电极209a和/或下RF电极265的电气连接件被布置在杆210的由杆210的壁211限定的圆筒形的内部区域215中。电气连接件可分别连接到与相应的至少一个静电夹持电极209、至少一个加热器260、单个电极209a和/或下RF电极265电连通的在台板205中形成的电触点(未示出)。以这种方式,至少一个静电夹持电极209、至少一个加热器260、单个电极209a和/或下RF电极265可在半导体衬底的处理期间被供电。
在一个实施方式中,台板205可包括扩散接合在一起的分层,其中,至少一个静电夹持电极209、下RF电极265(或单个电极209a),以及至少一个加热器260可以夹在台板205的分层之间。台板205的上表面206优选地包括在其中形成的台板图案206a,其中半导体衬底的下表面被支撑在台面图案206a上,背部吹扫气体或背部热传输气体可被提供给在台面图案206a的台面之间的半导体衬底下方的区域。可以在共同转让的美国专利No.7,869,184中发现台面图案和形成台面图形的方法的示范性实施方式,该专利的全部内容通过引用并入本文。在一个实施方式中,衬底基座模块320可以包括可操作以减少台板205的上部和杆210之间的热传输的热屏蔽件(未示出)。在共同转让的美国专利No.8,753,447中可发现包括热屏蔽件的衬底基座模块的示例性实施方式,该专利的全部内容通过引用并入本文。
杆210和台板205的暴露表面优选由陶瓷材料制成,从而优选地当台板205和杆210被暴露于处理条件时在处理期间不导致衬底的污染。优选地,杆210和台板205的暴露表面由氮化铝制成。
杆210包括下表面213,下表面213连接到适配器220的上表面223,使得衬底基座模块320可以被支撑在半导体衬底处理装置的真空室中。适配器220具有限定其圆筒形的内部区域225的侧壁221。杆210的下表面213包括与位于杆210的侧壁211中的相应的气体通道217流体连通的至少一个气体入口216。杆210的至少一个气体入口216与适配器220的上表面223中的至少一个气体出口224流体连通,其中至少一个气体出口224与适配器220的侧壁221中的相应的气体通道232流体连通。台板205包括与杆210的侧壁211中的相应的气体通道217流体连通的至少一个台板气体通道280。在半导体衬底的处理期间,当半导体衬底支撑在台板205的上表面206上时,背部气体可以从与适配器220的侧壁221中的至少一个气体通道232流体连通的背部气体供给源经由杆210的至少一个气体通道217供给到半导体衬底下方的区域。
现在参考图2、5和6,在适配器220的上表面223中的至少一个气体出口224优选地位于适配器220的上表面223中的环形气体通道242中。如本文所用的术语“环形气体通道”可以指形成完整的环形路径的气体通道;沿着环形路径部分地延伸的气体通道;或者两个或更多个气体通道,其中每个气体通道沿着具有共同的中心点的相应环形路径延伸,其中每个气体通道是彼此流体分隔的。适配器220的上表面223还包括位于至少一个气体出口224的径向内侧的内槽226和位于内槽226的径向外侧的外槽227。内槽226在其内具有内O形环230,以便在半导体衬底的处理期间在适配器220的圆柱形内部区域225和至少一个气体出口224之间形成内真空密封。外槽227在其内具有外O形环231,以便在半导体衬底的处理期间在围绕适配器220的侧壁221的区域和至少一个气体出口224之间形成外真空密封。
现在参考图5和6,适配器220的上表面中的环形气体通道242优选地在适配器220的外槽227的径向内部中形成,其中所述外O形环231位于外槽227的径向内部中。
在一个替代实施方式中,如图3、4和7所示,代替在适配器220的上表面223中的环形气体通道242(参照图2),杆210的下表面213包括环形气体通道252,或者除了在适配器220的上表面223中的环形气体通道242(参照图2)以外,还有杆210的下表面213包括环形气体通道252。适配器220的至少一个气体出口224与在杆210的下表面213中的环形气体通道252流体连通。杆210的下表面213中的至少一个气体入口216位于在杆210的下表面213中形成的环形气体通道252。在其中杆210的下表面213包括环形气体通道252并且适配器220的上表面223包括环形气体通道242中的实施方式中,环形气体通道242、252被布置为彼此相邻,使得它们是流体连通的。
参照图3,适配器220的上表面223优选地包括位于至少一个气体出口224的径向内侧的内槽226和位于内槽226的径向外侧的外槽227。内槽226在其内具有内O形环230,以便在半导体衬底的处理期间在适配器220的圆柱形内部区域225和至少一个气体出口224之间形成内真空密封。外槽227在其内具有外O形环231,以便在半导体衬底的处理期间在围绕适配器220的侧壁221的区域和至少一个气体出口224之间形成外真空密封。
现在参考图4,替代在适配器220的上表面223中的内槽226和外槽227(参见图2),杆210的下表面213可以包括内槽250和外槽251,或除了在适配器220的上表面223中的内槽226和外槽227(参见图2)以外,还有杆210的下表面213可以包括内槽250和外槽251。内槽250在其内具有内O形环230,以便在半导体衬底的处理期间在适配器220的圆柱形内部区域225和至少一个气体出口224之间形成内真空密封。外槽251在其内具有外O形环231,以便在半导体衬底的处理期间在围绕适配器220的侧壁221的区域和至少一个气体出口224之间形成外真空密封。在其中杆210的下表面213包括内槽250和外槽251并且适配器220的上表面223包括内槽226和外槽227的实施方式中,内槽250、226优选地设置成彼此相邻,使得内槽250、226中的每一个包括内O形环230的一部分,而外槽251、227优选地被布置为彼此相邻,使得外槽251、227中的每一个包括外O形环231的一部分。
现在参考图7,在杆210的下表面213中的环形气体通道252优选地在杆210的外槽251的径向内部中形成,其中外O形环231优选地位于外槽251的径向外部。
现在参考图2-7,杆210优选地包括从杆210的侧壁211向外延伸的下部外凸缘234,使得杆210的在下部外凸缘234上方的侧壁211的厚度可被最小化,以在处理期间在台板205和杆210的下表面213之间形成热壅塞。下部外凸缘234可包括通孔(未示出),使得衬底基座模块320的杆210可以用紧固件(如螺栓、螺钉或类似物)连接到适配器220的上表面223。在处理期间,杆210的圆柱形内部215和适配器220的圆柱形内部225流体连通,并通过内O形环230和外O形环231从真空环境密封开来,使得在圆柱形内部区域215、225中可以保持正压强。优选地,圆柱形内部区域215、225被暴露于大气中,但是在替代的实施方式中,可在圆柱形内部区域215、225中泵送惰性气体或净化气体。
杆210由陶瓷制成,并优选具有低的热导率,以减少从台板205传输到在杆210的下表面213和适配器220的上表面223之间的界面的热量,其中内O形环230和外O形环231定位在该界面中。合乎期望的是保持该界面在较低温度(例如,约200℃至300℃)。例如,如果内O形环230和外O形环231在处理期间经受过高的温度,则它们将失灵,并且不再在杆210的圆柱形内部区域215和围绕杆210的侧壁211的(真空)区域之间形成密封。除了使得杆210的侧壁211的厚度能减小的下部外凸缘234以外,杆210优选地包括从杆210的侧壁211向内延伸的下部内凸缘233,使得杆210的在下部内凸缘233上方的侧壁211的厚度可被最小化,以在半导体衬底的处理期间在台板205和杆210的下表面213之间形成热壅塞(参见图2-4,图6和图7)。
杆210的侧壁211的厚度优选地小于适配器220的侧壁221的厚度,使得在半导体衬底的处理期间杆210的侧壁211在台板205和杆210的下表面213之间形成热壅塞。在一个实施方式中,杆210的在杆210的下部凸缘上方的侧壁211的厚度为约3mm或小于3mm,并且更优选为约2mm或小于2mm。在一个优选的实施方式中,杆210的侧壁211的厚度被选择为刚好大于杆210承受圆柱形内部区域215和围绕侧壁211的区域之间的压力差所需要的最小厚度,所述圆柱形内部区域215优选维持在大气压强下,围绕侧壁211的区域在半导体衬底的处理期间在减压或真空压强下操作。
适配器220优选由例如铝或铝合金之类的金属形成,所述金属是比用于形成杆210和台板205的高纯度陶瓷更便宜的材料,并且也不太可能在处理期间由于施加于其上的高压差而破裂。因此,通过由杆210的杆壁211形成热壅塞,用于处理支撑在台板205的上表面206上的半导体衬底的高温(例如550℃-650℃或650℃以上)可以与杆210的下表面213热隔离,使得杆210可以连接到铝或铝合金适配器220的上表面223上,其中内O形环230和外O形环231将不会由于高温而造成失灵。此外,使杆210的侧壁211形成热壅塞将使台板205和其下表面213之间的杆210的长度能减小并使适配器220的长度能增大,从而节省材料成本。
如图6所示,适配器220可包括在其侧壁221中的一个气体通道232,气体通道232经由适配器220的上表面223中的环形气体通道242与在杆210的侧壁211中的至少两个气体通道217流体连通,其中在杆210的侧壁211中的每个气体通道217与相应的台板的气体通道280是流体连通的,使得在处理期间背部气体可通过背部气体供给源供给至被支撑在台板的上表面上的半导体衬底下方的区域。
在进一步的实施方式中,适配器200的至少一个气体出口224可以与杆210的相应的至少一个气体入口216中的一个或多个对准或不对准。例如,适配器220可包括在其侧壁221中的至少一个气体通道232,至少一个气体通道232经由适配器220的上表面223中的环状气体通道242与杆210的侧壁211中的至少一个气体通道217流体连通,其中在适配器220的侧壁221中的至少一个气体通道232的至少一个相应的气体出口224与杆210的侧壁211中的至少一个气体通道217的至少一个相应的气体入口216对准。可替代地,适配器220可包括在侧壁221中的至少一个气体通道232,至少一个气体通道232经由适配器220的上表面223中的环形气体通道242与杆210的侧壁211中的至少一个气体通道217流体连通,其中在适配器220的侧壁221中的至少一个气体通道232的至少一个相应的气体出口224与杆210的侧壁211中的至少一个气体通道217的至少一个相应的气体入口216不对准。
虽然包括等温处理区域的等离子体处理装置参照其具体实施方式进行了详细描述,但对本领域技术人员而言,显而易见,在不脱离所附权利要求的范围的情况下可以做出各种变化和修改,并可以采用等同方案。
Claims (22)
1.一种衬底基座,其包括:
适配器,所述适配器具有限定所述适配器中的圆柱形内部区域的侧壁,所述侧壁具有上表面和下表面,所述适配器的所述上表面包括环形气体通道、内槽和外槽,所述内槽在形成在所述适配器的所述侧壁中的至少一个气体通道的径向内侧,所述外槽位于所述内槽和所述环形气体通道的径向外侧,所述内槽配置成接收内O形环在其内,以在所述圆柱形内部区域和所述至少一个气体通道之间形成内真空密封,所述外槽配置成接收外O形环在其内,以在围绕所述适配器的所述侧壁的区域和所述至少一个气体通道之间形成外真空密封;以及
杆,其配置成与所述适配器机械耦合,所述杆具有:限定所述杆中的圆柱形内部区域的侧壁,所述侧壁包括下表面,和上表面,所述适配器的所述下表面与所述杆的所述侧壁的所述上表面机械耦合,所述杆的所述下表面包括至少一个气体入口,所述至少一个气体入口与所述杆的所述侧壁中的相应的气体通道流体连通,所述至少一个气体入口与所述适配器的所述上表面的所述环形气体通道流体连通。
2.根据权利要求1所述的衬底基座,其中,所述杆在所述杆的下部和所述杆的上部之间具有减小的横截面积,所述减小的横截面积提供热壅塞以限制从所述杆到所述适配器的热传输。
3.根据权利要求1所述的衬底基座,还包括台板,所述台板耦合到所述杆的上部,所述台板具有构造成支承衬底的上表面和与所述杆的所述侧壁中的相应的气体通道流体连通的至少一个台板气体通道。
4.根据权利要求3所述的衬底基座,其中所述至少一个台板气体通道构造成在衬底处理操作期间将背部气体供给到放置在所述台板上的衬底。
5.根据权利要求1所述的衬底基座,其中位于所述内槽的径向外侧的所述外槽形成所述环形气体通道的一部分,并且所述外O形环被配置成被放置在所述外槽和所述环形气体通道组合的径向外侧的部分上。
6.一种衬底基座,其包括:
适配器,所述适配器具有上表面和限定所述适配器的圆柱形内部区域的侧壁,所述适配器的所述侧壁包括至少一个气体通道,所述至少一个气体通道从所述适配器的所述侧壁的下表面穿过所述侧壁到所述适配器的所述侧壁的所述上表面,所述适配器的所述上表面包括内槽和外槽,所述内槽在所述至少一个气体通道的径向内侧,所述外槽位于所述至少一个气体通道的径向外侧,以及
杆,其具有限定所述杆的圆柱形内部区域的侧壁,所述杆的所述侧壁包括上表面和下表面,所述上表面被配置为支承台板,所述杆的所述侧壁的所述下表面配置成连接至所述适配器的所述侧壁的所述上表面,所述杆的所述侧壁的所述下表面包括形成在其上的环形气体通道,所述杆的所述侧壁包括至少一个气体通道,所述至少一个气体通道从所述杆的所述侧壁的所述下表面穿过所述侧壁到所述杆的所述侧壁的所述上表面。
7.根据权利要求6所述的衬底基座,其中,所述杆中的所述至少一个气体通道与所述环形气体通道流体连通。
8.根据权利要求6所述的衬底基座,其中,所述适配器中的所述至少一个气体通道与所述环形气体通道流体连通。
9.根据权利要求6所述的衬底基座,其中,所述杆中的所述至少一个气体通道和所述适配器中的所述至少一个气体通道至少通过所述环形气体通道彼此流体连通。
10.根据权利要求6所述的衬底基座,其中,所述适配器的所述侧壁中的所述至少一个气体通道包括在其下部上的至少一个气体入口,并且所述杆的所述侧壁中的所述至少一个气体通道包括在所述杆的所述下表面上的至少一个气体入口。
11.根据权利要求10所述的衬底基座,其中,所述适配器中的所述至少一个气体通道与位于所述杆的所述侧壁中的所述至少一个气体通道流体连通,并且当所述杆连接到所述适配器时,所述杆的所述下表面中的所述至少一个气体入口被配置为与所述适配器的上表面中的至少一个气体出口流体连通。
12.根据权利要求6所述的衬底基座,其中,所述内槽配置成接收内O形环在其内,以在所述适配器的所述圆柱形内部区域和所述适配器的所述至少一个气体通道之间形成内真空密封,并且所述外槽配置成接收外O形环在其内,以在围绕所述适配器的所述侧壁的区域和所述适配器的所述至少一个气体通道之间形成外真空密封。
13.根据权利要求12所述的衬底基座,其中,位于所述内槽的径向外侧的所述外槽形成所述环形气体通道的一部分,并且所述外O形环被配置成被放置在外槽和环形气体通道组合的径向外侧的部分上。
14.根据权利要求6所述的衬底基座,还包括台板,所述台板耦合到所述杆的上部,所述台板具有构造成支承衬底的上表面和与所述杆的所述侧壁中的相应的气体通道流体连通的至少一个台板气体通道。
15.根据权利要求14所述的衬底基座,其中所述至少一个台板气体通道构造成在衬底处理操作期间将背部气体供给到在所述台板上的衬底。
16.根据权利要求6所述的衬底基座,所述杆在所述杆的下部和所述杆的上部之间具有减小的横截面积,所述减小的横截面积提供热壅塞以限制从所述杆到所述适配器的热传输。
17.一种衬底基座,其包括:
适配器,所述适配器具有限定所述适配器中的圆柱形内部区域的侧壁,所述侧壁具有上表面和下表面,所述下表面位于与所述上表面相对的一端,所述适配器的所述侧壁包括至少一个气体通道,所述至少一个气体通道从所述适配器的所述下表面穿过所述侧壁到所述适配器的所述上表面,以及
杆,其具有限定所述杆内的圆柱形内部区域的侧壁,所述侧壁具有下表面和上表面,所述上表面位于与所述下表面相对的一端,所述下表面配置成将所述杆耦合到所述适配器的所述侧壁的所述上表面,所述侧壁的所述上表面配置成支承台板,所述杆的所述下表面包括形成在其上的环形气体通道,所述杆的所述侧壁包括至少一个气体通道,所述至少一个气体通道从所述杆的所述下表面穿过所述侧壁到所述杆的所述上表面,所述杆的所述下表面还包括内槽和外槽,所述内槽在所述杆的所述至少一个气体通道的径向内侧,所述外槽位于所述杆的所述至少一个气体通道的径向外侧。
18.根据权利要求17所述的衬底基座,其中,所述内槽配置成接收内O形环在其内,以在所述适配器的所述圆柱形内部区域和所述适配器的所述至少一个气体通道之间形成内真空密封,并且所述外槽配置成接收外O形环在其内,以在围绕所述适配器的所述侧壁的区域和所述适配器的所述至少一个气体通道之间形成外真空密封。
19.根据权利要求18所述的衬底基座,其中,位于所述内槽的径向外侧的所述外槽形成所述环形气体通道的一部分,并且所述外O形环被配置成被放置在外槽和环形气体通道组合的径向外侧的部分上。
20.根据权利要求17所述的衬底基座,还包括台板,所述台板耦合到所述杆的上部,所述台板具有构造成支承衬底的上表面和与所述杆的所述侧壁中的相应的气体通道流体连通的至少一个台板气体通道。
21.根据权利要求20所述的衬底基座,其中所述至少一个台板气体通道构造成在衬底处理操作期间将背部气体供给到在所述台板上的衬底。
22.根据权利要求17所述的衬底基座,其中所述杆在所述杆的下部和所述杆的上部之间具有减小的横截面积,所述减小的横截面积提供热壅塞以限制从所述杆到所述适配器的热传输。
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TW201709404A (zh) | 2017-03-01 |
US10177024B2 (en) | 2019-01-08 |
TWI708315B (zh) | 2020-10-21 |
JP7320563B2 (ja) | 2023-08-03 |
JP6904665B2 (ja) | 2021-07-21 |
KR102653444B1 (ko) | 2024-03-29 |
KR20160133374A (ko) | 2016-11-22 |
US20160336213A1 (en) | 2016-11-17 |
CN112251734B (zh) | 2023-03-28 |
CN106148916B (zh) | 2020-09-25 |
KR20240045193A (ko) | 2024-04-05 |
JP2021158379A (ja) | 2021-10-07 |
JP2016213463A (ja) | 2016-12-15 |
CN106148916A (zh) | 2016-11-23 |
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